1. The document discusses various materials like bronze, steel alloys, cast iron, rubber and their properties.
2. It provides information on the composition of different alloys like duralumin, gun metal and their constituents.
3. The document also covers various heat treatment processes for steel like annealing, hardening and their effects on the microstructure and properties of steel.
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Exam Veda
1. The document discusses various materials like bronze, steel alloys, cast iron, rubber and their properties.
2. It provides information on the composition of different alloys like duralumin, gun metal and their constituents.
3. The document also covers various heat treatment processes for steel like annealing, hardening and their effects on the microstructure and properties of steel.
Download as DOCX, PDF, TXT or read online on Scribd
Download as docx, pdf, or txt
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Material Science Exam Veda
1. Bronze is an alloy of Copper and tin.
2. Manganese is added in low carbon steel to make the steel ductile and of good bending qualities. 3. The percentage of carbon in low carbon steel is 0.15%. 4. The elastic stress strain behavior of rubber is Nonlinear. 5. The following element can't impart high strength at elevated temperature Nickel. 6. In process annealing, the hypo eutectoid steel is Heated below or closes to the lower critical temperature and then cooled slowly. 7. In a hardening process, the hypo-eutectoid steel is Heated from 30°C to 50°C above the upper critical temperature and then cooled suddenly in a suitable cooling medium 8. The temperature required for full annealing in hypereutectoid steel is 30°C to 50°C above lower critical temperature. 9. Duralumin contains 3.5 to 4.5% copper, 0.4 to 0.7% magnesium, 0.4 to 0.7% manganese and rest aluminium 10. Admiralty gun metal contains 88% copper, 10% tin and rest zinc. 11. Gun metal contains 85 - 92% copper and rest tin with little lead and nickel. 12. Which is the false statement about wrought iron? It has i. High resistance to rusting and corrosion ii. High ductility iii. Ability to hold protective coating i. Uniform strength in all directions 5. Foundry crucible is made of Graphite. 6. Perminvar alloy having constant permeability is an alloy of Nickel, copper and iron. 7. Tungsten in steel refines grain size and produces less tendance to carburisation, improves corrosion and heat resistant properties. 8. Closed packed hexagonal space lattice is found in Zinc, magnesium, cobalt, cadmium, antimony and bismuth. 9. Body centered cubic spaced lattice is found in Alpha iron, tungsten, chromium and molybdenum. 10. A material is said to be allotropic, if it has different crystal structures at different temperatures. 11. The surface hardness of the following order is achieved by nitriding operation 1000 to 1100 VPN. 12. Slow plastic deformation of metals under a constant stress is known as Creep. Material Science Exam Veda 13. Which of the following display properties similar to that of steel - Blackheart cast iron and White heart cast iron 14. When low carbon steel is heated up to upper critical temperature the average grain size is a minimum. 15. When low carbon steel is heated up to lower critical temperature there is no change in grain size. 16. The lower critical temperature is same for all steels. 17. The temperature at which ferromagnetic alpha iron transforms to paramagnetic alpha iron is 770°C. 18. The unit cells - Contain the smallest number of atoms which when taken together have all the properties of the crystals of the particular metal | Have the same orientation and their similar faces are parallel | May be defined as the smallest parallel piped which could be transposed in three coordinate directions to build up the space lattice. 19. Pig iron is the name given to product of blast furnace made by reduction of iron ore. 20. Which of the following impurity in cast iron promotes graphite nodule formation and increases the fluidity of the molten metal? Silicon 21. Wrought iron is Highly resistant to corrosion 22. Which of the following alloys does not have copper as one of the constituents? Nichrome 23. Surveying tapes are made of a material having low coefficient of expansion and enough strength. The alloy used is Invar. 24. In compressions, a prism of brittle material will be by shearing along oblique plane 25. Hardness of lower bainite (tempered martensite) is about RC 57 26. The compressive strength of cast iron is more than that of its tensile strength. 