An/Trc - 170 Training
An/Trc - 170 Training
An/Trc - 170 Training
AN/TRC-170 Training
AN/TRC-170
Unit 1
Basic Tropo Theory
Unit 1
Basic Troposcatter Theory
TITLE:
Basic Troposcatter Theory
LEARNING OBJECTIVE:
Action:
You will be able to describe the basic key concepts of the tropospheric scattering
communications theory.
Conditions:
You will be given an informal lecture on basic tropospheric scattering
communications theory.
Standard:
You will be able to correctly describe the basic key concepts of tropospheric
scattering communications theory.
SAFETY CONSIDERATIONS:
Be aware of the possibility of electrical shock when working with electronic
equipment
RISK ASSESSMENT:
Low
RESOURCE NEEDS/REFERENCES:
Communication System AN/TRC-170(V)3, PowerPoint Presentation “Unit 1”,
Laptop and Overhead Projector, TM 11-5820-934-13-2, CSI Manual 142F009900-
1 and AN/TRC-170(V)3 Training Student Studyguide
METHODS OF INSTRUCTION:
Informal Lecture
TIME:
0.5 Academic Hours
INTRODUCTION:
Elapsed
Time
1. In this unit, we will cover basic tropospheric scattering communications theory.
Overview
Earth’s Atmosphere
Troposcatter communications
Factors affecting
Take-off angle
Diversity
BODY:
1. Overview:
In order to become familiar with troposcatter propagation, students should
first be familiar with a few key terms and definitions, then learn how the
atmosphere allows this type of communication to occur.
Students will see how weather factors affect this type of communication
system and the steps that must be taken to diminish the adverse
factors.
3. Troposcatter Communications
• The troposphere scatters the microwave signal. The signal can also be diffracted
when it bends around an obstacle.
• It is important to understand that the signal loss caused by scattering and diffraction
are large compared to the loss incurred in Direct Line of Sight microwave
communication.
•Here we will discuss several factors that affect troposcatter links. Later, we will learn how to
minimize the effects of these factors.
•When planning a troposcatter link, system link planners have to take all these factors into
account.
The main part of a troposcatter signal is lost and unusable. It continues out of the atmosphere
and into space.
As the Radio Frequency energy travels through the atmosphere, it is subjected to scattering,
which causes parts of the signal to come back down to Earth.
Fading is a term used to describe variations in signal level. This can be short or long term.
• Long term fading is due to seasonal variations in weather, for example, humidity reductions in
the winter months or rainy seasons.
• Compensate for the effects of long term signal fading, by increasing the power output.
NOTE: If a tropo link doesn’t compensate for these factors, then the link will fade in and
out too much to be useable.
Short Term Fading: describes a phenomenon where parts of the signal fade suddenly and
unpredictably. In this case it happens so quickly and unpredictably that increased power
output will not compensate for it.
4. Takeoff Angle:
• Take-off angle: Describes the angle at which the antenna has to be set to in order to
transmit over the horizon. Normal take off angles for troposcatter links range from 0 to
5 degrees.
• The higher the takeoff angle, the lower the signal will be at the distant end.
• The antenna is usually set at a slightly positive angle with reference to the local
horizontal. In some cases, the angle can be slightly negative, or downward pointing.
5. Diversity
• The best way to mitigate the affects of short term fading is through the use of diversity
techniques.
• Diversity is a technique which improves the total receive signal over any single path by
combining two or more independent paths.
• Independent paths are ones in which the characteristics of the receive signal from each
path are different at any given point in time.
• Since diversity paths will not have the same characteristics, they will probably not fade
at the same time. The advantage of combining them results in having a combined signal
that does not fade.
a. Angle Diversity
Transmit
b. Space Diversity
• Space Diversity uses more than one antenna at each end of a tropo link. (Normally 2
antennas are used). One is used for transmit and receive, and the second is only
used for receive.
• Requires 100 wavelength separation between antennas
• Requires only one transmitter and one transmit frequency at each end.
& Receive
Signal
c. Frequency Diversity
• Frequency Diversity is another kind of diversity where the signal is transmitted using
different frequencies on the same antenna.
• Requires two transmit frequencies at each end of the link.
• Reliability and performance are the same as Space Diversity.
• Wastes the radio spectrum and increases the possibilities of interference.
SUMMARY:
1. During this lesson students you received an introduction to basic key concepts of
tropospheric scattering communications theory.
2. Ask the instruction questions to clarify any misunderstandings.
THE END
Unit 2
Intro to TRC-170
Unit 2
Introduction to the AN/TRC-
AN/TRC-170
AN/TRC-170
TITLE:
Introduction to the AN/TRC-170(V)3 Digital Troposcatter Communications System
LEARNING OBJECTIVE:
Action:
You will be able to describe the purpose, capabilities, and major components of
the AN/TRC-170(V)3.
Conditions:
You will be given an informal lecture on the purpose, capabilities, and general
description of the major components of the AN/TRC-170(V)3.
Standard:
You will be able to correctly describe the key concepts of the purpose,
capabilities, and major components of the AN/TRC-170(V)3.
SAFETY CONSIDERATIONS:
Be aware of the possibility of electrical shock when working with electronic
equipment
RISK ASSESSMENT:
Low
RESOURCE NEEDS/REFERENCES:
Communication System AN/TRC-170(V)3, PowerPoint Presentation “Unit 2”, Laptop
and Overhead Projector, TM 11-5820-934-13-2, CSI Manual 142F009900-1 and
AN/TRC-170(V)3 Training Student Studyguide
METHODS OF INSTRUCTION:
Informal Lecture
TIME:
4.0 Academic Hours
1
Introduction to the AN/TRC-170(V)3
AN/TRC-170(V)3
AN/TRC-170(V)3 Training 2
Intro to TRC-170
INTRODUCTION:
Elapsed Time
During this period of instruction, you will be given a overview of the purpose, capabilities
and limitations, and general descriptions of the major components of the AN/TRC-
170(V)3 Digital Troposcatter Communications System. Understanding this information
will provide the base which will enable you to become proficient AN/TRC-170(V)3
operators.
Objectives:
• Describe purpose of the AN/TRC-170(V)3
• Describe AN/TRC-170(V)3 capabilities and limitations
• Identify AN/TRC-170(V)3 major components
2
Purpose of the AN/TRC -170(V)3
AN/TRC-170(V)3
AN/TRC-170(V)3 Training 3
Intro to TRC-170
BODY:
A. Purpose of the AN/TRC-170(V)3: The AN/TRC-170(V)3 is an air or ground
Transportable Tropospheric Scatter microwave Terminal.
1. Air or Ground Transportable:
• The radio system can also be transported by any cargo aircraft capable of
transporting a HUMVEE.
• The radio system is mounted (bolted on to the frame) of a heavy duty
HUMVEE.
• The antenna is part of a M116A2 trailer and is towed behind the HUMVEE.
2. Tropospheric Scatter Microwave Radio Terminal:
• This radio system uses troposcatter propagation to transmit and receive
data.
• The radio system can operate as a Line of Sight or as a Tropo Scatter radio.
3. Secure Digital Trunking: This radio system provides secure voice and data circuits.
• It also provides secure digital trunking between major nodes of a
communications network.
• It can interface with Tri-Service Tactical Area Communications (TRI-TAC)
and other current inventory assemblages of multiplexing equipment or
various switches.
• It also provides a link to support dedicated traffic to include analog and
digital voice, point to point subscriber circuits, facsimile, and teletype or
telemetry circuits.
4. All major units are rack mounted in the shelter.
3
Student Studyguide
Unit 2
Intro to TRC-170
4
Shelter Exterior
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 5
Intro to TRC-170
5
Shelter Interior
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 6
Intro to TRC-170
Road-side (left) and Curb-side (right) shelter interior. Rear and front sides are also labeled.
6
Capabilities and Limitations
100 miles
AN/TRC-170(V)3 Training 7
Intro to TRC-170
2. Transmission Range
• Transmission range is up to 100 miles for this equipment.
• This is the effective range over which one can expect to establish
reliable troposcatter links using this equipment.
7
Capabilities and Limitations
AN/TRC-170(V)3 Training 8
Intro to TRC-170
3. Output Power
This is the power out of the antenna and depends on the mission requirements.
a. Tropo Maximum output power is 2 kW.
This is obtained by NOT using the gain compression circuitry.
8
Capabilities and Limitations
AN/TRC-170(V)3 Training 9
Intro to TRC-170
4. Data Bandwidth
• The data bandwidth rating of the AN/TRC-170(V)3 is 128 kbps to 4608
kbps.
• This rating is from a non-upgraded shelter.
• The upgraded AN/TRC-170(V)3 can handle up to 16384 kbps.
5. Antenna gain
• Antenna Gain of the 6’ parabolic dish is 36.5 decibels (dBi).
