GE Fanuc Automation: Programmable Control Products

GE Fanuc Automation
Programmable Control Products
VersaMax® Modules, Power Supplies, and Carriers
User's Manual
GFK-1504K March 2003

GFL-002
Warnings, Cautions, and Notes
as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous
voltages, currents, temperatures, or other conditions that could cause
personal injury exist in this equipment or may be associated with its use.
In situations where inattention could cause either personal injury or
damage to equipment, a Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not
taken.
Note
Notes merely call attention to information that is especially significant to
understanding and operating the equipment.
This document is based on information available at the time of its publication. While efforts have
been made to be accurate, the information contained herein does not purport to cover all details or
variations in hardware or software, nor to provide for every possible contingency in connection
with installation, operation, or maintenance. Features may be described herein which are not
present in all hardware and software systems. GE Fanuc Automation assumes no obligation of
notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with

respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of
the information contained herein. No warranties of merchantability or fitness for purpose shall apply.
The following are trademarks of GE Fanuc Automation North America, Inc.

Alarm Master Genius PowerTRAC Series Six
CIMPLICITY Helpmate ProLoop Series Three
CIMPLICITY 90–ADS Logicmaster PROMACRO VersaMax
CIMSTAR Modelmaster Series Five VersaPoint
Field Control Motion Mate Series 90 VersaPro
GEnet PowerMotion Series One VuMaster
Workmaster
©Copyright 2001-2003 GE Fanuc Automation North America, Inc.

All Rights Reserved
Contents
Chapter 1 Introduction................................................................................................ 1-1

Getting Started ......................................................................................................... 1-1
The VersaMax Family of Products ........................................................................ 1-3
CPU Modules for VersaMax PLCs .......................................................................... 1-4
Network Interface Units ........................................................................................... 1-6
Power Supplies......................................................................................................... 1-8
I/O Modules ............................................................................................................. 1-9
Carriers................................................................................................................... 1-13
Expansion Modules................................................................................................ 1-15
Communications Modules...................................................................................... 1-17
VersaMax General Product Specifications............................................................. 1-19
Chapter 2 Installation Instructions............................................................................. 2-1
Preinstallation Check ............................................................................................... 2-1
Conformance to Standards ....................................................................................... 2-2
Thermal Considerations ........................................................................................... 2-2
DIN Rail and Panel Mounting.................................................................................. 2-3
Installing an Expansion Transmitter Module ........................................................... 2-5
Installing a Power Supply ........................................................................................ 2-9
System Wiring Guidelines ..................................................................................... 2-11
System Grounding.................................................................................................. 2-15
Installing Wiring for I/O Devices........................................................................... 2-16
Installing Modules.................................................................................................. 2-36
Chapter 3 Power Supplies ........................................................................................... 3-1
IC200PWR001 24VDC Power Supply ...................................................................................3-2
IC200PWR002 24VDC Expanded 3.3 V Power Supply.........................................................3-4
IC200PWR101 120/240VAC Power Supply ..........................................................................3-6
IC200PWR102 120/240VAC Expanded 3.3V Power Supply.................................................3-8
IC200PWR201 12VDC Power Supply .................................................................................3-10
IC200PWR202 12VDC Expanded 3.3 V Power Supply.......................................................3-12
Chapter 4 Carriers ....................................................................................................... 4-1

IC200CHS001 Barrier-Style I/O Carrier.................................................................................4-2
IC200CHS002 Box-Style I/O Carrier .....................................................................................4-5
IC200CHS003 Connector-Style I/O Carrier ...........................................................................4-8
IC200CHS005 Spring-Style I/O Carrier ...............................................................................4-11
IC200CHS022 Compact Box-Style I/O Carrier ....................................................................4-14
IC200CHS025 Compact Spring-Style I/O Carrier ................................................................4-17
IC200CHS006 Communications Carrier ..............................................................................4-20
GFK-1504K iii
Contents
IC200PWB001 Power Supply Booster Carrier .....................................................................4-21
Chapter 5 Interposing Terminals and Auxiliary I/O Terminal Strips .................... 5-1
IC200CHS011 Barrier-Style Interposing I/O Terminals........................................................5-2
IC200CHS012 Box-Style Interposing I/O Terminals .............................................................5-4
IC200CHS014 Thermocouple Compensation Box-Style Interposing I/O Terminals..............5-6
IC200CHS015 Spring-Style Interposing I/O Terminals .........................................................5-8
IC200CHS101, Main Base IC200CHS102, Expansion Base Disconnect-Style Interposing
I/O Terminals........................................................................................................................5-10
IC200CHS111, Main Base IC200CHS112, Expansion Base Relay-Style Interposing I/O
Terminals ..............................................................................................................................5-14
IC200TBM001 Barrier-Style Auxiliary I/O Terminal Strip..................................................5-19
IC200TBM002 Box-Style Auxiliary I/O Terminal Strip ......................................................5-20
IC200TBM005 Spring-Style Auxiliary I/O Terminal Strip ..................................................5-21
Chapter 6 Expansion Modules .................................................................................... 6-1

IC200ETM001 Expansion Transmitter Module......................................................................6-2
IC200ERM001 Expansion Receiver Module, Isolated ...........................................................6-7
IC200ERM002 Expansion Receiver Module, Non-isolated .................................................6-11
Chapter 7 Discrete Input Modules.............................................................................. 7-1

IC200MDL140 Input Module, 120VAC 8 Points...................................................................7-2
IC200MDL141 Input Module, 240VAC 8 Points...................................................................7-5
IC200MDL143 Input Module, 120VAC Isolated 8 Points .....................................................7-8
IC200MDL144 Input Module, 240VAC Isolated 4 Points ...................................................7-11
IC200MDL240 Input Module, 120VAC 16 Points...............................................................7-14
IC200MDL241 Input Module, 240VAC16 Points................................................................7-18
IC200MDL243 Input Module, 120VAC Isolated 16 Points .................................................7-21
IC200MDL244 Input Module, 240VAC Isolated 8 Points ...................................................7-25
IC200MDL631 Input Module, 125VDC Pos/Neg Logic Isolated 8 Points...........................7-28
IC200MDL632 Input Module, 125VDC Pos/Neg Logic Isolated 16 Points.........................7-31
IC200MDL635 Input Module, 48VDC Pos/Neg Logic Grouped 16 Points .........................7-35
IC200MDL636 Input Module, 48VDC Pos/Neg Logic Grouped 32 Points .........................7-38
IC200MDL640 Input Module, 24VDC Pos/Neg Logic 16 Points ........................................7-42
IC200MDL643 Input Module, 5/12VDC Pos/Neg Logic Grouped 16 Points ......................7-45
IC200MDL644 Input Module, 5/12VDC Pos/Neg Logic Grouped 32 Point........................7-49
IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points ........................................7-53
Chapter 8 Discrete Output Modules........................................................................... 8-1

IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points...................................8-2
IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points.................................8-6
IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points.................................8-10
IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 Points ........8-14
iv VersaMax® Modules, Power Supplies, and Carriers User's Manual– March 2003 GFK-1504K
Contents
IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points .................8-17
IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points .......8-21
IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Points .......8-25
IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points............8-29
IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points.............8-32
IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points .................8-36
IC200MDL930 Output Module, Relay 2.0 Amp Isolated Form A 8 Points..........................8-40
IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form A 16 Points......................8-44
Chapter 9 Discrete Mixed Modules ............................................................................ 9-1

IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0
Amp 12 Points ........................................................................................................................9-2
IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP 16 Points
/ Input 24VDC Pos/Neg Logic Grouped 16 Points .................................................................9-6
IC200MDD843 Mixed Module, 24VDC Positive Logic Input Grouped 10 Points / Output
Relay 2.0A per Point Grouped 6 Points ................................................................................9-12
IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input 24 VDC
Pos/Neg Logic Grouped 16 Points........................................................................................9-16
IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg
Logic Grouped 16 Points ......................................................................................................9-21
IC200MDD846 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC
Grouped 8 Points ..................................................................................................................9-27
Grouped 8 Points ..................................................................................................................9-31
IC200MDD848 Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points / Input
120VAC Grouped 8 Points ...................................................................................................9-35
IC200MDD849 Mixed Module Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC
Isolated 8 Points....................................................................................................................9-40
Isolated 4 Points....................................................................................................................9-44
IC200MDD851 Mixed Module, Output 12/24VDC Positive Logic Grouped 16 Points / Input
5/12VDC Pos/Neg Logic Grouped 16 Points ......................................................................9-48
Chapter 10 Analog Input Modules ............................................................................. 10-1

IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels..........................10-2
IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8
Channels ...............................................................................................................................10-9
IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels........................10-17
IC200ALG261 Analog Input Module, 15 Bit Differential Voltage 8 Channels..................10-24
IC200ALG262 Analog Input Module, 15 Bit Differential Current 8 Channels ..................10-29
IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels ...................................10-36
IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels ...................................10-42
Chapter 11 Analog Output Modules .......................................................................... 11-1

IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels....................................11-2
GFK-1504K Contents v
Contents
IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels ................11-9

IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels.........11-15
IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels ..................................11-21
IC200ALG326 Analog Output Module, 13 Bit Current, 8 Channels..................................11-28
IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels ................................11-34
IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels................................11-41
IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4
Channels .............................................................................................................................11-48
Chapter 12 Analog Mixed I/O Modules ..................................................................... 12-1

IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2
Channels ...............................................................................................................................12-2
IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2
Channels ...............................................................................................................................12-9
IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2
Channels .............................................................................................................................12-16
Chapter 13 Mixed Discrete/High-speed Counter Module ........................................ 13-1

IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4)
High Speed Counter, PWM, or Pulse Train Configurable Points .........................................13-2
Chapter 14 Temperature-Sensing Modules ............................................................... 14-1

IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels........................................................14-2
IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels.......................................14-10
Chapter 15 Accessories ................................................................................................ 15-1

IC200ACC301 I/O Filler Module .........................................................................................15-2
IC200ACC302 Input Simulator ............................................................................................15-3
IC200ACC303 I/O Shorting Bar...........................................................................................15-4
Appendix A Panel Mounting Dimensions..................................................................... A-1

