ENVIROAIRE VS15–VS110 | 20–150 HP

OIL-LESS SINGLE-STAGE VARIABLE SPEED ROTARY SCREW COMPRESSOR

EnviroAire VS Series
 GARDNER DENVER | ENVIROAIRE VS

Eliminate the Risk

Guaranteed 100% Oil-Less

Because EnviroAire VS features an oil-less design there is no

oil used anywhere inside the machine which ensures there is
Zero Risk of product contamination due to oil carryover. The
EnviroAire VS meets ISO 8573-1 Class 0, the most stringent
class. It is also certified Silicone Free which is critical for
applications such as automotive and pharmaceutical.

CONCENTRATION TOTAL OIL

CLASS
(AEROSOL, LIQUID, VAPOR) MG/M³

As specified by the equipment user or

0 supplier and more stringent than class 1

1 ≤ 0.01

2 ≤ 0.1

3 ≤1

4 ≤5

2
Silicone-Free
Silicone contamination in compressed air systems ■■ 100% silicone-free, guaranteed
cause problems across a wide range of industries such ■■ Specifically
designed for use in pure-air critical
as electronics, pharmaceuticals and automotive. Costly
applications such as the automotive industry
product spoilage, re-work and production downtime
■■ Avoids contamination and provides the highest air
can result from this contamination.
quality standards
For example, a high quality paint finish is essential ■■ Independently tested and certified
to the automotive industry. Blisters, cracking,
craters and a loss of adhesion are all symptoms of
silicone contamination.

3
 Oil-Less Construction

These water-injected screw

compressors are available in water-
cooled and air-cooled versions and
are ISO 8573-1 CLASS 0 certified.
Offering not only 100% pure oil-
less air but also improved energy
efficiency, these compressors are
made to meet the precise needs of
a diverse range of industries.

■■ Highefficiency IP55 TEFC motor

ensures superior performance in
the most rugged conditions

■■ Fully
packaged and silenced
enclosure reduces noise and
simplifies installation

■■ Provenvariable speed technology

reduces energy costs and saves
you money

■■ Comprehensive controller ensures

safe and reliable operation

■■ Stainlesssteel separator vessel

effectively separates air/water
mixture from the compression
element

■■ Design eliminates the need for a

gearbox, which means no need for
oil lubrication and zero chance of
contamination

The EnviroAire VS from

Gardner Denver sets the
standards for air purity

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 Peace of Mind

Gardner Denver EnviroAire VS Series: Peace of Mind

A Superior Choice
Where contaminated compressed air can result in
The unique water-injected, variable speed design of expensive product spoilage, you can rest assured that
the EnviroAire VS achieves lower speeds combined a Gardner Denver oil-less compressor will eliminate oil-
with lower operating temperatures—resulting in higher carryover in the compressed air supply. In addition, the
efficiency and reduced component wear. removal of oil from the compression process enables
compressed air users to operate with maximum
■■ Water injected into the compression element environmental efficiency.
provides lubrication, sealing and cooling.

■■ The superior cooling properties of water allow

the compressor to operate at a low temperature
providing near isothermal compression, low power
consumption and class leading efficiency levels.

■■ A reverse osmosis membrane cartridge filters the

injection water entering the compressor; as a result
the water is always maintained at a high purity level.

Water Injection = Lower Temperatures

Lower Temperatures = More Efficient Compression

EnviroAire VS Series
Water-Injected

Energy Saving
PRESSURE

Two-Stage with
Intercooling
Isothermal

COMPRESSION DIAGRAM

5
 Durable Innovation

Balanced Bearing Loads

The direct drive air-end offers the
highest level of efficiency and reliability.
With exceptionally low rotational
speeds, the innovative design of the
air-end compresses air on both sides of
the rotor significantly reducing bearing
loads and increasing efficiency.

