A Fully Isolated Amplifier Based On Charge-Balanced SAR Converters
A Fully Isolated Amplifier Based On Charge-Balanced SAR Converters
Abstract— A galvanic isolated amplifier based on SAR convert- by switching loads or faults, and surge withstand voltage
ers architecture is presented which realizes chip level isolation represents tolerance to a particular transient profile induced by
in both the power and signal domains. The compact IC package direct or indirect lightning strikes. At the same time, the iso-
contains an integrated isolated power converter which includes
on-chip transformer, oscillator and rectifier, digital isolators lation components such as the isolated amplifier must with-
based on on-chip transformers, a front-end programmable gain stand a continuous working voltage throughout its operating
amplifier, a SAR ADC, a complementary charge redistribution lifetime. Reliability over the required lifetime is very critical
DAC, and post filters to reconstruct and smooth the linear for the power conversion applications. Typically, the isolated
signal. The symmetric implementation of the SAR ADC and devices include an electrical isolation barrier and circuitry for
DAC realizes the charge balance between the input side and
the output side, where an inherent linear transfer function is transmitting and receiving the signal across this barrier.
achieved. The sampling clock comes from an on-chip oscillator There are multiple needs for current and voltage measure-
of poor jitter performance which limits the SNR performance of ments in a PV inverter system, as shown in Fig. 1. For
the ADC. With the correlated clock for the DAC reconstruction, example, the DC current and voltage are measured at the
the close-in phase noise from the clock generator is attenuated solar panel for Maximum Power Point Tracking (MPPT),
so that the SNR performance of the overall isolated amplifier
is not sensitive to the jitter from the sampling clock. This and the AC output currents of the inverter are fed into the
fully integrated solution displaces the traditional bulky hall-effect controller for grid integration. In particular, for AC output
sensors, and enables precise and fast isolated voltage or current current measurement, if the transformer is omitted to save
sensing applications such as photovoltaic inverters. The isolated cost, the inverter must also measure any dc component of
amplifier, with the ability to measure both large currents and the output current. The presence and magnitude of this dc
small dc injection currents in a single solution, can contribute
compactly and efficiently to smart grid integration circuitry. injection is a critical matter, as too much dc current injected
The system-in-package achieves less than 1 mV total offset and onto the grid may saturate any transformers in its path [2].
71.9 dBFS SNR in a bandwidth of 200 kHz. It achieves an Typically, the PV inverter needs to measure DC current on
isolation working voltage rating of 600 Vrms and 5 kVrms the order of tens to hundreds of milliamperes within up to
over 1 min duration. 50 A AC current that is injected to the utility grid of 110 V
Index Terms— Charge redistribution, current/voltage sensing, or 240V directly. This gives very demanding offset voltage
galvanic isolation, isolated amplifier, isolated power converter, requirement for the current sensing components. The sensors
on-chip transformer, PV inverters, SAR ADC.
must not only accurately measure both AC and DC currents,
I. I NTRODUCTION they must have high dynamic performance: fast response times
are needed to react quickly to any change in the grid, shutting
P OWER conversion applications such as PV inverters,
power system control and protection are required to meet
various stringent insulation and safety standards [1]. The
off or disconnecting the system in case of a short circuit (that
is, ground fault) or loss of grid connection (anti-islanding).
safety standards define a variety of parameters against different The high output bandwidth is also needed to measure high-
fault conditions such as 1-minute isolation withstand voltage frequency AC currents and harmonics at different points in the
which indicates tolerance to short duration overvoltage caused system. A 200 kHz measurement bandwidth allows the system
to react to these events fast enough to take necessary action
Manuscript received July 14, 2017; revised August 31, 2017 and before a fault causes a system failure.
October 3, 2017; accepted October 24, 2017. Date of publication Current transformers and Rogowski coils can only mea-
November 10, 2017; date of current version May 8, 2018. This paper was
recommended by Associate Editor Ahmed M. A. Ali. (Corresponding author: sure AC current. Hall-effect sensors are widely used in the
Shaoyu Ma.) applications where DC current needs to be measured [3], [4].
S. Ma is with Analog Devices Inc., Shanghai 201203, China (e-mail: Shunt resistor based current sensors are attractive in low
[email protected]).
