02 GB

100% Oil-Free
- Guaranteed
Oil-Free Rotary Screw Compressors
Fixed & Regulated Speed (RS)

D75 – D315
Innovative oil-free D110RS – D315RS
compressed air technologies Air and Water Cooled
 Air purity that meets the most
stringent hygienic standards

Outstanding reliability for

demanding applications
The two-stage oil-free screw compressor range has been
designed with a focus on operational safety in demanding
applications. The innovative clear construction delivers
state-of-the-art performance, in-depth control and
outstanding reliability. The sophisticated Delcos XL controller
protects your investment by continuously monitoring
operational parameters. CompAir's own designed and
manufactured airend works at constant low temperature
levels and lowers the compressor’s lifecycle costs. With
easy servicing and full PureCARE warranty cover, operators
eliminate all possible risks to their business.

Oil-free & Silicone-free – the

ultimate air quality!
Pressure range No matter what industrial sector, there is a growing
4 to 10 bar demand for higher quality, oil-free compressed air that
meets stringent quality standards. Whether it is needed
Volume flow for food and beverage or chemicals production, supply
8.89 to 51.8 m³/min of pharmaceuticals, electronics or sensitive components,
manufacturers will no longer accept the risk of product
Motor power or equipment contamination. For this reason, CompAir's
75 to 315 kW D-Series offers the highest standard of air purity and has
been certified ISO 8573-1 Class Zero (2010) and silicone free.

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“ CompAir’s commitment to providing the
purest, highest quality compressed air,
through the development of innovative

”
products, delivers world-class solutions.

MANUFACTURE
Engineering excellence
Compressors are more than just a financial investment,
they are a key component to ensuring that manufacturers,
processors and operators receive consistent, high quality,
low cost air. The screw compression element is the heart of
the compressor and therefore CompAir keeps the design and
manufacture in-house, using the latest CNC rotor grinding
machinery, coupled with online laser technology. Combined
with CompAir's superior long-life hard coating, highest
reliability and stable performance, low operating costs are
ensured throughout the compressors life.
3
 Innovative oil-free design concept

Choose the D-Series and eliminate

your risks
You may have no choice over the quality of the compressed
air used in your process – it just has to be absolutely
contaminant free.

CompAir have been designing, manufacturing and supplying

oil-free compressors for more than 100 years. The award
winning D-Series has been continuously developed and
achieves cutting edge performance and efficiency.

✓ Premium efficiency two stage airend design The award-winning D-Series

✓ Unique closed cooling water circuit for airend cooling
Frost & Sullivan honour CompAir’s advanced D-Series 2-stage
✓ High quality IE 3 electric motor, optional IE 4 oil-free screw compressors.
✓ Efficient motor cooling “The product stands out for
✓ High ambient temperatures of up to 45°C providing high quality
compressed air with
✓D
 elcos XL touch screen controller with
reduced risk of
enhanced monitoring
contamination, and for
its smaller footprint.”
Frost & Sullivan Research
Analyst

4
“
State-of-the-art performance
- through high efficiency
components, low pressure
losses, low temperatures and

”
economical control.

High output two

stage airend
design
•1
 00% oil-free, near
Excellent cooling performance
isothermal compression
• Optimum motor cooling
•H
 igh reliability thanks to
constant low temperatures • C losed cooling water circuit for airend cooling
- For constant low temperature levels
Guaranteed efficiency with - Avoids pollution
IE3 electric motor - Less gearboxes required

• IE4 electric motor optionally available • Level regulated electronic condensate drain

• Automatic motor lubrication

Air cooling
• Legal conformity
• T wo efficient radial fans
• High reliability - In accordance with ErP Efficiency Legislation 2015
- Low noise level
• Operational safety
- Low pressure loss
- Speed regulated fans for minimum power
Easy installation & easy servicing
consumption at any load
• Small footprint and compact size
• All connections on one side Water cooling

• Easy ducting •H
 igh quality shell and tube coolers
- Independent from ambient temperature
• Perfect service accessibility
- Low noise level
• Low number of parts and consequently less to service
• Optionally stainless steel coolers
• Long-term service interval
• S eparate compressed air inlet, allowing external
air suction Allows up to 45°C
ambient temperatures!