Compression loads are balanced, Radial loads act on both the top and Axial loads act on both sides of
resulting in low bearing loads and bottom of the main rotor the main rotor
high reliability. Low bearing loads and
low speeds allow for sealed-for-life
bearings, requiring no oil lubrication

DESIGNED FOR WATER INJECTION:

Featuring Durable, Twin-Gate Rotors and a
Single-Stage Direct-Drive Compression Element
■■ Bronze single 6-flute main rotor
■■ Low
temperature rise eliminates the need for a final air cooler,
which reduces pressure losses
■■ No
metal to metal mating parts and low pulsation levels ensure
low vibration and noise levels
■■ Carbon fiber composite 11-tooth gate rotors deliver 12 pulses
of air per revolution compared with 6 pulses for a convention
screw
■■ Sealedgrease-lubricated main rotor bearings and water-
lubricated gate rotor bearings extend rotor and bearing life

6
Robust Design

High Efficiency Water Purification System

■■ Ensures reliable and trouble free operation
■■ Injectionwater is automatically drained to low level point by opening water
drain valve and refilled with purified water from the tank
■■ Connects to potable water supply with pressure between 40 & 87 psig
■■ Water consumption is 4–10 gallons per day from potable water inlet supply

Membrane Cartridge Automatic Water

Top Off System

RO Permeate
Pump

Activated Carbon Pre-Filter

Reverse Osmosis (RO) membrane filtration

system provides high quality water and reduces
water requirements and operation costs

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 Reduce the Cost of Ownership

Minimize Your ENERGY SAVINGS

Energy Consumption with a Variable Speed Drive
The largest cost component of a
100
compressor during its lifetime is the
power required to operate it. 90

n gs
avi
80
Perfect Response to
Your Individual Air Demand
% POWER
70

60
G
Y
S
Variable speed compressors from R
50 E
Gardner Denver can efficiently and N
40 E
reliably handle varying air demands.
The right variable speed compressor in 30
the right application delivers significant 20
energy savings while providing a stable
10
air supply at constant pressure.
0
0 10 20 30 40 50 60 70 80 90 100
% CAPACITY
VSD Load/No Load*

*Assumes 1 gal/cfm of receiver capacity

COST OF OWNERSHIP
Variable Speed vs. Fixed Speed
Using a variable speed compressor can easily save 25% on energy costs
by supplying just the right amount of compressed air to do the job and no more.

INVESTMENT MAINTENANCE

25%
& SERVICE COSTS

INVESTMENT
ENERGY SAVINGS MAINTENANCE 10% 8%
& SERVICE COSTS

12% 5% FIXED
VARIABLE
SPEED SPEED
A variable speed A typical fixed
compressor at speed compressor
70% load operating at
70% load

58% 82%
ENERGY COST ENERGY COST

8
Reduced Wear & Tear

Superior Flexibility Comes Standard with the EnviroAire VS

With a wide capacity range, the EnviroAire VS features the market’s
quickest and widest response to air demand changes.

Benefits During Varying Air Demand THE ENVIROAIRE VS

■■ Reduced wear and tear on inlet and discharge valve components
FEATURES THE MARKET’S
■■ No shock bearing loads for the air-end
■■ Minimized pulsating load (full load pressure/off load pressure) QUICKEST & WIDEST
for all pressurized components within compressor package
(hoses etc.) RESPONSE TO AIR

DEMAND CHANGES

9
 GD Pilot TS:
State-of-the-Art Control
The “GD Pilot TS” with its 5.7” high resolution touch screen display is
extremely user-friendly and easy to navigate. All functions are clearly
structured in five main menus and are intuitively visual.

The multilingual “GD Pilot TS” control system ensures reliable operation
and protects your investment by continuously monitoring the operational
parameters, which is essential for reducing your operating costs.

With the ability to display detailed system analysis in the form of trend
diagrams and graphs, operating parameters can be precisely set to
maximize the efficiency.