27. Chromium when added to steel increases the tensile strength. 28. Shock resisting steels should have Toughness 29. White metal contains Alloy of tin, lead and cadmium 30. Which of the following has a fine gold colour and is used for imitation jewellery? - Aluminium bronze 31. Large forgings, crank shafts, axles normally contain carbon up to 0.45 to 0.55%. 32. Cemented carbide tools are not found to be suitable for cutting Steel. 33. The purpose of heat treatment is to i. Relieve the stresses set up in the material after hot or cold working ii. Modify the structure of the material iii. Change grain size Material Science Exam Veda i. Any one of these 5. The tensile strength of wrought iron is maximum along the lines of slag distribution 6. Sulphur is steel Lowers the toughness and transverse ductility. 7. Connecting rod is, usually made from Medium carbon steel 8. Ball bearings are usually made from chrome steel 9. A small percentage of boron is added to steel in order to increase hardenability 10. Steel contains 50% or more iron. 11. An eutectoid steel consists of Wholly pearlite 12. Brass is an alloy of copper and zinc 13. The transistor is made of Germanium 14. The portion of the blast furnace below its widest cross-section is called Bosh 15. The Silicon steel is widely used for generators and transformers in the form of laminated cores 16. Connecting rod is usually made of Medium carbon steel 17. Blast furnace is used to produce Pig iron 18. Compressive strength of grey cast iron in tonnes/cm is of the order of 57. 19. Y-alloy contains 3.5 to 4.5% copper, 1.2 to 1.7 manganese, 1.8 to 2.3% nickel, 0.6% each of silicon, magnesium and iron and rest aluminium. 20. Wrought iron is a ductile material | can be easily forged or welded | cannot stand sudden and excessive shocks 21. White cast iron is also known as chilled cast iron and is obtained by cooling rapidly, it is almost unmachinable. 22. When the steel is normalized, its Yield point increases, Ductility decreases, Ultimate tensile strength increases. 23. Amorphous material is one in which there is no definite atomic structure and atoms exist in a random pattern just as in a liquid. 24. Cast iron is manufactured in cupola. 25. The molecules in a solid move back and forth like tiny pendulums. 26. Hardness of upper bainite (acicular structure) is about RC 48. 27. A reversible change in the atomic structure of the steel with a corresponding change in the properties is known as Allotropic change 28. A reversible change in the atomic structure of steel with corresponding change in the properties is known as allotropic change 29. Hardness of martensite is about RC 65. 30. A coarse grained steel is less tough and has a greater tendency to distort during heat treatment. Material Science Exam Veda 31. Which of the following pipes is least corrosion resistant? Wrought iron 32. Points of arrest for iron corresponds to stages at which allotropic forms change 33. The charge is fed into the blast furnace through the Throat
1. The charge of the blast furnace consists of Calcined ore (8 parts), coke (4 parts) and limestone (1 part). 2. Pearlite consists of 13% cementite and 87% ferrite. 3. Balls for ball bearings are made up of carbon-chrome steel 4. The property of a material essential for spring materials is resilience. 5. Grey cast iron has carbon in the form of free graphite. 6. In which of the following cases, consideration of creep is important gas turbine blades. 7. Iron-carbon alloys containing 1.7 to 4.3% carbon are known as Hypoeutectic cast iron. 8. Pipes for bicycle frames are made of cold rolled steel. 9. Which of the following metal is used for nuclear energy - Uranium, Thorium, Niobium 10. Aluminium bronze contains aluminium and copper in the ratio of 10:90 11. Phosphor bronze contains i. 0.5% of phosphorous ii. 1% of phosphorous iii. 2.5% of phosphorous i. None of the above | 0.01 - 0.35% phosphorous 5. A material is known as allotropic or polymorphic if it exists in several crystal forms at different temperatures. 6. Sulphur in cast iron increases hardness and brittleness 7. An example of amorphous material is Glass 8. Steel made from phosphate iron is brittle. 9. The alloying element which reduces the formation of iron sulphide in steel is manganese. 10. In low carbon steels, Phosphorus raises the yield point and improves the resistance to atmospheric corrosion. 