J. Feng was with Analog Devices, Inc., Beijing 100192, China. He is power applications (less than 50 kW) because the shunt
now with RadRock Tech, Shenzhen 518000, China (e-mail: jinghao.feng@ resistors are physically small, can pass both AC and DC
outlook.com). signals, and are very cheap to manufacture. The shunt-based
T. Zhao is with Analog Devices Inc., Beijing 100192, China (e-mail:
[email protected]). solutions also provide high accuracy and high bandwidth
B. Chen is with Analog Devices, Inc., Wilmington, MA 01887 USA (e-mail: potentially. If a shunt resistor is used, the measurement IC
[email protected]). is directly connected to the high-voltage side, and must
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. therefore be electrically isolated from the low-voltage side.
Digital Object Identifier 10.1109/TCSI.2017.2767678 This is typically achieved using external isolation components
1549-8328 © 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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MA et al.: FULLY ISOLATED AMPLIFIER BASED ON CHARGE-BALANCED SAR CONVERTERS 1797
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Fig. 4. Simplified circuit for the SAR ADC and the complementary DAC.
to the desired voltage from MSBs to LSBs so that the 5 bits for LSB side. The most significant 5 bits in MSB
settling requirement for the MSBs is reduced dramatically. segment and the most significant 3 bits in LSB segment use
For example, the MSB results in the largest swing and the thermometer codes to enhance linearity. The split reference
settling time for MSB is as large as 14 trial cycles. This allows sample technique [11] is used in both capacitor arrays without
for a low-power DAC buffer design. It should be noted that having to generate the input common mode voltages for the
the timing in Fig. 5 is greatly simplified to demonstrate the comparator and output buffer. An auto-zero comparator is used
principle how the linear transfer function is achieved based on to compensate for offset errors. The gain stage is connected
charge balance. In practical design, the output bits from the in the unit gain configuration and used to pre-charge the top
ADC is processed before feeding to the DAC at the receiver plate of the capacitor array to the offset voltage during the
side. sampling phase. The DAC output buffer at the receiver side
This symmetric implementation realizes the charge balance is also designed with auto-zero scheme. The similar approach
between the input side and output side so that linear transfer with the front-end amplifier is implemented to compensate the
function is built, which is stable over a wide temperature range. offset voltage and to reduce the effect of the OTA gain.
In practical design, a 12-bit SAR ADC running at 1 MS/s is
implemented with 1 redundant bit for error correction. The
additional capacitors provide extra weights within the array D. Sampling Clock for the ADC and DAC
and allow the successive approximation search to recover from As for a fully isolated amplifier, the sampling clocks for the
incorrect decisions [10]. The charge-redistribution DACs are ADC and DAC need to be generated on chip. It is well known
implemented with two segments, 7 bits for MSB side and that the phase noise from the sampling clock of the ADC
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MA et al.: FULLY ISOLATED AMPLIFIER BASED ON CHARGE-BALANCED SAR CONVERTERS 1799
transfer function,
⎛ ⎞
ωin +∞
S N R = −20log 10 ⎝ 4si n 2 (π f t ) Sϕ ( f )d f ⎠ (5)
ωclk −∞
where t is the clock delay time from input side to the output
side. As shown in Fig. 6, the SNR is not sensitive to the
phase noise from the sampling clock, which allows for a low
power on-chip oscillator to generate the sampling clock of
the ADC. It is evidential from the silicon measurement that
the spectrum of the ADC output contains lots of close-in
noise which degrade the SNR of the ADC. As the correlated
Fig. 6. ADC SNR degradation due to clock phase noise. (a) The spectrum sampling clock is used for DAC reconstruction, the close-in
of the ADC input tone and the sampling clock. (b) The spectrum of the ADC noise at the ADC output is attenuated significantly and the
output. (c) The spectrum of the DAC output with correlated sampling.
SNR of the DAC output is recovered.
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MA et al.: FULLY ISOLATED AMPLIFIER BASED ON CHARGE-BALANCED SAR CONVERTERS 1801
Thus, this transient is governed by a simple first-order differen- the offset of the low-pass filter stages. This resistive DAC
tial equation, with only the switch on-resistance and the capac- approach allows for simplified and robust calibration for the
itor C1 determining the time constant. This way, a fast and residue offset.
clean transient is obtained, which does not exhibit the slewing
and nonlinear settling behavior which the amplifier would III. I SOLATED P OWER C ONVERTER
normally exhibit. Note that the deglitching capacitor C3 does For the isolated amplifier applications, there is a need to
not play a role in the signal charge redistribution. Its purpose is transfer power from the low voltage system side to the isolated
to prevent glitches at the operational transconductance ampli- high voltage side. The on-chip coreless micro-transformers
fier (OTA) output by providing negative feedback during the is also used for isolated power conversion, which provides
intervals when the nonoverlapping clock phases are both low, an unmatched feature against other isolation technologies.
