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    Saudi Aramco Inspection Checklist: Pre-Welding Insp - Weld Overlay & Cladding Restoration SAIC-W-2021 24-Mar-16 Weld

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    Rijwan Mohammad
    The document is a welding inspection checklist for a pre-welding inspection of a weld overlay and cladding restoration project. It contains acceptance criteria for items like general requirements, qualification of welders, production welding, and welding overlay to clad/overlay joints. The criteria reference Saudi Aramco engineering standards and require things like using approved welding procedures, qualified welders, proper joint preparation, and ensuring the welding environment is suitable.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Saudi Aramco Inspection Checklist: Pre-Welding Insp - Weld Overlay & Cladding Restoration SAIC-W-2021 24-Mar-16 Weld

    Uploaded by

    Rijwan Mohammad
    78 views4 pages
    The document is a welding inspection checklist for a pre-welding inspection of a weld overlay and cladding restoration project. It contains acceptance criteria for items like general requirements, qualification of welders, production welding, and welding overlay to clad/overlay joints. The criteria reference Saudi Aramco engineering standards and require things like using approved welding procedures, qualified welders, proper joint preparation, and ensuring the welding environment is suitable.

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    SAIC-W-2021.xlsx

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    The document is a welding inspection checklist for a pre-welding inspection of a weld overlay and cladding restoration project. It contains acceptance criteria for items like general requirements, qualification of welders, production welding, and welding overlay to clad/overlay joints. The criteria reference Saudi Aramco engineering standards and require things like using approved welding procedures, qualified welders, proper joint preparation, and ensuring the welding environment is suitable.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    78 views4 pages

    Saudi Aramco Inspection Checklist: Pre-Welding Insp - Weld Overlay & Cladding Restoration SAIC-W-2021 24-Mar-16 Weld

    Uploaded by

    Rijwan Mohammad
    The document is a welding inspection checklist for a pre-welding inspection of a weld overlay and cladding restoration project. It contains acceptance criteria for items like general requirements, qualification of welders, production welding, and welding overlay to clad/overlay joints. The criteria reference Saudi Aramco engineering standards and require things like using approved welding procedures, qualified welders, proper joint preparation, and ensuring the welding environment is suitable.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
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    The document outlines requirements for weld overlay and cladding restoration projects including qualification of procedures and welders, production welding parameters, and repair requirements.

    Welders must be qualified to ASME SEC IX and welding procedures must be approved prior to starting work. Direction of welding and chemistry requirements are specified. Single layer overlays require additional approval.

    Welding must follow approved procedures and hold points established. Welding environment, cleaning, storage of consumables and preparation of joints are addressed.

    SAUDI ARAMCO ID/PID - 24-Mar-2016 - REV. 2015.09.01 (Standards Cutoff - September 6, 2015) Rev. 2015.09.

    01 6-Sep-15
    SAIC NUMBER DATE APPROVED QR NUMBER
    SAUDI ARAMCO INSPECTION CHECKLIST
    Pre-Welding Insp - Weld Overlay & Cladding Restoration SAIC-W-2021 24-Mar-16 WELD-
    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

    LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

    SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
    SAUDI ARAMCO USE ONLY
    SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

    SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    A General Requirements

    A complete package was approved by SA CSD prior to start of work which


    SAES-W-010,
    A1 includes the Welding Procedure Specifications (WPS), Qualification Test
    Section 7.1.1
    Records (PQR), Weld Map & Weld Description Sheet (Attachment 1).

    WPSs, PQRs, Weld Maps, & Weld Descriptions shall be available at work SAES-W-010,
    A2
    site for verification at any time by authorized SA inspector. Para. 7.1.8

    Minimum deposit thickness is specified in engineering design SAES-W-014,


    A3
    Note: It shall not be less than 3 mm for corrosion-resistant overlays. Para. 4.2

    Direction of overlay deposition shall be circumferential unless otherwise


    approved by CSD. SAES-W-014,
    A4
    Note: Some components & geometry, such as small diameter nozzles, or Para. 4.3
    special applications may not permit welding in a circumferential direction.

    Weld deposit chemistry shall be specified in engineering design. Where a


    nominal alloy designation for overlay or cladding is listed (e.g., 316L), then SAES-W-014,
    A5
    overlay deposit shall meet equivalent filler metal composition reqmts Para. 4.4
    unless otherwise specified or exempted.

    Cladding restoration portion of weld joints between clad matls or SAES-W-014,


    A6
    attaching clad materials to other matls shall meet reqmts for weld overlays Para. 4.5

    Joint preparation & details for weld joints in clad vessels (incl weld
    overlay) shall be per SASD AB-036367. See Attachment 2.
    SAES-W-014,
    A7 A) Sequence of welding & all notes are carefully
    Para. 4.6
    followed. B) Hold Points for Tests & Exams have
    been established.

    Repairs to integrally clad material shall not be done without the specific
    SAES-W-014,
    A8 approval of CSD. Any weld repairs to the cladding shall meet the
    Para. 4.7
    requirements for weld overlays.

    Single layer overlays require prior approval by CSD. Additional SAES-W-014,


    A9
    qualification & production tests may be reqd, as determined by CSD. Para. 4.9

    An approved overlay thickness measurement procedure, should be


    SAES-W-014,
    A10 reviewed and approved by inspection and available before start of the
    Para. 6.3
    work.