Thermal Considerations .......................................................................................... A-2
Module Space Requirements................................................................................... A-3
Module Sizes........................................................................................................... A-4
Panel-Mounting Details .......................................................................................... A-5
Example Mounting Dimensions............................................................................ A-11
Appendix B Relay Contact Ratings .............................................................................. B-1
Appendix C Power Supply Load Requirements .......................................................... C-1
Appendix D I/O Module Keying Summary.................................................................. D-1
vi VersaMax® Modules, Power Supplies, and Carriers User's Manual– March 2003 GFK-1504K
Chapter Introduction
1
Getting Started
Read this chapter first to learn about the basics of VersaMax I/O®. To locate detailed
information, check the Guide to the VersaMax Document Set below.
Guide to the VersaMax Document Set

This manual contains descriptions of the many VersaMax I/O and option modules, power
supplies, and carriers.
Installation procedures are described in Chapter 2.
The rest of the chapters in this manual describe the wide variety of VersaMax I/O
modules, carriers, and accessories that are available.
Power Supplies: chapter 3
Carriers: chapter 4
Interposing Terminals and Terminal Strips: chapter 5
Expansion Modules: chapter 6
Discrete Input Modules: chapter 7
Discrete Output Modules: chapter 8
Discrete Mixed Modules: chapter 9
Analog Input Modules: chapter 10
Analog Output Modules: chapter 11
Analog Mixed Modules: chapter 12
Discrete Mixed/High Speed Counter Module: chapter 13
Temperature-sensing Modules: chapter 14
Accessories: chapter 15
The appendixes to this manual contain detailed reference information.
GFK-1504K 1-1
1
Other VersaMax Manuals

For more information about VersaMax products, consult the manuals described below.
VersaMax PLC System Describes the installation and operation of the PLC System. This
Manual (catalog number GFK- manual also contains general information about CPU operation and
1503) program features.
VersaMax Ethernet Network Describes the installation and operation of the Ethernet NIU. The
Interface Unit User’s Manual Ethernet NIU interfaces an I/O station of VersaMax modules to an
(catalog number GFK-1860) Ethernet Network.
VersaMax DeviceNet Modules Describes the installation and operation of the DeviceNet NIU and
User’s Manual (catalog DeviceNet Network Communications Module.
number GFK-1533)
The DeviceNet NIU interfaces an I/O station of VersaMax modules to
a DeviceNet Network. It operates as a slave on the network.
The DeviceNet Network Communications Module can operate as a

master or slave on the DeviceNet network.
VersaMax Profibus Network Describes the installation and operation of the Profibus Network
Modules User’s Manual Interface Unit and Profibus Network Slave Module.
(catalog number GFK-1534)
The Profibus NIU interfaces an I/O station of VersaMax modules to a
Profibus Network. It operates as a slave on the network.
The Profibus Network Slave Module operates as a slave on the

Profibus network.
VersaMax Genius Network Describes the installation and operation of the Genius NIU. The
Interface Unit User’s Manual Genius NIU interfaces an I/O station of VersaMax modules to a
(catalog number GFK-1535) Genius Network.
VersaMax AS-i Network Describes the installation and operation of the VersaMax AS-Interface
Master Module User’s Manual Network Master module (IC200BEM104), which can be used to
(catalog number GFK-1697) interface a VersaMax PLC or I/O station NIU to an AS-i network.
1-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K
1
The VersaMax Family of Products

The VersaMax family of products provides universally-distributed I/O that spans PLC and
PC-based architectures. Designed for industrial and commercial automation, VersaMax
I/O provides a common, flexible I/O structure for local and remote control applications.
The Versamax PLC provides big-PLC power with a full range of I/O and option modules.
VersaMax I/O Stations with Network Interface Modules make it possible to add the
flexibility of VersaMax I/O to other types of networks. VersaMax meets UL, CUL, CE,
Class1 Zone 2 and Class I Division 2 requirements.
As a scaleable automation solution, VersaMax I/O combines compactness and modularity
for greater ease of use. The 70-mm depth and small footprint of VersaMax I/O enables
easy, convenient mounting as well as space-saving benefits. Modules can accommodate up
to 32 points of I/O each.
The compact, modular VersaMax products feature DIN-rail mounting with up to eight I/O
and option modules per “rack” and up to 8 racks per VersaMax PLC or VersaMax I/O
Station system. Expansion racks can be located up to 750 meters from the main VersaMax
PLC or VersaMax I/O Station rack. Expansion racks can include any VersaMax I/O,
option, or communications module.
VersaMax provides automatic addressing that can eliminate traditional configuration and
the need for hand-held devices. Multiple field wiring termination options provide support
for two, three, and four-wire devices.
For faster equipment repair and shorter Mean-Time-To-Repair, the hot insertion feature
enables addition and replacement of I/O modules while a machine or process is running
and without affecting field wiring.
GFK-1504K Chapter 1 Introduction 1-3

1
CPU Modules for VersaMax PLCs

A VersaMax PLC consists of a group of VersaMax modules with a VersaMax CPU and
attached power supply in the first position.
VersaMax PLC CPU
power supply VersaMax Modules
All VersaMax CPUs provide powerful PLC functionality. They are designed to serve as
the system controller for up to 64 modules with up to 2048 I/O points. Two serial ports
provide RS-232 and RS-485 interfaces for SNP slave and RTU slave communications.
VersaMax CPUs are described in the VersaMax PLC User’s Manual (GFK-1503). GFK-
1503 also provides programming information for the VersaMax PLC.
Basic CPU Features

Programming in Ladder Diagram, Sequential Function Chart, and Instruction List
Floating point (real) data functions
Non-volatile flash memory for program storage
Battery backup features for program, data, and time of day clock
Super capacitor provides power to memory for 1 hour
Over 1 hour, backup battery protects memory contents up to 6 months.
Backup battery has shelf life of 5 years when not in use.
Run/Stop switch
Embedded RS-232 and RS-485 communications
1
Available VersaMax CPUs

CPU with Two Serial Ports, 34kB of Configurable Memory IC200CPU001
CPU with Two Serial Ports and Embedded Ethernet Interface, IC200CPUE05
64kB of Configurable Memory
CPU001 CPU005
CPU002
CPU001 CPU005
PWR PWR
OK OK
RUN RUN
FAULT FAULT
Status LEDs FORCE FORCE
PORT 1 PORT 1
PORT 2 PORT 2
PORT 1 PORT 1
RS232 RS232
Serial Ports PORT 2 PORT 2
RS485 RS485
CPUE05
CPUE05
PWR
OK
RUN
FAULT
FORCE
PORT 1
PORT 2
PORT 1
RS232
PORT 2
ETHERNET
RESTART
ETHERNET LAN
STAT
10 BASE T /
100 BASE TX PORT 1
RS485
Ethernet Interface

1
Network Interface Units

A VersaMax I/O Station consists of a group of VersaMax modules with a VersaMax
Network Interface Unit module and attached power supply in the first position.
VersaMax NIU
power supply VersaMax Modules
The Network Interface Unit provides I/O scanning and a communications interface,
allowing a group of VersaMax modules to function as an I/O station on a communications
bus. The power supply on the NIU provides power for the modules in the I/O Station.
Additional “booster” power supplies can be included in the system if needed for modules
with high current requirements.
A Network Interface Unit module has connectors appropriate for its communications
network type and status LEDs. NIUs also have rotary dials that can be used to set
communications ID information and other parameters. A Genius NIU is shown below.
GBI001
PWR
OK
FAULT
I/O ENBL
FORCE
SBA ERR IC200GBI001
BUS B
Genius® NIU
U 0 1
A 2 SBA
N 3 X10
9 0 1
8 2 SBA
7 3 X1
6 5 4
0 1
2 BAUD
N 3 RATE
SERIAL A1
SERIAL A2
SHIELD IN
SHIELD OUT
SERIAL B1
SERIAL B2
SHIELD IN
SHIELD OUT
1
Available VersaMax NIUs

Ethernet Network Interface Unit IC200EBI001
Profibus Network Interface Unit IC200PBI001
Genius Network Interface Unit IC200GBI001
DeviceNet Network Interface Unit IC200DBI001
Ethernet NIU
The Ethernet Network Interface Unit (IC200EBI001) serves as the connection point
between VersaMax I/O modules and a single 10/100Base-T Ethernet network. The NIU
supports Modbus/TCP protocol.
For information about the Ethernet Network Interface Unit, refer to the VersaMax System
Ethernet Network Communications User’s Manual (GFK-1860).
DeviceNet NIU
The DeviceNet Network Interface Unit (IC200DBI001) is a DeviceNet slave module.
DeviceNet supports a variety of communication structures including peer to peer, multi-
master and master/slave with broadcasting capabilities. Up to 64 nodes can be connected
to a DeviceNet network without bridging or routing.
For information about the DeviceNet Network Interface Unit, refer to the VersaMax
System DeviceNet Network Communications User’s Manual (GFK-1533).
Profibus NIU
The Profibus Network Interface Unit (IC200PBI001) operates as a slave on a Profibus-DP
Network, automatically exchanging I/O, status, control, and diagnostic data with a master
device. The NIU is capable of handling up to 375 bytes of I/O data, consisting of up to 244
bytes of discrete and analog input data and up to 244 bytes of discrete and analog output
data. The system host can be any device capable of operating as a bus master.
For information about the Profibus-DP Network Interface Unit, refer to the VersaMax
System Profibus Network Modules User’s Manual (GFK-1534, revision A or later).
Genius NIU
The Genius Network Interface Unit (IC200GBI001) operates as a device on a Genius bus.
The NIU is capable of handling up to 128 bytes of discrete and analog input data and 128
bytes of discrete and analog output data. The system host can be any PLC or computer
capable of controlling the Genius bus.
For information about the Genius Network Interface Unit, refer to the VersaMax System
Genius Network Interface Unit User’s Manual (GFK-1535).