9
Diversity Modes
AN/TRC-170(V)3 Training 10
Intro to TRC-170
6. Diversity Modes
• Non-Diversity: All AN/TRC-170 versions are capable of Non-diversity
• Dual Diversity: All AN/TRC-170 versions are capable of Dual-diversity
• Quad-Diversity: Only the AN/TRC-170(V)2 is capable of Quad-diversity
10
Non -Diversity
Non-Diversity
Student Studyguide
Transmitting Receiving
Unit 2
Intro to TRC-170
Transmit
& Receive Transmit Transmit
Signal & Receive
NOTE: Show slide #11
AN/TRC-170(V)3 Training 11
Intro to TRC-170
Non-Diversity
• All versions of the TRC-170 can operate in this mode.
• Effective for Line of Sight (LOS) shots - approximately 35 miles.
• In LOS mode each antenna HAS to have a clear, unobstructed view (shot) to the other
antenna.
11
Dual Diversity
Student Studyguide
Unit 2
Receive
Intro to TRC-170
Receive
AN/TRC-170(V)3 Training 12
Intro to TRC-170
Dual-Diversity:
• All versions of the AN/TRC-170 can operate in this mode.
• One transmit / receive antenna and one receive only.
12
TRC -170(V)3 System Block Diagram
TRC-170(V)3
Student Studyguide
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 13
Intro to TRC-170
This system block diagram is for the unmodified (Legacy) version of the radio.
13
Major Components
Student Studyguide
• Transmitter
Unit 2 • Receiver
Intro to TRC-170 • CS6716 Modem Upgrade
• Digital Voice Orderwire (DVOW) with KY-
KY-58
NOTE: Show slide #14 • Quick Reaction Antenna
AN/TRC-170(V)3 Training 14
Intro to TRC-170
14
TRC-
-170(V)3 Transmitter Block Diagram
TRC-170(V)3
TRC
Student Studyguide
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 15
Intro to TRC-170
15
Transmitter
Roadside
Student Studyguide High Power Amplifier (HPA)
Unit 2 Up-
Up-converter
Intro to TRC-170
Dual RF Synthesizer
Rear Front
AN/TRC-170(V)3 Training 16
Intro to TRC-170
1. Transmitter:
This is a brief summary of the transmitter function, not a complete breakdown of
the equipment.
AN/TRC-170(V)3
a. High Power Amplifier (HPA): 1 per shelter
• Receives Radio Frequency signal from Up-Converter and amplifies it for
transmission.
• In the line of sight (LOS) mode of operation, the signal from the Up-Converter
bypasses the high power circuitry and is routed to the output filter in the HPA.
16
TRC-
-170(V)3 Receiver Block Diagram
TRC-170(V)3
TRC
Student Studyguide
Up Conv
Antenna H Inhibit
No 1
Frequency
Unit 2 AZ/EL
Sensor
Synthesizer
3A2
RCV-3 RF
LO
LO Down
Converter
RCV-3 IF
Conv Fault
Synth Config
Fault (Noise) to
To Alarm Monitor Alarm Monitor
FO-41 FO-41
AZ/EL RSL
AN/TRC-170(V)3 Training 17
Intro to TRC-170
17
Receiver
Down-
Down-converter Dual RF Synthesizer
Student Studyguide (2 per shelter) (1 per shelter)
output 70 MHz output 4.4 to 5.0 GHz
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 18
Intro to TRC-170
2. Receiver:
This is a brief summary of the receive function, not a complete breakdown of the
receiver equipment.
AN/TRC-170(V)3
a. Down-converter: 2 per shelter (each down-converter has 2 identical outputs)
• Provides pre-selection, post-selection, and amplification of the received RF
signal.
• The output of the down-converter is the 70 MHz IF signal.
18
CS6716 Modem Upgrade
• Oscillator Amplifier
Converter (OAC) -170D
NOTE: Show slide #19 • 48 Volts Direct Current
(VDC) Power Supply
Front Rear
AN/TRC-170(V)3 Training 19
Intro to TRC-170
AN/TRC-170(V)3
Components:
• IF DATA Patch Panel
• CS6716 Modem
• VersaMux™ 4000
• Oscillator Amplifier Converter (OAC)-170D
• 48 Volts Direct Current (VDC) Power Supply
19
IF Data Patch Panel
Student Studyguide
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 20
Intro to TRC-170
20
CS6716 Modem
Student Studyguide
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 21
Intro to TRC-170
NOTE: CS6716 Modem has a similar menu structure as the AN/FCC-100 Multiplexer
(military equipment)
21
CS6716 Modem
AN/TRC-170(V)3 Training 22
Intro to TRC-170
22
VersaMux
VersaMux™™ 4000 front panel
Student Studyguide
Unit 2
Display LEDs
Intro to TRC-170
AN/TRC-170(V)3 Training 23
Intro to TRC-170
b. VersaMux™ 4000:
• 1 per shelter
• Provides ability to multiplex up to 4 input groups into a single aggregate group using
time division multiplexing (TDM).
• Each input group can be either a fiber optic or conditioned di-phase (CDI) interface.
• The total data from the four groups cannot exceed the aggregate data rate of 16.384
Mbps.
Note:
• Display
2 lines by 16 characters
• Keypads
Left, Right, Up & Down arrow keys
ENTER key
• LEDs
POWER
AGGR
CLK REF
PORTS
FAULT
• Power Switch
23
VersaMux
VersaMux™™ 4000 back panel
Student Studyguide
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 24
Intro to TRC-170
VersaMux™ 4000 showing the port numbering system. There are five ports:
• Ports 1 thru 4 are identical.
• Port 5 is the aggregate port..
24
OAC -170D
OAC-170D
AN/TRC-170(V)3 Training 25
Intro to TRC-170
25
48 volt power supply
Student Studyguide
• With 2 separate power supply modules
Unit 2 • Hot swappable
Intro to TRC-170
AN/TRC-170(V)3 Training 26
Intro to TRC-170
26
DAR Equipment
Student Studyguide
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 27
Intro to TRC-170
27
Digital Group Multiplex
Student Studyguide
Baseband PP
Unit 2 LGM
Intro to TRC-170 GM
TGM
AN/TRC-170(V)3 Training 28
Intro to TRC-170
28
Digital Voice Orderwire (DVOW)
with KY -58
KY-58
Student Studyguide
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 29
Intro to TRC-170
29
Quick Reaction Antenna (QRA)
AN/TRC-170(V)3 Training 30
Intro to TRC-170
30
Quick Reaction Antenna
AN/TRC-170(V)3 Training 31
Intro to TRC-170
31
Questions?
Student Studyguide
Unit 2
Intro to TRC-170
AN/TRC-170(V)3 Training 32
Intro to TRC-170
SUMMARY:
• During this lesson you received an introduction to the purpose, capabilities, and a
general description of the major components of the AN/TRC-170(V)3 Digital
Troposcatter Communications System.
• Ask the instructor questions to clarify any misunderstandings.
THE END
32
Student Studyguide
AN/TRC-170(V)3 Training
AN/TRC-170(V)3
Unit 3
Major Systems and Functions
Unit 3
Major Systems and Functions
LEARNING OBJECTIVES:
Action:
You will be able to describe the mission data signal flow through the AN/TRC-
170(V)3 Digital Troposcatter Communications System and identify each
component that the user mission data signal passes through and what it does to or
for the signal.
Conditions:
You will be given an informal lecture on the mission data signal flow through the
AN/TRC-170(V)3 and descriptions each component that the user mission data
signal passes through and what it does to or for the signal.
Standard:
You will be able to correctly describe the key concepts of the mission data signal
flow through the AN/TRC-170(V)3 and identify each component that the user
mission data signal passes through and what it does to or for the signal.
SAFETY CONSIDERATIONS:
Be aware of the possibility of electrical shock when working with electronic
equipment
RISK ASSESSMENT:
Low
RESOURCE NEEDS/REFERENCES:
Communication System AN/TRC-170(V)3, PowerPoint Presentation “Unit 3”,
Laptop and Overhead Projector, TM 11-5820-934-13-2, CSI Manual 142F009900-
1 and AN/TRC-170(V)3 Student Studyguide
METHODS OF INSTRUCTION:
Informal Lecture
TIME:
16.0 Academic Hours
AN/TRC-170(V)3 Training 2
Major Systems and Functions
INTRODUCTION:
Elapsed Time
During this period of instruction, you will be given an overview of the mission data signal flow
through the AN/TRC-170(V)3. We will cover each component that the user mission data
signal passes through and what it does to, or for the signal. We will cover the transmit signal
path, receive signal path, orderwire signal path and Distortion Adaptive Receiver (DAR)
Modem Variant signal path. Understanding this information will provide the base which will
enable you to become proficient AN/TRC-170(V)3 operators.
