DN - 28+757 - MNB - Box Type
DN - 28+757 - MNB - Box Type
DN - 28+757 - MNB - Box Type
It must not be passed on to any third person or firm not authorised by us,
nor be copied/made use of in full or part By such person or firm without our prior permission writing
Four Laning of Tumkur-Shivamogga section from km 12.310 (Design Km 12.300) to km 66.540 (Design km 65.195)
PROJECT : from mallasandra to Karadi village (Package-1) of NH-206 on Hybrid Annuity Mode under NHDP Phase-IV in the state
of Karnataka
JOB No. NH-206-PKG-I-DN-MNB-821
TOTAL NO. OF PAGES TITLE :
NAME SIGN DATE
DSGN BADEMIYA 25-Jun-19 DESIGN OF MINOR BRIDGE - BOX TYPE ( 4 x 10 x 5.459 m) at Chainage Km
CHKD MPB 27-Jun-19 28+757
APPD MRRK 27-Jun-19
CODE REV.
DOC. No. N H - 2 0 6 - P K G - I - D N - M N B - 82 1
IRC R0
1
ASHOKA BUILDCON LIMITED
DOCUMENT NO. DATE
PROJECT: FOUR LANING OF TUMKUR-SHIVAMOGGA SECTION
NH-206-PKG-I-DN-MNB-821 27-Jun-19
2
ASHOKA BUILDCON LIMITED
DOCUMENT NO. DATE
PROJECT: FOUR LANING OF TUMKUR-SHIVAMOGGA SECTION
NH-206-PKG-I-DN-MNB-821 27-Jun-19
DESIGN OF MINOR BRIDGE - BOX TYPE ( 4 x 10 x 5.459 m) at Chainage DESIGNED CHECKED SHEET
TITLE:
Km 28+757 BADEMIYA MPB
CONTENTS
1.0 Introduction 4
6.0 LL Positions 8
3
ASHOKA BUILDCON LIMITED
DOCUMENT NO. DATE
PROJECT: FOUR LANING OF TUMKUR-SHIVAMOGGA SECTION
NH-206-PKG-I-DN-MNB-821 27-Jun-19
DESIGNED CHECKED SHEET
TITLE: DESIGN OF MINOR BRIDGE - BOX TYPE ( 4 x 10 x 5.459 m) at Chainage Km 28+757
BADEMIYA MPB
1.0 Introduction
This design note deals with the design of MINOR BRIDGE - BOX TYPE Fill range of 28+757
The clear span of the MINOR BRIDGE - BOX TYPE considered for design is 10 m
The clear vent (min) of the MINOR BRIDGE - BOX TYPE considered for design is 5.459 m
The clear cover of reinforcement is considered as 75 mm on earth face and 45 mm on other than earth face.
MATERIALS:
The following materials used for RCC Slab structure shall be as per below,
• Grade of concrete has been considered as below,
o For RCC Structure…………….… M30
o Grade of Steel has been considered for Fe550
DURABILITY
Environmental exposure condition for the structure is considered as “Moderate” as defined in
Table 14.1 of IRC:112.2011
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ASHOKA BUILDCON LIMITED
DOCUMENT NO. DATE
PROJECT: FOUR LANING OF TUMKUR-SHIVAMOGGA SECTION
NH-206-PKG-I-DN-MNB-821 27-Jun-19
DESIGN OF MINOR BRIDGE - BOX TYPE ( 4 x 10 x 5.459 m) at Chainage Km DESIGNED CHECKED SHEET
TITLE:
28+757 BADEMIYA MPB
Design Base pressure with Live load max intensity = 77.2 kN/m2 O.K
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ASHOKA BUILDCON LIMITED
DESIGN OF MINOR BRIDGE - BOX TYPE ( 4 x 10 x 5.459 m) at Chainage DESIGNED CHECKED SHEET
TITLE:
Km 28+757 BADEMIYA MPB
180 150
600 mm 600 mm
150
0.8
150 120
2.1 6.6
Temperature Rise Case Temperature Fall Case
Grade of Concrete = M30
YOUNG'S MODULUS, E = 3.10E+06 t/m2
Coeff. Of Thermal Expansion,a = 1.20E-05 / oC
Computation of Forces in Members due to Temperature Rise Case:
Node 1
Member 31
Thickness of member = 600 mm
STRESS
17.8 662.2 t/m2
F1 = 60.82 t
