Nooro Iii Tower CSP Power Plant: Operation & Maintenance Manual of DC System
Nooro Iii Tower CSP Power Plant: Operation & Maintenance Manual of DC System
Nooro Iii Tower CSP Power Plant: Operation & Maintenance Manual of DC System
CLIENT: CONTRACTORS:
Changes Record
0 23-05-2017
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Table of contents
1.PURPOSE----------------------------------------------------------------------------------------------- 3
2.SCOPE--------------------------------------------------------------------------------------------------- 3
3.ROLES AND RESPONSIBILITIES---------------------------------------------------------------------4
4. EQUIPMENTS--------------------------------------------------------------------------------------4
4.1 RAW WATER INTAKE PUMP:--------------------------------------------------------------4
4.2 EQUIPENT LIST :------------------------------------------------------------------------------ 5
5. TERMINOLOGY------------------------------------------------------------------------------------- 9
6. PROCEDURE---------------------------------------------------------------------------------------- 9
6.1 RAW WATER TREATMENT SYSTEM:-----------------------------------------------------9
6.2 RAW WATER PARAMETRE ANALYSE :-------------------------------------------------10
6.3 SYSTEM INTRODUCTIONS---------------------------------------------------------------12
6.3.1 CLARIFIER WORKING PRINCIPLE:----------------------------------------------------12
6.3.2 USE AND APPLICATION RANGE OF BLENDER AND SCRAPER:-----------------12
6.3.3 BLENDER AND SCRAPER STRUCTURE AND WORKING PRINCIPLE:-----------13
6.4 DOSING SYSTEM :-------------------------------------------------------------------------- 13
6.4.1 USE AND PROFILE:----------------------------------------------------------------------13
6.4.2 THE MAIN TECHNICAL PARAMETERS:----------------------------------------------13
6.4.3 THE RATIO OF LIQUID AND DOSAGE-----------------------------------------------14
6.5 SLUDGE PROCESSING SYSTEM----------------------------------------------------------14
6.5.1 DESCRIPTION:----------------------------------------------------------------------------14
6.5.2 SRUCTURE:-------------------------------------------------------------------------------- 15
6.5.3 WORKING PRINCIPLE:------------------------------------------------------------------15
6.5.4 SLUDGE THICKENING POND:---------------------------------------------------------16
6.6 PRE-START CHECK FOR RAW WATER TREATMENT---------------------------------16
6.6.1 PRECAUTIONARY MEASURES:--------------------------------------------------------16
6.6.2 CHECK FOR RAW WATER :-------------------------------------------------------------17
6.6.3 CHECK FOR RAW WATER INTAKE PUMP :------------------------------------------17
6.6.4 CHECK FOR CLARIFIER:----------------------------------------------------------------17
6.6.5 CLARIFIER DOSING SYSTEM:---------------------------------------------------------18
6.6.6 SLUDGE CONCENTRATE POND :-----------------------------------------------------18
6.6.7 CHECK FOR INTERMEDIATE WATER POND :--------------------------------------19
6.6.8 ENVIRONMENTAL PRECAUTIONS MEASURES:------------------------------------19
6.7 SYSTEM STARTUP-------------------------------------------------------------------------19
6.7.1 CLARIFIER START :-----------------------------------------------------------------------19
6.8 SYSTEM SHUTDOWN---------------------------------------------------------------------20
6.8.1 SYSTEM SHUTDOWN:------------------------------------------------------------------20
6.8.2 CONDITIONS AND RESTRICTIONS :--------------------------------------------------20
6.9 MONITORING DURING THE OPERATION:--------------------------------------------21
6.10 DAILY MAINTENANCE :-----------------------------------------------------------------21
6.11 ABNORMAL CONDITION HANDLING :-----------------------------------------------22
1.PURPOSE
The raw water treatment system removes colloids, suspended solids, ions, and kills microorganisms in
the raw water, Improve the quality of raw water and reduce the running burden of the pretreatment
equipment, Prevent scaling, fouling and microbial contamination in RO and EDI equipment, This is the first
step and a very important and critical step in the safe and stable operation of the desalted water
treatment system.