Objectives:
Describe signal flow through the AN/TRC-170(V)3
• Transmit Path
• Receive Path
• Orderwire Path
• Distortion Adaptive Receiver (DAR) Modem Variant path
Identify each component the mission data signal passes through and what
the component does to or for the signal
AN/TRC-170(V)3 Training 3
Major Systems and Functions
BODY:
A. Transmit Path signal flow and components
1. Overview
a. Provides a path for the user mission data signal from the Shelter Interface Panel
(SIP) all the way to the Transmit antenna
b. Up to 4 group inputs from 8 possible connections at the SIP. Up to 4 groups of
CDI or FO traffic may be connected.
c. Provides signal conditioning, filtering and amplification
AN/TRC-170(V)3 Training 4
Major Systems and Functions
Transmit path:
• Shelter Interface Panel (SIP)
• VersaMux™ 4000
• IF Data Patch Panel
• CS6716 Modem
• IF Data Patch Panel
• Troposcatter Radio up-converter
• High Power Amplifier
• Antenna
Fiber Optic
AN/TRC-170(V)3 Training 5
Major Systems and Functions
Front
Rear
AN/TRC-170(V)3 Training 6
Major Systems and Functions
3. VersaMux™ 4000
a. The VersaMux multiplexes up to 4 inputs of 8 possible from SIP into an aggregate
output.
The VersaMux takes up to 4 trunk group inputs from the SIP and multiplexes it into
a single aggregate signal
b. Non Return to Zero (NRZ) output (the signal varies but will never equal zero)
The VersaMux accepts FO and CDI inputs and converts them to a NRZ output.
c. Aggregate rate up to 16 Mbps
Data rates may vary from 2 Mbps to 16 Mbps
d. Relay Pass Through Mode
Any of the 4 Port Inputs can be configured for relay pass through mode. In this
mode the port selected can pass the aggregate signal.
e. Protocol Converter
The Protocol converter function changes CDI to NRZ Formats.
AN/TRC-170(V)3 Training 7
Major Systems and Functions
AN/TRC-170(V)3 Training 8
Major Systems and Functions
5. CS6716 Modem
a. High speed, Digital Adaptive Modem
b. Duplex Interface
1. User Channel is Turbo Product Code (TPC) encoded
• Improves BER
• Approximately 5% overhead
• RS-422 or HSSI
2. Digital service channel
• RS-422
• No TPC encoding
c. Adaptive Link Power Control
1. Automatically controls transmitted RF power
2. Minimizes output power
3. Reduces the possibility of interference
d. Fully Redundant
Automatically switches to standby modem
Supporting info:
Modem will not swap if a major fault is already detected in the standby module or
if the modem is not in the auto mode. The modem printed circuit board cards
(PCBs) are hot swappable (can be swapped without powering off the modem).
However, the slide switches on each individual PCB must be off before
removing and replacing. Upon replacement, the slide switches must be turned
on again.
AN/TRC-170(V)3 Training 9
Major Systems and Functions
AN/TRC-170(V)3 Training 10
Major Systems and Functions
AN/TRC-170(V)3 Training 11
Major Systems and Functions
8. Antenna
a. Flexible waveguide
• Connects output of HPA to the antenna
b. Antenna feedhorn
• 36.5 dBi of gain
Pick out the true statement from the following list of VersaMux facts:
AN/TRC-170(V)3 Training 12
Major Systems and Functions
1. The following are all types of signals that can be passed by the TRC-170 EXCEPT for ___
a. Digital Phone circuits
b. Analog Phone circuits
c. HF circuits
d. Fiber Optic circuits
4. Match the following signal types with the cable associated with them.
a. Conditioned Diphase (CX-11230)
b. b. Fiber Optic (CX_11295)
9. Pick out the true statement from the following list of VersaMux facts:
a. The VersaMux converts CDI into a Conditioned Diphase format
b. Only Ports 1, 2, or 3 can be relayed to the aggregate
c. The VersaMux handles up to 6 group inputs
d. The VersaMux is limited to handling any combination of up to 4 groups of CDI and FO
concurrently
AN/TRC-170(V)3 Training 13
Major Systems and Functions
AN/TRC-170(V)3 Training 14
Major Systems and Functions
Receive path:
• Antennas
• Troposcatter Radio down-converters
• IF Loopback Panel
• IF Data Patch Panel
• OAC-170D
• CS6716 Modem
• IF Data Patch Panel
• VersaMux™ 4000
• Shelter Interface Panel
Flexible waveguide
AN/TRC-170(V)3 Training 15
Major Systems and Functions
Antenna
The input to the antenna is the 4.4-5 GHz RF signal transmitted by the Distant End AN/TRC-
170.
a. Antenna Feedhorn
36.5 dBi gain
b. Flexible waveguide connects emitters on antenna to waveguide ports on shelter.
Signal loss through each waveguide is .6 dB.
Pre-
Pre-selector
Knob
Post selector
Knob
AN/TRC-170(V)3 Training 16
Major Systems and Functions
IF Section
AN/TRC-170(V)3 Training 17
Major Systems and Functions
CS6716 modem
NOTE: Show slide #18 jacks - connects
receiver IF to
OAC170 and then
to modem.
Radio jacks
DAR modem
jacks
AN/TRC-170(V)3 Training 18
Major Systems and Functions
AN/TRC-170(V)3 Training 19
Major Systems and Functions
5. OAC-170D
a. 4 IF Amplifiers
Total gain from the LNAs to the input of the CS6716 is set for 40 dB +/- .25 dB
b. IF Filter Bandwidths
• BYPASS for data rates of 8 Mbps or faster
• 3.5 MHz for data rates up to 4 Mbps
• 2 MHz for data rates up to 2 Mbps
AN/TRC-170(V)3 Training 20
Major Systems and Functions
6. CS6716 Modem
a. 4 IF input signals
b. Full duplex interface
c. Digital service channel (RS-422), used for Orderwire
d. Turbo Product Code (TPC) Forward Error Correction (FEC) Improves system
performance (bit error rate or BER)
e. Adaptive Link Power Control (ALPC) to the distant end transmitter, letting it know
minimum output levels required at the receiver.
AN/TRC-170(V)3 Training 21
Major Systems and Functions
7. VersaMux™ 4000
a. RS-422 in NRZ format
b. De-multiplexes the aggregate signal
c. Fiber Optic and Conditioned Di-phase data groups
d. Outputs connect to Shelter Interface Panel
e. Format conversion from NRZ to CDI
AN/TRC-170(V)3 Training 22
Major Systems and Functions
NOTE: Show slide #23 Total gain from the Low Noise Amplifiers through the OAC, to the input of
the CS6716 is set for how much?
a. 36.5 dB
b. 28 dB
c. 40 dB
d. 16 dB
AN/TRC-170(V)3 Training 23
Major Systems and Functions
38. Total gain from the Low Noise Amplifiers through the OAC, to the input of the CS6716
Modem is set for how much?
a. 36.5 dB
b. 28 dB
c. 40 dB
d. 16 dB
AN/TRC-170(V)3 Training 24
Major Systems and Functions
1. Overview
AN/TRC-170(V)3 Training 25
Major Systems and Functions
2. DVOW
a. Headset is attached to Voice Orderwire Control Unit (VOCU) panel
b. Audio signal (0-4 KHz)
c. Voice Orderwire Control Unit
d. Data rate 16Kbps (synchronous)
e. KY-58 provides encryption (TRI-TAC RS-422 format)
AN/TRC-170(V)3 Training 26
Major Systems and Functions
AN/TRC-170(V)3 Training 27
Major Systems and Functions
4. OAC-170D
Converts TRI-TAC to RS-422 format
RS-422 Signal routed to CS6716 Modem
AN/TRC-170(V)3 Training 28
Major Systems and Functions
5. CS6716 Modem
a. Multiplexer/Modulator Function
1. RS-422 from the OAC-170D is input on User Service Channel 1
2. User channel 1, BERT, High Speed Data Channel and overhead are
multiplexed (User SC 2 not used currently)
3. Aggregate from the multiplexer is sent to modulator to QPSK modulate it on
a 70MHz carrier
4. Outputs 70 MHz IF signal to IF Data Patch Panel for Tx1
b. De-multiplexer/De-modulator Function
1. CS6716 Modem receives the four IF inputs from the OAC-170D.
2. The de-modulator removes the 70 MHz carrier and send aggregate to de-
multiplexer
3. The de-multiplexer separates the channels and routes the OW signal to the
User Service Channel 1 output
4. The RS-422 outputs from User Service Channel 1 is routed to the OAC-
170D inputs.
AN/TRC-170(V)3 Training 29
Major Systems and Functions
46. True or False. In order to use the Orderwire with the CS6716 Modem, it must be patched in
on the IF Data Patch panel.
51. What component converts the Orderwire signal format?
AN/TRC-170(V)3 Training 30
Major Systems and Functions
AN/TRC-170(V)3 Training 31
Major Systems and Functions
AN/TRC-170(V)3 Training 32
Major Systems and Functions
Trunk Group Multiplexer: Highest level multiplexer in the DAR equipment side.