150 F1 e1 e1 = 0.059 m
4 148.8 t/m2 F2 = 13.39 t
e2 = 0.120 m
180 F2
e2
0 0.0 t/m2
Node 1
Member 31
Thickness of member = 600 mm
STRESS
0 0.0 t/m2
F1 = 5.86 t
150 F1 e1 = 0.05 m
e1
6
Computation of Forces in Members due to Temperature Fall Case:
Node 1
Member 31
Thickness of member = 600 mm
STRESS
10.6 394.3 t/m2
F1 = 25.22 t
120 F1 e1 e1 = 0.0425 m
0.7 26.0 t/m2 F2 = 1.95 t
e2 = 0.1000 m
150 F2
e2
0 0.0 t/m2
Node 1
Member 31
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ASHOKA BUILDCON LIMITED
DOCUMENT NO. DATE
PROJECT: FOUR LANING OF TUMKUR-SHIVAMOGGA SECTION
NH-206-PKG-I-DN-MNB-821 27-Jun-19
DESIGN OF MINOR BRIDGE - BOX TYPE ( 4 x 10 x 5.459 m) at Chainage DESIGNED CHECKED SHEET
TITLE:
Km 28+757 BADEMIYA MPB
No.of spans 3
Outer Span length 10.500 Inner Span length 10.500
C/c of walls (O-O) 31.500 c/c of walls (O-O) 31.500
Load case 106 Load case 105
Load Increment 0.10 Load Increment 0.10
Load offset 1.20 Load offset 1.20
Load cases for Top Slab
Class A Max Hog case Max Sag case
Load
Loads Load distance Load position 'a' value Load position 'a' value
distance
27 0.00 9.30 1.200 0.0 9.20 1.300
27 1.10 8.20 2.300 1.1 8.10 2.400
114 3.20 5.00 5.000 3.2 4.90 4.900
114 1.20 3.80 3.800 1.2 3.70 3.700
68 4.30 -0.50 0.000 4.3 -0.60 0.000
68 3.00 -3.50 0.000 3.0 -3.60 0.000
68 3.00 -6.50 0.000 3.0 -6.60 0.000
68 3.00 -9.50 0.000 3.0 -9.60 0.000
8
Load case 265 Load case 240
Load Increment 0.10 Load Increment 0.1
Load offset 0.50 Load offset 0.50
Load cases for Top Slab
SPV Max Hog case Max Sag case
Load
Loads Load distance Load position 'a' value Load position 'a' value
distance
180 0.00 25.9 4.900 0.0 23.4 2.400
180 1.50 24.40 3.400 1.5 21.90 0.900
180 1.50 22.90 1.900 1.5 20.40 0.600
180 1.50 21.40 0.400 1.5 18.90 2.100
180 1.50 19.90 1.100 1.5 17.40 3.600
180 1.50 18.40 2.600 1.5 15.90 5.100
180 1.50 16.90 4.100 1.5 14.40 3.900
180 1.50 15.40 4.900 1.5 12.90 2.400
180 1.50 13.90 3.400 1.5 11.40 0.900
180 1.50 12.40 1.900 1.5 9.90 0.600
180 1.50 10.90 0.400 1.5 8.40 2.100
180 1.50 9.40 1.100 1.5 6.90 3.600
180 1.50 7.90 2.600 1.5 5.40 5.100
180 1.50 6.40 4.100 1.5 3.90 3.900
180 1.50 4.90 4.900 1.5 2.40 2.400
180 1.50 3.40 3.400 1.5 0.90 0.900
180 1.50 1.90 1.900 1.5 -0.60 0.000
180 1.50 0.40 0.400 1.5 -2.10 0.000
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ASHOKA BUILDCON LIMITED
DESIGN OF MINOR BRIDGE - BOX TYPE ( 4 x 10 x 5.459 m) at Chainage Km DESIGNED CHECKED SHEET
TITLE:
28+757 BADEMIYA MPB
Load cases for Bottom Slab Impact factor 1.12 Lane Reduction 0.90
Load cases for Bottom Slab Impact factor 1.12 Lane Reduction 0.9
Load cases for Top Slab Impact factor 1.12 Lane Reduction 0.9
Load cases for Top Slab Impact factor 1.12 Lane Reduction 0.9
40 T Bogie Clearance from edge 2.11 W 0.81
40 T Bogie Top Slab Max Sag case Fh 2.539 kN/m Moment 3.943 kNm
40 T Bogie Top Slab Max Hog case Fh 2.539 kN/m Moment 3.943 kNm
40 T Bogie Bottom Slab Max Sag case Fh 2.539 kN/m Moment 3.943 kNm
40 T Bogie Bottom Slab Max Hog case Fh 2.539 kN/m Moment 3.943 kNm
70R Tracked Top Slab Max Moment Fh 4.444 kN/m Moment 6.901 kNm