and the feedback path of the OTA is otherwise open-circuited. There are many challenges in using integrated micro-sized
The output of the Sample-and-hold stage can now be fed to transformers for isolated power conversion. One of the key
the continuous time filter. To minimize the offset correlated challenges is the small inductance. To maximize the quality
double sampling is also applied to the S&H circuits with factor Q, the on-chip transformers need to operate at a very
capacitor C2 and two associated switches. However, To inter- high frequency. However, to switch transformers at very high
face the continuous time filter, S&H block is needed to output frequencies, a standard power converter, such as flyback,
offset-free signal in both auto-zero phases. Traditional auto- will suffer from substantial switching and gate drive loss.
zero operation only can get one offset-free phase and in the A resonant transformer based oscillator is an energy-efficient
other phase the output will contain the offset. The Ping-Pong way to transfer power and minimize these losses at high
operation is implemented in S&H stage by using an auxiliary frequencies [17], [18].
amplifier which has a complementary auto-zero operation The architecture for the fully integrated, isolated DC-DC
with the main amplifier. As shown in Fig.11, main amplifier converter used in this work is shown in Fig. 13. Two high
provides the offset-free output during period φ3 . In the period voltage CMOS switches implemented in a cross-coupled
of φ1 the offset-free output is also sampled to capacitor C1 configuration together with the transformer form sustaining
and drive the output in a complementary period of φ3 . With oscillation. The transformer with its center tap connected to
this time sharing operation, in any auto-zero phase there is VDD is switched resonantly at 180 MHz to achieve efficient
one offset-free output which can drive the continuous time energy transfer. The integrated Schottky diodes are used as
low-pass filter and thus we can get offset-free signal in both rectification diodes, which turn on and recover fast enough
phases. for 180 MHz rectification. The diodes are sized such that they
The following continuous time filter needs to attenuate stay in Schottky region during rectification process to prevent
the mirror frequency components near switching frequency significant reverse recovery loss. To regulate the energy that
and eliminate the residue switching glitches. It is a cascaded is delivered, the LC oscillator is turned on and off via the
fourth-order active-RC circuit, as shown in Fig. 12. For this NMOS switching device M3 below the cross-coupled NMOS
continuous operation, CDS approach cannot be used here and devices M1 and M2 . That switch is controlled through negative
digital calibration is widespread adapted. Traditionally, current feedback based on the measured output voltage of the DC-DC
DACs are implemented to calibrate the offset of the amplifiers. converter. A modified Proportional plus Integral (PI) controller
However, the mismatch between the current DAC and bias together with a PWM comparator is used to generate the
current of the amplifiers causes thermal drift. In this work, two feedback control signal. The PWM signal is encoded, sent
programmable resistors at the input of the first OTA is used across the isolation barrier, and decoded by the isolated data
to compensate the overall offset voltage, which is controlled communication decoder. This approach essentially separates
by polysilicon fuse One Time Programmable (OTP) memory. the energy regulation from energy conversion allowing opti-
The current through the resistive DAC is used compensate mized power transfer and maintaining regulation.
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MA et al.: FULLY ISOLATED AMPLIFIER BASED ON CHARGE-BALANCED SAR CONVERTERS 1803
TABLE I
P ERFORMANCE S UMMARY
ACKNOWLEDGMENT
The authors would like to thank their colleagues from
isolation team at Analog Devices, Inc., both in Wilmington,
MA, USA, and Beijing and Shanghai, China, for their help
during design, layout, and evaluation.
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1804 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMS–I: REGULAR PAPERS, VOL. 65, NO. 6, JUNE 2018
[3] S. Ziegler, R. C. Woodward, H. H.-C. Iu, and L. J. Borle, “Current sens- Jinghao Feng received the B.Sc. degree in micro-
ing techniques: A review,” IEEE Sensors J., vol. 9, no. 4, pp. 354–376, electronics from the University of Electronic Science
Apr. 2009. and Technology of China, Chengdu, in 2010, and
[4] LEM. Current Transducer HLSR-P Series Datasheet. Accessed: the M.Sc. degree in microelectronics from Fudan
Oct. 2017. [Online]. Available: http://www.lem.com University, Shanghai, China, in 2013.
[5] C. C. Enz and G. C. Temes, “Circuit techniques for reducing the effects He was an Analog Design Engineer with the
of op-amp imperfections: Autozeroing, correlated double sampling, and ISO Team, Analog Devices Inc., Beijing, from
chopper stabilization,” Proc. IEEE, vol. 84, no. 11, pp. 1584–1614, 2013 to 2016 and involved on the isolated amplifier.