1
Power Supplies
An AC or DC Power Supply module installs directly on the CPU or NIU. The Power
Supply provides +5V and +3.3V power to the modules in the station. Additional power
supplies can be installed on special booster carriers if needed for systems where the
number of modules creates the need for a booster. The AC or DC Power Supply on the
CPU or NIU and the Power Supply that resides on the Booster Carrier must share the same
external power source.
24 VDC, 11 W
POWER SUPPLY
WARNING:
EXPLOSION HAZARD
WHEN IN HAZARDOUS
LOCATIONS TURN OFF
POWER BEFORE
REPLACING OR WIRING
MODULES.
IND CONT EQ FOR HAZ LOC

CLASS I DIV 2
GROUPS ABCD
Temp Code T4A
Ambient 60C
MADE IN USA
IC200PWR001 NOT
USED
+ -
INPUT
VDC
Available Power Supplies and Carrier

The following VersaMax power supplies and carrier are available:
24VDC Power Supply IC200PWR001

24VDC Expanded 3.3V Power Supply IC200PWR002
120/240VAC Power Supply IC200PWR101
120/240VAC Expanded 3.3V Power Supply IC200PWR102
12VDC Power Supply IC200PWR201
12VDC Expanded 3.3V Power Supply IC200PWR202
Power Supply Booster Carrier IC200PWB001
Power supplies are described in chapter 3 of this manual.
1
I/O Modules
VersaMax IO and option modules are approximately 110mm (4.3in) by 66.8mm (2.63in)
in size. Modules can be mounted either horizontally or vertically on several types of
available I/O Carriers. Modules are 50mm (1.956 in) in depth, not including the height of
the carrier or the mating connectors.
110mm
(4.33in)
Color code:
FLD Red: AC
Q PWR OK
Blue: DC
Gold: Mixed
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL750 Gray: Analog/other
66.8mm IND CONT EQ FOR HAZ LOC
(2.63in) CLASS I DIV 2 GROUPS ABCD
Temp Code T4A Ambient 60C OUTPUT 12/24VDC
CLASS I ZONE 2 GROUP IIC POS GRP .5A 32PT
Ex nA IIC T4 OC≤To≤60C
Ex nV T4 Demko No. 98Y. 125014
1234567 831 Module
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Description
Q FLD OK
PWR
OK LED indicates
presence of power from
VersaMax power supply
Individual Point LEDS Latch Field Power LED

on Discrete Modules indicates presence of
power from external
supply
VersaMax I/O modules are described in this manual. They are grouped into chapters by
module type. For more information about a specific module, please refer to the Table of
Contents or Index to locate the module description.

1
Discrete Module Point LEDs

Individual point LEDs on discrete modules provide status information at a glance.
Laser markings on the module identify the LEDs. The positions of the point LEDs always
correspond to the module’s wiring diagram, whether the module is simple:
LEDs for Discrete Mixed Module IC200MDD845

Q (output points) Q OK
1 2 3 4 5 6 7 8
Point numbers
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I OK
I (input points)
Wiring Diagram for Module IC200MDD845

v Q1 v Q2 v Q3 v Q4 v Q5 v Q6 v Q7 v Q8
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
- -
I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 (+) (+)
+ -
+ - (-) (+)
(-) (+)
or more complex:
LEDs for Discrete Mixed High-speed Counter Module IC200MDD841

Q (Output points 1 - 12) FLD
Q/I PWR OK
followed by
I (input points 17 - 20)
1 2 3 4 5 6 7 8 9 10 11 12 17 18 19 20
Point numbers
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I (input points 1 - 16) I
Wiring Diagram for Mixed High-speed Counter Module IC200MDD841
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 I17 I18 I19 I20
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
I1 I2 I3 I4 I5 I6 I7 I8 9 I10 I11 I12 I13 I14 I15 I16
1
Available I/O Modules

The following types of VersaMax I/O Modules are available:
Discrete Input Modules

Input Module, 120VAC 8 Points IC200MDL140
Input Module, 120VAC Isolated 8 Points IC200MDL143
Input Module, 240VAC16 Points IC200MDL241
Input Module, 125VDC Positive/Negative Logic Isolated 8 Points IC200MDL631
Input Module, 125VDC Positive/Negative Logic Isolated 16 Points IC200MDL632
Input Module, 48VDC Positive/Negative Logic Grouped 16 Points IC200MDL635
Input Module, 48VDC Positive/Negative Logic Grouped 32 Points IC200MDL636
Input Module, 24VDC Positive/Negative Logic 16 Points IC200MDL640
Input Module, 5/12VDC Positive/Negative Logic Grouped 16 Points IC200MDL643
Input Module, 5/12VDC Positive/Negative Logic Grouped 32 Point IC200MDL644
Input Module, 24VDC Positive/Negative Logic (32 Points IC200MDL650
Discrete Output Modules
Output Module, 120VAC 0.5 Amp, Isolated 8 Points IC200MDL329
Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 Points IC200MDL730
Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points IC200MDL740
Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points IC200MDL741
Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Points IC200MDL742
Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points IC200MDL743
Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points IC200MDL744
Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points IC200MDL750
Output Module, Relay 2.0 Ampt Isolated Form A 8 Points IC200MDL930
Output Module, Relay 2.0 Amp, Isolated Form A 16 Points IC200MDL940

1
Discrete Mixed I/O Modules

Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0 Amp 12 Points IC200MDD840
Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed IC200MDD841
Counter, PWM, or Pulse Train Configurable Points
Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP 16 Points / Input 24VDC IC200MDD842
Pos/Neg Logic Grouped 16 Points
Mixed Module, 24VDC Positive Logic Input Grouped 10 Points / Output Relay 2.0A per Point IC200MDD843
Grouped 6 Points
Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input 24 VDC Pos/Neg Logic IC200MDD844
Grouped 16 Points
Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg Logic Grouped IC200MDD845
16 Points
Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points IC200MDD846
Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Grouped 8 Points IC200MDD847
Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points / Input 120VAC Grouped 8 IC200MDD848
Points
Mixed Module Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Isolated 8 Points IC200MDD849
Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Isolated 4 Points IC200MDD850
Mixed Module, Output 12/24VDC Pos. Grouped 16 Pts / Input 5/12VDC Pos/Neg Grp16 Pts IC200MDD851
Analog Input Modules
Analog Input Module,12 Bit Voltage/Current 4 Channels IC200ALG230
Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels IC200ALG240
Analog Input Module, 12 Bit Voltage/Current 8 Channels IC200ALG260
Analog Input Module, 15 Bit Voltage Differential 8 Channels IC200ALG261
Analog Input Module, 15 Bit Current Differential 8 Channels IC200ALG262
Analog Input Module, 15 Bit Voltage 15 Channels IC200ALG263
Analog Input Module, 15 Bit Current 15 Channels IC200ALG264
Analog Input Module, 16 Bit RTD, 4 Channels IC200ALG620
Analog Input Module, 16 Bit Thermocouple, 7 Channels IC200ALG630
Analog Output Modules
Analog Output Module, 12 Bit Current, 4 Channels IC200ALG320
Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels IC200ALG321
Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels IC200ALG322
Analog Output Module, 13 Bit Voltage 8 Channels IC200ALG325
Analog Output Module, 13 Bit Current 8 Channels IC200ALG326
Analog Output Module, 13 Bit Voltage 12 Channels IC200ALG327
Analog Output Module, 13 Bit Current 12 Channels IC200ALG328
Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4 Channels IC200ALG331
Analog Mixed I/O Modules
Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels IC200ALG430
Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels IC200ALG431
Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels IC200ALG432
1
Carriers
Carriers provide mounting, backplane communications, and field wiring connections for
all types of VersaMax modules. I/O modules can be installed on carriers or removed
without disturbing field wiring.
There are three basic I/O Carrier types:
Terminal-style I/O carriers. Modules mount parallel to the DIN rail.
Compact Terminal-style I/O Carriers. Modules mount perpendicular to the DIN rail.
Connector-style I/O Carriers. Modules mount perpendicular to the DIN rail. These
carriers are normally used with Interposing I/O Terminals. One type of Interposing
I/O Terminals is illustrated below; other types are also available.
See chapter 4 for information about VersaMax I/O Carriers.
Terminal-style I/O carriers have 36 individual terminals for direct connection of field
wiring. Auxiliary I/O Terminal Strips are available for applications requiring additional
wiring terminals. Chapter 5 of this manual describes the VersaMax Interposing Terminals
and Auxiliary I/O Terminal Strips.
Terminal-style I/O Compact Terminal- Connector-style I/O
Carrier style I/O Carrier Carrier and
Interposing Terminals
Auxiliary I/O
Terminal Strip
MADE IN USA

1
Available I/O Carriers and Terminal Strips

The following types of I/O Carriers, terminals, and cables are available:
Terminal-Style I/O Carriers

Barrier-Style Terminal I/O Carrier IC200CHS001
Box-Style Terminal I/O Carrier IC200CHS002
Spring-Style Terminal I/O Carrier IC200CHS005
Compact Terminal-Style I/O Carriers
Compact Box-Style I/O Carrier IC200CHS022
Compact Spring-Style I/O Carrier IC200CHS025
Connector-Style I/O Carrier
Connector-Style I/O Carrier IC200CHS003
Interposing Terminals for use with Connector-Style Carrier
Barrier-Style Interposing I/O Terminals IC200CHS011
Box-Style Interposing I/O Terminals IC200CHS012
Thermocouple-Style Interposing I/O Terminals IC200CHS014
Spring-Style Interposing I/O Terminals IC200CHS015
Disconnect-Style Interposing I/O Terminals, Main Base IC200CHS101
Disconnect-Style Interposing I/O Terminals, Expansion Base IC200CHS102
Relay-Style Interposing I/O Terminals, Main Base IC200CHS111
Relay-Style Interposing I/O Terminals, Expansion Base IC200CHS112
Cables for use with Connector-Style I/O Carriers
2 connectors, 0.5m, no shield IC200CBL105
1 connector, 3.0m, no shield IC200CBL230
Auxiliary I/O Terminal Strips for use with Terminal-style I/O Carriers and Interposing Terminals
Barrier-Style Auxiliary I/O Terminal Strip IC200TBM001
Box-Style Auxiliary I/O Terminal Strip IC200TBM002
Spring-Style Auxiliary I/O Terminal Strip IC200TBM005
Other Carriers
Communications Carrier IC200CHS006
Power Supply Booster Carrier IC200PWB001
1
Expansion Modules
There are two basic types of VersaMax I/O expansion systems, Multi-Rack and Two-Rack
Local:
Multi-Rack: A VersaMax PLC or NIU I/O Station with an Expansion Transmitter
Module (IC200ETM001) and one to seven expansion “racks”, each with an
Expansion Receiver Module (IC200ERM001 or IC200ERM002). If all the Expansion
Receivers are the Isolated type (IC200ERM001), the maximum overall cable length is
750 meters. If the expansion bus includes any non-isolated Expansion Receivers
(IC200ERM002), the maximum overall cable length is 15 meters.
VersaMax PLC or I/O Station Main Rack (0)
ETM PS
CPU/NIU
VersaMax ExpansionRack 1
PS
15M with any
IC200ERM002 ERMs
750M with all