70R Tracked Top Slab Max Shear Fh 4.444 kN/m Moment 6.901 kNm
70 R Wheeled Top Slab Max Hog case Fh 6.349 kN/m Moment 9.859 kNm
70 R Wheeled Top Slab Max Sag case Fh 5.841 kN/m Moment 9.071 kNm
Class A Top Slab Max Hog case Fh 0 kN/m Moment 0.694 kNm
Class A Top Slab Max Sag case Fh 0 kN/m Moment 0.694 kNm
70 R Wheeled Bottom Slab Max Hog case Fh 4.317 kN/m Moment 6.704 kNm
70 R Wheeled Bottom Slab Max Sag case Fh 6.349 kN/m Moment 9.859 kNm
Class A Bottom Slab Max Hog case Fh 0.447 kN/m Moment 0.694 kNm
Class A Bottom Slab Max Sag case Fh 0.793 kN/m Moment 1.231 kNm
Load cases for Top Slab Impact factor 1.10 Lane Reduction 0.9
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Load cases for Top Slab Impact factor 1.10 Lane Reduction 0.9
Load cases for Top Slab Impact factor 1.12 Lane Reduction 0.9
70 R Wheeled Clearance from edge 2.11 W 0.81
Load cases for Top Slab Impact factor 1.12 Lane Reduction 0.9
70 R Wheeled Clearance from edge 2.11 W 0.81
Load cases for Top Slab Impact factor 1.12 Lane Reduction 0.9
Effective width
Load b1 beff
a Intensity
On span Load position Carriageway Span Direction
Direction (m) (m) (kN/m2)
(kN) (m) (m) (m)
Load cases for Top Slab Impact factor 1.12 Lane Reduction 0.9
Load cases for Bottom Slab Impact factor 1.12 Lane Reduction 0.9
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120 35.14 0.00 0.376 0.38 2.31 2.12 0.00
120 33.62 0.00 0.376 0.38 2.31 2.12 0.00
Load cases for Bottom Slab Impact factor 1.12 Lane Reduction 0.9
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Sphecial Vehicle Impact factor 1.00 Lane Reduction 0.9
Load cases for Top Slab Clearance from edge 14.85 W 0.274
Max Hog case Width of Vehicle 1.80 m (c/c) B 0.624
Load cases for Bottom Slab Clearance from edge 14.85 W 0.274
Load cases for Bottom Slab Clearance from edge 14.85 W 0.274
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ASHOKA BUILDCON LIMITED
DOCUMENT NO. DATE
PROJECT: FOUR LANING OF TUMKUR-SHIVAMOGGA SECTION NH-206-PKG-I-DN-MNB-821 27-Jun-19
DESIGNED CHECKED SHEET
TITLE: DESIGN OF MINOR BRIDGE - BOX TYPE ( 4 x 10 x 5.459 m) at Chainage Km 28+757 BADEMIYA MPB
14
Distribution Reinforcement
Minimum distribution reinforcement (20% of main reinforcement) (As per Cl. 16.6.1.1, IRC-112:2011)
Area of distribution steel required mm2 515.2 226.2 402.1 515.2 417.8 401.9 515.2 401.9 401.9
Area of steel provided mm2 523.6 523.6 523.6 523.6 523.6 523.6 523.6 523.6 523.6
Diameter mm 10 10 10 10 10 10 10 10 10
Spacing mm 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm
SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE SAFE
Shear Check @ Critical Sections Side Wall Bottom slab Top slab
Mid Wall End Wall Intermediate Intermediate
Haunche End End Hogging Mid Span End Hogging Mid Span
Mid Span Mid Span Hogging Hogging
Design shear Force kN 279.4 33.7 140.0 331.4 310 123 228 280 70
Width of the section considered for shear design bw 1000 1000 1000 1000 1000 1000 1000 1000 1000
Effective depth provided for the section dw 517 519 517 617 617 617 547 547 547
Percentage of the steel r/f provided ρt 0.498 0.217 0.388 0.417 0.338 0.325 0.47 0.413 0.367
