DTC

5024
MICRO PROCESSOR BASED
Digital Temperature Controller

DESCRIPTION

HanBat Automatic Control co., Ltd

Suggestion for safety

You should be fully aware the suggestion which is referred in this manual
before operating the machines.

This manual has the suggestions about substances of 6000,7000.

The suggestions are divided into "Caution and warning" and these following
are their meanings.

▶ The meaning of terms and signs are as follows.

Warning If you break the directions, it may occur serious injuries and accidents
which may be causes deaths.

Caution If you break the directions, it may occur light injuries and malfunction
of machines.

The sign has the meaning that has possibilities of accidents under in a
certain situation, so you shall be careful about this sign.

▶ After reading the directions, keep this suggestion shall be preserved in

the place that is easy to notice.
 Warning

▶ Don't touch the terminal, when the power's on.

It may occur electric shock and malfunction of machines.

▶ Don't put the metallic materials in the inside of the machine.

It may occur fire, electric shock and malfunction of machines.

▶ Don't charge, dismantle, heat, short, solder the battery.

It may occur injuries and fire with outbreaking of fire, bursting, firing.

▶ When it is connected with DTC-7000series under communication error, you

shall interrupt PLC generating power with clock signs(L024F according to
the LG Master K standards) for communication confirmation (Refer to normal
program).
When generating power is on under communication error, it makes the machines
hot. it may occur the accidents.
 Cautions

▶ After confirming the regulation voltage and terminal arrangement of the

machine, arrange power lines correctly .
It may occur fire, electric shock and malfunction of machines.

▶ When arranging the power lines, you shall screw up with regulation torque
tightly.
When loosen the screws, it may occur fire, electric shock.

▶ Don't set the machine near the flammable material.

It may occur fire.

▶ Avoid contacting oscillation directly.

It may occur fire, electric shock.

▶ Don't repair, fix, take apart the machine except expert.

It may occur fire, electric shock.

▶ You shall obey the direction as follows and use the standard formation.
It may occur fire, electric shock and malfunction of machines.

▶ Use the sensor and load that is used in input and output terminal shall be
used standard goods.
It may occur fire, electric shock and malfunction of machines.

▶ If you want to throw away the machine and battery, you shall treat as the
industrial wastes.
It may occur poisons or explosion.
Hints for usages

▶ Don't set DTC-7000 series except the control board.

▶ Use only its own DTC 3 class wire.
▶ In/output signal, communication lines, high tension wires and machines has
at least 10cm gap in order not to effect the noises and change of magnetic
induction.
<Contents>

I. Overview ·
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·2

II. DTC-5024 ·
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·3
III. Descriptions of the rear panel ·
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·6

IV. Front description of DTC ·

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·8

V. How to input pattern of temperature ·

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·10

VI. How to input time signal output ·

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·14

VII. Descriptions of control parameter ·

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·19

VIII. How to input the control parameter ·

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·26

IX. Processing and pausing the operation ·

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·29

X. Related program ·
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·31

XI. Time passing function ·

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·32
XII. Output of set temperature ·
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·32

XIII. Remote control input ·

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·33

XIV. Malfunctions and theirs treatments ·

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·34
XV. Installation and trial operation ·
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·36
I. Overview

DTC-5024 is designed in order to control the temperature automatically which

is control by changing time and its related operations.
It is able to control the ideal temperature as its characteristic, because
various control coefficients can be set freely. besides, sequencer like relay
logic, PLC is constructed with time signal 12/24 and 4 remote inputs, then,
there can be automatic operation not only temperature control but also its
related operation such as water supplying, draining, alarming etc at the same
time.
It is easy to input the patterns of temperature and time signals, its input
data will be preserved eternally until new data is input.
You can input each 60 pattern, and select any one as it deems necessary.
Besides, there are another 40 related programs. Each related program can be
input each pattern program, the it operates orderly.
Its function is more efficient when the function is united among various
operations in its unit operation lines.
II. DTC-5024