IC200ERM001 ERMs
ERM
IC200CBL601, VersaMax ExpansionRack 7

602, 615
PS
Terminator
Plug
ERM
Two-Rack Local: A PLC or NIU I/O Station connected directly to one expansion
rack with non-isolated Expansion Receiver Module (IC200ERM002). Maximum cable
length is 1 meter.
VersaMax PLC or NIU I/O Station Main Rack
PS
CPU/NIU
1M
VersaMax Expansion Rack

IC200CBL600 PS
ERM

1
VersaMax Modules for Expansion Racks

All types of VersaMax I/O and communications modules can be used in expansion racks.
Some VersaMax analog modules require specific module revisions as listed below:
Module Module Revision

IC200ALG320 B or later
IC200ALG430 C or later
IC200ALG431 C or later
Available Expansion Modules

The following Expansion Modules and related products are available:
Expansion Modules
Expansion Transmitter Module IC200ETM001
Expansion Receiver Module, Isolated IC200ERM001
Expansion Receiver Module, Non-isolated IC200ERM002
Cables
Expansion Cable, 1 meter IC200CBL601
Expansion Cable, 2 meters IC200CBL602
Expansion Cable, 15 meters IC200CBL615
Firmware Update Cable IC200CBL002
Terminator Plug (included with ETM) IC200ACC201
Connector Kit IC200ACC302
See chapter 6 for information about VersaMax Expansion modules.
1
Communications Modules
Communications modules provide additional flexibility for VersaMax systems.
These communications modules install on a VersaMax Communications Carrier. Power for the
communications module comes from the main system power supply or from a booster supply as
shown below.
VersaMax PLC CPU Profibus Network
Optional booster
power supply power supply Slave Module
Available VersaMax PLC Communications Modules

The following VersaMax PLC communications modules are available:
Communications Modules
Profibus-DP Network Slave Module IC200BEM002
DeviceNet Network Control Module IC200BEM103
Asi Network Master Module IC200BEM104
Communications Carrier IC200CHS006
For information about the Communications Carrier, please see chapter 4.

1
Profibus-DP Network Slave Module

The Profibus-DP Network Slave Module (IC200BEM002) is a communications module
that exchanges PLC reference table data on the Profibus network. The VersaMax PLC
CPU can read and write this data as though it were conventional bit- and word-type I/O
data.
Multiple Profibus-DP Network Slave Modules may be used in the same VersaMax PLC.
Each one can read up to 244 bytes of data from the network, and send up to 244 bytes of
output data. The total amount of combined inputs and outputs is 384 bytes.
For information about the Profibus-DP Network Slave Module, refer to the VersaMax
System Profibus Network Modules User’s Manual (GFK-1534, revision A or later).
DeviceNet Network Control Module

The DeviceNet Network Control Module (IC200BEM103) is a communications module
that can be configured to operate as a master, as a slave, or as both simultaneously. It can
exchange up to 512 bytes of input data and 512 bytes of output data with other devices on
the DeviceNet network. The VersaMax PLC CPU can read and write this data as though it
were conventional bit- and word-type I/O data.
The Network Control Module operates as a Group 2 Only Client (master) and can
communicate only with Group 2 Slave devices. It can also operate as a Group 2 Only or a
UCMM-capable Server (slave), or as a master and slave simultaneously.
For information about the DeviceNet Network Control Module, refer to the VersaMax
System DeviceNet Network Communications User’s Manual (GFK-1533).
Asi Network Master Module

The VersaMax AS-Interface Network Master (IC200BEM104) conforms to the AS-
Interface Specification for the master AS-Interface protocol. It can be used to connect a
VersaMax PLC or I/O station NIU to an Actuator-Sensor network.
The AS-Interface module supports communications with up to 31 slave devices,
exchanging to exchange up to 4 bits of input data and 4 bits of output data per slave
address on the Actuator-Sensor network.
For information about the AS-Interface Network Master Module, refer to the VersaMax
System ASI Network Communications User’s Manual (GFK-1697).
1
VersaMax General Product Specifications

VersaMax products should be installed and used in conformance with product-specific
guidelines as well as the following specifications:
Environmental
Vibration IEC68-2-6 1G @57-150Hz, 0.012in p--p @10-57Hz
Shock IEC68-2-27 15G, 11ms
Operating Temp. 0 deg C to +60 deg C ambient
-40 deg C to +60 deg C ambient for I/O carriers,
interposing I/O terminals, and auxiliary I/O terminals
Storage Temp. -40 deg C to +85 deg C
Humidity 5% to 95%, noncondensing
Enclosure Protection IEC529 Steel cabinet per IP54:
protection from dust & splashing water
EMC Emission
Radiated, Conducted CISPR 11/EN 55011 Industrial Scientific & Medical Equipment
(Group 1, Class A)
CISPR 22/EN 55022 Information Technology Equipment (Class A)
FCC 47 CFR 15 referred to as FCC part 15,
Radio Devices (Class A)
EMC Immunity
Electrostatic Discharge EN 61000-4-2 8KV Air, 4KV Contact
RF Susceptibility EN 61000-4-3 10Vrms /m, 80Mhz to 1000Mhz, 80% AM
ENV 50140/ENV 50204 10Vrms/m, 900MHz +/-5MHZ
100%AM with 200Hz square wave
Fast Transient Burst EN 61000-4-4 2KV: power supplies, 1KV: I/O, communication
Surge Withstand ANSI/IEEE C37.90a Damped Oscillatory Wave: 2.5KV:
power supplies, I/O [12V-240V]
IEC255-4 Damped Oscillatory Wave: Class II,
power supplies, I/O [12V-240V]
EN 61000-4-5 2 kV cm(P/S); 1 kV cm (I/O and communication
modules)
Conducted RF EN 61000-4-6 10Vrms, 0.15 to 80Mhz, 80%AM
Isolation
Dielectric Withstand UL508, UL840, IEC664 1.5KV for modules rated from 51V to 250V
Power Supply
Input Dips, Variations EN 61000-4-11 During Operation: Dips to 30% and 100%,
Variation for AC +/-10%,
Variation for DC +/-20%

1
Chapter Installation Instructions
2
This section gives basic installation instructions.
Preinstallation Check
Conformance to Standards
Thermal Clearance
DIN Rail and Panel Mounting
Installing Carriers
Expansion System Installation
Installing a Power Supply
System Wiring Guidelines
System Grounding
Installing Wiring for I/O Devices
Installing Modules
Preinstallation Check
Carefully inspect all shipping containers for damage during shipping. If any part of the
system is damaged, notify the delivery service immediately. The damaged shipping
container should be saved as evidence for inspection by the delivery service. As the
consignee, it is your responsibility to register a claim with the delivery service for damage
incurred during shipment. However, GE Fanuc will fully cooperate with you, should such
action be necessary. After unpacking the VersaMax modules and other equipment, record
all serial numbers. Serial numbers are required if you should need to contact Product
Service during the warranty period of the equipment. All shipping containers and all
packing material should be saved should it be necessary to transport or ship any part of the
system.
GFK-1504K 2-1
2
Conformance to Standards
Before installing VersaMax products in situations where compliance to standards or
directives from the Federal Communications Commission, the Canadian Department of
Communications, or the European Union is required please refer to GE Fanuc’s
Installation Requirements for Conformance to Standards, GFK-1179.
Thermal Considerations
The thermal performance specified for modules in this manual requires a clearance of 2
inches (5.1cm) above and below the modules and 1 inch (2.54cm) on each side of the
modules as shown below, regardless of the orientation of the DIN rail.
When using a vertical DIN rail, the CPU or NIU module must be installed at the bottom.
Individual modules have may additional clearance requirements as shown in appendix A.
5.1cm
(2.0in)
2.54cm
2.54cm
(1.0in)
(1.0in)
2.54cm
(1.0in)
5.1cm
(2.0in)
5.1cm
5.1cm
(2.0in)
(2.0in)
CPU or NIU
at Bottom
2.54cm
(1.0in)
2
DIN Rail and Panel Mounting

Each rack in a VersaMax PLC or VersaMax I/O Station must be installed on a single
section of 7.5mm X 35mm DIN rail, 1mm thick. Steel DIN rail is recommended. “Rack” is
the term used for a CPU, NIU, or Expansion Receiver, plus up to 8 physically-connected
I/O carriers. The first rack in a system is called Rack 0. If there are multiple expansion
racks, Rack 0 also includes an Expansion Transmitter module installed in the leftmost
position, before the CPU or NIU.
The DIN rail used in a VersaMax installation must be electrically grounded to provide
EMC protection. The rail must have a conductive (unpainted) corrosion-resistant finish.
DIN rails compliant with DIN EN50022 are preferred.
For vibration resistance, the DIN rail should be installed on a panel using screws spaced
approximately 5.24cm (6 inches) apart. DIN-rail clamps (available as part number
IC200ACC313) can also be installed at both ends of the station to lock the modules in
position.
For applications requiring maximum resistance to mechanical vibration and shock, the
DIN-rail-mounted carriers should also be mounted on the panel. Panel mount holes can be
located on the panel by using the carrier as a template, or by following the dimensions
shown in appendix A. Pre-drill the mounting holes and install the CPU, NIU, ERM , and
carriers using M3.5 (#6) screws.
Hole for Optional

Panel-Mounting
GFK-1504K Chapter 2 Installation Instructions 2-3

2
DIN Rail Installation Steps

VersaMax CPUs, Network Interface Unit (NIU) modules, Expansion Receiver (ERM)
modules, and module carriers snap easily onto the DIN rail. No tools are required for
mounting or grounding to the DIN rail.
Before joining module carriers to a CPU, NIU, or ERM, remove the connector cover on
the righthand side of the CPU, NIU, or ERM. Do not discard this cover; you will need to
install it on the last carrier.
Connector Cover
Slide carriers along the DIN rail to engage the connectors in the sides of adjacent carriers.
To avoid damaging connector pins, do not force or slam carriers together.
Install the connector cover that was removed over the connector on the last carrier to
protect the connector pins and to provide compliance with standards.
Connector Cover
2
Installing an Expansion Transmitter Module

An Expansion Transmitter Module must be installed to the left of a CPU or NIU.
1. Make sure rack power is off.
2. Attach the Expansion Transmitter to DIN rail to the left of the CPU or NIU.
3. Slide the module toward the CPU or NIU and press together until the connectors are
mated.
4. After completing any additional system installation steps, apply power and observe
the module LEDs.
On indicates presence of 5VDC power.
Off indicates no 5VDC power.