5
 Perfect control –
Perfect performance

Delcos XL innovative touch

screen compressor controller
The Delcos XL with its high resolution touch screen display is Trend diagrams
extremely user-friendly and self-explanatory. All functions are
With the ability to display detailed system analysis in the
clearly structured in five main menus and are intuitively visual.
form of trend diagrams and graphs, operating parameters
The multilingual Delcos XL control system ensures reliable can be precisely set to maximise efficiency.
operation and protects your investment by continuously • Network pressure
monitoring the operational parameters, which is essential for
reducing your running costs. • Motor speed (regulated speed models)
• On load hours / total running hours and
Features & functions average volume flow
• Precise monitoring for exceptional operational reliability • Weekly average volume flow
- Ambient pressure and temperature
- Inlet and outlet pressure and temperature at both stages
- Network pressure and temperature
- Oil / water pressure and temperature
- Oil / water level
…and many more
•H
 igh resolution, easy-to-use touch-screen panel iConn Industry 4.0 Solution
•U
 ser-friendly clear menu structure The D-Series, through the controller, is iConn-ready. iConn is
• Integrated SD card for in-depth analysis of monitored the all new and smart, proactive real-time monitoring service
machine parameters that delivers in-depth and real-time knowledge on the
system to our compressed air users. It enables accurate
• Optional with base load sequencing for up to four units
production planning and total peace-of-mind protection,
generating insight and statistics that keep users informed on
performance, at the same time highlighting potential issues
before they become a problem.

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Regulated Speed Compressors Tried and tested inverter concept
Regulated speed compressors from CompAir can efficiently • Integrated in the electric cabinet
and reliably handle the varying air demand found in most
• Maximum reliability from optimised cooling system
plant air systems.
• Ensures high availability and long-life
The annual cost of ownership can be significantly reduced
using regulated speed technology.

8%
10%
CompAir RS features are
your benefits
A typical fixed
speed screw Maintenance The D-RS Series products are designed to obtain the
compressor 82% and
greatest efficiency across the entire operating range.
Service Costs

Wide regulation range

No cycles means substantial energy savings
Energy
Costs  erfect motor - drive -
P
5 % Investment airend design
12% High efficiency across broad flow range

A CompAir
SAVINGS

regulated speed
compressor up to

35%
GY
ER
EN

7
 AirPlus

SmartAir Master compressed air

management system
Energy management is crucial for all compressed air users,
as the highest cost factor of a compressor is the energy to
run it. Over a period of five years, energy accounts for
typically 80% of the total costs. Compressed air systems
typically comprise of multiple compressors delivering air to a
common distribution system. The combined capacity of those
machines is generally greater than the maximum
site demand.

With CompAir's advanced demand responsive sequencer A profitable investment

SmartAir Master, the efficiency of the compressor stations
with up to twelve compressors including downstream •H
 armonises the workload of up to 12 fixed or regulated
equipment can be maximised. Apart from the energy speed compressors
savings, the compressed air management system also • E liminates energy waste by tightening the network pressure
contributes to decreased downtime, optimum performance to the narrowest pressure band
and monitoring, and ultimately leads to increased
plant productivity. • E qualises the running hours for economic servicing and
increased uptime

Characteristics of each compressor Diagram display

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How to add further value Compressed air purification
Heat recovery A modern production system and process demands increasing
The heat generated during compression is paid for as part of the levels of air quality. A CompAir compressed air system
process, then paid for again during removal by way of cooling utilising the latest technology provides an energy efficient
fans. Instead of simply removing the heat, it can be used to solution at lowest life cycle costs.
generate free hot process water or hot water heating systems
by utilising a high efficiency, factory fitted oil to water Water Cyclone Separator
heat exchanger. X Series
Designed for efficient removal of bulk liquid
Upgrade your compressed air system with heat recovery
contamination from compressed air.
• Significant cost savings
• Lower CO2 emissions
• Low investment costs
Compressed Air Filter CF Series
• Approximately 80% recovery
Efficient design for water, dust and
particle removal.
0% Recovery

Bekomat Condensate Drain and Oil-

Water-Separation Systems
Cooler
To drain compressed air condensate
Hot Oil without loss of compressed air and
separate any filtered oil to meet all
the requirements of the Water Ecology
Act and of other relevant provisions.

