Operating Manual Cyto-Tek 2500 Cytocentrifuge (GB)
Operating Manual Cyto-Tek 2500 Cytocentrifuge (GB)
Operating Manual Cyto-Tek 2500 Cytocentrifuge (GB)
Cytocentrifuge
a t i n g
p er
O nual
M a
ating
Cyto-Tek 2500 ®
Oper al
Cytocentrifuge Manu
© 2014 Sakura Finetek USA, Inc.
Manufactured for:
Sakura Finetek USA, Inc., Torrance, CA 90501 U.S.A.
Sakura Finetek Japan Co., Ltd., Tokyo, 103-0023, Japan
Sakura Finetek Europe B.V., 2408 AV Alphen aan den Rijn, NL
0007129-01 Rev.A
TABLE OF CONTENTS
1. INTRODUCTION
1.1 Intended Use .......................................................................................................................................................................... 3
1.2 General Description ............................................................................................................................................................... 3
1.3 Physical Characteristics ......................................................................................................................................................... 3
1.3.1 Components and Figures .............................................................................................................................................. 3
1.3.2 Guard Bowl Unit .............................................................................................................................................................. 4
1.3.3 Control Panel .................................................................................................................................................................. 5
1.4 Specifications ......................................................................................................................................................................... 6
1.5 Safety Standards.................................................................................................................................................................... 6
3. OPERATING INSTRUCTIONS
3.1 Operating Instructions .......................................................................................................................................................... 13
3.1.1 Workflow (Figure 3A) .................................................................................................................................................... 13
3.2 Customization of Settings..................................................................................................................................................... 13
3.2.1 Creating a Program....................................................................................................................................................... 13
3.3 Assembling the Specimen Chamber and Dispensing the Specimen.................................................................................... 16
3.4 How to Load the Rotor ......................................................................................................................................................... 18
3.5 Starting the Operation .......................................................................................................................................................... 20
3.6 Discontinuing the Operation ................................................................................................................................................. 20
3.7 Emergency Stop................................................................................................................................................................... 20
3.8 Removing the Guard Bowl ................................................................................................................................................... 21
6. SAFETY PRECAUTIONS
6.1 Safety Precautions ............................................................................................................................................................... 37
6.1.1 Dangers ........................................................................................................................................................................ 38
6.1.2 Warnings....................................................................................................................................................................... 39
6.1.3 Cautions........................................................................................................................................................................ 39
③
The Cyto-Tek 2500 Centrifuge (Figure 1A) is a self
contained instrument designed to transfer cells from
suspension onto a glass slide by cytocentrifugation. This
instrument has the capacity for up to 12 specimen holders.
Each specimen holder will accommodate a specimen of
up to 12 mL. A mono-layer of cells from the specimen are
deposited on a glass slide in a specific, square area;
therefore, screening of the slide is simplified. ②
This instrument ensures specimen integrity through ①
automatic, paced controlled optimal acceleration. The
rotor speed is programmable in 10-rpm increments from
200 rpm to 2500 rpm. Centrifugation times are
programmable from 1 second to 99 minutes 59 seconds.
The software can store up to 30 programs.
The ON-OFF switch, control panel, and digital displays are
all located on the front of the instrument for easy access.
The Cyto-Tek 2500 was designed with enhanced features ⑦
focusing on user safety, including a new sealable rotor ⑥
housing with lid which significantly reduces aerosol
exposure. The rotor housing is completely removable and
transportable, which enable loading and unloading
specimens away from the centrifuge. The Cyto-Tek 2500
Centrifuge is designed for years of reliable, efficient,
smooth, and quiet operation.
⑧
Figure 1A
Figure 1B
CAUTION: The guard bowl and bowl lid are adjusted Locked
unit by unit. Avoid using a combination of the guard
bowl with the bowl lid of a different unit. Lock button
④ ②
③ Lid knob
Unlocked
Figure 1E
⑥ Bowl Lid Gasket
⑦ Part Number of the Guard Bowl
①
Figure 1C
① Figure 1F
⑨ ⑧ ② ③ ④
① START/STOP key
Starts and stops the operation.
② SET key
Switches the Standby mode to the Program mode and the
Set & View mode.
③ (down-arrow) key
Changes a program number and decreases a setting value
for the rotation speed or process time.
④ (up-arrow) key
Changes a program number and increases a setting value
for the rotation speed or process time.
⑨ Power indicator
Lights up while the power is supplied to the instrument.
NOTES:
・ The distance from the center of the rotor to a specimen
chamber installed is 105 mm.