11. Permalloy is a Nickel and iron alloy having high permeability. 12. Process of Austempering results in Formation of bainite structure 13. Which is false statement about tempering? Tempering is done to I. Improve machinability II. Improve ductility Material Science Exam Veda III. Improve toughness IV. Releases stresses 1. Super conduction by metals is observed in the temperature range of below 10K. 2. Ferromagnetic alpha iron exists in temperature range of below 723°C 3. Gamma iron exits at following temperature between 910°C and 1400°C. 4. Dow metal contains 90% magnesium and 9% aluminium with some copper. 5. The material in which the atoms are arranged regularly in some direction but not in others, is called Mesomorphous material. 6. The property of a material due to which it breaks with little permanent distortion, is called brittleness. 7. Which of the following is an amorphous material? Glass 8. Which of the following is used for bearing liner? Babbitt metal 9. White cast iron contains carbon in the form of cementite 10. Weld decay is the phenomenon found with stainless steel. 11. Which of the following material property is desirable for materials used in tools and machines - Elasticity 12. Cupola produces following material - Cast iron 13. Mild steel belongs to the following category - Low carbon steel 14. The usual composition of a soldering alloy is Tin, lead and small percentage of antimony 15. The meatal suitable for bearing subjected to light loads, is phosphor bronze. 16. The metal suitable for bearings subjected to heavy loads, is White metal. 17. Silicon when added to copper improves hardness and strength 18. Nickel when added to copper improves hardness 19. For the allotropic forms of iron, the points of arrests are the points of discontinuity 20. Hematite iron ore contains iron about 70%. 21. In grey cast iron, carbon is present in the form of Flakes. 22. In malleable iron, carbon is present in the form of Nodular aggregates of graphite 23. Nodular iron has High machinability, Low melting point, High tensile strength. 24. Nickel in steel gives ductility, toughness, tensile strength and anti-corrosion properties. 25. Dislocations in materials refer to the following type of defect Line defect 26. The main alloying elements high speed steel in order of increasing proportions are Vanadium, chromium, tungsten. 27. Induction hardening is basically a surface hardening process Material Science Exam Veda 28. Which of the following is not the correct method of increasing fatigue limit? Surface decarburisation 29. The property of a material which enables it to retain the deformation permanently, is called Plasticity. 30. The brown smoke during the operation of a Bessemer converter indicates that the air is burning out silicon and manganese 31. Iron ore is usually found in the form of Oxides, Carbonates, Sulphide 32. German silver contains no silver. 33. Drop forging dies contain carbon of the order of 0.6 to 0.7% 34. Combined carbon in iron makes the metal hard and gives a fine grained crystalline structure 35. Free carbon in iron makes the metal Soft and gives a coarse grained crystalline structure. 36. In mottle cast iron, carbon is available in partly in free and partly in combined state 37. The presence of hydrogen in steel causes embrittlement. 38. Maximum percentage of carbon in austenite is 1.7% 39. The hardness and tensile strength in austenitic stainless steel can be increases by Hardening and cold working 40. Machining properties of steel are improved by adding sulphur, lead and phosphorous 41. The machinability of steel is improved by adding sulphur, lead and phosphorus 42. Nodular cast iron is produced by adding Magnesium to the molten cast iron. 43. Addition of manganese to aluminium results in improvement of corrosion resistance 44. Addition of copper to aluminium results in one of the best known age and precipitation hardening system 45. Addition of lead and bismuth to aluminium results in improving machinability. 46. Addition of Silicon to aluminium results in improvement of casting characteristics 47. The hardness of steel primarily depends on shape of carbides and their distribution in iron. 48. Beryllium bronze contains 97.75% copper and 2.25% beryllium. 49. Aluminium bronze contains 10% aluminium and 90% copper. 50. The ultimate tensile strength and yield strength of most of the metals, when temperature falls from 0 to 100°C will increase.