Compressed Air
Refrigerant Dryer
CompAir offer a full range of energy
efficient and environmentally friendly
stand alone refrigerant dryers.
Hot Oil

Energy Recovery Pack Heatless Desiccant Dryers

Series A_XS and A_TX.

Heat Regenerative Desiccant Dryers

Hot Water Industrial Process Heating Hot Air Blast

Approximately 80% Recovery Series A_TV and A_RS.

Visit www.compair.com to watch the heat recovery

video and access the energy savings calculation tool.
Nitrogen
Base load sequencing Generator
Compressed air systems typically comprise of multiple On-site industrial nitrogen gas
compressors delivering air to a common distribution generation using the factory compressed
system. The addition of the optional base load sequencing air. Designed to achieve maximum
module will allow central control of up to four compressors efficiency and gas quality.
matching delivery to the plant demand.

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 Protect your
investment

Compact design – easy installation

The small footprint reduces the space required for installation.

Easy servicing
The design of these packages ensures that the service
points are readily accessible. The enclosure side doors
are hinged and removable to allow complete access
to all service points. The reduced number of moving
parts further lowers the maintenance costs.

CompAir genuine spare parts

PureCARE - Six years extended Enjoy complete peace of mind.

warranty free of charge Genuine CompAir parts and lubricants ensure that
compressed air plant reliability and efficiency is
Specifically developed to support our oil-free product maintained at the highest standards. CompAir spare
range, the CompAir PureCARE service programmes parts and lubricants are distinguished by:
go beyond traditional service schemes to ensure
uninterrupted quality compressed air supply coupled with • Long service life, even under harshest conditions
optimum compressor performance, giving you peace of • Minimum losses contributing to energy savings
mind for your production and budgeting processes.
• High reliability improving plant up-time
PureCARE Service plans are delivered by factory-trained •P
 roducts manufactured with the strictest
CompAir technicians specifically to keep your oil-free Quality Assurance Systems
compressed air system at peak performance, supported
by the unrivalled quality and performance of CompAir
genuine parts. Each PureCARE Service plan is tailored to
your specific application and site circumstances, ensuring
system reliability and productivity at optimum cost.

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CompAir D-Series - Technical Data
D75 – D315 Fixed Speed
Compressor Cooling Motor Nominal Free Air Delivered1] Dimensions Noise Level 2] Weight
Model Method Rating Pressure [m3/min] LxWxH [dB(A)]
[kW] [bar g] 8 bar g 10 bar g [mm] 8 bar g 10 bar g [kg]
Air 75 74 3023
D75 75 8 - 10 12.91 10.63 2597 x 1744 x 2001
Water 72 70 3223
Air 76 75 3223
D90 90 8 - 10 15.65 13.79 2597 x 1744 x 2001
Water 73 72 3423
Air 77 77 3265
D110 110 8 - 10 19.51 17.39 2597 x 1744 x 2001
Water 75 74 3465
Air 78 78 3432
D132 132 8 - 10 22.39 20.50 2597 x 1744 x 2001
Water 77 76 3632
Air 78 3644
D160 160 10 – 22.33 2597 x 1744 x 2001 –
Water 77 3844
Air 29.0 78 78 5170
D165 160 8 - 10 24.9 3300 x 1994 x 2190
Water 29.1 77 78 4715
Air 35.8 81 81 5515
D200 200 8 - 10 32 3300 x 1994 x 2190
Water 36.1 80 81 5060
Air 44.1 84 83 5670
D250 250 8 - 10 37.2 3300 x 1994 x 2190
Water 44.5 81 82 5215
Air 8 N.A. 87 N.A. 5975
D315 315 49.2 3300 x 1994 x 2190
Water 8 - 10 44.5 81 82 5520