・ Relative centrifugal force (RCF) = 11.739 x 10-5 x N2 (g)
・ N=Revolutions per minute (rpm)
Figure 2B
Figure 2C
5. Remove the top foam block insert (Figure 2D). Adhesive tape
Figure 2F
Figure 2D
Figure 2G
Figure 2J
Figure 2H
11. Install the lid gasket, see Section 4.1.3. (Figure 2K).
12. Replace the guard bowl into the instrument
(Figure 2K).
Guard bowl unit
Lid gasket
Figure 2I
Figure 2K
⑤
2.5.1 Standard Accessories
⑦ ⑨ ⑪
① ②
⑩
⑧ ⑨ ⑩ ⑫
③ ④ ⑤ ⑥
Open the instrument lid and set the guard bowl unit in place.
After the lid lock indicator has shut off, open the instrument lid.
Remove the guard bowl unit and close the instrument lid. Figure 3C
3. Press the SET key to save the change and enter the
sound volume setting mode.
Figure 3F
1. In Standby mode, press the SET key for 3 seconds or Selecting a Sound Volume SET-3 (Figure 3H)
more. The completion buzzer setting mode displays
“SET-1” on the Speed display.
2. Use the UP () and DOWN () keys to change the
value in the Time display from 1 to 3. Each setting is
as follows:
1: (Pi--, Pi--, Pi--)
2: (Pi Pi, Pi Pi, Pi Pi) Figure 3H
3: (PiPiPi--, PiPiPi--, PiPiPi--)
1. Press the SET key in the alert On/Off setting mode.
3. To test the sound in the selected pattern, press the
The sound volume setting mode displays “SET-3” in
START/STOP key. Press the key again to stop the
the Speed display.
buzzer.
4. Press the SET key to save the change and enter the
alert On/Off setting mode. NOTE: Three sound volume levels are available for the
completion and error alarms. Use the UP ()
and DOWN () arrow keys to change the value
Turning an Alert ON or OFF SET-2 (Figure 3G) in the Time display from 1 - 3. Each setting is as
follows:
1: (Low)
2: (Middle)
3: (Loud)
Figure 3G
2. To test the sound volume, press the START/STOP
key. Press the key again to stop the alarm.
1. Press the SET key in the completion alarm setting 3. Press the SET key to save the change and switch to
mode. The alert On/Off setting mode display “SET-2” the software version number display.
in the Speed display.
Viewing the Software Version Number (Figure 3I) 3.3 Assembling the Specimen
Chamber and Dispensing the
Specimen
CAUTIONS:
• The 1mL specimen chamber, chamber holder,
Figure 3I chamber cap and paper filter are disposable.
Do not reuse them.
1. Press the SET key in the sound volume setting mode.
The version number of the software currently installed • Confirm that a name and ID on each glass slide
in the instrument is displayed. match those of individual patients or subject.
2. Press the SET key to switch to the error code display. • The limit of rotating imbalance of load is 3
grams. Evenly fill the specimen chambers to be
placed in the rotor.
Viewing Error Codes (Figure 3J)
• Use the 1mL specimen chamber only with the
1mL chamber holder, chamber cap, and paper
filter. Those for the 6mL and 12mL chambers
are not compatible.
• When the paper filter is in use, centrifuge the
chambers within 2 ~ 3 minutes of dispensing
the specimen.
Figure 3J • The 6mL and 12mL specimen chambers, rubber
gaskets, 6/12mL specimen chamber holder and
Error Codes have been programmed into the Cyto-Tek cap are reusable after being disinfected and
2500 Centrifuge. These 2-digit codes alert the operator to washed. However, if they have cracks or are
a possible instrument malfunction or operating error. They deformed, do not use them.
are displayed in the Speed Display window. An alarm
• Do not use glass slides that have flaws. They
buzzer sounds when an error code is displayed.
will be broken during operation.
1. Press the SET key when the software version number
• After the specimen has been dispensed,
is displayed. The error code display appears.
immediately lock the bowl lid and start the
2. The last three errors codes are listed. operation.
• Do not place different types of the chamber
NOTE: The occurrence order of the errors is displayed in assemblies in the rotor at a time. Doing so will
the Program display. The error code of each cause an imbalance error to occur during
error is displayed in the Speed display. If there is operation.
no error stored in memory, the Speed display will
show “E---“. • Glass slides might break, depending on their
size and quality. Determine if glass slides you
want to use can be safely assembled in the
3. Press the SET key to return to the standby mode. chamber holders and processed on the
instrument before use.
• If the specimen chamber using the rubber
gasket is overfilled, aerosoling will occur inside
the guard bowl. If it is under filled, uneven and
inadequate smearing will result.
Figure 3N
Chamber cap
Figure 3L
Figure 3M
4. Align the square hole of the paper filter with the hole
in the specimen chamber holder. Press the top of the
specimen chamber back toward the specimen
chamber holder, flatting it out, until it engages the
restraining latch on the top of the specimen chamber
holder (Figure 3N).