Features & Functions

■■ Compressor status
■■ Line/network pressure
■■ Motor speed
■■ On load hours/total hours run & average volume flow
■■ Weekly average volume flow
■■ Ambient pressure & temperature
■■ Inlet/outlet pressure and temperature at both stages
■■ Optional base-load sequencing for up to four compressors
■■ Real time clock–allows pre-setting of compressor
starting/stopping
■■ Second pressure setting
■■ Auto restart after power failure
■■ Remote control via programmable inputs
■■ RS485 Modbus RTU standard
■■ Optional SD card for data logging

10
11
 Designing the Right System
Gardner Denver’s extensive distributor network is highly trained in the best practices
associated with developing a reliable and efficient compressed air system. One-stop
shopping with your Gardner Denver distributor assures that all components of your
system are compatible and backed by on-going customer support.

10

1 COMPRESSORS
The heart of the compressed air system is the air
compressor. The type, size and number of compressors
4
 ILTRATION & SEPARATION
F
Filters are used to improve the quality of
compressed air in your system. Filters are used
depend on the needs of the application. However, all to remove solid particulates and moisture. Sizing
compressors have the same general function: use energy and design of filters are important to system
to compress atmospheric air that can then be used to
performance and longevity of downstream
power processes and equipment.
equipment and processes.

2 PIPING
Properly sized, designed and installed piping is
critical to system performance. Piping should be 5
AIR DRYERS
Air dryers are used to improve the quality of air in
the system. The quality of air required is typically
designed for minimum pressure drop at maximum
dependent on the down-stream processes and
flow conditions. Gardner Denver features the
equipment.
Quick-Lock and Big-Lock lines of compressed air
tubing. In addition to corrosion-resistant aluminum  efrigerated air dryers remove moisture from the
R
piping, these lines also feature nickel-plated system by cooling the compressed air. Condensate
brass fittings that come with a 10 year leak-free forms as the air is cooled and the moisture is
guarantee. removed from the system.

3
STORAGE  esiccant air dryers remove moisture from the air
D
Compressed air system storage is important to the via the absorption process. Typically, a media is
overall performance of the compressed air system. used to absorb moisture in compressed air.
Storage should take into account normal operating
conditions and any large demand events. Air
audits are a critical tool for the proper sizing of
your system storage.

12
Keeping the System Healthy
Just as vital as setting up the correct compressed air system is keeping that
investment well maintained. By using Gardner Denver approved filters and
accessories you can make sure the health of your system is maximized.

For more information on these compressed air system components,

contact your local distributor or visit:
http://www.gardnerdenverproducts.com/compressors

6
CONDENSATE MANAGEMENT
One by-product of the air compression process is
condensation. Often the water from a compressed
9 POINT-OF-USE EQUIPMENT
Point-of-use solutions are available for special
processes and downstream equipment that have
air system will contain oil and other contaminates. unique requirements. These include compressors,
The condensate management system will aid in dryers, filters, drains and regulators.

10
separating the water from the other contaminates
so water may be discharged down the drain while  YSTEM CONTROLLERS & SEQUENCERS
S
the contaminates are dealt with appropriately. For more complex, multi-compressor systems,
system controllers and sequencers may be

7
FLOW CONTROL desirable. In addition to giving the user the ability
Flow control valves provide physical separation to link multiple machines, system controllers
of the supply and demand portions of the system. may also add data logging capabilities, remote
Distribution pressure is held tightly at target, monitoring and logic to optimize the compressed
regardless of compressor control band, thus air system. Sequencers bring machines on and
eliminating excess waste in leakage and artificial off line to most efficiently match compressed air
demand. The flow control also manages the supply to the demand of the process.
release of potential energy in receivers to enhance
system stability. R EMOTE MONITORING
Remote monitoring systems allow a machine to

8 D RAINS
Drains are used to remove liquids from filters,
dryers, receivers, piping and compressors. Liquid
be observed from a remote location by the air
compressor owner, the distributor or even the
factory. By providing system performance data to
removal is important to system performance as the observer, a remote monitoring system ensures
well as downstream equipment and processes. that the efficiency and lifespan of the compressed
air system is maximized.