Program Specification
Temperature Range ㆍ 0~200℃, Unit : 1℃
Time Range ㆍ 0~9999Minute, Unit : 1Minute
Programme Pattern ㆍ 60(Numbered range = 0 ~ 59)
ㆍ Temperature pattern : 16 step/Pattern
(Normal pattern) ㆍ Time signal : Each 8 times output/pattern
Related program ㆍ 40(Number range = 60 ~ 99)
(Operation pattern) ㆍ Related pattern = 16/related programs

Major Functions
Function How to work
ㆍ Temperature control depends on the input
Temperature Control temperature pattern.
ㆍ Manner = PID or ON/OFF method
ㆍ It opens and closes automatically as its input
Time Signal Output
ON or OFF time.
Input ㆍ Logical error of pattern input.
Alarms Control ㆍ Over ranged of temperature range.
End ㆍ Operation complete.
Time ㆍ Operation time, Unit : 1minute
Temperature ㆍ Input EH is estimated temperature, Unit:0.1℃
Displays
Number ㆍ Number of operating pattern, range:0~99
Step ㆍ Operating section, 0~16
ㆍ Data will be preserved 5 years over within
Data preservation
battery.
The others ㆍ When you push the fast button, the time is
Exceed time
increased.
Mid-operation ㆍ Certain time or turning point.
 In/Out Specifications
Division Remark
ㆍ PT100Ω 3wire (JIS)
Sensor Input (Optional) ㆍ Various Thermocouple (K, J, E, T, R, B, S)
ㆍ 4~20mA electric current (Signal Convertor)
ㆍ Processing, Pause, Hold, Fast
Input of remote control
ㆍ (Relay Contact or Open Collector Input)
Heating (Optional) ㆍ Relay Contact (250VAC, 3A) or 4~20mA electric current.
Cooling Output ㆍ Relay Contact (250VAC, 3A)
Time Signal ㆍ Output : DTC-5024(12)=12, DTC-5024=24
TS1~TS12 (DTC-5024(12)) ㆍ Open collector
TS1~TS24 (DTC-5024) ㆍ Max : 30VDC, 75mA
ㆍPLC Communication ㆍ Communicated input and output of DTC-5024 with PLC
Optional
ㆍComputer ㆍ Communicated DTC with D/cpm
 General Specifications
Dimension 144(W) ×144(H) ×212(D) mm
Panel Cutout 139 ×139 mm
Weight 2.0 kg
Operation Temperature 0℃ ~ 60℃
Operation Humidity 40% ~ 80% R.H.
Power Input 85VAC~260VAC
Power Consumption 15VA or less

Out feature

139

139

15.5
144

138

144 196.5
Reverse panel
1 14 T/S 13 27 T/S 1 40 ┴
_ 53 +
]DRAIN - ]TX1
2 15 T/S 14 28 T/S 2 41 I 54
+
3 16 T/S 15 29 T/S 3 42 I 55
]END + ]TX1-
4 17 T/S 16 30 T/S 4 43 A 56
5 18 T/S 17 31 T/S 5 44 B- 57
]ALARM ]GND 1
6 19 T/S 18 32 T/S 6 45 B 58
7 20 T/S 19 33 T/S 7 46 N.C 59 -
]COOL ]RX1
8 21 T/S 20 34 T/S 8 47 N.C 60
9 22 T/S 21 35 T/S 9 48 RUN 61
]HEAT ]RX1+
10 23 T/S 22 36 T/S 10 49 STOP 62
11 24 T/S 23 37 T/S 11 50 HOLD 63 GND 2
]AC INPUT
12 25 T/S 24 38 T/S 12 51 FAST 64 TX2
13 ] 26 T/S COM 39 T/S COM 52 REMOTE COM 65 RX2

III.Descriptions of the rear panel

(A) Sensor Input

3P Shield wire
13
43 Pt100Ω
A(+)
DTC 44
A(-)

B 45

(B) Thermocouple

Compensation wire
13
43 Thermocouple
A(+)
DTC 44
A(-)