PWR
EXP TX
Blinking or On indicates active

communications on expansion bus.
Off indicates no communications.
Removing an Expansion Transmitter Module

2. Slide module on DIN rail away from the CPU or NIU in the main rack.
3. Using a small screwdriver, pull down on the tab on the bottom of the module and lift
the module off the DIN rail.

2
Installing an Expansion Receiver Module

An Expansion Receiver Module (IC200ERM001 or 002) must be installed in the leftmost
slot of each VersaMax expansion “rack”.
1. Insert the label inside the small access door at the upper left corner of the module.
2. Attach the module to the DIN rail at the left end of the expansion rack.
3. Select the expansion rack ID (1 to 7) using the rotary switch under the access door at
upper left corner of the module. Each rack must be set to a different rack ID. With a
single-ended cable (one expansion rack only), set the Rack ID to 1.
0 1
2
7 3
6 4
5
4. Install a VersaMax Power Supply module on top of the Expansion Receiver. See
“Installing a Power Supply” in this chapter for details.
5. Attach the cables. If the system includes an Expansion Transmitter Module, attach the
terminator plug to the EXP2 port on the last Expansion Receiver Module.
6. After completing any additional system installation steps, apply power and observe
the module LEDs.
On indicates presence of 5VDC power.

Off indicates no 5VDC power.
PWR Green indicates CPU/NIU is scanning

SCAN I/O in expansion racks.
EXP RX Amber indicates not scanning.
Blinking or On indicates module is

communicating on expansion bus
Off indicates module not communicating
Removing an Expansion Receiver Module

2. Un-install the Power Supply module from the Expansion Receiver Module.
3. Slide the Expansion Receiver Module on DIN rail away from the other modules.
4. Using a small screwdriver, pull down on the tab on the bottom of the module and lift
the module off the DIN rail.
2
Connecting the Expansion Cable: RS-485 Differential

For a multiple-rack expansion system, connect the cable from the expansion port on the
Expansion Transmitter to the Expansion Receivers as shown below. If all the Expansion
Receivers are the Isolated type (IC200ERM001), the maximum overall cable length is 750
meters. If the expansion bus includes any non-isolated Expansion Receivers
(IC200ERM002), the maximum overall cable length is 15 meters.
ETM PS
CPU/NIU
PS
15M with any
IC200ERM002 ERMs
750M with all

IC200ERM001 ERMs
ERM

602, 615
PS
Terminator
Plug
ERM
Install the Terminator Plug (supplied with the Expansion Transmitter module) into the
lower port on the last Expansion Receiver. Spare Terminator Plugs can be purchased
separately as part number IC200ACC201 (Qty 2).
RS-485 Differential Inter-Rack Connection (IC200CBL601, 602, 615)

PIN PIN
2 FRAME+ 2 FRAME+
3 FRAME- 3 FRAME-
5 RIRQ/+ 5 RIRQ/+
Expansion 6 RIRQ/- 6 RIRQ/-
Transmitter or 8 RUN+ 8 RUN+
Expansion 9 RUN- 9 RUN-
12 RERR+ 12 RERR+ Expansion
Receiver 13 RERR- 13 RERR- Receiver
Module 16 IODT+ 16 IODT+ Module
Transmitting 17 IODT- 17 IODT-
20 RSEL+ 20 RSEL+ Receiving
Port
21 RSEL- 21 RSEL- Port
24 IOCLK+ 24 IOCLK+
25 IOCLK- 25 IOCLK-
7 0V 7 0V
23 0V 23 0V
1 SHIELD 1 SHIELD
VARIABLE (SEE
TEXT)
26-PIN 26-PIN 26-PIN 26-PIN
FEMALE MALE MALE FEMALE
Building a Custom Expansion Cable

Custom expansion cables can be built using Connector Kit IC200ACC202, Crimper AMP
90800-1, and Belden 8138, Manhattan/CDT M2483, Alpha 3498C, or equivalent AWG
#28 (0.089mm2) cable.

2
Connecting the Expansion Cable: Single-ended

For a two-rack local system with one non-isolated expansion rack (IC200ERM002) and
NO Expansion Transmitter, connect the expansion cable from the serial port on the
VersaMax CPU or NIU to the Expansion Receiver as shown below. The maximum cable
length is one meter. Cables cannot be fabricated for this type of installation; cable
IC200CBL600 must be ordered separately.
PS
CPU/NIU
1M
VersaMax Expansion Rack

IC200CBL600 PS
ERM
No Terminator Plug is needed in a single-ended installation; however, it will not impede

system operation if installed.
Single-Ended Inter-Rack Connection Cable (IC200CBL600)

PIN PIN
4 SINGLE_
16 15 1 0V 7 0V Expansion
VersaMax 2 T_IOCLK 22 T_IOCLK
Receiver
3 T_RUN 14 T_RUN
CPU or NIU 6 T_IODT_ 18 T_IODT_ IC200ERM002
Serial Port 9 T_RERR 15 T_RERR
Receiving
10 T_RIRQ_ 11 T_RIRQ_
12 T_FRAME 10 T_FRAME Port
2 1 16 T_RSEL 19 T_RSEL
14 0V 23 0V
1 SHIELD
1M
16-PIN 16-PIN 26-PIN 26-PIN

MALE FEMALE MALE FEMALE
2
Installing a Power Supply

I/O and option modules receive power for their operation from the CPU, NIU, or
Expansion Receiver Module via the mating connector on the carrier. The number of
modules that can be supported depends on the power requirements of the modules (which
are listed in the individual module specifications).
Power Supply Booster Carriers can be used as needed to meet the power needs of all
modules. The AC or DC Power Supply on the CPU or NIU and the Power Supply that
resides on the Booster Carrier must share the same external power source.
In some cases, the field devices served by an I/O module require additional AC or DC
power, which must be provided using an “external” power supply. Specifications and
connection details for such external power supplies are given in the module specifications
in this manual.
Installing a Power Supply Module

The power supply module installs directly on top of a CPU, NIU, ERM, or booster carrier.
The latch on the power supply must be in the unlocked position.
Align the connectors, tab, and latch post on the power supply to be parallel with the CPU,
NIU, ERM, or carrier. Press the power supply module down firmly, until the two tabs on
the bottom of the power supply click into place. Be sure the tabs are fully inserted in the
holes in bottom edge of the CPU, NIU, ERM, or booster carrier.
Turn the latch to the locked position to secure the power supply in place.
Note: The VersaMax power supply is not hot-swappable. Hot inserting or extracting the
power supply is an improper method to power-down or power-up. Hot inserting the power
supply can cause a “Corrupted User Memory Fault” condition. Power-cycling should only
be accomplished by switching the main power going into the power-supply.

2
Removing a Power Supply

1. Switch off the external power source to the power supply module.
2. Turn the latch to the unlocked position.
3. Press in the tabs on the lower edge of the power supply

4. Pull the power supply straight off.
2
System Wiring Guidelines

Four types of wiring may be encountered in a typical factory installation:
Power wiring – the plant power distribution, and high power loads such as high
horsepower motors. These circuits may be rated from tens to thousands of KVA at
220 VAC or higher.
Control wiring – usually either low voltage DC or 120 VAC of limited energy rating.
Examples are wiring to start/stop switches, contactor coils, and machine limit
switches. This is generally the interface level of discrete I/O.
Analog wiring – transducer outputs and analog control voltages. This is the interface
level to I/O analog blocks.
Communications and signal wiring – the communications network that ties everything
together, including computer LANs, MAP, and field busses.
These four types of wiring should be separated as much as possible to reduce the hazards
from insulation failure, miswiring, and interaction (noise) between signals. A typical
control system may require some mixing of the latter three types of wiring, particularly in
cramped areas inside motor control centers and on control panels.
In general, it is acceptable to mix the communications bus cable with the I/O wiring from
the blocks, as well as associated control level wiring. All noise pickup is cumulative,
depending on both the spacing between wires, and the distance span they run together. I/O
wires and communications bus cable can be placed randomly in a wiring trough for lengths
of up to 50 feet. If wiring is cord–tied (harnessed), do not include the bus cable in the
harness, since binding wires tightly together increases the coupling and mechanical stress
that can damage the relatively soft insulation of some serial cable types. Consider using
shielded cable in electrically noisy environments.
Wiring which is external to equipment, and in cable trays, should be separated following
National Electrical Code practices.

2
Installing Power and Ground Wiring

Power Supply terminals accommodate one AWG #14 (avg. 2.1mm2 cross section) to
AWG #22 (avg. 0.36mm2 cross section) wire, or two wires up to AWG #18 (avg. 0.86mm2
cross section). Use copper wire rated for 90 degrees C. When inserting two wires in the
same position, the wires must be the same size and the same type (solid or stranded).
Connect the ground terminal to the conductive mounting panel with a 4-inch maximum
length of AWG #14 (avg. 2.1mm2) wire. Use hardware such as star washers to ensure
ground integrity.
Grounding DC Power Supplies

DC power supplies are non-isolated. DC- must be grounded to frame / earth ground. DC-
is grounded to frame internally in the Power Supply. As a result, floating power supplies
cannot be used.
DC+ DC-
Grounding AC Power Supplies

AC power supplies are isolated. Therefore, the AC source does not have to be grounded.
However, it is recommended to only use ground-referenced sources such as a neutral line
or grounded center-tap transformer.
H N
2
Jumper Installation on an AC Power Supply Module

AC power supply modules (IC200PRW101 and IC200PWR102) can be used with either
120VAC or 240VAC nominal input power. For 120VAC nominal operation, install a
jumper as marked on the power supply. Use insulated AWG #14 (avg. 2.1mm2 cross
section) to AWG #22 (avg. 0.36mm2 cross section) wire.
JUMPER
FOR 120V
The power supply operates without a jumper installed; however, the hold-up specification
is not met. If a jumper is not installed for 120VAC operation, the power supply will not
cause hazardous conditions.
Warnings
DO NOT USE A JUMPER FOR 240VAC OPERATION. If a jumper is used on the
input connector for 240VAC nominal operation, the power supply will be damaged
and may cause hazardous conditions.
Do not touch the exposed portions of the jumper wire with power applied to the
system. Hazardous voltages are present that could cause personal injury.