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 A Better Approach
COMPARISON: ENVIROAIRE VS SERIES & TRADITIONAL OIL-FREE TECHNOLOGY

ENVIROAIRE VS TRADITIONAL OIL-FREE

Oil No ✓ Yes

Speed Up to 3500 rpm ✓ 6000–25000 rpm

Compression Temperature 140° F ✓ Up to 392° F

Compression Elements 1✓ 2

Number of Gears 0✓ 5–7

Number of Bearings 7✓ More than 15

Number of Seals 2✓ More than 15

The EnviroAire VS Series:

for Total Peace of Mind
■■ Established
and proven single-
stage compression element
■■ Significantly
fewer moving parts
means fewer wear items
■■ Simplifiedconstruction with no
interstage or final air coolers
■■ Lowerspeeds and balanced
bearing loads extend the
compression element service life
■■ Dependable direct-drive system
■■ Cooleroperating temperatures
reduce component wear
■■ No oil or oil laden parts to dispose
of, saving time and expense

14
EnviroAire Technical Data
VARIABLE SPEED MACHINES
WORKING FREE AIR DELIV-
DIMENSIONS NOISE LEVEL
DRIVE MOTOR PRESSURE ERED WEIGHT
L×W×H 70% LOAD**
COOLING PSIG (BAR) @CFM (M³/M)
MODEL
METHOD

HP KW MIN. MAX. MIN.* MAX.* IN. (MM) DB(A) LBS KG

Air 69 1515 687

73 145 12.1 79.6 53 × 35 × 64
VS15 20 15
(5.0) (10) (0.34) (2.25) (1345 × 880 × 1612)
Water 66 1409 639

Air 69 1556 706

73 145 24.3 118.8 53 × 35 × 64
VS22 30 22
(5.0) (10) (0.69) (3.36) (1345 × 880 × 1612)
Water 66 1451 658

Air 72 2194 995

73 145 43.2 226.6 68 × 36 × 65
VS37 50 37
(5.0) (10) (1.22) (6.42) (1722 × 920 × 1659)
Water 61 1973 895

Air 75 3461 1570

73 145 43.4 266.27 85 × 56 × 78
VS50 60 45
(5.0) (10) (1.23) (7.54) (2158 ×1412 ×1971)
Water 73 3285 1490

399.7
Air 77 4167 1890
(11.32)
73 145 65.7 85 × 56 × 78
VS75 100 75
(5.0) (10) (1.86) (2158 × 1412 × 1971)
417.4
Water 75 3990 1810
(11.82)

73 145 112.0 652.0 85 × 56 × 78

VS110 Water 150 110
(5.0) (10) (3.17) (18.46) (2158 × 1412 × 1971)
72 4850 2200

* D ata measured and stated in accordance with ISO 1217 Edition 4, Annex C & E at the following conditions:
Air Intake Pressure 1 bar a/14.5 psi; Air Intake Temperature 20° C/68° F; Humidity 0 % (dry)
** Measured in free field conditions in accordance with ISO 2151, tolerance ± 3 dB (A)

If any EnviroAire VS unit doesn’t perform

as stated, we will buy the unit back within
the first 12 months after purchase.

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GARDNER DENVER | ENVIROAIRE VS

The leader in every market we serve

by continuously improving all business processes
with a focus on innovation and velocity

Gardner Denver, Inc.

1800 Gardner Expressway
Quincy, IL 62305
866-440-6241
www.gardnerdenver.com/gdproducts

©2017 Gardner Denver, Inc. Printed in U.S.A.

GS-ENVIROAIRE-VS 1st Ed. 12/17
Supersedes GS-ENVIROAIRE 3rd Ed. 3/13

Please recycle after use.