Operates in Master timing only, up to 4608KHz.
c. Transmit Tropo Modem
AN/TRC-170(V)3 Training 33
Major Systems and Functions
• Here one can patch each component of the Digital Group Multiplexing (DGM) gear
into the system.
• Everything has to be physically patched: Loop Group Multiplexers, Group Modems,
Trunk Group Multiplexer, Super Group, TED1 and TED2 are all patched here.
• The timing signal has to be patched in as well as the resync signal.
AN/TRC-170(V)3 Training 34
Major Systems and Functions
Supporting info:
• The receive DAR path differs first at the IF Data Patch Panel.
• U-Links are installed in bottom 2 jacks, RX1-RX4
AN/TRC-170(V)3 Training 35
Major Systems and Functions
Supporting info:
Patch DVOW connector to DAR ORDERWIRE on the IF Data Patch panel
AN/TRC-170(V)3 Training 36
Major Systems and Functions
AN/TRC-170(V)3 Training 37
Major Systems and Functions
SUMMARY:
1. During this lesson, you were given an overview of the mission data signal flow
through the AN/TRC-170(V)3. We covered each component that the user mission
data signal passes through and what it does to/for the signal. We covered the transmit
signal path, receive signal path, orderwire signal path and DAR Modem Variant signal
path for the AN/TRC-170(V)3 Digital Troposcatter Communications System.
2. Ask the instructor questions to clarify any misunderstandings.
THE END
Unit 4
Operations
TITLE: Operations
LEARNING OBJECTIVES:
Action:
The student will be able to describe and demonstrate the power-up, setup, and
normal operation of each system component of the AN/TRC-170(V)3 Digital
Troposcatter Communications System.
Conditions:
The student will be given informal lecture and demonstrations on the power-up,
setup, and normal operation of each system component of the AN/TRC-170(V)3
Standard:
The student will be able to correctly describe the key concepts of the power-up,
setup, and normal operation and to demonstrate the correct power-up, setup, and
normal operation of each system component of the AN/TRC-170(V)3.
SAFETY CONSIDERATIONS:
Be aware of the possibility of electrical shock when working with electronic
equipment. Be aware of lift hazards, observe safety regulations
RISK ASSESSMENT:
Medium to High
RESOURCE NEEDS/REFERENCES:
Communication System AN/TRC-170(V)3, Powerpoint Presentation “Unit4”,
Laptop and Overhead Projector, TM 11-5820-934-13-2, CSI Manual 142F009900-
1 and AN/TRC-170(V)3 Student Studyguide
METHODS OF INSTRUCTION:
Informal Lecture, Demonstration and Performance
TIME:
40.0 Academic and Performance Hours
INTRODUCTION:
Elapsed Time
During this period of instruction, you will be given a safety briefing specific to the AN/TRC-
170(V)3 and then an informal lecture and demonstrations of the power-up, setup, and
normal operation of each system component of the AN/TRC-170(V)3. Understanding
this information will provide the base which will enable the operator to become
proficient AN/TRC-170(V)3 operators.
Overview:
• Safety
• Prime Power
• Shelter Turn-On Procedures
• System Operation
BODY:
A. Safety:
• Safety is a vital part of this training since this equipment operates using high
voltage and emits radiation.
• Part of safety is understanding the risks of electrostatic discharge, moving heavy
equipment hazardous materials and hearing loss, which is why special training is
required.
Topics:
• High Voltage
• Radiation Hazards
• Electro Static Discharge (ESD)
• Heavy Equipment
• Hazardous Materials
• Hearing Loss
• Training required
1. Personnel Hazards:
• These are hazards that can cause death or serious injury to personnel.
• It is everyone’s responsibility to stop any potential personnel hazard from
occurring during this class.
• Safety training is required to work on and around electrical equipment.
• Refer to the safety manager for specifics.
a. High Voltage:
Power cables, generators, power distribution panels and power supplies are the
most common sources of high voltage present around the AN/TRC-170(V)3.
• Trained safety observer present
• Remove watches, rings and jewelry
Low Power
Tropo (500 w)
• Antenna
43 ft
• Radiation Hazard Zone Los Mode
(0.4 w)
~20 ft
b. Radiation Hazards:
• HPA
• Open waveguide ports (found on either side of shelter door (rear of HMMWV))
• Antenna
CAUTION: Do not transmit with open waveguide ports or with someone directly in front of the
antenna.
NOTE: Waveguide ports and antennas are the most common sources of RF energy for this class.
Here is the Radiation Hazard Zone for the AN/TRC-170 using the QRA.
1. The RF Hazard Zone is diagramed out using a zero degree takeoff angle.
2. The RF Hazard Zone is 8.5’ off the ground, it doesn’t extend down; however, it is
required to rope off the RF Hazard area at ground level.
3. The RF Hazard area begins 8.5’ from the ground and extends 7’ up. It is a 7’ diameter
circle extending out of the QRA.
Remember, this is not practical since the antenna will usually be set at a positive take off angle.
Assuming you are on a flat earth plane, a positive takeoff angle will result in the RF Hazard
zone being higher above ground as you go down range from the antenna. A negative takeoff
angle will result in the RF Hazard zone being lower to the ground as you go down range from
the antenna.
c. Heavy Equipment:
• Set-up and tear down of the Quick Reaction Antenna is the most common source of
heavy equipment hazards.
• Items over 35 Lbs require 2 man lift
• Gloves and hardhats required for set-up / teardown
Remember:
Lift correctly by bending knees and keeping back straight!
• Be aware of the hazardous materials and substances encountered during normal day-to-day
operation and maintenance of this radio system.
• Hazardous materials training is also required prior to working on or around hazardous
materials. Refer to the training manager for specifics.
• Hazardous Materials:
• Flammable – Fuel, Solvents, Paints
• Corrosive – Fuel, Battery Acid
• Reactive – Power Supplies
• Magnetic – HPA Klystron
•As part of the equipment check-out and maintenance, the Klystron tube
has to be checked for radiation or leakage, etc. every 3 years.
• Compressed Gas – Fire Extinguishers
Remember:
Remember:
Long duration and repeated exposure causes the damage.
Hearing Loss
Prevent hearing loss due to noise and other environmental factors when working in a
Hazardous Noise Environment.
• Use Ear Protection when near Hazardous Noise sources such as motor generators,
ECUs and pionjars.
Remember:
Long duration and repeated exposure causes the damage.
Specific Army provided Safety Training is recommended before working on energized electrical
circuits or other AN/TRC-170(V)3 equipment.
1. CPR training
2. First Aid
3. Hazardous Materials
True or False. The Class Leader is responsible for monitoring all potential safety violations.
Prime Power: External power source that provides electrical power to the AN/TRC-170(V)3 radio
system.
We will discuss the frequency and voltage required to operate the radio system.
Always check the power requirements for the radio system prior to connecting power.
Note: Check with power production personnel if there is any doubt a generator can handle the
load of a AN/TRC-170(V)3, with and without the Environmental Control Unit (ECU)
connected.
p. If HPA is being used, make sure Tropo Mode LED is On and turn ON the HPA CB
q. If HPA is not being used, make sure LOS Mode LED is On and the HPA CB is OFF
r. Verify Dummy Load LED ON
s. If Voice Orderwire Alarm sounds, press and release the SUPPR / TEST pushbutton.
t. If Fault Summary Alarm on VOCU is on, press and release the reset pushbutton.
Input voltage to the AN/TRC-170 must agree within +/- 8 VAC of each
phase.
True or False. Input voltage to the AN/TRC-170 must agree within +/- 8 VAC of each phase.
D. System Operation
Now the AN/TRC-170(V)3 is powered up and its time to discuss the normal operation
of each major component.
Rear
1. VersaMux™ 4000:
Refer to the VersaMux 4000 Operation and Installation Guide chapters 4 and 5 for more
information. This Operation Guide will be on-site. (Refer to in the Modem Upgrade Manual,
142F009901-1 “Installation Manual for AN/TRC-170 (V3/V5) Modem Upgrade”)
1) Aggregate Timing (NRZ Interface): The VersaMux 4000 recovers the master clock
from the transmission uplink via the Aggregate Interface.
2) External Clock Input Timing: The VersaMux 4000 can accept an external clock
reference such as from a GPS or station clock. This is the only configuration used.
The VersaMux 4000 receives an external 10 MHz clock from the Rubidium
Standard coming from the OAC-170D. This is connected via the external clock
ref bnc connector on rear of VersaMux 4000.
3) Port Timing: The VersaMux 4000 can also accept timing from any of its group ports.
4) Internal Oscillator Timing: The VersaMux 4000 can generate its own timing source if
required.
c. Operating Instructions
1) Main Menu:
• Operating instructions are entered by using the keypads and LCD display.
• Configure the VersaMux 4000 using the Front Panel Interface.
2) Alarm-Status:
• Alarm status is monitored from the Alarm-Status selection of the main menu.
• For specific alarm codes, refer to page 5-5 of VersaMux 4000 manual, contained as
part of Manual No. 142F009900-1.