D110RS – D315RS Regulated Speed

Compressor Cooling Motor Working Free Air Delivered1] Dimensions Noise Level at Weight
Model Method Rating Pressure [m3/min] LxWxH 70% Load 2]
[kW] [bar g] min. max. [mm] [dB(A)] [kg]
Air 76 3278
D110RS-8 110 4-8 8.89 19.51 2597 x 1744 x 2001
Water 72 3478
Air 76 3278
D110RS-10 110 4 - 10 10.51 17.68 2597 x 1744 x 2001
Water 71 3478
Air 77 3476
D132RS-8 132 4-8 8.95 22.95 2597 x 1744 x 2001
Water 73 3676
Air 77 3476
D132RS-10 132 4 - 10 10.51 21.10 2597 x 1744 x 2001
Water 72 3676
Air 77 3688
D160RS-10 160 4 - 10 10.40 23.52 2597 x 1744 x 2001
Water 73 3888
Air 77 5565
D200RS-8.5 200 4 - 8.5 17.3 37.4 3300 x 1994 x 2190
Water 77 5110
Air 77 5565
D200RS-10 200 4 - 10 18 33.2 3300 x 1994 x 2190
Water 79 5110
Air 79 5720
D250RS-8.5 250 4 - 8.5 17.4 46.9 3300 x 1994 x 2190
Water 78 5265
Air 79 5720
D250RS-10 250 4 - 10 18.4 41.7 3300 x 1994 x 2190
Water 79 5265
Air 82 6025
D315RS-8.5 315 4 - 8.5 16.6 51.1 3300 x 1994 x 2190
Water 78 5570

D315RS-10 Water 315 4 - 10 18.3 48.5 3300 x 1994 x 2190 79 5570

1]
 ata measured and stated in accordance with ISO 1217, Edition 4, Annex C and Annex E and
D
the following conditions:
Air Intake Pressure 1 bar a, Air Intake Temperature 20°C, Humidity 0 % (Dry).
2]
Measured in free field conditions in accordance with ISO 2151, tolerance ± 3dB (A).

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Global experience ‒
truly local service

With over 200 years of engineering excellence, the

CompAir brand offers an extensive range of highly
reliable, energy efficient compressors and accessories
to suit all applications.
An extensive network of dedicated CompAir sales
companies and distributors across all continents provide
global expertise with a truly local service, ensuring our
advanced technology is backed up with the right support.
As part of the worldwide Gardner Denver operation, CompAir has consistently been at the forefront of compressed air systems
development, culminating in some of the most energy efficient and low environmental impact compressors on the market today,
helping customers achieve or surpass their sustainability targets.

CompAir compressed air product range

Advanced Compressor Technology Complete Air Treatment Range Value Added Services
Lubricated • Filter • Professional Air Audit
• Rotary Screw • Refrigerant and Desiccant Dryer • Performance Reporting
> Fixed and Regulated Speed • Condensate Management • Leak Detection
• Piston • Heat of Compression Dryer
Leading Customer Support
• Portable • Nitrogen Generator
• Custom Engineered Solutions
Oil-Free Modern Control Systems • Local Service Centres
• Water Injected Screw • CompAir DELCOS Controllers • Genuine CompAir Parts
> Fixed and Regulated Speed • SmartAir Master Sequencer and Lubricants
• Two Stage Screw • iConn - Smart Flow Management
> Fixed and Regulated Speed
• Piston CompAir policy is one of continuous
improvement and we therefore reserve the
• High Speed Centrifugal - Quantima® right to alter specifications and prices
without prior notice. All products are sold
• Rotary Scroll subject to the Company’s conditions of sale.
668GB 11/18 CI

www.compair.com
www.compair.com· [email protected]
· [email protected]

CompAir is a brand of Gardner Denver