Nov. 1996. He is currently a Design Engineer with RadRock
[6] Broadcom. HCNR200 HCNR201 High-Linearity Analog Opto- Tech, Shenzhen, China. His current research
couplers Datasheet. Accessed: Oct. 2017. [Online]. Available: interests include mixed-signal integrated circuits and
http://www.broadcom.com techniques.
[7] Broadcom. ACPL-C79B, ACPL-C79A, ACPL-C790 Precision Miniature
Isolation Amplifiers Datasheet. Accessed: Oct. 2017. [Online].
Available: http://www.broadcom.com
[8] J. McCreary and P. Gray, “All-MOS charge redistribution analog-to-
digital conversion techniques—Part I,” IEEE J. Solid-State Circuits,
vol. SSC-10, no. 6, pp. 371–379, Dec. 1975.
[9] Analog Devices. AD7403 16-Bit Isolated Sigma-Delta Mod-
ulator Datasheet. Accessed: Oct. 2017. [Online]. Available:
http://www.analog.com
[10] C.-C. Liu et al., “A 10 b 100 MS/s 1.13 mW SAR ADC with
binary-scaled error compensation,” in IEEE Int. Solid-State Circuits
Conf. (ISSCC) Dig. Tech. Papers, Feb. 2010, pp. 386–387. Tianting Zhao received the B.Sc. degree in elec-
[11] G. Carreau and B. Amazeen, “Method and apparatus for split reference trical engineering in 2001, and the M.Sc. degree
sampling,” U.S. Patent 7 167 121 B2, Jan. 23, 2007. in microelectronics from Nankai University, Tianjin,
[12] B. Brannon, “Sampled systems and the effects of clock phase noise and China, in 2004.
jitter,” Analog Devices, Norwood, MA, USA, Appl. Note AN-756, 2004. He is currently a Senior Staff Design Engineer
[13] Silicon Labs. Si8920 Data Sheet. Accessed: Oct. 2017. [Online]. Avail- and the Design Manager of Beijing ISO product
able: http://www.silabs.com line with Analog Devices Inc., Beijing, China. He is
[14] B. Chen, “Isolation in digital power supplies using micro-transformers,” involving on integrated isolated products. He holds
in Proc. APEC, Feb. 2009, pp. 2039–2042. three issued U.S. patents.
[15] R. Yun, J. Sun, E. Gaalaas, and B. Chen, “A transformer-based digital
isolator with 20kVPK surge capability and > 200kV/μS common mode
transient immunity,” in Proc. IEEE Symp. VLSI Circuits (VLSI-Circuits),
Honolulu, HI, USA, Jun. 2016, pp. 1–2.
[16] R. Schreier and G. C. Temes, Understanding Delta–Sigma Data Con-
verters, vol. 74. Piscataway, NJ, USA: IEEE, 2005.
[17] B. Chen, “Fully integrated isolated DC–DC converter using micro-
transformers,” in Proc. APEC, Feb. 2008, pp. 335–338.
[18] Z. Tan et al., “A fully isolated delta-sigma ADC for shunt based current
sensing,” IEEE J. Solid-State Circuits, vol. 51, no. 10, pp. 2232–2240,
Oct. 2016.
[19] A. Shrivastava, “12-bit non-calibrating noise-immune redundant SAR Baoxing Chen received the B.S. degree in physics
ADC for system-on-a-chip,” in Proc. IEEE Int. Symp. Circuits Syst., from Nanjing University, Nanjing, China, in 1989,
May 2006, pp. 1515–1518. and the M.S. degree in electrical engineering and
the Ph.D. degree in physics from the University of
Michigan, Ann Arbor, MI, USA, in 1997.
Shaoyu Ma received the B.Sc. degree in electrical He joined Analog Devices Inc. in 1997. He pio-
engineering in 2003, and the Ph.D. degree in micro- neered the use of micro-transformers for transmitting
electronics from Zhejiang University, Hangzhou, signal and power through the isolation barrier, which
China, in 2008. has found broad adoption in many isolation appli-
He is currently a Senior Design Engineer of ISO cations with over 1.5 billion channels of isolation
Team with Analog Devices Inc., Shanghai, China. shipped. At ADI, he has been leading iCoupler and
He is involving on integrated isolated products for isoPower technology developments, including circuit architectures and process
power conversion applications. He holds an issued developments. He has authored or co-authored over 30 papers, and he holds
U.S. patent. over 25 U.S. patents. His current research interests include power supply
on-chip and chip-scale energy harvesting.
Dr. Chen is an ADI fellow.
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