• Scroll down through the active alarms by using the Up and Down arrow keys.
3) Configure: Enter configure parameters via the Configure key on the main menu.
Options are:
4) Activate:
• This parameter allows the operator to make the “Offline” or “Undo“ configuration the
active one.
• Select the configuration to make active by selecting the Activate Configuration Option:
• No:
• Selecting this option to return to the Activate menu without making any
changes.
• Offline:
• Selecting this option to activate the offline configuration.
• Undo:
• Places he configuration being taken offline as the Undo configuration.
• Activate the Undo option to reinstate the selection as an active option.
5) System-Info:
Sub-menu contains the following options:
• Conditions:
• Contains system conditions and internal switch settings
• Inventory:
• Contains an inventory of card types, hardware and revisions
Review
• IF
• DATA
NOTE: Show slide #30
• LEDs,
• Status
• Alarms
• Keypad
• Display
1. The Status LEDs are Online: if the modem is online and functioning properly
2. Data Traffic: if there is traffic on the modem
3. RX Sync: If the receiver is locked to the RF signal
4. Power Control On: ALPC is active
3. CS6716 Modem
a. Power-Up Initial Procedure
• Verify U-links installed for CS6716
• Remove any digital data patch cables
b. Power-Up Procedure
• At AC Distribution panel, switch breaker labeled “CS6716” to ON
• Verify 10 MHz oscillator
• Modem automatically performs diagnostics and AGC calibration
c. Internal IF Loop:
• Verifies correct operation of modem quickly, without external equipment.
• From top level menu, select DIAG, then LOOPBACK, then LOCAL IF.
• Modem synchronizes
• RX SYNC LED (green) illuminates
• MAJOR ALARM (red) extinguished
e. Default Configuration
Rate 2Mb/s
Service Channel #1 Rate 16 Kb/s
Service Channel #2 Rate 0 Kb/s
Loopback Normal
Adaptive Link Power Control OFF
Forward Error Correction ON
Bit Error Rate Tester ON
True or False.
The VersaMux 4000 can accept a timing input from a GPS system.
True or False. The VersaMux 4000 can accept a timing input from a GPS system.
True or False. The VersaMux 4000 can accept timing from any of its group ports.
System Operation
In this section we will cover system operation of the OAC-170, the Troposcatter Radio
components and the High Power Amplifier.
4. OAC-170D
a. Pre-Power-Up Procedure
• Set FILTER SELECT switch to desired bandwidth
• Set OSC SELECT to AUTO
b. Initial Power-Up
• Apply +48 Volts Direct Current
• ALARM LED Illuminates
• Green means no faults
• Red means unit is in alarm condition
• Possible alarm conditions
• DC/DC converter failure
• Internal temperature above 149F
• OSC SELECT not in AUTO
e. Normal Operation
• Power level of the six 10 MHz outputs 0 dBm +/- -1 dB
• Critical operation maintained during failure of 1 DC/DC converter and/or 1
rubidium oscillator
Up-
Up-Converter Down-
Down-Converter
5. Troposcatter Radio
a. Up-Converter
• Set for operating frequency as directed
b. Down-Converter
• Set for receive frequency as directed
• Adjust Pre-Selectors
• Adjust Post Selectors
• Noise Test Switches OFF
Transmit PLL
Operating
Frequency
c. Dual RF Synthesizer
• Set transmit side to operating frequency and tune Phase Lock Loop (PLL) Circuit by
adjusting Tuning knob until meter is in the green area and summary fault is off.
• Set receive side to operating frequency and tune Phase Lock Loop Circuit by adjusting
Tuning knob until meter is in the green area and summary fault is off.
NOTE: Show slide #49 Pick the incorrect statement about the OAC:
True or False: For normal operation, U-Links must be installed on the IF Data Patch Panel.
d. HPA Setup
• In this section we will go over HPA tuning procedures.
• In the System End-to-End block we will put everything we have learned together.
• HPA Tuning checklist handout
Warning – Never have open waveguide ports. Open waveguide ports expose personnel to
radiation
VOLTAGE Toggle
switch OFF
• HPA Circuit Breaker Control Beam
NOTE: Show slide #51 ON Voltage Toggle
Switch
Make sure this switch is OFF prior to turning on the HPA power circuit breaker.
• Make sure the CONTROL-BEAM VOLTAGE Toggle switch is OFF prior to turning on the
HPA power circuit breaker.
• BITE compartment contains the alarm matrix panel for HPA
• Turn Bandpass
Filter Dial to
NOTE: Show slide #53 specified transmit
frequency
• Turn Drive Adjust
control fully CW
Instruction Notes:
• If tuned past the number, go down one complete turn, then back up to the desired
setting.
MODE “FIL”
FIL” LED
HI or LO
AN/TRC 170 Training 54
Operations
Before activating the HPA, wait for the filament to warm up.
This is done once the “FIL” LED is lit, which takes approximately 5 minutes.
Instructor Note:
If the operator attempts to turn on the unit before 5 minutes, the unit will fault out
and the five-minute waiting period will re-start.
Control Beam
Voltage Switch
RF INPUT
meter select
• Note the RF OUTPUT TROPO REFLECTED PWR meter on the slide above.
• Rotate selector to KLYSTRON position.
• Note the gain compression control on the slide above, and also the DRIVE-
ADJUST/CALIBRATE toggle switch on the slide 2 views prior.
• Go briefly to that slide and note the toggle switch.
• Point out that this switch is spring loaded: Hold it in the calibrate position while adjusting the
gain compression adjust.
• Note the KLYSTRON meter on the slide above. Rotate the meter select switch to the BODY X
0.01 position.
• Meter should never read above 50 milli-amps during the rest of this procedure. A reading
greater than 50 means that the unit is improperly tuned.
During this portion of the training we will be covering the DVOW, the QRA, and Link Activation
procedures.
We will be reviewing the setup procedures for the QRA. Later on, in System End-to-End, we will
actually setup the equipment.
Site Preparation
• Trailer Siting
• Remove Pocket Compass from Accessory case in QRA
• Mark rough Center position for trailer
• Mark transmission azimuth direction
• Mark trailer tongue position
Make sure personnel have safety equipment on prior to actually performing these steps.
Site Preparation:
• Trailer Orientation
• Position Trailer using tow vehicle
• Pin Dead Leg in place before disconnecting from tow vehicle
• Disconnect trailer from tow vehicle
• Make final alignments to trailer and set brakes
WARNING: Caution needs to be used when unpinning the jacks as they will swing out and down
when unpinned from mounting bracket.
Antenna Erection
• Handle Extension tubes with care as one end is heavier than the other.
• Line up alignment pins on extension tubes and insert carefully.
• Tighten retaining screws hand-tight only.
SUMMARY:
1. During this lesson you were given a safety briefing specific to the AN/TRC-170(V)3
and then informal lectures and demonstrations of the power-up, setup, and normal
operation of each system component of the AN/TRC-170(V)3 Digital Troposcatter
Communications System.
2. Ask the instructor questions to clarify any misunderstandings.
END
Unit 5
Maintenance
TITLE: Maintenance
LEARNING OBJECTIVES:
Action:
The student will be able to describe and demonstrate general preventive maintenance
functions and general troubleshooting, fault resolution, system monitoring and line
replaceable units for each area of the system for the AN/TRC-170(V)3 Digital Troposcatter
Communications System.
Conditions:
The student will be given informal lecture and demonstrations on the general preventive
maintenance functions and general troubleshooting, fault resolution, system monitoring and
line replaceable units for each area of the system for the AN/TRC-170(V)3
Standard:
The student will be able to correctly describe the key concepts of the general preventive
maintenance functions and general troubleshooting, fault resolution, system monitoring and
line replaceable units for each area of the system for the AN/TRC-170(V)3.
SAFETY CONSIDERATIONS:
Be aware of the possibility of electrical shock when working with electronic equipment. Be
aware of lift hazards, observe safety regulations
RISK ASSESSMENT:
Medium to High
RESOURCE NEEDS/REFERENCES:
Communication System AN/TRC-170(V)3, PowerPoint Presentation “Unit 5”, Laptop and
Overhead Projector, TM 11-5820-934-13-2, CSI Manual 142F009900-1 and AN/TRC-
170(V)3 Student Studyguide
METHODS OF INSTRUCTION:
Informal Lecture, Demonstration and Performance
NOTES TO INSTRUCTOR:
1. Ensure all resources and references are present.
2. Observe and be aware of safety hazards
INTRODUCTION:
Elapsed Time
In this lesson we will cover general preventive maintenance functions for the AN/TRC-
170(V)3. Then we’ll cover the general troubleshooting, fault resolution, general
system monitoring, and line replaceable units for each area of the system.
Overview
• General preventive maintenance functions
• General troubleshooting
• Fault resolution
• Line replaceable units (LRUs) for each area of the system
• General system monitoring
Unit 5 • Cleaning
o General Housecleaning
Maintenance o Securing cables and equipment
BODY:
A General Maintenance
Maintenance procedures are divided into two categories: routine and corrective.