2
Installing Additional Suppression

For agency compliance, external MOV suppression is required from both the positive and
negative input to frame ground or at the power line input of a system enclosure (see
below). The axial-leaded ZA series of MOVs from Harris is often used. The 20mm size,
model V36ZA80 rated at 160 joules is sufficient for both supply types. The MOV should
be able to handle most line transients. Measurement of actual transients may be required in
extreme cases to decide what MOV is best.
Installing Suppression at the Power Supply

Typical power and ground connections are shown below.
DC: + DC: -
or or
AC: H AC: N
Installing Suppression for Devices in an Enclosure

For a group of devices installed in an enclosure, MOVs can be installed at the point where
the power lines enter the enclosure. Ideally, MOVs should be used at each cabinet in the
system for maximum protection. The following illustration shows suppression on both
power lines and a communications bus entering an enclosure.
Enclosure
Power
to
Modules
Short Length of
Communications
Bus Cable
Periodic Inspection and Replacement of MOVs

MOVs do a good job of absorbing transients on communications, control, and power lines,
provided the total energy of those transients does not exceed the rating of the device.
However, if the energy of the transient exceeds the rating of the device, the MOV may be
either damaged or destroyed. This failure may not be visibly or electrically evident. MOVs
should be regularly inspected for signs of damage to assure continued protection against
transients. For some applications, periodic replacement of critical MOVs is recommended,
even if they do not show signs of damage.
2
System Grounding
All components of a control system and the devices it controls must be properly grounded.
Ground conductors should be connected in a star fashion, with all branches routed to a
central earth ground point as shown below. This ensures that no ground conductor carries
current from any other branch.
Motor Drives and
Other Electrical
Programming Each Terminal Control Machinery
Device Block Equipment
Signal and power

Earth Central connections not shown
Ground Ground Point
The control panel and enclosure should also be bonded to the plant system ground per
code. Inadequate grounding may compromise system integrity in the presence of power
switching transients and surges.

2
Installing Wiring for I/O Devices

Wiring to Inductive Loads
When wiring outputs to inductive loads, use of external suppression circuits is
recommended. If possible, the external suppression circuits should be connected across the
actual load. If that is not possible, external suppression circuits should be connected to
each point that will drive an inductive load as shown below.
AC Inductive Loads DC Inductive Loads

For AC inductive loads, the snubber network For DC inductive loads, a diode should be
should consist of a 250VAC, 0.1µF capacitor placed across the load as shown below.
connected in series with a 100 Ohm ½ Watt Recommended diodes include:
or higher resistor. A capacitor with a different 1N4934 100 volt, 1A;
working voltage may be chosen, as 1N4936 400 volt, 1A;
appropriate for the application. 1N4937 600 volt, 1A.
Recommended snubber packages include These diodes are available from most
104M06QC100 or 104M06RL100 from manufacturers.
Paktron.
Isolated Outputs, AC Isolated Outputs, DC
Isolated Output Isolated Output

Point Point
100 Ohm
½ Watt Inductive
Diode Inductive
Load
0.1µF Load
250VAC
Return for Isolated
Output Point Return for Isolated
Output Point
Grouped Outputs, AC Grouped Outputs, DC
Output Point
Output Point
100 Ohm
½ Watt Inductive
Diode Inductive
Load
0.1µF Load
250VAC
A18 and/or
B18
A18 and/or
B18
2
Wiring for a Compact I/O Carrier (IC200CHS022, IC200CHS025)
Field Wiring
Terminals
Each terminal on a Compact-style I/O Carrier accommodates one solid or stranded AWG
#14 (avg. 2.1mm2 cross section) to AWG #22 (avg. 0.36mm2 cross section) wire, or two
wires up to AWG #18 (avg. 0.86mm2 cross section). Use copper wire rated for 90 degrees
C. When inserting two wires in the same position, the wires must be the same size and type
(solid or stranded).
The I/O carrier can accommodate current levels up to 2 Amps per point or 8 Amps per
each power and ground, and a voltage range of up to 264 VAC. Voltage transients up to
300 VAC will not damage the carrier.
For a Box-Style I/O Carrier, recommended terminal torque is .37 to .45 ft-lbs.
The label provided with the module can be folded and inserted in the label holder.
Terminal Numbering for a Box- or Spring-Style Compact I/O Carrier

A13 A14 A15 A16 A17 A18 B13 B14 B15 B16 B17 B18
A7 A8 A9 A10 A11 A12 B7 B8 B9 B10 B11 B12
A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6

2
Wiring for a Box-Style I/O Carrier or Spring-Style I/O Carrier

(IC200CHS002, IC200CHS005)
Field Wiring
Terminals
Each terminal on a Box-Style or Spring-Style I/O Carrier accommodates one solid or

stranded AWG #14 (avg. 2.1mm2 cross section) to AWG #22 (avg. 0.36mm2 cross section)
wire, or two wires up to AWG #18 (avg. 0.86mm2 cross section). Use copper wire rated
for 90 degrees C. When inserting two wires in the same position, the wires must be the
same size and type (solid or stranded).
For a Box-Style I/O Carrier, recommended terminal torque is .37 to .45 ft-lbs.
The label provided with the module can be folded and inserted in the module’s transparent
door.
Terminal Numbering for a Box-Style or Spring-Style I/O Carrier

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18
2
Wiring for a Barrier-Style I/O Carrier (IC200CHS001)
H B 8 2
G C 7 3
F D 6 4
Field Wiring
Terminals
Each terminal on a Barrier-Style I/O Carrier accommodates one or two solid or stranded
wires from AWG #22 (avg. 0.36mm2 cross section) to AWG #14 (avg. 2.1mm2 cross
section). Use copper wire rated for 90 degrees C. When inserting two wires in the same
position, the wires must be the same size and type (solid or stranded).
For a Barrier-Style I/O Carrier, recommended terminal torque is .37 to .50 ft-lbs.
The label provided with the module can be folded and inserted in the module’s transparent
door.
Terminal Numbering for a Barrier-Style I/O Carrier
A13 A14 A15 A16 A17 A18 B13 B14 B15 B16 B17 B18
A7 A8 A9 A10 A11 A12 B7 B8 B9 B10 B11 B12
A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6

2
Wiring for a Connector-Style I/O Carrier (IC200CHS003)

For a Connector-Style I/O Carrier field connections are usually made to an Interposing I/O
Terminal unit and one or more Auxiliary I/O Terminals. However, it is also possible to
make field wiring connections directly to the Connector-Style I/O Carrier itself using
contacts crimped to the ends of the field wires.
Field Wiring
Connector
Prewired Cables for a Connector-Style I/O Carrier

Connection between a Connector-Style I/O Carrier and Interposing I/O Terminals is made
by cable. The following cables are available:
IC200CBL105 2 connectors, 0.5m, no shield
IC200CBL230 1 connector, 3.0m, no shield
2
Installing and Removing a Prewired Cable

To install a prewired connecting cable, place the cable connector over the connector on the
carrier and press downward until the latch engages the tab on the connector. (If you have
an IC200CBLxxx cable with a non-molded style connector, please turn to appendix E for
installation and removal instructions).
Cable
Latch
To remove the cable, hold the cable connector and press up on the latch to release the
connector. When removing the cable, remember that operating equipment may be very hot,
especially at higher ambient temperatures. If the equipment is hot, do not touch it directly.
DO NOT TOUCH exposed connector pins if the system is operating.
Connector Kit
A connector kit (part number IC200ACC304) is available for building custom cables or for
connecting wires directly from field devices. The kit includes a connector and cover, two
screws, 36 small contacts, and 6 large contacts. The following equipment is also required
but not included in the kit:
Crimping Tools small contact Molex 11-01-0008

large contact Molex 11-01-0084
Extraction Tools small contact Molex 11-03-0002
large contact Molex 11-03-0006
Terminal Numbering
The illustration below shows the terminal assignments of the connector pins as viewed
from above.
A terminals B terminals
A1 A2 A3 A4 A5 B5 B6 B3 B4 B1 B2
A17 B17
A6 A7 A8 A9 A10 B12 B9 B10 B7 B8
A18 B18
A11 A12 A13 A14 A15 A16 B15 B16 B13 B14 B11
Cable

2
Terminal Assignments for Cable IC200CBL230

The tables that follow show terminal assignments for cable IC200CBL230. Cable
IC200CBL230 is available in two cable types. They are functionally equivalent. The cable
type is marked on the cable.
“Belden” Cable Terminal Assignments

st nd
Terminal Block Position Base color 1 spot 2 spot terminal # wire #
A1 Black 36 32
A2 Black Red 35 34
A3 Black White Green 34 23
A4 Orange Red 33 11
A5 Red Green 32 36
A6 Blue Red 25 16
A7 Black White Orange 24 22
A8 Green White 23 38
A9 Red Black Green 22 10
A10 Blue White 21 13
A11 Blue White Orange 15 37
A12 Orange Black Green 14 21
A13 Green Black Orange 13 9
A14 Blue Black 12 12
A15 Black Red Green 11 30
A16 Blue Black White 10 24
A17 White Red 4 7
A17 White Black Red 4 8
A18 White 3 5
A18 White Red Green 3 6
B1 Red Black 27 35
B2 Red 26 33
B3 Red White Green 29 17
B4 Black White Red 28 18
B5 Orange White Blue 31 19
B6 Orange Green 30 15
B7 Green 17 14
B8 Orange Black 16 27
B9 Green Black 19 29
B10 Orange 18 40
B11 Red Black White 5 31
B12 Red White 20 39
B13 Orange Black White 7 26
B14 Green Black White 6 25
B15 Blue 9 28
B16 Black White 8 20
B17 White Black Green 2 3
B17 White Black 2 4
B18 White Red Blue 1 1
B18 White Red Orange 1 2
2
“Alpha” Cable Terminal Assignments