B
(B) Relay contact output (Heating, Cooling, Alarming, End, Drain)

Heat AC

10 Heating device

(D) Current output [4~20mA heating output]

1- 41
SCR converter motor
Positioner etc.
1+ 42

(E) Time signal

T/S1 27 Load

T/S COM 26,39

(F) Power sorce

11

AC Input AC Power(85~260VAC)
12

3 Class common grounding

IV. Front description of DTC

1. Time/min : It indicates the time of input in the input and indicates the
time of passing time in the operation.
2. Temp/℃ : It indicates the temperature of input in the input and indicates
the temperature which is selected set temperature of estimated temperature
in the operation.
3. Present temperature : It indicates that the temperature of ②is the
estimated temperature.
4. Set temperature lamp : It indicates that the temperature of ②is the set
temperature.
5. Pattern number : The number of operating pattern.
6. Segment display : The segment of operating pattern.
7. Hold lamp : When the operation is paused, it will turn on.
8. Heat lamp : It indicates the heat output.
9. Run lamp : When the operation goes on, it will turn on.
10.Alarm lamp : When the warning situation occurs, it will turn on.
11.Cool lamp : It indicates the cooling output.
12.End lamp : When the operation is done, it will turn on.
13.Select key : When you want to operate the paused operation, you can press
the this button.
14.Process key : When you want to operate the paused operation, you can press
the this button.
15.Repetition key : When 1 to 1 PC communication doing, it uses.
16.Pause key : When you want to pause the operation program, you can press
the this button.
17.Parameter key : When you want to input various control parameters, you can
press the this button It returns to original situation with pressing the
button in parameter input.
18.Return key : If this button is pressed, the program returns to the default
value.
19.Fast key : if this button is pressed, the time of operation is increased
artificially with a time for a minute.
20.Temperature selecting key : Whenever it is pressed, it indicates estimated
temperature and set temperature by turns.
21.Pattern key : To convert the mode to temperature program.
22.Time signal key : If the key is pressed, the system is ready to input the
set time signal.
23.Memory key : After programming, the patterns and/or time signal output
memorizes in the storage.
24.◀,▶ key : To make the situation change.
25.(0~9)Numeric key : Using the various values for the system.
V. How to input pattern of temperature
Figure 5-1 shows how to input pattern of temperature.
TEMP
℃
120
D E

80 B
C

50 F
A

0 20 30 50 80 100
< Figure 5-1 >

1. Make the table as follows

Order Point Time Temperature

1 A 0 50℃
2 B 20 80℃
3 C 30 80℃
4 D 50 120℃
5 E 80 120℃
6 F 100 50℃
<Table 5-1>
2. How to input
First, select the operation number(0~59).
e.g.) Select operation number 10.

ORDER KEY CONTROL DISPLAY

TIME TEMP℃

0 0
1 PRG○ → 1 → 0 PTN SEG

1 0. 0

A POINT TIME TIME TEMP℃

0. 0
2 ▸ → 0 PTN SEG
1 0 1

A POINT TEMP TIME TEMP℃

0 5 0.
3 ▸ → 5 → 0 PTN SEG

1 0 1

B POINT TIME TIME TEMP℃

2 0. 0
4 ▸ → 2 → 0 PTN SEG
1 0 2.