Hooks
1. Open the instrument lid to remove the guard bowl
unit.
2. Place the guard bowl inside a safety cabinet. To
Figure 3Q
unlock the lid, pull the lock button up on the top of the
lid (Figure 3S). Remove the lid (Figure 3T).
Align the opening of the specimen chamber with the
opening of the rubber gasket, or the paper filter.
4. Dispense the specimen into the specimen chamber
up to the level line (6mL or 12mL). Fill the specimen
chamber exactly to the level line. (Figure 3R).
Figure 3S
3. Load the rotor with an even number of assembled 5. Place the lid back on the rotor and press down on the
chambers. Arrange them in the rotor so that pairs of button with your fingers to lock the lid (Figure 3X).
specimen chamber holder assemblies are opposite
one another (Figure 3U).
Figure 3X
Figure 3U
CAUTION: Make sure that the bowl lid is firmly
4. If there are an odd number of specimen samples to locked.
process, maintain the rotor balance by adding one
CAUTION: If the guard bowl unit needs to be
specimen chamber filled with water to pair with the
transferred with the specimen-loaded
last unpaired specimen.
chambers set in the rotor, be sure to lock
the bowl lid and carefully carry the guard
CAUTION: Be sure to orient the tab of the chamber bowl with both hands.
cap so that it will not make contact with
the edge of the rotor compartment, as
shown by arrows (Figure 3V and 3W).
Figure 3V
3. Press the UP () and DOWN () arrow keys () until
the desired program number is obtained (Figure 3Z).
Power switch
NOTE: If a desired program does not exist, make
changes to create a new program.
Figure 3BB
Figure 3CC
Disassembly of the Guard Bowl The guard bowl unit has been disassembled as shown
below (Figure 4F).
1. Loosen two screws that hold the rotor unit in place. Guard Bowl
Remove the rotor unit (Figure 4C and 4D). Bowl Lid
V-shape
Figure 4C
Rotor Bowl Lid Gasket
Figure 4F
Figure 4D
V-shape gasket
Bowl shaft
housing
Figure 4H
Lid
Gasket
Instrument
Lid
<Section View>
“UPSIDE”
on this surface
1. Open the instrument lid and pull out the old lid gasket
Bowl Lid
from the groove.
2. Wipe clean the gasket groove with a cloth or paper
towel.
Figure 4I 3. Confirm which side of the gasket faces inward. Direct
the projecting part of the gasket to the back side of
CAUTION: Install the bowl lid gasket to the bowl lid the groove as illustrated in the above section view.
with the “UPSIDE” facing upward. 4. Determine two points a and b so that the gasket is in
CAUTION: Install the bowl lid gasket so that it is exact halves. Place the point a at the top of the
evenly applied around the bowl lid gasket groove and the point b at the bottom and fit
overall. Failure to do so may weaken the two points of the gasket into the groove. Next,
seal capacity. determine two points c and d so that the upper and
lower lengths of the gasket become the same. Fit
3. Place the rotor unit into the guard bowl and tighten these points into each side of the groove in an
the two screws (Figure 4J). appropriate place. Insert other parts of the gasket into
the groove evenly (Figure 4L).
Point a
Gasket Point
Point c Point d
Lid gasket
Point b Point b
Point a
Point c Point d
Figure 4J
Point b Figure 4L
Decontamination
If any hazardous material is spilled on or inside the
instrument, decontaminate the instrument by following the
cleaning procedures contained this Section, Care of the
Instrument.
Transportation
Disinfect the instrument before transporting. See above,
Decontamination.
Please call the Sakura Technical Support Department at
1-800-725-8723, option 2.
If located outside the United States, contact the nearest
Sakura instrument distributor or representative for
information and assistance
Cap
Description of the Error Display
Figure 5A
(Figure 5C)
3. Insert a bar for unlocking the lid into the hole
(Figure 5B).
Figure 5B
Place the guard bowl properly Place the guard bowl properly.
Rotation detection error occurred
during constant rotation Poor connector contact
95
(the motor speed deviated ±100rpm Controller board failure Technical Support or distributor.
from the set value)
Faulty motor, motor driver or wiring
Specimen chambers are not properly arranged in Always arrange the specimen chambers
the rotor. symmetrically.
Specimen volume in each specimen chamber is not
Fill the specimen chambers evenly.
even.
Eccentricity of motor shaft and/or spindle
bAL Balance error
Distortion of guard bowl and/or rotor
Contact Sakura Technical Support or distributor.
Improperly adjusted balance sensor
The power is not supplied. Switching power supply failure Confirm that the power cord is firmly plugged.
Leakage in switching power supply Contact Sakura Technical Support or distributor.
Blown fuse(s)
The grounding wire to the power input is disconnected. Make sure that grounding wire is firmly connected.