• Routine maintenance includes the cleaning of equipment and filters, checking
connectors to ensure they are tight, and inspecting for frayed or damaged cables.
• Routine maintenance also includes periodic maintenance inspections that check for the
proper operation of the equipment.
• Corrective maintenance is performed in response to an equipment alarm or interruption
of traffic.
1. Cleaning:
• General housecleaning of the equipment includes wiping off surfaces using a clean cloth
and a general cleaning agent.
• As part of this make sure all covers are in place and secured and any loose patch cables
are stored properly.
a. Air Filters:
• Dust and sand can clog the filters, restricting air flow, which could then cause
overheating.
• Filters must be removed, cleaned and or replaced if necessary.
• Refer to shelter diagrams to locate all filters.
• Filters must be cleaned more frequently in a dusty or a sandy environment.
• Exterior Inlet and Exhaust Filters:
• All exterior filters are secured with cross tip screws.
• Remove them and pull out the filters.
• Clean the filters by using compressed air or pressurized water.
• After drying reinstall the filters and secure.
• CS6716 Modem Filter
• The filter is accessed by loosening the front panel retaining screws to open the
panel.
• Remove the six screws the hold the front panel and put them in a safe
place.
• Clean and dry the filter.
• Replace the filter and use the six screws to secure it in place.
• Close and secure the front panel.
a. Air Filters:
• Dust and sand can clog the filters, restricting air flow, which could then cause
overheating.
• Filters must be removed, cleaned and or replaced if necessary.
• Refer to shelter diagrams to locate all filters.
• Filters must be cleaned more frequently in a dusty or a sandy environment.
• Exterior Inlet and Exhaust Filters:
• All exterior filters are secured with cross tip screws.
• Remove them and pull out the filters.
• Clean the filters by using compressed air or pressurized water and let
dry.
• When dry, reinstall the filters and secure.
• CS6716 Modem Filter
• The filter is accessed by loosening the front panel retaining screws to open the
panel.
• Remove the six screws the hold the front panel and put them in a safe
place.
• Clean and dry the filter.
• Replace the filter and use the six screws to secure it in place.
• Close and secure the front panel.
b. Racks:
• Clean equipment racks with a clean cloth and a general cleaning agent (e.g.,
water).
c. Component Surfaces:
• Check all component surfaces looking for bent, damaged or otherwise
unserviceable areas.
• Ensure that switches, knobs and dials are in the proper working order.
2. Inspection:
Requires the following:
• Physically checking the equipment for problems
• Sliding equipment out of the rack shelves and checking the cables and connections in
back of the equipment for broken or damaged cables, patches, hardware, brackets,
etc.
• Replace or repair as necessary
• Refer to PMCS for inspection intervals
A nickel is added
NOTE: Show slide #8 to create the
tension needed to
compensate for the
separation.
Hands-on
B. Troubleshooting:
1. Fault Isolation:
• This class teaches general fault isolation and troubleshooting.
• For more information on this subject refer to Chapter 6, table 6-2, of TM 11-5820-
934-13-2-1.
• Troubleshooting is performed with the aid of the 7A2 Alarm Monitor and the BITE
circuitry.
• Faults are referred to the intermediate maintenance level when they cannot be
located using fault isolation.
Alarm Matrix
a. HPA:
Fault isolation of the HPA will center on the Alarm Matrix card and the BITE
Circuit. For specific information on fault isolation, refer to FO 58 in TM.
2. BITE Circuit:
• This will alert the operator to a fault condition in the HPA.
b. Troposcatter Up-Converter:
Refer to FO 56 for fault isolation and troubleshooting.
Summary Alarm LED:
Lights when an alarm condition has been detected.
c. Troposcatter Down-Converter:
• Refer to FO 59 for fault isolation information on the Down-Converter.
Summary Alarm LED:
Lights when an alarm condition has been detected.
d. Dual RF Synthesizer:
• Refer to FO 57 for specific information on the Dual RF Synthesizer.
Summary Alarm LED:
Lights when an alarm condition has been detected in the Dual RF
Synthesizer.
e. DAR Modem:
• Fault LEDs on DAR Modem indicate transmit, receive, timing and over
temperature fault conditions.
• Refer to FOs 60,61,62 & 66 for fault isolation flowcharts on the Modulator.
• Refer to FOs 63,64,65 & 66 for fault isolation flowcharts on the Demodulator.
f. CS6716 Modem
• The CS6716 Modem Major and Minor Alarm LEDs are available on the CS6716
front panel to reflect the current alarm status
• Detailed status can be obtained via the front panel menu
• Alarm Code Displayed
• Use Front Panel Interface
• Faulty Line Replaceable Units (LRU) are hot swappable. Be sure to slide the
power switch on the PCB to the OFF position when hot swapping the cards.
Ensure the new card is OFF before replacing it. When card is in place, slide switch
to ON.
• Keypad and Display: using the Command/Control keypad ◄ or ► (arrow left or arrow
right) keys and viewing the display menu options allows interrogation to determine the
source and nature of the reported fault.
• Depending on the severity and nature of a reported alarm, the modem will:
• Continue operation.
• Continue operation under reduced capability.
• Switch to the redundant modem.
• Be unable to maintain communications.
• There are no user-replaceable components in the CS6716 Modem. Operator
actionable items are limited to the replacement of an LRU.
• When a fault occurs, corrective action includes replacing one or more of the following
Line Replaceable Units (LRU) subassemblies:
• Analog Board
• Processor Board
• Front panel display board
• Fans
• If the modem is able to continue operating (Minor Alarm), repairs can be delayed until
a convenient maintenance period.
• If the fault has forced the modem to switch to the redundant set (Major Alarm), repairs
should be scheduled for a more convenient time to replace the faulty LRU.
• Fatal errors require immediate attention.
• Neither the Processor Board nor the Analog Board is field repairable.
• If a failure occurs on the backplane, the entire modem will have to be replaced.
• If a failure occurs with the front panel or its attached ribbon cables, the modem will
continue to operate in its current configuration. Repair of these items will require the
modem to be powered down in order to replace them.
• If replacing one or more of these subassemblies did not correct the indicated fault, the
entire modem will have to be replaced.
• Faulty LRU are hot swappable (with PCB power switch OFF)
Alarm
Description
• The user can fully control and monitor the operation of the CS6716 from the front panel
using the keypad and display. Nested menus are used, which display all available
options, and prompt the user to carry out a required action.
• The status LEDs provide a visual indication of the health and operating status of the
modem.
g. VersaMux 4000
• Power On Self Test (POST):
• This series of tests checks the operational status of the VersaMux.
• Select Test from Diagnostics menu
• If a user module requires maintenance, the VersaMux 4000 provides the ability to hot
swap user modules.
• Hot swapping allows a user circuit to be replaced without needing to disable the other
active links.
• The following provides instructions on how to perform a hot-swap.
1. Initiate the hot-swap operation on the VersaMux 4000 by selecting Enable in
the Diagnostics-Hot-swap menu.
2. Follow the instructions described in “Removing a Module” on page 7-6 and/or
“Installing a module” on page 7-7 of Appendix D in the Modem System
Upgrade Manual for CS6716 Modem.
3. Complete the hot-swap operation by selecting the Disable option for the Hot-
Swap parameter.
h. OAC-170
• Front Panel Alarm LEDs
• Troubleshooting Chart (Table 5-4) in Appendix B in the Modem System Upgrade
Manual (Manual No. 142F009900-1)
b. Troposcatter Up-Converter:
Refer to Para 6-7.9 in TM 11-5820-934-13-2-1 for removal instructions for these
LRUs.
Fan
RF Filter Assembly
Intermediate Power Amplifier
Radio Frequency Assembly
Up-Converter BITE CCA
c. Troposcatter Down-Converter:
Refer to Para. 6-7.10 in TM 11-5820-934-13-2-1 for removal instructions for the
following LRUs.
RF Amplifier
Tunable Bandpass Filters
Pre-selector Filter FL1
Post Selector Filter FL2
RF Switch
RF Detector Assembly
Balanced Mixer/Preamp Assembly
BITE CCA
d. Dual RF Synthesizer:
Refer to Para. 6-7.11 in TM 11-5820-934-13-2-1 for removal instructions for the
following LRUs.
IF CCA
Reference CCA
Radio Frequency Converter
Reference Oscillator
Multiplier, Dual Frequency CCA
Cavity Oscillator
e. DAR Modem:
Refer to Para 6-7.12 in TM 11-5820-934-13-2-1 for removal instructions for the
Modulator.
Refer to Para 6-7.13 in TM 11-5820-934-13-2-1 for removal instructions for the
Demodulator.