B POINT TEMP TIME TEMP℃

2 0 8 0.
5 ▸ → 8 → 0 PTN SEG
1 0 2
ORDER KEY CONTROL DISPLAY
C POINT TIME TIME TEMP℃
3 0. 0.
6 ▸ → 3 → 0 PTN SEG
1 0 3

C POINT TEMP TIME TEMP℃

3 0 8 0.
7 ▸ → 8 → 0 PTN SEG
1 0 3

D POINT TIME TIME TEMP℃

5 0. 0
8 ▸ → 5 → 0 PTN SEG
1 0 4

D POINT TEMP TIME TEMP℃

5 0 1 2 0.
9 ▸ → 1 → 2 → 0 PTN SEG
1 0 4

E POINT TIME TIME TEMP℃

8 0. 0
10 ▸ → 8 → 0 PTN SEG
1 0 5

E POINT TEMP TIME TEMP℃

8 0 1 2 0.
11 ▸ → 1 → 2 → 0 PTN SEG
1 0 5
 ORDER KEY CONTROL DISPLAY
E POINT TIME TIME TEMP℃

1 0 0. 0
12 ▸ → 1 → 0 → 0 PTN SEG
1 0 6

E POINT TEMP TIME TEMP℃

1 0 0 5 0.
13 ▸ → 5 → 0 PTN SEG
1 0 6

TIME TEMP℃

1 0 0 5 0.
14 MEM PTN SEG
1 0 6
Input complete

※ If you want to go preceding step, you only push during input.

In this case, you can input continually.
VI. How to input time signal output
Figure 6-1 shows how to input pattern of temperature.
TEMP

50 100

TIME

T/S 1
10 11 50 51 125 126

T/S 2
25 50 100 110

T/S 24
200
<Figure 6-1>

1. Make the table by using both the operation time and closing time as
follows.

ORDER ON Time OFF Time ORDER ON Time OFF Time ORDER ON Time OFF Time

1 10 11 1 25 50 1 0 150
2 50 51 2 100 110 2
3 125 126 3 3

T/S1 T/S2 T/S24

2. How to input time signal output
※ Select the number of temperature pattern(operation number) that is need
during operation.
e.g.) Select the operation number 10 <Time program 6-1>

ORDER KEY OPERATION DISPLAY

Select operation number TIME TEMP℃

0 0
1 PRG○ → 1 → 0 PTN SEG

1 0 0

TIME TEMP℃

0 0
2 T/S○ PTN SEG
1 0 - -

Time signal output number TIME TEMP℃

0 0
3 1 PTN SEG

1 0 1

ON TIME TIME TEMP℃

1 0. 0
4 ▸ → 1 → 0 PTN SEG
1 0

OFF TIME TIME TEMP℃

1 0 1 1.
5 ▸ → 1 → 1 PTN SEG
1 0 1
ORDER KEY CONTROL DISPLAY
ON TIME TIME TEMP℃
5 0. 0.
6 ▸ → 5 → 0 PTN SEG
1 0 1

OFF TIME TIME TEMP℃

5 0 5 1.
7 ▸ → 5 → 1 PTN SEG
0 1

ON TIME TIME TEMP℃

1 2 5 0
8 ▸ → 1 → 2 → 5 PTN SEG
1 0 1

OFF TIME TIME TEMP℃

1 2 5 1 2 6.
9 ▸ → 1 → 2 → 6 PTN SEG
1 0 1

TIME TEMP℃
1 2 5 1 2 6
10 MEM PTN SEG
1 0 1
※ T/S number 1 memory complete.
Time signal output number TIME TEMP℃
0. 0
11 T/S○ → 2 → ▸ PTN SEG
1 0 2
ORDER KEY CONTROL DISPLAY
ON TIME TIME TEMP℃
2 5. 0.
12 2 → 5 PTN SEG
1 0 2

OFF TIME TIME TEMP℃

2 5 5 0.
13 ▸ → 5 → 0 PTN SEG
1 0 2

ON TIME TIME TEMP℃

1 0 0. 0
14 ▸ → 1 → 0 → 0 PTN SEG
1 0 2

OFF TIME TIME TEMP℃

1 0 0 1 1 0.
15 ▸ → 1 → 1 → 0 PTN SEG
1 0 2

TIME TEMP℃
1 0 0 1 1 0.
16 MEM PTN SEG
1 0 2
※ T/S number 2 memory complete.
Time signal output number TIME TEMP℃