2.SCOPE
This manual applies only to the operation of the Noor II ﹠ III raw water treatment system
The water treatment operator is responsible for the water treatment and supply water to whole plant,
and has jurisdiction over the entire chemical water treatment equipment, structures and their site. During
the hour on duty, the water treatment operator shall correctly start, run and stop the water purification
equipment according to the regulations, and carry out the water sample analysis and record of each
4. EQUIPMENTS
4.1 RAW WATER INTAKE PUMP:
SN Items Unit Intake Pump
0 KKS 06GAA10AP001/06GAA10AP001
1 Tem. Inlet ℃ 25
2 Pressure Inlet Bar 1
3 Media Density Kg/m³ 1000
4 Design flow m³/h 120
5 TDH m 25
7 Rotate Speed r/min 2950
8 NPS Hr m 2.5
9 Pump Efficiency % 71
10 Case design pressure MPa 1.6/2.5
11 Min. flow m³/h 19
12 TDH in Min. flow m 31
13 Shut off Pressure m 31.8
14 Shaft length m 0.59
15 Impeller style(inlet) Single
16 Impeller no. Single
17 Bearing type/no. /
18 Max. Thrust KN /
19 Shaft power KW 11.8
20 Sealing type Mechanical seals
21 Sealing water MPa /
22 Critical speed r/min 9400/71400
23 Motor
24 Motor power KW 15
25 Voltage V 400
26 Motor efficiency 90.3
27 Motor cooling IC411
28 Pump Material
Pump Case ASTM A216 WCB
Impeller ASTM A743 CA15
Sealing Parts /
Shaft ASTM A434 ClassBB
Shaft sleeve A276/Gr.410
Bearing SKF steel
Coupler A278/class30
Base frame SA516
29 Noise level dB(A) <85
4.2 EQUIPENT LIST :
Specification
NO. Name Unit Quantity Remarks
and model
Instrument
control part
(specific
with 4.11
requirements)
Local instrument
1
(detailed list)
Piece
1.1 Pressure gauge 0-0.6MPa 6
Piece
1.2 Pressure gauge 0-1.0MPa 8
Far E as Tone
2
(detailed list)
Frequency
2.1 set 2 Blender
converter
Frequency
2.2 Set 6 Dosing device
converter
0-100NTU
2.3 Turbidity meter set 2 Outlet pipe
4-20mA
0-1000NTU Into the mouth of the
2.4 Turbidity meter set 1
4-20mA mouth
Electromagnetic
2.5 DN150 set 2
Flow meter
Magnetic flap
2.6 4-20mA set 4 Dosing device
level gauge
4-20mA
2.7 Mud gauge set 1 Sludge thickening tank
0-5m
Ultrasonic level 4-20mA Regulation pond
2.8 set 1
gauge 0-5m
Specification
NO. Name Unit Quantity Remarks
and model
Instrument
sampling tube
4 Cable Batch 1
Not included
5 In situ box Batch 1
PLC
Site installation
and other
6 Batch 1
installation
materials
Part of the
(second
equipment
part)
materials
Mechanical
φ5000×5600mm
1 Accelerated set 2
Q=60m3/h
Clarification Pond
1.1 Electric scraper set 2
diameter
Non-toxic materials,
30~35mm,
1.3 Inclined tube m2 35 high strength
Inclined tube
,Light weight
installation
inclination ~60°
Inclined tube stainless steel
1.4 m2 35
packing bracket
2 Sludge lift pump Q=10m3/h,H=20m set 2 Screw sludge pump
Embedded parts,
pedal
Specification
NO. Name Unit Quantity Remarks
and model
4 Sludge thickener set 1
Sludge
Horizontal centrifugal
5 dewatering Q=10m3/h set 1
centrifuge
machine
Supernatant
6 Q=15m3/h,H=20m Set 2 Self-priming pump
reuse pump
7
stainless steel
8 Pipe Blender GW-150 set 2
Manual slurry
9 DN100 set 4 Mud valve
valve
Electric plaster
10 DN100 Set 4 Mud valve
valve
Coagulant dosing
11 3000×1800×1700mm Set 1 With stent
device
1m3
11.1 Solution tank Set 2 Carbon steel lined
φ1200×1200mm
11.2 Blender N=0.75kW set 2
Diaphragm
25L/h,70m,0.37k
11.3 metering set 3 2 used 1 prepared
W
pumps
25FZB-2.5-15
delivery Pump Fluorine plastic self-
11.4 2.5m3/h,15m,0.7 set 1
priming pump
5kW
Coagulant dosing
12 3000×1800×1700mm set 1 With stent
device
1m3
12.1 Solution tank Set 2 Carbon steel lined
φ1200×1200mm
12.2 Blender N=0.75kW set 2
Diaphragm
25L/h,70m,0.37k
12.3 metering Set 3 2 used 1 prepared
W
pumps
12.4 delivery Pump 25FZB-2.5-15 set 1 Fluorine plastic self-
Specification
NO. Name Unit Quantity Remarks
and model
2.5m3/h,15m,0.7
priming pump
5kW
Electrically
Machine plus pond
13 adjustable DN150 set 2
into the water
gate valve
14 Check valve DN80 set 2 Sludge pump
Supernatant reuse
15 Check valve DN80 set 2