Frequency Standard – Rubidium Oscillator
Voltage Regulator
Bandpass Filter
RF Power Divider
Channelizer CCAs
f. CS6716 Modem:
Refer to Para 7.5 of the CS6716 Operation and Maintenance Manual (Manual
142F009700) located in Appendix C of the Modem System Upgrade Manual
(Manual 142F009900-1) for LRU removal instructions.
• Analog Board
• Processor Board
• Front Panel Display Board
• Fans
g. VersaMux 4000:
Refer to Chapter 7 of the VersaMux Operation and Installation Guide (located in
Appendix D of Manual 142F009900-1) for instructions on removing the following
LRUs.
• Fiber / Cu module
• NRZ module
OAC-170 R&R:
1. Remove the four screws securing the Modem Upgrade equipment shelf to the
rack.
2. Slide the equipment shelf out of rack to obtain access to rear cabling.
3. Remove the following cables from the OAC-170D:
• W006 from J1
• W1003 from J2
• W1004 from J3
• W317 from J4
• W318 from J5
• W301 to W304 from J10
• W307 to W310 from J11
4. Ground cable from #8-32 GND Stud.
5. Slide the equipment shelf back into the rack to provide room in front of the
equipment shelf.
6. Remove the four screws securing the OAC-170D to the Modem Upgrade
equipment shelf and slide the OAC-170D chassis out of the equipment shelf.
C. System Monitoring
1. Alarms:
• The 7A2 Alarm Monitor provides a Green/Red fault tree for system
monitoring purposes.
• RSL and Bit Error Rates (BER), are also monitored here.
a. HPA
• Alarm Matrix
• Summary Alarm LED
• Low Power Alarm:
This alarm is operator adjusted to go off when HPA output power dips below a
set threshold level.
Instructor Notes:
Point out alarm matrix
b. Troposcatter Up-Converter
• Summary Alarm- Indicates a fault in one of the amplifier converter units, an RF
inhibit fault or a fault in the filter assembly p/o A3.
c. Troposcatter Down-Converter
• Summary Alarm- Indicates a failure of a transistor within the low noise amplifier
(AR1). This failure is also reported, via a relay closure, to the alarm monitor.
d. Dual RF Synthesizer
• Summary Alarm- Indicates a fault in the receiver circuitry or incorrect tuning.
e. CS6716 Modem
1) Major Alarm
• If a major alarm occurs, the redundancy controller will cause an automatic
switch to the hot-standby modem.
• The LRUs in the modem are hot swappable.
• The power to the modem can remain on while replacing an LRU.
• When replacing an LRU, power off the LRU, then disengage it from the
modem’s backplane using only the ejectors on the unit’s front corners.
2) Minor Alarm
• To eliminate an LRU fault, replace the faulty LRU.
• If a minor alarm occurs, there is no redundancy switching
Caution
Review all safety procedures and ESD requirements prior to opening the modem front panel. If
the power to the modem is on, take precautions when placing hands inside an operating unit.
Always remove metal jewelry, watches, rings, etc., before working on electrical circuits or any
electrical equipment.
Caution
Do not use any tools to remove the LRU. If one or both ejectors are damaged or broken, remove
board using pliers, and replace the ejectors before replacing the LRU.
NOTE: Show slide #43 MAJOR ALARM = A Major alarm exists within the
modem
MINOR ALARM = A Minor alarm exists within the
modem
DIAGNOSTICS = Modem is configured in a
diagnostic mode
MANUAL SWITCH = Automatic redundancy switching
has been disabled
Fan
Fan failure
• A fan failure is a minor level alarm.
• However, in extreme conditions, failure of one or both fans can cause the
temperature in the modem to rise and lead to a high temperature alarm. High
temperatures may lead to equipment failure of one or more LRUs.
f. VersaMux 4000
• Main Menu:
• Alarm –Status
Displays active alarms
• Selecting Alarm-Status displays a list of the alarms, and the number of
occurrences of each, that have occurred since the last reset.
• In addition, the alarm statistics can be reset after viewing them.
• Scroll through the active alarms using the Up and Down arrow keys on
the front panel interface.
• The system displays one alarm at a time.
• AGGR LED
• Red indicates faults in the aggregate
• Yellow indicates AGGR is in loopback
• PORTS LED
• Red indicates fault on one or more port cards (Fiber/CU)
• Yellow indicates one or more port cards in loopback
• FAULT LED
• Red indicates one or more faults on VersaMux or the unit is in hot-swap mode
g. OAC-170D
• Alarm LED:
Green – Indicates unit is powered up
Red – Indicates either the OSC SEL switch is not in AUTO, internal temperature
is above 65oC or there is a failure on the main board.
• OSC A ALARM LED:
Red - Indicates OSC A is failed
• OSC B ALARM LED :
Red - Indicates OSC B is failed
• MAINT LED :
Solid Amber – OSC SEL switch is not in AUTO
Flashing Amber – 10MHz outputs disabled, power up.
Instructor Notes:
Faulty Oscillator LED indicates internal phase lock loop not locked or the output power level is
low.
a. CS6716 Modem
Internal IF loop:
• This places the CS6716 into the loopback mode and is a quick way to verify
proper operation of the modem.
• Select DIAG from the top level menu, then LOOPBACK, then LOCAL IF.
• The modem should synchronize, RX SYNC LED should be green and the
MAJOR ALARM LED should be off.
Additional Info:
• The LOOPBACK command may be issued with the modem ONLINE or OFFLINE. If its
OFFLINE, it must be put ONLINE for it to lock up.
• IF the RX SYNC LED does not illuminate green or is intermittent green, verify the aggregate
rates between the CS6716 and VM4000 are the same.
b. VersaMux:
• Select from the Loopbacks sub-menu
• Aggregate
• Port-1
• Port-2
• Port-3
• Port-4
Instructor Notes:
• Aggregate directs loopback towards the CS6716
• Ports 1-4 direct the loopback to the SIP
• Type Loopback
• No Loop:
This ends the loopback procedure
• Bi-directional:
This provides a loopback toward both
• the user port and the Aggregate Port on a port module
• the Aggregate Port and the mux / demux circuitry on an Aggregate
module
• Internal (more information on following page)
• External (more information on following page)
• Internal:
This provides a loopback toward:
• The aggregate of a port module
• The mux / demux circuitry on an aggregate module
• External:
This loopback provides a loopback toward:
• The user port on a port module
• The aggregate port on an aggregate module
c. DAR Modem:
• Selected via the toggle switches on the IF Loopback panel.
• Attenuation can also be inserted at this point by using the 10dB and 1dB rotating knobs
to select the amount of attenuation to insert.
• IF Loopback Panel:
• This panel has 4 toggle switches for RX1-4.
• Select the normal or loopback position.
• If the loopback position is selected, one must also check the attenuation knobs
to see how much attenuation is being inserted.
• This loopbacks the IF signal from the Up-Converter, and routes it back to the
Receivers.
3. BER Checks
• CS6716 Modem
• VersaMux 4000
• DAR Modem
a. VersaMux:
• The VersaMux is equipped with an internal Bit Error Rate Tester.
• This is capable of providing link quality statistics.
• Only one slot (aggregate or port) may be connected to the BERT at any given time.
• Bit Error Rate Tester:
Refer to table 6-2 of the VersaMux 4000 Operation and Installation Guide for
BERT parameter and options.
• May use either entire bandwidth or unused bandwidth (selectable by user)
SUMMARY:
• During this lesson, you were given a general preventive maintenance functions,
general troubleshooting, fault resolution, general system monitoring, and line
replaceable units for each area of the system for the AN/TRC-170(V)3.
THE END
Unit 6
System End-
End-to-End
End -to-
to-End
LEARNING OBJECTIVE:
Action:
You will be able to describe the key concepts of site planning, troposcatter communications path
considerations, and COMSEC equipment requirements for the AN/TRC-170(V)3. You will be able to
setup, power-up, and establish normal operation for a troposcatter communications link using the
AN/TRC-170(V)3 system.
Conditions:
You will be given an informal lecture on the key concepts of site planning, troposcatter
communications path considerations, and COMSEC equipment requirements for the AN/TRC-
170(V)3 and a complete demonstration on the setup, power-up, and establish normal operation for a
troposcatter communications link using the AN/TRC-170(V)3 system.
Standard:
You will be able to correctly describe key concepts of site planning, troposcatter communication
path considerations, and COMSEC equipment requirements for the AN/TRC-170(V)3. You will also
be able to demonstrate the ability to setup, power-up, and establish normal operation for a
troposcatter communications link using the AN/TRC-170(V)3 system.
SAFETY CONSIDERATIONS:
Be aware of the possibility of electrical shock when working with electronic equipment. Be
aware of lift hazards, and observe safety regulations.