Terminal Block Position Base color 1st stripe 2nd stripe terminal # wire #
A1 White Brown Blue 36 32
A2 White Brown Gray 35 34
A3 White Black Yellow 34 23
A4 White Black 33 11
A5 White Red Yellow 32 36
A6 White Green 25 16
A7 White Black Orange 24 22
A8 White Red Blue 23 38
A9 White 22 10
A10 White Red 21 13
A11 White Red Green 15 37
A12 White Black Red 14 21
A13 Gray 13 9
A14 White Brown 12 12
A15 White Brown Yellow 11 30
A16 White Black Green 10 24
A17 Blue 4 7
A17 Violet 4 8
A18 Yellow 3 5
A18 Green 3 6
B1 White Red Orange 27 35
B2 White Brown Violet 26 33
B3 White Blue 29 17
B4 White Violet 28 18
B5 White Gray 31 19
B6 White Yellow 30 15
B7 White Orange 17 14
B8 White Black Gray 16 27
B9 White Brown Orange 19 29
B10 White Red Gray 18 40
B11 White Brown Green 5 31
B12 White Red Violet 20 39
B13 White Black Violet 7 26
B14 White Black Blue 6 25
B15 White Brown Red 9 28
B16 White Black Brown 8 20
B17 Red 2 3
B17 Orange 2 4
B18 Black 1 1
B18 Brown 1 2

2
Caution
Do not insert a test probe into the contacts. Permanent damage to the contacts will result.
2
Installing Interposing I/O Terminals IC200TBM011, IC200TBM012,

IC200TBM014, IC200TBM015
Interposing I/O Terminals are used to provide field-wiring connections to a Connector-
style I/O Carrier (IC200CHS003). Installation and wiring for several styles of Interposing
I/O Terminals is described in this section.
The Interposing I/O Terminals illustrated below are available with box-style terminals
(IC200TBM002), spring-clamp style terminals (IC200TBM005), or barrier-style terminals
(IC200TBM001). A version with box-style terminals and a built-in thermistor (IC200TBM014)
is also available for use with Thermocouple modules, as described in chapter 14. A clear
protective hinged door covers the wiring terminals. The printed wiring card provided with each
I/O module can be folded and inserted in this door.
Cable Connector
Interposing I/O Terminals

Field Wiring
Terminals
Clear Protective
Cover
These Interposing I/O Terminals unit can be mounted on the same DIN rail as the
Connector-Style I/O Carrier, or on a separate DIN rail. For applications requiring
maximum resistance to mechanical vibration and shock, the Interposing I/O Terminals
must also be panel-mounted.
Use copper wire rated for 90 degrees C. When inserting two wires in the same position, the
wires must be the same size and type (solid or stranded). Wire specifications depend on
the terminal type.
Wiring Specifications for IC200TBM012, IC200TBM014, and IC200TBM015

For box-type or spring type terminals, each terminal accommodates one solid or stranded
AWG #14 (avg. 2.1mm2 cross section) to AWG #22 (avg. 0.36mm2 cross section) wire, or
two wires up to AWG #18 (avg. 0.86mm2 cross section).
Wiring Specifications for IC200TBM011

For barrier-type terminals, each terminal accommodates one or two solid or stranded wires
from AWG #22 (avg. 0.36mm2 cross section) to AWG #14 (avg. 2.1mm2 cross section).

2
Installing Disconnect-Style Interposing I/O Terminals

IC200CHS101, IC200CHS102
The Disconnect-Style Interposing I/O Terminals (IC200CHS101 and IC200CHS102)
interface a VersaMax Connector-Style I/O Carrier to field wiring and provide an integrated
disconnect option for field devices connected to VersaMax I/O modules. The Main Base,
IC200CHS101, provides terminals that correspond to the "A" terminals on a VersaMax
I/O module. If the I/O module also has "B" terminals, an Expansion Base, IC200CHS102)
is also needed.
Field wiring to the interposing disconnect bases follows the standard wiring diagram for
each module. Terminals A1-A18 and B1-B18 on the interposing disconnect terminal
bases are connected in the same fashion as all other bases. The built-in auxiliary terminals
(W1-W8, X1-X8, Y1-Y8, Z1-Z8) are positioned directly below the A or B terminals to
provide for simple two-wire connection of field devices.
A18 A17 X W
A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
X8 X7 X6 X5 X4 X3 X2 X1 W8 W7 W6 W5 W4 W3 W2 W1
Each group of auxiliary terminals has a dedicated terminal to jumper the group to the
appropriate VersaMax terminal (The “W” terminal is the connection point for W1-W8,
etc.). The installation of these jumpers depends on the grouping present on the I/O
module, as shown on the following pages.
2
Disconnect-Style Interposing I/O Bases, Terminal Wiring

Each terminal accommodates:
one solid (0.2 to 4.0mm2 cross section) or stranded (0.2 to 2.5mm2 cross section),
AWG #12 to AWG #24.
When inserting two wires in the same position, the wires must be the same size and type
(solid or stranded):
Rigid or flexible wires: 0.2 to 1.5mm2 cross section.
Stranded wires with ferrules, no plastic sleeve: 0.25 to 0.75mm2 cross section
Stranded wires with twin ferrule, with plastic sleeve:
upper level (A/B terminals): 0.5 to 1.5mm2 cross section
lower level (W/X/Y/Z terminals): 0.5 mm2 cross section.
Recommended torque for the terminal screws is 0.5 to 0.6 Nm.

2
Disconnect-Style Interposing I/O Terminals,

Wiring for Modules with One Group per Row
This wiring format generally applies when the associated VersaMax module provides for
connection of I/O in 16-point groups. An example of such a module is the VersaMax
24VDC 16pt Output Module, IC200MDL740:
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
When connecting an Interposing Disconnect base in this format, follow these guidelines:
Connect the field devices to A1-A16 (or B1-B16 where appropriate)
Connect the return wires of field devices to the corresponding common connections –
A1 to W1, A2 to W2, A9 to X1, A10 to X2, etc.
Connect jumpers between the A17, W, and X terminals (or B17, Y, and Z)
Connect the power supply between A17 and A18 (or B17 and B18)
Example: Wiring for Output Module IC200MDL740

Example field wiring for IC200CHS101 when used with VersaMax modules with 1 group
per terminal row
A18 A17 X W
J1
J2
Q1
2

Wiring for Modules with Two Groups per Row
connection of I/O in 8-point groups. An example of such a module is the VersaMax
24VDC 16pt Input Module, IC200MDL640:
+ -
(-) (+) + -
(-) (+)
I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 11 I12 I13 I14 I15 I16
- -
(+) (+)
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
When connecting the Interposing Disconnect bases in this format, follow these guidelines:
Connect field devices to A1-A16 (or B1-B16 where appropriate)
Connect return wires of field devices to the corresponding common connections – A1
to W1, A2 to W2, A9 to X1, A10 to X2, etc.
Connect jumpers between the A17, W, and X terminals (or B17, Y, and Z).
Connect power supply between A17 and W (or B17 and Y).
Connect power supply between A18 and X (or B18 and Z).
Example Wiring Diagram for Module IC200MDL640

Example field wiring for IC200CHS101 when used with VersaMax modules with 2 groups
per terminal row
A18 A17 X W
J1
J2
I1

2

Wiring for Modules with Connections that are Not Grouped
connection of isolated I/O devices, but may also be used when a non-isolated module
provides dedicated terminals for each common connection. An example of an isolated
module is the VersaMax 120VAC 8pt Isolated Input Module, IC200MDL143:
H H H H H H H H
I1 I2 I3 I4 I5 I6 I7 I8
N N N N N N N N
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
When connecting the Interposing Disconnect bases in this format, additional jumpers are
usually not needed. Field wiring is connected to terminals A1-A16 (or B1-B16 where
appropriate). The auxiliary terminals are not generally connected.
Example Wiring Diagram for Module IC200MDL143

Example field wiring for IC200CHS101 when used with VersaMax modules without
grouped points.
A18 A17 X W
J1
J2
I1
2
Installating Relay-Style Interposing I/O Terminals IC200CHS111 and IC200CHS112

The Relay-Style Interposing I/O Terminals (IC200CHS111 and IC200CHS112) each
provide dry contacts capable of switching high current outputs (up to 8A) . For the Relay
Style Interposing I/O Terminals, power for operation of the relay coils must be provided
by an external 24VDC power supply. This power must be provided to both the main base
(IC200CHS111) and the expansion base (IC200CHS112). Connection of this external
power supply is made at the terminals A17 & A18 (B17 & B18 for the expansion base).
This power connection is for the relay coils only. User loads must be powered by an
external source.
Components labeled A1-A16 correspond to points Q1-Q16. Components labeled B1-B16
correspond to points Q17-Q32. Each point is associated with 3 terminal connections,
labeled NO (Normally Open), C (Common), and NC (Normally Closed). Loads may be
connected between C and NO, C and NC, or both.
24VDC
- +
A18 A17
J2 J1
A1
NO C NC
Q1
Relay-Style Interposing I/O Terminals, Terminal Wiring

Each terminal accommodates:
One solid (0.2 to 4.0mm2 cross section) or stranded (0.2 to 2.5mm2 cross section),
AWG #12 to AWG #24.
When inserting two wires in the same position, the wires must be the same size and type
(solid or stranded), as specified below:
Rigid or flexible wires: 0.2 to 1.5mm2 cross section.
Stranded wires with ferrules, no plastic sleeve: 0.25 to 0.75mm2 cross section
Stranded wires with twin ferrule, with plastic sleeve
Recommended torque for the terminal screws is 0.5 to 0.6 Nm.

2
Wiring for Auxiliary I/O Terminals

Auxiliary I/O Terminals can be used to provide extra field wiring connections if needed.
They can be attached to either a terminal-style I/O carrier or to Interposing I/O Terminals.
Auxiliary I/O Terminals units are available with 18 box-style terminals (as shown below)
or with 18 spring style terminals or 12 barrier-style terminals.
Terminal-Style Interposing
I/O Carrier I/O Terminals
CLASS I ZONE 2 Ex nA IIC T4 OC Ta
Ex nV II T4 Demko
Auxiliary I/O
Terminals
Auxiliary I/O
Terminals
The terminals are electrically tied together. There is no electrical connection from the I/O
Carrier or Interposing Terminals to the Auxiliary I/O Terminals; any necessary electrical
reference must be provided. Multiple Auxiliary I/O Terminals can be connected together
to provide the additional wiring terminals that may be needed for high-density modules, or
for 2-, 3-, and 4-wire field devices.
Field Diagram 16 Point Module 32 Point Module
Device Box-, Spring-, or Barrier-Style Box-, Spring-, or Barrier-Style
Connector Carrier Carrier Connector Carrier Carrier
1-wire Point no Auxiliary Terminals
2-wire Point 1 Auxiliary 3 Auxiliary 2 Auxiliary 3 Auxiliary

Common Terminals * Terminals Terminals * Terminals

+V

+V
-V
* for 16-point modules that only use one row of terminals for point wiring, a shorting bar may be used
to provide extra terminals. See the heading Using A Shorting Bar in this chapter.
2
For example, a 16-point module might use 3 Auxiliary I/O Terminals for 4-wire devices:
Point Connections
Common Connections
+V Connections
-V Connections
Auxiliary I/O Terminals accommodate current levels up to 8 Amps and voltage up to 264
VAC. Voltage transients up to 300 VAC will not cause damage.
Installing Auxiliary I/O Terminals

Auxiliary I/O Terminals are installed by inserting the tabs into the slots on the I/O Carrier
or Interposing Terminals and pressing downward. Screws can be inserted through the
panel-mount holes for added stability if needed.
Auxiliary Carriers must be installed on the I/O Carrier or Interposing Terminals before
connecting field wiring.
Wire Specifications for Auxiliary I/O Terminals

Wire specifications depend on the terminal type. For box-type or spring type terminals, each
terminal accommodates one solid or stranded AWG #14 (avg. 2.1mm2 cross section) to
AWG #22 (avg. 0.36mm2 cross section) wire, or two wires up to AWG #18 (avg. 0.86mm2
cross section).
For barrier-type terminals, each terminal accommodates one or two solid or stranded wires
from AWG #22 (avg. 0.36mm2 cross section) to AWG #14 (avg. 2.1mm2 cross section).
Use copper wire rated for 90 degrees C. When inserting two wires in the same position, the
wires must be the same size and type (solid or stranded).