→ → 0. 0
T/S○ 2 4
17 PTN SEG
→ ▸ 1 0 2 4
ORDER KEY CONTROL DISPLAY
ON TIME TIME TEMP℃
0. 0
18 0 PTN SEG
1 0 2 4

OFF TIME TIME TEMP℃

0 2 0 0.
19 ▸ → 2 → 0 → 0 PTN SEG
1 0 2 4

TIME TEMP℃
0 2 0 0
20 MEM PTN SEG
1 0 2 4
※ T/S number 24 memory complete.
VII.Descriptions of control parameter
The prime purpose of the DTC-5024 is to realize the ideal set temperature
patterns. However, as the performance of every specific system and the
control devices, they can't perform their fully function. Therefore, the
DTC-5024 is designed to enable users to set the proper control parameters
easily.
The system is established th 13 control parameters and the users can be set
anytime by pressing the proper buttons, which are as follow.

1 : Alarm Ligh (AH)

2 : Alarm Low (AL)
3 : Time + Hold High (TH)
4 : Time + Hold High (TL)
5 : Proportional Zone (P)
6 : Integral Time (I)
7 : Differential Time (D)
8 : Control Cycle Time (CYC)
9 : Predicated Operation Time (POF)
10 : Auto_Drain Time (DR)
11 : Set temperature for output setting up1 (SE1)
12 : Set temperature for output setting up2 (SE2)
13 : Finishing output time (END)

1. Alarm High (AH)

In the operating mode, if the operating temperature would be over than
this value from the set temperature, the alarm lamp of its front panel
will be lit.
※Setting range : 0~50℃

2. Alarm Low (AL)

In the operating mode, if the operating temperature would be under this
value from the set temperature, the alarm lamp of its front panel will be
lit as the AH situations.
※Setting range : 0~50℃

3. Time_Hold high (TH)

In the operating mode, if the operating temperature would be over than
this value from the set temperature, the operating time will be stopped
automatically till the operating temperature goes down into the set
 temperature.
※Setting range : 1~30℃

4. Time_Hold Low (TL)

If the operating temperature would be under this value from the set
temperature, the operating time will be stopped automatically till the
operating temperature goes up into the set temperature.
※Setting ramge : 1~30℃

5. Proportional Zone (P)

The P means the proportional zone of the PID controls. If the system would
be set zero for the proportional zone, the control mode goes into the
simple on-off control method.
Control Output

100%

Negative ←Proportional 0 Positive

Temp. Deviation Zone→ Temp. Deviation

<Figure 7-1>

As shown above, if the operating temperature would be got out of the

proportional zone, the control output will be increased to maximum(100%),
and if it is inside zone, the control output will be supplied in the
proportion to the deviation(%). Thus, a narrower zone will activate to
small deviation with high sensitivity while a wider zone will activate
with ow sensitivity but excessive narrow zone will make the temperature
curve to the cycling or the over shooting effect.

6. Inegral Time(I)
This means the integral time of the PID controls.
※ Setting Range : 0~1,000sec
For example, the heated system would be radiation its temperature to the
surround, the heating device will be supplied the heating sources
 continuously for the purpose of the maintaining proper temperature. But,
it will be supplied of the heating sources in accordance with the
proportion as shown Figure 7-1, the system can not meet to the set
temperature because the heating device should be limited the control when
the heating proportionally, it will be got the steady deviation between
the operating temperature and the set temperature. However, the integral
control is given the control output by using the integral deviation. The
integral time is the same value as the accumulated deviation goes to the
steady deviation. Therefore, this value should be considered adequately as
the case of the proportional zone.

7. Differential Time (D)

This means the differential time of PID controls.
※ Setting range : 0~1,000sec
This control is necessary to improve the control method with the
proportion and the integration as mentioned above.

8. Control Cycle Time (CYC)

This is control cycle time, and it means the time interval for every
control signal output.
※ Setting range : 1~30sec

← Control Cycle → ← Control Cycle → ← Control Cycle →

100% 50% 25%

<Figure 7-2>Time proportional control output

As shown in Figure 7-2, the control output increased in every control

cycle, but the on-time of it is proportioned by mean of the calculated PID
values. If calculated PID value is 100%, the control output will be on all
the time during a control cycle time and the 50% value will be on only half
time in a control cycle time.
Theoretically the less control cycle is more efficient, but if it is too
frequent, it may be worn down the control device sooner. The control cycle
time of 10 to 20 second is recommended. If using the semiconductor device
such as the SSR or SCR converter can be set the control cycle time 1-5
 seconds.

