Driveshaft - : Description NM LB-FT Lb-In

Download as pdf or txt
Download as pdf or txt
You are on page 1of 18

Published: 09-Jun-2011

Driveshaft -
Torque Specifications
Description Nm lb-ft lb-in
Center bearing mounting bracket to center bearing bolts 25 18 -
Driveshaft to power transfer unit bolts 40 30 -
Driveshaft to rear differential pinion flange bolts 40 30 -
Center bearing mount to body bolt 25 18 -
Diesel particulate filter heat shield to body 2.5 - 22.1

cardiagn.com
Published: 21-Jun-2013
Driveshaft - Driveshaft TD4 2.2L Diesel, Vehicles Without: Diesel
Particulate Filter (DPF)
Removal and Installation

Removal

1. WARNING: Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Exhaust System (309-00B, Removal and Installation).

3. CAUTIONS:

Mark the position of the driveshaft flange in


relation to the drive pinion flange.

To avoid damage to the joint or gaiter, do not


allow the driveshaft to hang.

cardiagn.com
Make sure that the driveshaft is supported with
suitable retaining straps.

4. CAUTIONS:

Mark the position of the driveshaft flange in


relation to the drive pinion flange.

To avoid damage to the joint or gaiter, do not


allow the driveshaft to hang.
5. NOTE: Use penetrating oil - spray through the
driveshaft bolt holes as shown.

6. CAUTION: Use a suitable bolt with a square cross


section end to avoid damaging the driveshaft joint.

cardiagn.com
NOTE: Driveshaft joint is removed for clarity.

7. Disconnect the electrical connector for access to the


rear of the flange.
8. CAUTION: Tighten the bolts until movement is
detected in the driveshaft joint.

NOTE: Two washers must be installed to assist in


the removal of the driveshaft.

9. Remove the bolts, turn the driveshaft and repeat the


above step at the other un-threaded hole. Repeat the
steps until driveshaft joint is released.

cardiagn.com
10. NOTE: This step requires the aid of another
technician.
11.

Installation

cardiagn.com
1. Torque: 25 Nm

2. NOTES:

Do not tighten at this stage.

This step requires the aid of another technician.


3. CAUTION: The component must be aligned with
the installation markings.

Torque: 40 Nm

4. Connect the electrical connector.

cardiagn.com
5. CAUTION: The component must be aligned with
the installation markings.

Torque: 40 Nm
6. CAUTION: Make sure the center bearing mount is
not under tension.

Torque: 25 Nm

7. Refer to: Exhaust System (309-00B, Removal and Installation).

cardiagn.com
Published: 09-Jun-2011
Driveshaft - Driveshaft TD4 2.2L Diesel, Vehicles With: Diesel Particulate
Filter (DPF)
Removal and Installation

Removal

1. WARNING: Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Diesel Particulate Filter (DPF) (309-00B Exhaust System -


TD4 2.2L Diesel, Removal and Installation).

3.

cardiagn.com
4. CAUTIONS:

Mark the position of the driveshaft flange in


relation to the drive pinion flange.

To avoid damage to the joint or gaiter, do not


allow the driveshaft to hang.

Make sure that the driveshaft is supported with


suitable retaining straps.
5. CAUTIONS:

Mark the position of the driveshaft flange in


relation to the drive pinion flange.

To avoid damage to the joint or gaiter, do not


allow the driveshaft to hang.

6. NOTE: Use penetrating oil - spray through the


driveshaft bolt holes as shown.

cardiagn.com
7. NOTE: Driveshaft joint is removed for clarity.
8. NOTES:

Two washers must be installed to the assist in the


removal of the driveshaft.

Alternate tighten the bolts until the movement of


the driveshaft joint is detected.

9. NOTE: Repeat above steps until the driveshaft


joint is fully released.

cardiagn.com
Remove the bolts, turn the driveshaft and repeat the
above step at the other unthreaded hole.

10. NOTE: This step requires the aid of another


technician.
11. NOTE: Do not disassemble further if the
component is removed for access only.

Installation

cardiagn.com
1. Torque: 25 Nm

2. NOTES:

Do not tighten at this stage.

This step requires the aid of another technician.


3. CAUTION: The component must be aligned with
the installation markings.

Torque: 40 Nm

4. CAUTION: The component must be aligned with

cardiagn.com
the installation markings.

Torque: 40 Nm

5. CAUTION: Make sure the center bearing mount is


not under tension.

Torque: 25 Nm
6. Torque: 2.5 Nm

7. Refer to: Diesel Particulate Filter (DPF) (309-00B Exhaust System -


TD4 2.2L Diesel, Removal and Installation).

cardiagn.com
Published: 09-Jun-2011
Driveshaft - Driveshaft GTDi 2.0L Petrol
Removal and Installation

Removal

1. WARNING: Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Exhaust System (309-00A Exhaust System - GTDi 2.0L


Petrol, Removal and Installation).

3. CAUTIONS:

Mark the position of the driveshaft flange in


relation to the drive pinion flange.

To avoid damage to the joint or gaiter, do not


allow the driveshaft to hang.

cardiagn.com
Make sure that the driveshaft is supported with
suitable retaining straps.

4. CAUTION: To avoid damage to the joint or gaiter,


do not allow the driveshaft to hang.

NOTE: Mark the position of the driveshaft flange in


relation to the drive pinion flange damper.
5. NOTE: Use penetrating oil - spray through the
driveshaft bolt holes as shown.

6. NOTE: Driveshaft joint is removed for clarity.

cardiagn.com
7. NOTES:

Two washers must be installed to the assist in the


removal of the driveshaft.

Alternate tighten the bolts until the movement of


the driveshaft joint is detected.
8. NOTE: Repeat above steps until the driveshaft
joint is fully released.

Remove the bolts, turn the driveshaft and repeat the


above step at the other unthreaded hole.

9. NOTE: This step requires the aid of another


technician.

cardiagn.com
10. NOTE: Do not disassemble further if the
component is removed for access only.

Installation
1. Torque: 25 Nm

2. NOTES:

cardiagn.com
Do not tighten at this stage.

This step requires the aid of another technician.

3. CAUTION: The component must be aligned with


the installation markings.

Torque: 40 Nm
4. CAUTION: The component must be aligned with
the installation markings.

Torque: 40 Nm

5. CAUTION: Make sure the center bearing mount is


not under tension.

cardiagn.com
Torque: 25 Nm

6. Refer to: Exhaust System (309-00A Exhaust System - GTDi 2.0L


Petrol, Removal and Installation).

You might also like