Material Science Exam Veda 1. The percentage of carbon in grey iron castings usually varies between 2.5 to 4.5%. 2. Dry penetrant method is generally used to locate surface defects 3. The material widely used for making pendulums of clocks is Nickel steel 4. Taps dies and drills contain carbon above 1%. 5. Solder is an alloy consisting of tin and copper. 6. Malleable cast iron is produced by annealing process. It is soft, tough and easily machined metal 7. Bell metal contains 70 - 75% copper and rest tin. 8. Which is false statement about normalizing? Normalizing is done to i. Refine grain structure ii. Reduce segregation in casting iii. Improve mechanical properties iv. Induce stresses 1. Chilled cast iron has no graphite 2. The aluminium alloy, mainly used, for anodized utensil manufacture is Hindalium 3. The machinability of steel is increased by phosphorous, lead and sulphur. 4. The hardness is the property of a material due to which it can cut another metal 5. White cast iron has carbon in the form of carbide, low tensile strength, high compressive strength. 6. When a steel containing less than 0.8% carbon is cooled slowly below the lower critical point, it consists of ferrite and pearlite. 7. The ratio of the volume occupied by the atoms to the total volume of the unit cell is called atomic packing factor. 8. Smelting is the process of reducing the ore with carbon in the presence of a flux 9. Induction hardening is the process of Hardening surface of work-piece to obtain hard and wear resistant surface 10. Cyaniding is the process of adding carbon and nitrogen by heat treatment of steel to increase its surface hardness 11. Stress relaxation is the phenomenon in which deformation tends to loosen the joint and produce a stress reduced 12. In nodular iron, graphite is in the form of Spheroids. 13. When elements like nickel, chromium, copper and molybdenum are added to the molten cast iron, it produces alloy cast iron 14. Iron is ferromagnetic Material Science Exam Veda 15. Corundum contains more than 95% Al2O3 16. For a steel containing 0.8% carbon - there is only one critical point 17. Age hardening is related to Duralumin 18. Inconel contains 80% nickel, 14% chromium and 6% iron 19. The presence of sulphur in pig iron makes the casting unsound 20. There are fourteen atoms in a unit cell of face centered cubic space lattice 21. Which is false statement about properties of aluminium? 1. Modules of elasticity is fairly low 2. Wear resistance is very good 3. Fatigue strength is not high 4. Creep strength limits its use to fairly low temperatures 1. Cartridge brass can be cold rolled into sheets, drawn into wires , formed into tube 2. Isotropic materials are those which have the same elastic properties in all directions 3. The material in which the atoms are arranged chaotically is called amorphous material 4. Tungsten when added to steel raises the critical temperature. 5. Which of the following represents the allotropic forms of iron? Alpha iron, gamma from and delta iron 6. The addition of which the following improves machining of copper? Sulphur 7. Vanadium in high speed steels forms very hard carbides and thus increases wear resistance 8. Basic solution is one which has pH value Greater than 7 9. Neutral solution is one which has pH values Equal to 7 10. Acidic solution is one which has pH values less than 7. 11. The toughness of a material decreases when it is heated 12. Which of the following metal is used in making electrical resistance wire for electric furnaces and heating elements? Nichrome 13. In the lower part of the blast furnace (zone of fusion), the temperature is 1200°C to 1300°C 14. The heat treatment process used for softening hardened steel is tempering 15. Which of the following impurity in cast iron makes it hard and brittle? Sulphur 16. An engineer's hammer is made up of High carbon steel 17. The alloying element which can replace tungsten in high speed steels is Molybdenum 18. Grey cast iron contains 1.7 to 3.5% carbon in free state and is obtained by the slow cooling of molten cast iron. Material Science Exam Veda 19. Which of the following elements results in presence of free graphite in C.I.? Silicon 20. The percentage carbon content in wrought iron is about 0.02. 21. Age-hardening is related with Duralumin 22. The lower critical point for all steels is 723°C 23. Tensile strength of steel can be safely increased by adding carbon up to 0.83%. 