9. Predicated Operation Time (POF)

Generally, when the heat source is applied to the system, the system can
not response rapidly and/or the system is taken off from heat source, the
temperature in the system can not be back instantly.
However, in case of the set pattern which is increasing to some
temperature and then maintaining nit, even the heat source take it off at
the maintaining point, still the increasing temperature will be going up.
Therefore, it is necessary to take off the heating source from the system
in advance, before the operation time arrives at the step point in order
to prevent the raising temperature. It is recommended that the POF time
should be determined as show in Figure 7-3.
※ Setting range : 1~300sec

<Short> <Adequate> <Large>

<Figure 7-3>

10.Auto Drain Time (DR)

The output time of drain.
Input scope : 0~30 second.
※ Setting Range : 0~30sec
Drain output may increase in the beginning operation or temperature
turning point to drain the condensed water in the steam line. At that
time, display indicates the time that is the drain time.

11.Set Temperature for Output Setting Up 1 (SE1)

The function that produces a certain T/S output such as (TS11, 12), (TS23,
24) under the set temperature.
e.g.) High press dying device. Refer to the output of set temperature.

12.Set Temperature for Output Setting Up 2 (SE2)

 The function that produces a certain T/S output such as (T/S11, 12),
(T/S23, 24) under the set temperature.
Notes) Refer to the output of set temperature.

13.Finishing Output Time

The time that the output comes up.
※Setting range : 0~244sec.
When you set the 0, the output cones up continuously.
Procedure of the PID setting
The following procedure is recommended to trial operation when the system
operates after its installations.

1. In order to maintain a set temperature at temperature of option (from

actual process most the temperature which is important), it inputs.
2. Set the control parameter to I=0 D=0, and just operate system with only P
parameter.
3. Observe you strip chart recorder and change the P parameter from the large
value to the small value every moment during the operation. The some
oscillation will be start to occur to on the strip chart as shown in
Figure 7-4.
Calculate and set proper PID parameter by mean of the Table 7-1 equation.

Control P I D
P 2 PU
PI 2.2 PU TU
PID 1.7 PU TU/2 TU/8

<Table 7-1> Ideal value of PID

TU

Small P (Oscillation) P=PU (Limited scillation) Large P (Nothing)

<Table 7-1> Measured temperature curve by the parameter only

 Default Unit
1) AH 5 ℃
2) AL 5 ℃
3) TH 3 ℃
4) TL 3 ℃
5) P 3 ℃
6) I 180 sec.
7) D 40 sec.
8) CYC 10 sec.
9) POF 40 sec.
10) DR 5 sec.
11) SE 1 The user can set a certain value ℃
12) SE 2 The user can set a certain value ℃
13) END 0 sec.

※ When the coefficient are out of bound, the warning produced and panel
display blinking begins. If you press the coefficient button, warning sign
is cleared. The coefficients are initialized. After confirming the
coefficients, press the button, then returns the normal state again.
VIII.How to input the control parameter
※ Parameter can inputted whether pausing mode of operation mode.

ORDER KEY CONTROL DISPLAY

TIME TEMP℃

P I n
1 PARM○ PTN SEG

TIME TEMP℃

A H 5
2 ▸ PTN SEG

TIME TEMP℃

A L 5
3 ▸ PTN SEG

TIME TEMP℃

T H 3
4 ▸ PTN SEG

TIME TEMP℃

T L 3
5 ▸ PTN SEG
ORDER KEY CONTROL DISPLAY
TIME TEMP℃
P 3
6 ▸ PTN SEG

TIME TEMP℃
I 1 8 0
7 ▸ PTN SEG

TIME TEMP℃
d 4 0
8 ▸ PTN SEG

TIME TEMP℃
C y C 1 0
9 ▸ PTN SEG

TIME TEMP℃
P O F 4 0
10 ▸ PTN SEG

TIME TEMP℃
d r 5
11 ▸ PTN SEG
 ORDER KEY CONTROL DISPLAY
TIME TEMP℃
S E T 8 0
12 ▸ PTN SEG

TIME TEMP℃

13 PARM PTN SEG

If you want to modify the parameters, you input the number that you want in
pressed □burton, and you press the parameter key, input is completed.
IX. Processing and pausing the operation