Design Axial Force Ned 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Mean compressive stress σcp 0 0 0 0 0 0 0 0 0
Ratio of the longitudinal steel ρ1 0.005 0.002 0.004 0.004 0.003 0.003 0.005 0.004 0.004
< 2 K 1.621 1.62 1.621 1.569 1.569 1.569 1.604 1.604 1.604
Minimum shear capacity of the section Vmin kN 181.1 181.7 181.1 205.8 205.8 205.8 188.6 188.6 188.6
Shear capacity of the section VRdc kN 228 174.1 210.1 248.5 231.9 228.9 234.3 224.5 215.9
Shear resistance of the section (kN) VRDC kN 228 181.7 210.1 248.5 231.9 228.9 234.3 224.5 215.9
Design shear resistance Required Not Required Not Required Required Required Not Required Not Required Required Not Required
Co-efficient for stress in compression chord αcw 1 - - 1 1 - - 1 -
Lever arm for RCC 0.9*d z 465.3 - - 555.3 555.3 - - 492.3 -
Strength reduction factor for concrete cracked in shear v1 0.541 - - 0.541 0.541 - - 0.541 -
Strut angle considered in the shear design θ (max) 45 - - 45 45 - - 45 -
Angle of the shear r/f provided as stirrups vertical α 90 - - 90 90 - - 90 -
Shear reinforcement 08mm 08mm 08mm 08mm 08mm 08mm
Diameter 08mm - - 08mm 08mm - - 08mm -
5 1 1 5 5 5 5 5 1
Legs 5 - - 5 5 - - 5 -
Area of shear reinforcement mm2 251.3 - - 251.3 251.3 - - 251.3 -
Required spacing of shear reinforcement 300 - - 300 300 - - 300 -
300 300 300 - - 300
Spacing of reinforcement provided 300mm c/c - - 300mm c/c 300mm c/c - - 300mm c/c -
O.K - - O.K O.K - - O.K -
Nominal shear reinforcement ρmin 0.00079 - - 0.00079 0.00079 - - 0.00079 -
Minimum spacing of reinforcem mm S min 318.6 - - 318.6 318.6 - - 318.6 -
O.K - - O.K O.K - - O.K -
Max shear resistance of Member (kN) V RD Max 1686 - - 2012.1 2012.1 - - 1783.8 -
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ASHOKA BUILDCON LIMITED
DOCUMENT NO. DATE
PROJECT: FOUR LANING OF TUMKUR-SHIVAMOGGA SECTION
NH-206-PKG-I-DN-MNB-821 27-Jun-19
DESIGNED CHECKED SHEET
TITLE: DESIGN OF MINOR BRIDGE - BOX TYPE ( 4 x 10 x 5.459 m) at Chainage Km 28+757
BADEMIYA MPB
SERVICEABILITY LIMIT STATE Side Wall Bottom slab Top Slab
Mid Wall End Wall Intermediate Intermediate
STRESS CHECK – RARE COMBINATION Haunche End End Hogging Mid Span End Hogging Mid Span
Mid Span Mid Span Hogging Hogging
Grade of concrete M30 M30 M30 M30 M30 M30 M30 M30 M30
Grade of steel Fe550 Fe550 Fe550 Fe550 Fe550 Fe550 Fe550 Fe550 Fe550
Maximum compressive stress 14.40 14.40 14.40 14.40 14.40 14.40 14.40 14.40 14.40
Maximum tensile stress 300 300 300 300 300 300 300 300 300
Mean tensile strength, fctm 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Maximum moment 288 78 140 201 393 287 221 407 252
Width of the section, b 1000 1000 1000 1000 1000 1000 1000 1000 1000
Total depth of the section 800 600 600 900 900 700 800 800 600
Eff. Depth of the section 717 519 517 817 820 617 747 749 547
Stress at the extreme of slab 3.364 1.727 3.133 1.810 3.511 4.525 2.371 4.356 5.047
Cracked Un-Cracked Cracked Un-Cracked Cracked Cracked Un-Cracked Cracked Cracked
Depth of Neutral Axis 138.65 80.04 103.57 149.01 135.81 114.18 141.83 133.98 106.83