pump
Industrial water supply
16 Check valve DN80 set 2
pump
17 Check valve DN32 set 2 delivery Pump
diameter
Non-toxic
30~35mm,Inclined
28 Inclined tube m2 1 materials,High
tube installation
strength, light weight
inclination
~60°,The total
Specification
NO. Name Unit Quantity Remarks
and model
height after
installation
(vertical)0.866m
29 Button set 1
metering pumps
Hydraulic
25L/h,70m,0.37k
39 diaphragm set 3 2used 1 prepared
W
metering pumps
5. TERMINOLOGY
PAM- Polyacrylamide
pH 8.15 -
Temperature
15.3 °C
Sb <0,0042 mg/l
Ag 0.0056 mg/l
As <0,0016 mg/l
B 0.097 mg/l
Be <0,0019 mg/l
Cd <0,0027 mg/l
TA 0 °F
CO32- mg/l
0
TAC 11.2 °F
HCO3 mg/l
137
Ca 119.0 mg/l
Mg 33.0 mg/l
Cr <0,0028 mg/l
Cu <0,0033 mg/l
This project raw pretreatment system with 2 integral mechanical accelerated clarifier, the rated
total water treatment is 120m3/h, and the single seat water yield is 60m3/h.
low turbidity conditions, the normal influent sediment concentration ≤ 0.30Kg / m3, Short-term water
into the water is not more than 0.5Kg / m3.Dosing system service water is 120 ~ 150m3 / h.
Clarifier removal of ions, suspensions and colloids in water by coagulation, clarification, filtration,
sedimentation, etc.
Raw water in the pipeline Blender and fungicide after the full mixing, with sodium hypochlorite
sterilization effect, to ensure that follow-up treatment of membrane elements are not contaminated.
Raw water in the clarifier reaction chamber under the action of the stirring impeller, complete mechanical
reaction, so that the raw water after the static dosing Blender produced by the micro-flock and the
original flow of mud in the original re-collision adsorption, the formation of large flocks, and then raised
from the impeller to the second reaction chamber, and then by the ramp area,to accelerate the collision
between particles, So that the suspended matter to form a larger particle. Resist the buoyancy of water,
forming a precipitate, scrapped by the scraper, through the bottom of the mud tank control discharge,
and the rise of water from the catchment leads, to achieve the effect of clarification of raw water
clarification.
( a ) The blender and scraper are the main equipments for the mechanical accelerated clarifier. the
clarifier is used for potable water and process water treatment. The Blender plays the role of mixing and
lifting in the mechanical accelerated clarifier. The scraper plays the role of scraping sludge in the
mechanical accelerated clarifier.
( b ) Influent suspended solids content: When there is a mechanical mud scraper1000 ~ 5000 mg/L,
within a short period of time not more than 10000mg/L.
6.3.3 BLENDER AND SCRAPER STRUCTURE AND WORKING PRINCIPLE:
( a ) The blender is mainly composed of a driving device, blender main shaft, a lifting impeller and a
stirring slurry component; The scraper is mainly composed of driving device, transmission shaft and mud
scraping rake.
( b ) working principle: The impeller at the bottom of the impeller completes the reaction in the first
reaction chamber of the clarifier after the medicine is mixed , the micro flocs and the original alum
flowers in the sludge are repeatedly collided and adsorbed, and larger flocs are formed, then the impeller
is lifted to the second reaction chamber, and then separated by the baffle to the clarification area. the
rising water is drawn from the draft pipe,The sludge is returned to a reaction chamber at the lower part
of the clarification zone , scraping by scraper, through the bottom tank discharge valve to control the
discharge,achieve the effect of clarification and separation of raw water.
This dosing system including dosing coagulant, coagulant aids and dehydration flocculants
system,Service water is 120 ~ 150m3 / h.
dosing system is responsible for the Clarifier, sludge thickening pool and sludge dehydrator
dosing , The coagulant is polyaluminium chloride (PAC), and the coagulant is polyacrylamide
(PAM).