24. Basic constituents of Monel metal are Nickel, copper 25. Steel with below 0.8% carbon is known ad hypo-eutectoid steel. 26. In spheroidising process, the steel is heated slightly above the lower critical temperature and then cooled slowly to a temperature of 600°C 27. Lead is poured into the joint between two pipes. These pipes may be made of cast iron 28. Constantan an alloy used in thermocouples is an alloy of copper and nickel 29. The hardness of steel increases if it contains Martensite 30. Gamma-iron occurs between the temperature ranges of 900°C to 1400°C 31. Delta-iron occurs between the temperature range of 1400°C to 1530°C 32. The blade of a power saw is made up of High speed steel 33. German silver is an alloy of Nickel, Copper and zinc 34. Specify the sequence correctly stress relief, recrystallization, grain growth 35. Cementite consists of 6.67% carbon and 93.33% iron 36. Preheating is essential in welding cast iron. 37. Which of the following material has nearly zero coefficient of expansion? Invar 38. When filing or machining cast iron makes our hands black, then it shows that Free graphite is present in cast iron. 39. When medium carbon steel is heated to coarsening temperature the grain size increases very rapidly 40. Which of the following when used in ordinary low carbon steels, makes the metal ductile and of good bending qualities? Manganese 41. Recrystallization temperature is one at which new spherical crystals first begin to form from the old deformed one when a strained metal is heated
1. Which of the following is the binding material in cemented carbides? Cobalt 2. Which of the following statement is correct? The chilled cast iron has no graphite 3. Monel metal contains 63 to 67% nickel and 30% copper 4. Inconel is an alloy of Nickel, Chromium and iron 5. The alloying element which increases residual magnetism and coercive magnetic force in steel for magnets is Cobalt. Material Science Exam Veda 6. Manganese in steel increases its Tensile strength 7. Free cutting steels is used where rapid machining is the prime requirements 8. The cupola is used to manufacture cast iron 9. Tungsten in high speed steel provides hot hardness 10. 1841 high speed steel contains Vanadium 1&, chromium 4% and tungsten 18% 11. Corrosion resistance of steel is increased by addition of chromium and nickel 12. Depth of hardness of steel is increased by addition of chromium 13. By severely deforming a metal in a particular direction it becomes Anisotropic 14. Iron-carbon alloys containing carbon more than 4.3% are known as hyper- eutectic cast iron 15. Which of the following statements are true for annealing of steel? a. Steels are heated to 500 to 700°C b. Cooling is done slowly and steadily c. Internal stresses are relieved d. All of these 2. Which is false statement about annealing? Annealing is done to Harden steel slightly 3. Eutectoid reaction occurs at 723°C 4. When steel containing less than 0.8% carbon is cooled slowly from temperatures above or within the critical range, it consists of Ferrite and pearlite 5. Pick up the wrong statement a. Aluminium in steel results in excessive grain growth b. Manganese in steel induces hardness c. Nickel and chromium in steel helps in raising the elastic limit and improve the resilience and ductility. d. Tungsten in steels improves magnetic properties and hardenability 2. Which of the following metal shrinks most from molten state to solid state? Admiralty metal 3. Thermoplastic materials are those materials which do not become hard with the application of heat and pressure and no chemical change occurs 4. Admiralty brass used for steam condenser tubes contains copper and zinc in the following ratio 30 : 70 5. Alnico, an alloy used extensively for permanent magnets contains iron, nickel, aluminium and cobalt int the following ratio 50 : 20 : 20 : 10 6. Heavy duty leaf and coil springs contain carbon of the following order 1.0 % 7. Cold rolled steel sheets contain carbon of the following order 0.1% Material Science Exam Veda 8. In full annealing, the hypo eutectoid steel is heated from 30°C to 50°C above the upper critical temperature and then cooled slowly in the furnace 9. Steel containing ferrite and pearlite is soft 10. Ductile cast iron is produced by small additions of magnesium (or creium) in the lathe. Graphite is in nodular or spheroidal form and is well dispersed throughout the material 11. Which of the following steel making process is being adopted at Rourkela (in India) steel plant? LD process 12. Quenching is not necessary when hardening is done by Nitriding 13. Which is false statement about case hardening? Case hardening is done by Electroplating 14. The machinability of aluminium increases when lead and bismuth is added to aluminium. 