RISK ASSESSMENT:
Medium to High
RESOURCE NEEDS/REFERENCES:
Communication System AN/TRC-170(V)3, PowerPoint Presentation “Unit 6”, Laptop and
Overhead Projector, TM 11-5820-934-13-2, CSI Manual 142F009900-1 and AN/TRC-
170(V)3 Training Student Studyguide
METHODS OF INSTRUCTION:
Informal Lecture
INTRODUCTION:
Elapsed Time
During this period of instruction, you will be given a description of site planning and
troposcatter communications path considerations for the AN/TRC-170(V)3. We will also
go over the use of cut-sheets and provide basic familiarization of the COMSEC
equipment requirements. Once the demonstration is complete, students will practice the
setup, power-up, link activation and the power-down and pack-up of the AN/TRC-
170(V)3. Understanding this information will provide the base which will enable students
to become proficient AN/TRC-170(V)3 operators.
Overview:
• Site and Path Planning Considerations
• Cut-Sheets
• Communications Security Equipment
• Walk-through of system activation
• Hands-on
BODY:
A. Site and Path Planning Considerations
1. Siting Information
a. Topographic Conditions:
• A good take-off angle to distant end is a must; 0 to 5 degrees usually
• The higher the elevation of the site, the better
b. Interference:
• Avoid sources of interference, natural or manmade
• Avoid bad set-up locations such as in low areas or near buildings, trees,
mountains or other obstacles that would interfere with the signal
• Avoid areas near overhead power lines and metal structures such as buildings
or bridges where possible, which could cause interference
• Near power lines, maintain safety precautions of twice the distance of the
height of the antenna
c. Soil Conditions:
• Look for areas that are stable, that offer a good means of grounding, and have
good drainage for water runoff
• Avoid areas with sandy, rocky or swampy soil, where possible
d. Climatic Conditions:
• Avoid areas that are prone to weather extremes – excessive rain, lightning,
wind, etc.
• Avoid areas of extremely high elevation, high rainfall and/or humidity
• Look for areas that have average weather conditions where possible
Accessibility:
• Crew and support personnel must have good access to the site.
• Sites with less than perfect access may still be used if other factors override the lack of
good access.
Bad Site?
Characteristics
Good Bad
Mountainous – access considerations Setting up high
Tactically – exposure Better shot over the horizon
Getting a good ground
Bad site?
Characteristics
Good Bad
Good grounding location If shot needs to go through trees on left,
too close
If set up close to trees, provides good cover
Shot straight, nice takeoff angle
Good air cover from treeline
Flat: easy access
B. Cut-Sheet
1. Overview
• The purpose of Cut-Sheet is to give the crew member concise set-up instructions
for the AN/TRC-170(v)3 .
• All mission settings and switch positions must be identified prior to deploying for a
mission.
• Cut sheets are called crew assignment sheets in the TM’s
a. CS6716 Modem
• Patching required
• Insert U links for normal operation
• Forward Error Correction (Yes or No)
• Forward Error Correction improves the Bit Error Rate significantly
• Not required
• Data Channel
• Refer to Aggregate Data Rate Chart
• Aggregate rate is affected by FEC option selected
• Both ends of link must have same aggregate data rate
• Interface Type: RS-422
• Service Channel Rates
• Two Service Channels
• Service Channel 1 is used for the Orderwire, rate set for 16 Kbps
• Service Channel 2 is not used, rate set for 0 Kbps
• Orderwire and Crypto requirements
• If Orderwire and Crypto are required they must be identified on the cut-
sheet, correct keying material must be on hand at each end of link.
2. Responsibilities:
• The Cut-Sheet SHOULD be provided
• Operators may have to make own Cut-Sheet
• Use the ones in the TM or design for own use
3. Practical
Given information, complete Cut-Sheet showing all required information.
a. Practice filling out Cut-Sheet using information provided.
b. Complete practical exam on Cut-Sheet.
example
Cut-Sheet
example
Cut-Sheet
example
Cut-Sheet
example
Performance Check
Supporting info:
• Instructors set up QRA antenna. Students observe and assist as needed
• Instructors mark out radiation hazard fence locations (Simulated)
• Instructors connect waveguide to shelter
b. External Power
1. Connect external power cable and ground to AN/TRC-170(v)3 .
• Open AN/TRC-170(v)3 and ensure all power circuit breakers are off.
• Turn on external power source and verify frequency and voltage at the power
distribution panel.
• Turn on Main power circuit breaker and the light circuit breaker.
c. AN/TRC-170(v)3 setup
1. Set up AN/TRC-170(v)3 using Cut-Sheet.
3. Normal Operation:
a. IF Loopback:
• IF Loopbacks are used to quickly determine if equipment is set up and operating
correctly.
• Equipment should green up on itself in loopback mode.
• This simulates receiving a signal from the distant end.
• Refer to the IF Loopback Procedure
b. Students will perform external power set up. Students will cable up external power
source and connect shelter ground.
• Open AN/TRC-170(v)3 and ensure all power circuit breakers are off.
• Students will turn on external power source and verify frequency and voltage on
power meter inside AN/TRC-170(v)3 .
• Turn on Main CB and the light CB on the power distribution panel.
c. Students will set up a AN/TRC-170(v)3 using Cut-Sheet supplied by instructors.
• Students will set frequencies, perform any patching required, and tune the klystron
cavities
d. Students and Instructors will review the walk-through.
3. Normal Operation:
• Students will bring equipment up normally, then place equipment in loopback using IF
Loopback procedure.
a. IF Loopback:
• IF Loopbacks are used to quickly determine if equipment is set up and operating
correctly.
• Equipment should green up on itself in loopback mode. This simulates receiving a
signal from the distant end.
• Refer to the IF Loopback procedure
b. Establish link with Distant End:
• This is done by removing the IF Loopback and setting up the equipment according
to Cut-Sheet.
• If the antenna is aligned correctly and the radio is set up right, a signal from the
distant end should be received once the distant end begins transmitting.
• After getting an RSL, sweep the antenna to ensure proper alignment.
• The link is established when the CS6716 Modems lock up with each other.
• Instructors will use Cut-Sheet and go over procedures to establish link with distant
end. CS6716 Modems will be placed in default mode for link acquisition.
• Link will be established when CS-6716 Modems lock up with each other.
c. Repeat procedures
d. Review Procedures
SUMMARY:
1. During this lesson you were given a overview of the mission data signal flow through the
AN/TRC-170(V)3. We covered each component that the user mission data signal passes
through and what it does to/for the signal. We covered the transmit signal path, receive
signal path, orderwire signal path and DAR Modem Variant signal path for the AN/TRC-
170(V)3 Digital Troposcatter Communications System.
2. Ask the instructor questions to clarify any misunderstandings.
THE END
Acronym Meaning
A
AC alternating current; air conditioning
AFE adaptive forward equalizer
AGC automatic gain control
ALM alarm
ALPC adaptive link power control
ASCII American Standard Code of Information Interchange
AUX auxiliary
B
BER bit error rate
BERT bit error rate test/tester
BITE built-in-test-equipment
BPF band pass filter
bps bits per second
BPSK binary phase-shift key
BW bandwidth
C
CB circuit breaker
CCA circuit card assembly
CDI conditioned di-phase
CDP conditional di-phase
CLK clock
cm centimeter
CMD command
COM common
COTS commercial-off-the-shelf
CPLD Complex Programmable Logic Devices
CPU central processing unit
CSI Comtech Systems, Inc.
CW continuous wave
D
DAR distortion adaptive receiver (DAR)
db decibels
dBW decibels referenced to one watt
DC direct current
DC/DC direct current to direct current
DCE data communications equipment
DEG decision error generator
DEMOD demodulator
DGM digital group multiplexer (DGM)
DLED dedicated loop encryption device
DMM digital multimeter
DTCS Digital Troposcatter Communications System (the TRC-170)
ACRONYMS
M
M mega
m milli
mA milliampere
max maximum
Mbps megabits per second (military M B/S or MBPS )
MHz megahertz
min minimum
mm millimeter
MTBF mean time between failure
MTTR mean time to repair
N
NC normally closed
NO normally open
NO/NC normally open/normally closed
NRZ non return to zero
O
O&M operation and maintenance
OAC Oscillator/Amplifier/Converter
OSC oscillator
OW orderwire
P
PA power amplifier
PCB printed circuit board
PMCS preventive maintenance check and services
PS power supply
PWR power
Q
QPSK quadrature phase shift keying (QPSK)
R
R&D research and development
RF radio frequency
RMS/rms root mean square
RSL receive signal level
Rx receive
S
S/N signal to noise
SCADA supervisory control and data acquisition
SEL select
SEP Signal Entrance Panel
SIP Shelter Interface Panel
SNR signal-to-noise ratio
SPDT single pole double throw
STBY standby
ACRONYMS
T
TBD to be determined
TED trunk encryption device
TDM time division multiplexing (TDM)
TGM trunk group multiplexer (TGM)
TMP temperature
TPC Turbo Product Code
TRITAC tri-service tactical communications
Tropo troposcatter; tropospheric
TTL transistor-transistor logic
Tx transmit
V
VAC voltage alternating current
VDC voltage direct current
VSWR voltage standing wave ratio