In the water supply and drainage process, commonly in adding all kinds of chemical agents, as coagulation
, coagulation aids and disinfection and sterilization, in order to achieve the purpose of water purification.
these agent are solid particles ,liquid and colloid ,in the dosing process must be dissolved, diluted and
dosing than the amount can only get the best results ,so the dissolving drug dosing device is a water
treatment equipment commonly used in the project one.
6.4.2 THE MAIN TECHNICAL PARAMETERS:
6.5.1 DESCRIPTION:
Thickening is a kind of method to reduce sludge volume .during the course of sludge treatment ,normally
use thickening method as pretreatment of dewatering .sludge dewatering mechanism requires sludge
sludge water content less than 97%,however,sludge water content discharged from 2nd precipitation
tank is 99.2-99.6% , and sludge water content discharged from common precipitation tank in about
98%.so in order to meet running condition of dewatering equipment ,a sludge thickening tank with hang
type of center driven thickener is necessary.
Sludge processing system : clarifier sludge discharge sludge thickening pond sludge pump
sludge dehydrator
6.5.2 SRUCTURE:
Center driven thickener is mainly composed of distribution tube ,drive mechanism grid assembly scraping
arm assembly,scraping plate assembly bottom bearing assembly,balance arm assembly,transmission
shaft and center major shaft,effluent weir plate etc.
Sludge enters into thickening pond via the center distribution tube,retention time in the pond is above
12 hours. the center driven thickener has vertical arranged grids, which pass through sludge with scraping
arm rotation thus agitating sludge slowly, and helping to discharge water and air in sludge .upper clear
liquid will be discharged by rim water collecting trough by scraping plate .the concentration is determined
according to factors of sludge composition, performance ,with coagulant(coagulant aids) or not
requirement of next dewatering process. generally ,sludge water content may low down ≥3%
sludge discharge program, Can be opened by remote PLC command sludge valve, By the net pressure mud
to sludge thickening pond, shall take reliable measures (set the industrial pressure water pipe backwash)
to ensure smooth sludge discharge, do not clog or silt the sludge.
6.5.4 SLUDGE THICKENING POND:
sludge thickening pond receive sewage of clarifier, thickening pond treatment wet sludge 2.5
m3/h,designed into the mud moisture content is 98%, outlet mud moisture content is 96%.
sludge thickening pond drain sewage to sludge dehydrator. one sludge dehydrator,the water content of
imported sludge of dehydrator is 96%, and that of export sludge is 70%~75% ,the amount of wet sludge
treated by a single dehydrator is 10m3/h, and the maximum amount of dry sludge removed is 1.5 t / h.
a) make sure that the operating equipment is powered on and the pump is in a good standby state. before
running check the Blender, run normally, lift flexible, scraper running normally.
b) check the inlet and outlet pipes, the sink sampling tube, drainage pipe, emptying pipe, water pipes,
sludge sink, stop the pond for a long time should be mud net or vent to prevent scraper rake.
k) sampling tube, the mud pipe should be regularly washed with pressure water to prevent clogging.
l) reducer temperature rise normal (not more than 40 ℃) oil-free leakage
a) , The Blender and scraper operation, the ambient temperature should not be higher than 40 ℃.
b), outdoor temperature below 0 ℃ when the relevant pipeline to do the anti-freeze measures.
c), there should be a smooth channel around the equipment. The ground should be slippery and kept dry
and clean. Try not to store equipment, parts, etc. in the vicinity of running equipment. Pay attention to
ensuring that all venues are illuminated for easy operation and maintenance.
a) Start the raw water intake pump, Fill the pond with the same time dosing.
b) Start the scraper when there is no mud in the pond. Blender, this time should be controlled to reduce
the amount of water and should pay attention to the impeller opening and speed to moderate. And
gradually increase the speed, to strengthen the mixing, If the sludge is loose,, small particles or lower
water temperature turbidity may be appropriate to add clay to promote the formation of sludge
(generally to control the reaction chamber turbidity of 2000-3000 degrees is more better) , It is also
possible to put the slag of the existing clear pond into the newly run clarifier, To shorten the time of the
formation of sludge.
c) Adjust the inlet water and the speed of the Blender scraper, Raise the speed and the opening of the
inlet valve as far as possible without disturbing the clear area, Find the best combination of opening and
speed
Stop the raw water intake pump, stop the dosing system, stop inlet water, the scraper to continue to run
a)clarifier sludge formation, the supernatant water turbidity to meet the requirements to increase the
amount of water, the amount of water should be increased slowly, each increase in water should not
exceed 20% of the design of water, water increases interval of not less than 1 hour, to be increased by
water To the design of the load should be stable operation of not less than 48 hours.