15. In high speed steels, manganese is used to tougher the metal and to increase its critical temperature. 16. Following elements have face-centered cubic structure Gamma iron (910° to 1400°C), Cu, Ag, Au, Al, Ni, Pb, Pt 17. The crystal structure of brass is F.C.C 18. Which of the following has highest specific strength of Titanium alloy 19. Blast furnace produces following by reduction of iron ore pig iron 20. Shock resistance of steel is increase by adding Nickel and chromium 21. Corrosion resistance of steel is increasing by adding Chromium and nickel 22. Cobalt in steel improves cutting ability and reduce hardenability 23. The electric process of steel making is especially adapted to alloy and carbon tool steel, magnet steel, high speed tool steel. 24. Chromium in steel improves wear resistance, cutting ability and toughness 25. A cold chisel is made of High carbon 26. Cast iron is characterized by minimum of following percentage of carbon 2% 27. Eutectoid steel contains, following percentage of carbon 0.8% 28. Cast iron is a Brittle material 29. Cast iron has its elastic limit close to the ultimate breaking strenght 30. Carbon steel is an alloy of iron and carbon with varying quantities of phosphorus and sulphur 31. High carbon steel carries carbon percentage 0.8 to 1.5% 32. According to Indian standard specifications, plain carbon steel designated by 40 C8 means that the carbon content is 0.35 to 0.45% 33. Recrystallization temperature can be lowered by purification of metal, grain refinement and working at lower temperature Material Science Exam Veda 34. Ductility of a material can be defined as ability to undergo large permanent deformations in tension 35. Malleability of a material can be defined as ability to undergo large permanent deformations in compression 36. The ability of a material to absorb energy in the plastic range is called toughness. 37. Muntz metal contains copper and zinc in the ratio of 60 : 40 38. Bronze contains 90% copper and 10% tin 39. Which of the following statement is true about brittle fracture? - Many metals with hexagonal close packed (H.C.P) crystal structure commonly show brittle fracture 40. Brass contains 70% copper and 30 zinc. 41. Pick up wrong statement about wrought iron. a. It contains carbon of the order of 0 to 0.25% b. It melts at 1535°C c. It is very soft and ductile d. It is made by adding suitable percentage of carbon to molten iron and subjecting the product to repeated hammering and rolling. 2. Maximum percentage of carbon in ferrite is 0.025% 3. Which of the following material has maximum ductility? Mild steel 4. The ability of a material to resist softening at high temperature is known as hot hardness 5. The defect which takes place due to imperfect packing of atoms during crystallization is known as point defect 6. The alloy used for making electrical resistance and heating elements is nichrome 7. The strength is the ability of a material to resist externally applied forces with breakdown or yielding 8. The stiffness is the ability of a material to resist deformation under stress 9. Which of the following statement is wrong? a. Steel with 0.8% carbon is wholly pearlite b. The amount of cementite increases with the increases in percentage of carbon in iron a. A mechanical mixture of 87% cementite and 13% ferrite is called pearlite a. The cementite is identified as round particles in the structure 5. Delta iron occurs at temperature of between 1400°C and 1539°C. 6. Which of the following elements does not impart hardness to steel? Copper 7. The steel widely used for motor car crankshafts is Chrome steel Material Science Exam Veda
1. If a refractory contains high content of silicon, it means refractory is neutral
2. The bond formed by transferring electrons from one atom to another is called ionic bond 3. Which of the following constituents of steels is softest and least strong? Ferrite 4. Which of the following property is desirable in parts subjected to shock and impact loads ? Toughness 5. Crystal structure of a material is generally examined by X-ray techniques.