An electric shock occurred.
Leakage in the power input area Contact Sakura Technical Support or distributor.
Use only the supplied power cord. Do not locate the instrument in a place exposed
Use of a power cord with inadequate current capacity may to direct sunlight or possibly getting wet with
cause electric shock or fire by short circuit. Use the power cord splashes from rain or snow.
appropriate to your local current capacity. Ultraviolet rays or extreme temperature may cause breakdown.
Regional safety regulations may require using a Operate the instrument in a clean, less humid
standard power cord designated by statute. If any place.
other power cord than a PSE-certified or UL/CSA- The instrument is intended to be operated indoors. Do not use it
approved or European-made power cord is outdoors.
needed, contact the nearest instrument Do not use the instrument in a place under
distributor. following conditions:
・ A place where it will be subjected to low or high temperatures
Connect the power plug to an outlet with a (allowable operating range is from 10°C to 40°C).
grounding terminal.
・ A humid place where condensation can build.
Connect the power plug to a dedicated, D-class grounded power
receptacle. Failure to do so may cause fire or electric shock ・ A place exposed to a lot of dust, oily smoke or steam.
due to leak current. ・ Outdoors.
In the event of system malfunction, turn off the ・ If the instrument needs to be installed in a special place,
power and then remove the power plug from the contact a Sakura sales representative.
power outlet. Be sure to open and close the guard bowl or
In the event of instrument malfunction, turn off the instrument handle specimens in a safety cabinet.
power and call Sakura Technical Support Center. Unplugging Specimens should be regarded as biologically hazardous. Use
the instrument can also turn off the main power supply. If the of the components like the guard bowl for biological safety may
instrument malfunctions, remove the power plug from the power not be enough to prevent contamination with pathogenic
receptacle. At instrument installation, choose such a place as a organisms.
wall outlet is not hidden behind the instrument so that you can The instrument and guard bowl, however, are not resistant to an
quickly unplug the instrument in the event of emergency. UV germicidal lamp or ozone.
Open and close the instrument lid and guard If the instrument is not used for a long period, clean the
instrument lightly, put the dust cover on to avoid dust and
bowl lid slowly.
foreign matter, and store in a place with low humidity.
A strong impact may break the lid.
Do not open the instrument lid unless needed. Perform a periodic inspection once a year.
In order to operate the instrument safely and maintain its
Open the instrument lid only when needed to operate the
capabilities, conduct a periodic inspection once a year. Contact
instrument as instructed in this manual. The time the lid is
a Sakura sales representative for details
opened should be as short as possible.
Perform a test run before determining operating Do not clean the instrument with benzene or
parameters. thinner.
Do not wipe the instrument surface with benzene or thinner.
Operating parameters vary depending on specimen type. Test
Doing so may cause the surface to dissolve or crack or its
operating parameters on the instrument actually before
rigidity to decrease. Wipe with a paper towel moistened with
determining them.
alcohol. Do not spray with alcohol. Fluids running into electric
Use designated instrument accessories and components may cause insulation failure or deterioration like
consumables. corrosion.
Use consumables specified in this manual for replacement. Use Use specified cleaning agents.
of wrong components will cause malfunction or failure. Use a mild detergent. If an unspecified agent is used, the
Do not spill fluids like specimens or water on the instrument may corrode or malfunction.
lid latch hole and the control panel. Exercise due caution when handling reagents.
Wipe spillage off immediately. Wear gloves, mask and/or safety goggles, or take
Do not put foreign matter into the lid latch hole other proper measures designed to protect the
and the louver on the back and sides of the operator, by following the applicable regulation
instrument. or guideline in your country or region.
Doing so may cause instrument malfunction.
Some reagents are a hazard to human health.
Always keep the spindle and bowl shaft housing If any biologically hazardous substance is
clean and dust-free. handled, follow applicable regulations or
guidelines in your country or region to ensure
Keep the guard bowl unit removed from the safety. Wear protective clothing and work in a safety
instrument when it is not in use. cabinet as appropriate to protect the operator. Sterilize
Failure to do so may cause the guard bowl to seize and make it possible infectious waste and infectious medical waste and
unable to remove. dispose of them properly as per regulations and guidelines
Use microscopic glass slides (edge-ground). in your country or region
Glass slides might break, depending on their size and quality.
Determine if glass slides can be safely assembled in the
chamber holders and processed on the instrument before use.
Confirm that a name and ID on each glass slide
match those of individual patients or subjects.
Do not leave the guard bowl lid locked after use.
The bowl lid left locked after use may become difficult to remove
if pressure inside the guard bowl becomes negative.
Do not put an obstruction on movable
components.
Doing so may cause instrument failure.
Store the instrument with the power cord
unplugged for extended non-use.