Uncracked Moment of Inertia 4.82E+10 1.94E+10 2.02E+10 6.82E+10 6.71E+10 3.19E+10 4.88E+10 4.82E+10 2.05E+10
Modulus of elasticity of steel, Es 200000 200000 200000 200000 200000 200000 200000 200000 200000
Modulus of elasticity of concrete, Ec 31000 31000 31000 31000 31000 31000 31000 31000 31000
Eff. Modulus of elasticity of conc, Ec,eff 28608 28608 28608 28608 28608 28608 28608 28608 28608
Area of steel provided 2576.11 1130.97 2010.62 2576.11 2089.16 2009.60 2576.11 2261.95 2009.60
Spacing of the reinforcement 100 100 100 100 75 100 100 75 100
Depth of conc. in comp 143.7 80.0 107.3 149.0 140.8 118.4 141.8 138.9 110.7
Moment of inertia 7.76E+9 1.94E+10 3.22E+9 6.82E+10 7.48E+9 4.36E+9 4.88E+10 7.09E+9 3.55E+9
Steel Elastic moduli 1.35E+7 4.42E+7 7.85E+6 1.02E+8 1.10E+7 8.75E+6 8.06E+7 1.16E+7 8.13E+6
Concrete Elastic moduli 5.40E+7 2.42E+8 3.00E+7 4.57E+8 5.31E+7 3.69E+7 3.44E+8 5.10E+7 3.20E+7
Stress in steel 148.8 12.3 124.2 13.8 249.9 229.3 19.1 245.1 216.5
Stress in concrete 5.3 0.3 4.7 0.4 7.4 7.8 0.6 8.0 7.9
Safe Safe Safe Safe Safe Safe Safe Safe Safe
Safe Safe Safe Safe Safe Safe Safe Safe Safe
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CHECK FOR CRACKING – QUASI PERMANENT COMBINATION Bottom slab Top Slab
Mid Wall End Wall Intermediate Intermediate
Haunche End End Hogging Mid Span End Hogging Mid Span
Mid Span Mid Span Hogging Hogging
Maximum moment 186 27 137 179 238 173 128 264 171
Width of the section, b 1000 1000 1000 1000 1000 1000 1000 1000 1000
Depth of the section 717 519 517 817 820 617 747 749 547
Stress at the extreme of slab 2.167 0.600 3.068 1.607 2.123 2.731 1.378 2.822 3.438
Un-Cracked Un-Cracked Cracked Un-Cracked Un-Cracked Cracked Un-Cracked Cracked Cracked
Stress in steel (MPa) 95.9 4.3 121.6 12.3 151.1 138.4 11.1 158.8 147.5
Clear cover to reinforcement 50 50 50 50 50 50 45 45 45
Factors to account duration of Load,kt 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Area of tension reinforcement,As 2576.11 1130.97 2010.62 2576.11 2089.16 2009.60 2576.11 2261.95 2009.60
hceff-1: 2.5*(h-d) 208 203 208 208 200 208 133 128 133
hceff-2: (h-x)/3 219 173 164 250 253 194 219 220 163
hceff-3: h/2 400 300 300 450 450 350 400 400 300
hceff-min( hceff-1, hceff-2, hceff-3) 208 173 164 208 200 194 133 128 133
Effective area of concrete in tension,Ac,eff 207500 173321 164227 207500 200000 193878 132500 127500 132500
αe – Es/Ecm 6.991 6.991 6.991 6.991 6.991 6.991 6.991 6.991 6.991
Diff. B/w mean strain in r/f & concrete, Esm-Ec 0.0003 0.0000 0.0004 0.0000 0.0005 0.0004 0.0000 0.0005 0.0004
Coeff. To account bond properties of r/f,k1 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Coeff. To account distribution of strain,k2 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Diameter of bar provided 16 12 16 16 16 10 16 16 12
Max. crack spacing, sr.max 389.09 482.63 392.17 389.09 430.39 334.01 292.90 306.32 287.50
Max. crack spacing, sr.max 389.09 482.63 392.17 389.09 430.39 334.01 292.90 306.32 287.50
Wk - - 0.14 - - 0.14 - 0.15 0.13
Check for crack width Ok Ok Ok Ok Ok Ok Ok Ok Ok
17