    B Qualification of Welders for Weld Overlays

    All welders & welding operators for weld overlays shall be qualified per
    ASME SEC IX, per QW-380). SAES-W-014,
    B1
    Note: Standard groove weld quals, even with specified electrodes, are not Para. 4.10
    acceptable.

    Saudi Aramco: Company General Use


    SAUDI ARAMCO ID/PID - 24-Mar-2016 - REV. 2015.09.01 (Standards Cutoff - September 6, 2015) Rev. 2015.09.01 6-Sep-15

    SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

    Pre-Welding Insp - Weld Overlay & Cladding Restoration SAIC-W-2021 24-Mar-16 WELD-
    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    C Production Welding

    Production welding shall conform to the WPS, including all supplementary


    SAES-W-014,
    C1 essential variables and restrictions specified in this standard, such as heat
    Para. 6.1
    input restrictions , flux brand , and bead overlap (Also refer SAIC-W-2017)

    Base metal shall be cleaned and this requires removal of the mill scale
    SAES-W-014,
    C2 and any adherent corrosion products. Caution: Repairs may require
    Para. 6.2
    special cleaning such as grit blasting or mechanical cleaning

    Electrodes shall be properly stored and segregated in the store, shop, or


    ovens to avoid mix-up. Separate ovens are required for different welding SAES-W-010,
    C4
    consumable types. The Fabricator shall ensure that adequate inventory Para 6.2
    control is established to account for all consumables checked-out.

    SAES-W-010,
    WELDING ENVIRONMENT IS ACCEPTABLE (PROTECTED FROM
    C5 Para
    ELEMENTS, SHIELDED FROM WIND, ADEQUATELY VENTILATED
    11.2.1

    D Weld Overlay to Clad/overlay weld joints

    Overlay of the weld joint area shall be performed using a qualified overlay SAES-W-014,
    D1 procedure and shall comply with all of the other overlay requirements in Para. 6.10
    this checklist.

    Base Metal cladding or Overlay shall be stripped back 10 mm from each SAES-W-014,
    D2 side of weld joint prior to welding base metal portion of weld. Para. 6.10

    Complete removal of the cladding/overlay shall be verified by a suitable SAES-W-014,


    D3 etching test or chemical analysis of stripped back surface. Para. 6.10
    Note: Suitable etchants incl nitric acid or nital.

    Repairs to overlays shall be performed by removing the defect by


    machining or grinding (thermal methods are not permitted). Removal of
    SAES-W-014,
    the overlay defect shall not reduce the base metal thickness below the
    D4 Para. 6.8
    minimum design thickness. The repair area shall be welded using an
    approved overlay procedure with a nominal composition that shall match
    the original overlay composition. (Use SAIC -W-2024)

    REMARKS:
    REFERENCE DOCUMENT: 1. SAES-W-010, Welding Requirements for Pressure Vessels, (08 September 2012).
    2. SAES-W-014, Weld Overlays and Welding of Clad Materials, (11 March, 2013)
    3. ASME SEC VIII D1 Pressure Vessels (2013 Edition)
    4. ASME SEC VIII D2 Pressure Vessels, Alternative Rules (2013 Edition)
    5. ASME SEC IX Welding and Brazing Qualifications (2013 Edition)
    6. AWS A4.2 Std Proc for Calibrating Magnetic Instr to Measure Delta Ferrite Content of Austenitic & Duplex Austenitic-Ferritic SS Weld Metal

    ATTACHMENTS:
    Attachment 1 - SAES-W-010, Attachments A & B Weld Map & Weld Description Table
    Attachment 2 - Joint Preparation & Welding Details - Alloy & Clad Pressure Vessels & Heat Exchangers Per SASD AB-036367

    Contractor / Third-Party Saudi Aramco


    Construction Representative* PMT Representative
    Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Inspector PID Representative


    Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Supervisor Proponent and Others


    Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
    Name, Sign and Date:
    Initials and Date:

    *Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

    Saudi Aramco: Company General Use


    SAUDI ARAMCO ID/PID - 24-Mar-2016 - REV. 2015.09.01 (Standards Cutoff - September 6, 2015) Rev. 2015.09.01 6-Sep-15
    SAIC NUMBER DATE APPROVED QR NUMBER
    SAUDI ARAMCO INSPECTION CHECKLIST
    Pre-Welding Insp - Weld Overlay & Cladding Restoration SAIC-W-2021 24-Mar-16 WELD-

    Attachment 1 - SAES-W-010, ATT. 3 Weld Map

    Saudi Aramco: Company General Use


    SAUDI ARAMCO ID/PID - 24-Mar-2016 - REV. 2015.09.01 (Standards Cutoff - September 6, 2015) Rev. 2015.09.01 6-Sep-15
    SAIC NUMBER DATE APPROVED QR NUMBER
    SAUDI ARAMCO INSPECTION CHECKLIST
    Pre-Welding Insp - Weld Overlay & Cladding Restoration SAIC-W-2021 24-Mar-16 WELD-

    Attachment 24 - Joint Preparation & Welding Details - Alloy & Clad


    Pressure Vessels & Heat Exchangers Per SASD AB-036367

    Saudi Aramco: Company General Use

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