1. When the temperature and the time signal output pattern have been
inputted, the pattern is ready to operate.

The Pattern will be processed as follow.

(1) When the pattern will start at the initial point(Time = 0).

․ Select the ․

SEL pattern number PRO

(2) Start from any section of temperature pattern.

Select any section

․ Select the ․

SEL ▶ ▶ PRO
pattern number

(3) When the pattern will start at the certain time.

․ Select the Initial ․

SEL ▶ PRO
pattern number time input

After selecting the pattern number it will process with the front
display.

․ ․

(4) PAUSE makes the operation stop and PRO makes the operation run again.
Therefore, if you want to continue the pausing operation by the pausing
key, you only press the process key.

2. If you want to pause the operation, you only press the pause key.
In this case all of power will turn off.

․ ․ ․

3. In the pause, PRO is pressed, the operation will go on, PRG or SEL

is pressed, the operation will return to the default value.

4. When the temperature pattern reaches to the goal, the end lamp and end
 output will turn on. In this case, all of power will turn off.

5. How to delete : Pattern input - Select the number - ▶ - Memory

X. Related program

One of the processing pattern is limited 16 temperature steps and 8 time

signal out of each T/S number with 999 minutes (166 house and 39 minutes) of
maximum processing time. If the processing will be required more temperature
steps with the time signal outputs or the longer.
processing time, the coupling function is provided for such requirements at
the pattern number from 60 to 99.
When all of operation is consisted of normal operations united, you can use
the program with the united program. Normal pattern such as temperature
output and time signal output can be inputted 0~59 and we call it normal
pattern.
Also each coupling pattern is capable of coupling 16 patterns from the
pattern number 0 to 59. For example, the pattern number 20, 40, 14 and 32 are
selected connect, program as the follow.

․ Select the
PRG → → ▶ → → ▶
related program
․
→ ▶ → → ▶ → → MEM

Thus, after selecting the number 60~90 and then, input the number of
selected patterns with their orders.
And if you want to operate the related program, you only do as the same.

․ Select the ․

SEL → → PRO
related program

If you want to start the operation in the middle of operation, you select
the number of the pattern and then, find the position with [▶]and press
[process], then the operation will go on.

․ Select the ․

SEL → → ▶ ▶ → PRO
related program
XI. Time passing function
In care of some processing, just processing time will be needed without any
control.
If the temperature pattern will be set zero as follow, the processing time
is just passed without the temperature controls(heating, cooling, alarm and
time hold) in the section 'a' and section 'b'.

Temperature

└a┘ └b┘ TIME→

<Figure 11-1>

XII.Output of set temperature

If set temperature are an input, present temperature raised the same degree
as set. Use T/S output 12 or 24 pin. Must set DIP switch in the DTC in order
to set temperature output as follows.
1)DTC-5024(12) 2)DTC-5024(24) 3)In case of nothing
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
OFF ■ OFF OFF ■ ■
ON ■ ON ■ ■ ON

4)The way to set up cool 5)Communicating

output during its maintaining
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
OFF ■ OFF
ON ON ■
 How to input
When from coefficient input clause it sets a temperature in the SE1,
temperature control function of the DTC and the output become the ON/OFF
from the temperature which it sets in other way.
e.g.) When it sets 80 in the SE1, the output becoming the on from 80
degree over, from below 80 degrees output the off.

XIII.Remote control input

You can control the operate of DTC with remote controller in outside as
follow.