b)clarifier sludge discharge cycle every two hours, each sludge discharge time of 2-5 minutes, or according
to the actual situation to determine the sludge discharge cycle and sludge discharge time.
c) clarifier tank should be run after the normal operation should be overloaded 20-30 minutes in advance
to increase the amount of water and the amount of time should be consistent with the requirements of
run 3-4 hours later, and then slowly injected, and slowly increase the design throughput.
e) reducer temperature rise does not exceed 40 ℃, oil-free leakage. The new machine work 400-500
adjustment)
g) Coagulant preparation concentration is generally between 1% -3% (according to the water quality to
adjust)
h) The turbidity of the water injected into the dissolving tank cannot exceed 10 NTU.
i) Once a week cleaning a dosing pump filter.
j) The multi-media air washing, the water should be placed above the filter 100mm-200mm. Air wash
situation to adjust.
a) clarifier to monitor the inlet and outlet water turbidity, PH dosage, scraper opening and closing time,
sludge surface height, sludge sedimentation ratio, sludge discharge, sludge concentration and other data.
b) According to the operation of water quality and timely adjustment of dosage.
c) According to the water quality and timely adjustment of sludge discharge time and frequency.
e) According to the water turbidity and sludge surface height, sludge sedimentation ratio and other
reasonable relationship between the scheduling period and duration, when the water turbidity is high,
can be continuous sludge, when the water turbidity is low Scraper can be intermittent operation, but
minimum oil level line, the oil should be within the scope of the oil standard.
6.10 DAILY MAINTENANCE :
a) Clarification of the pond into the production operation should be done after a more detailed operating
records, including access to water out of the water turbidity, PH dosage, scraper opening and closing time,
sludge surface height, sludge sedimentation ratio, Mud concentration and other data.
b) Due to different water sources, different water quality, the use of pharmaceutical varieties and the
quality of different drugs should be in different seasonal water temperature changes in the case, the
beaker test to accumulate data, explore the law under the various conditions of economic rational
dosage.
c) According to the water turbidity and sludge surface height, sludge sedimentation ratio and other
reasonable relationship between the scheduling period and duration, when the water turbidity is high,
can be continuous sludge, when the water turbidity is low Scraper can be intermittent operation, but
can be a short time to stop working), to prevent the sludge sink, stop the pond time should be a long mud
rake or mechanical failure, should stop checking, troubleshooting and then re-operation.
g) In the course of running, and strive to continuous and accurate dosing.
h) Worm gear reducer in the installation of the worm gear to remove the bottom of the seat, let go due to
transport and other reasons into the center of the worm box cylinder hole oil (lubricating oil for the 40 #
mechanical oil) to strictly control the oil level, More than the maximum oil level line, nor below the
minimum oil level line, the oil should be within the scope of the oil standard.
i) Sampling tube, the mud pipe should be regularly washed with pressure water to prevent blocking the
game.
j) Center drive concentrator should be continuous operation, can not be intermittent, avoid downtime, in
order to ensure the normal operation of equipment, must first boot and then water. If you want to stop,
the intermittent time cannot be too long, or due to sludge deposition or the formation of compaction,
and then stop the center drive concentrator rotation, the device is not allowed to run after a long time.
l) Center drive concentrator cleaning at least once a year, and the center drive thickener deceleration
exhausted when the oil, and the sediment cleared, the heart every 5,000 hours after the oil change once
every two months Oil once, and found that oil is too low, should be added lubrication.
p ) Manual test turbidity every week, and proofread with online turbidity meter to ensure accurate
online turbidity meter.
q)According to the provisions of the supervision of item and time, timely to analysis the outlet water
quality of clarifier,and record it.
r)Regularly flush the sludge in cant board of the clarifier
s)According to the actual situation, should be discharged regularly two times a month
t)the scraper should not stop 24h,ifstop more than 8 h and need to start again, should
a) If an abnormal condition, such as pipeline leakage, pump failure, etc., need to be out of order,
actual quality of raw water to determine and adjust the amount of time. always check the operation of
should pay attention to the metering pump outlet flow, flow is also insufficient to check the Y-type filter
device, timely cleaning. According to the water quality of the timely adjustment of dosage