Remote COM FAST HOLD STOP START

④

1. START : As the same function of front panel's [Process]

2. STOP : As the same function of front panel's [Pause]
3. HOLD : It makes the time stop artificially.
At this time, control of temperature continue based on set
temperature when it stopped.
4. FAST : It makes the time go fast. In 'HOLD' mode it can be.
Every 2 seconds 1 minute increases.
No temperature control.
Above functions can make all of operation auto operated.
XIV.Malfunctions and theirs treatments
1. The present temperature is 199.9℃
The sensor is single of terms of A, B, B- the temperature is displayed
199.9℃.
Treatment : Confirm the single line.

2. The present temperature is below the set temperature of above degree.

Treatment : All most of this case, there is moisture in the machine or
sensor. Replace the sensor.

3. The present temperature cannot rise or down certain degree set.

Treatment : Request A/S because of DTC internal error.

4. Register BOX confirmation.

DTC-5024 Register BOX

43 4 5 6 4 5 6 4 5 6
7 8 9
1 2 3

7 8 9
1 2 3

7 8 9
1 2 3

0 10 0 10 10
0

44

45

(A) Set 100.0Ω in register value.

The display degree is in the bound 0.0℃ +_ 0.5℃ then it is normal state.
(B) Set 135.3Ω in register value.
The display degree is in the bound 90℃ +_ 0.5℃ then it is normal state.
(C) Set 154.5Ω in register value.
The display degree is in the bound 140℃ +_ 0.5℃ then it is normal state.
※ Measures against noise
This product has its own measures against noise, but the following
measured as advised to be executed for the system's reliance to be
enhanced.
No. Cause Treatment
Noise from power terminal Use insulated transformer
― External power surge Isolation transformer
― Internal power surge
― Opening and closing of various AC DTC
devices surge

1 Install device which originates

surge so as to decrease the surge.

Device

High frequency voltage noise Use noise filter

Install twisted cable up to the
point of power terminal of this
2 product.

Noise
DTC
filter

Operation mistakes caused by high Avoid using same duct for I/O cables
tension cable of external I/O if it is possible
3
signal and nearby parallel
wiring.
Using the same ground The best way of grounding is to make
each device have its own grounding.

4 DTC DTC DTC DTC DTC DTC

XV. Installation and trial operation
Installation environment
This is a high reliable device, regardless of any installation
environment, but to make sure of reliability and safety, please note
following matters.

NO ITEM CONDITION MEASURES

0~55℃ shall be maintained Use fan built air
for this device, because of conditioner to main train
1 Temperature
the Working temperature for the proper installation
part element. temperature.
Avoid dew forming caused by
drastic rising and falling
Dew of temperature.
2 Install water proof and dust
forming
proof facilities on the
control panel if possible.
Install the device in a
3 Shock place where there is no
shock or vibration.
Install the device in a
4 Gas
place where there is no gas.

Grounding
1. Use exclusive grounding if possible grounding work shall be the 3rd class
common grounding shown as in the following diagram may be allowed, if
exclusivity is impossible.
2
2. Earth wire shall be thicker than 2mm .
3. Grounding location shall be near DTC, and the length till the earth wire
shall be short.
ITEM RESULTS DIAGRAM

DTC Other device

Exclusive
Very Good
Grounding

DTC Other device

Common
Good
Grounding

DTC Other device

Common
Never Allowed
Grounding
Thank you for using out goods.
[The term of guarantee]
Guarantee duration is one and half year after shipment.

[The scope of guarantee]

We fix the malfunction of goods and recall and partial change of goods
during duration. however, this follow is its exceptions.

1. Because of inappropriate using and treatments.

2. Malfunctions by other devices faults.
3. Because of arbitrary rearrangements and repairs.
4. Because of natural disasters and calamities.
※ In this guarantee is for not the side effects of the operation but just
the devices. Therefore, you shall be careful to use the devices.

[Notices]
The contents of the manual can be changed without forehand notices.
The functions of the devices can be changed to evaluate th skills without
forehand notices.