2
Using Shorting Bars

Shorting Bars (part number IC200ACC303, quantity 2) can be a cost-effective solution for
providing additional bussed terminals for modules that include only one I/O board. The
shorting bar has a maximum current-carrying capacity of 2 Amps per point. See the
individual module descriptions to determine whether a shorting bar can be used for a
particular module.
The figures below show how a Shorting Bar can be used on a 2-row or 3-row carrier to
provide extra field wiring connections for an I/O module.
Example Connection
for Carriers with Two
Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Example Connection - +
for Carriers with Q13 Q14 Q15 Q16
Three Rows of 13 14 15 16 17 18 13 14 15 16 17 18
Terminals
Q7 Q8 Q9 Q10 Q11 Q12
7 8 9 10 11 12 7 8 9 10 11 12
Q1 Q2 Q3 Q4 Q5 Q6
A 1 2 3 4 5 6 B 1 2 3 4 5 6
A Shorting Bar must be installed directly on the carrier before installing the I/O module.
A B
2
With a Shorting Bar in place, the unused terminals on the I/O Carrier or Interposing I/O
Terminals unit can be used in the same way as the Auxiliary I/O Terminals described earlier.
Field Diagram 16 Point Module 32 Point Module

Device Box-, Barrier- Box-, Spring-, Barrier-Style Box-, Spring-, Barrier-Style
Spring-, or Style or Connector Carrier with or Connector Carrier
Connector Carrier Carrier with a a Shorting Carrier
Carrier Shorting Bar Bar
1-wire Point no Auxiliary Terminals
2-wire Point 1 Auxiliary 3 Auxiliary no Auxiliary Right side of 2 Auxiliary 3 Auxiliary

Common Terminals Terminals Terminals barrier Terminals Terminals
terminals on
I/O Carrier
3-wire Point 2 Auxiliary 6 Auxiliary 1 Auxiliary 3 Auxiliary 4 Auxiliary 6 Auxiliary
Common Terminals Terminals Terminals Terminals Terminals Terminals
+V
4-wire Point 3 Auxiliary 9 Auxiliary 2 Auxiliary 6 Auxiliary 6 Auxiliary 9 Auxiliary

Common Terminals Terminals Terminals Terminals Terminals Terminals
+V
-V

2
Installing Modules
Module to Carrier
Connectors
Keying Dials
Field Wiring
Connector
Setting the Carrier Keying

Keying dials on the carrier must be used to assure that the correct module type will be
installed on that carrier. One dial selects alphabetic characters and the other selects
numbers. These dials must be set to match the factory keying on the underside of the
module. Module keying assignments are listed in appendix D.
H B 8 2
Module to Carrier
G C 7 3
Connectors
F D 6 4
Keying Dials
Latch
hole
2
Installing a Module on a Carrier

Note: Before installing a module in an operating system, refer to the information below
about Module Hot Insertion and Removal.
The latch on the module must be in the unlocked position as illustrated to install a module
on its carrier.
Align the three T-shaped projections on the module side with the slots on the carrier and
align the latch post on the module with the hole on the carrier.
Alignment
projections
H B 8 2
G C 7 3
F D 6 4
Latch Hole
Press the module straight down onto the carrier, seating it fully.
Turn the latch to the locked position to secure the module to the top of the carrier.

2
Hot Insertion and Removal of I/O Modules

If external power to an I/O module’s field devices is removed, the module itself can be
removed/inserted in an operating system (backplane power and CPU or NIU active)
without affecting the rest of the system. Communications modules are not hot-insertable
or removable.
For hot insertion, the I/O module must be properly seated on the carrier with all pins
connected within 2 seconds. For removal, the module must be completely disengaged from
the carrier within 2 seconds. If hot insertion or removal takes longer than 2 seconds, a
System Misconfiguration fault may be generated, which may shut down the I/O Station.
CAUTION
Operating equipment may be very hot, especially at higher ambient temperatures. If
the equipment is hot, do not touch it directly.
Such “hot insertion” and removal should not be attempted in hazardous locations. Personal
injury, system malfunction and/or damage to the equipment may occur.
VersaMax equipment is suitable for use in non-hazardous locations or in Class 1, Div. 2,
Groups A, B, C, and D, and Class 1 Zone 2 locations.
Explosion hazard: Substitution of components may impair suitability for Class 1, Division
2 and Class 1 Zone 2.
NOTE
The VersaMax power supply is not hot-swappable. Hot inserting or extracting the power
supply is an improper method to power-down or power-up. Hot inserting the power supply
can cause a “Corrupted User Memory Fault” condition. Power-cycling should only be
accomplished by switching the main power going into the power-supply.
Chapter Power Supplies
3
This chapter describes the VersaMax power supply modules. See chapter 4 for information
about the Power Supply Booster Carrier, which can be used to install an additional
“booster” power supply in the system.
IC200PWR001 24VDC Power Supply

IC200PWR002 24VDC Expanded 3.3V Power Supply
IC200PWR101 120/240VAC Power Supply
IC200PWR102 120/240VAC Expanded 3.3V Power Supply
IC200PWR201 12VDC Power Supply
IC200PWR202 12VDC Expanded 3.3V Power Supply
GFK-1504K 3-1
3
IC200PWR001
24VDC Power Supply
24VDC Power Supply IC200PWR001 provides backplane power for CPU, NIU, and I/O
modules. It supplies up to 1.5 Amps output current via 3.3 volt and 5 volt outputs, with up
to 0.25 Amp on the 3.3 Volt output. This is ample power for most installations. Module
backplane current consumption is summarized in appendix C.
24 VDC, 11 W
POWER SUPPLY
WARNING:
EXPLOSION HAZARD
WHEN IN HAZARDOUS
LOCATIONS TURN OFF
POWER BEFORE
REPLACING OR WIRING
MODULES.

CLASS I DIV 2
GROUPS ABCD
Temp Code T4A
Ambient 60C
MADE IN USA
IC200PWR001 NOT
USED
+ -
INPUT
VDC
When mounted on the CPU or NIU module, it serves as the main power supply for the
station. It can also be used as a supplemental power supply when mounted on a Power
Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for
more information.
3
IC200PWR001
24VDC Power Supply
Specifications
Input Voltage 18 to 30VDC, 24VDC nominal
Input Power 11W
Holdup Time 10ms
Inrush Current 20A at 24VDC
25A at 30 VDC
Output Voltage 5VDC, 3.3VDC
Protection Short circuit, overload, reverse polarity
Output Current
Total 1.5A maximumz
3.3VDC Output 0.25A maximum
5VDC Output (1.5A - I3.3V ) maximum
• The total output current should not exceed 1.5A. For example, if 3.3V @
0.25A is required, 1.25A is available on the 5V output.
Wiring
DC- must be grounded to frame / earth ground. DC- is grounded to frame internally in the
Power Supply. As a result, floating power supplies cannot be used.
DC+ DC-
GFK-1504K Chapter 3 Power Supplies 3-3

3
IC200PWR002
24VDC Expanded 3.3 V Power Supply
24VDC Expanded 3.3V Power Supply IC200PWR002 provides backplane power for
CPU, NIU, and I/O modules. It supplies up to 1.5 Amps output current via 3.3 volt and 5
volt outputs, with up to 1.0 Amp on the 3.3 Volt output. Module backplane current
consumption is summarized in appendix C.
24 VDC, 11 W
POWER SUPPLY
EXPANDED 3.3VDC
WARNING:
EXPLOSION HAZARD
WHEN IN HAZARDOUS
LOCATIONS TURN OFF
POWER BEFORE
REPLACING OR WIRING
MODULES.

CLASS I DIV 2
GROUPS ABCD
Temp Code T4A
Ambient 60C
MADE IN USA
IC200PWR002 NOT
USED
+ -
INPUT
VDC
more information.
3
IC200PWR002
Specifications
Input Voltage 18 to 30 VDC, 24VDC nominal
Input Power 11W
Holdup Time 10ms
25A at 30 VDC
Output Current
Total 1.5A maximumz
• The total output current should not exceed 1.5A. For example, if 3.3V @ 1.0A
is required, 0.5A is available on the 5V output.
Wiring
DC+ DC-

3
IC200PWR101
120/240VAC Power Supply
120/240VAC Power Supply IC200PWR101 provides backplane power for CPU, NIU, and
I/O modules. It supplies up to 1.5 Amps output current via 3.3 Volt and 5 Volt outputs,
with up to 0.25 Amp on the 3.3 volt output. This is ample power for most installations.
Module backplane current consumption is summarized in appendix C.
120/240 VAC, 27VA

POWER SUPPLY
WARNING:
EXPLOSION HAZARD
WHEN IN HAZARDOUS
LOCATIONS TURN OFF
POWER BEFORE
REPLACING OR WIRING
MODULES.

CLASS I DIV 2
GROUPS ABCD
Temp Code T4A
Ambient 60C
MADE IN USA
IC200PWR101
ADD JUMPER
FOR 120V
L N
INPUT
VAC
When mounted on the CPU or NIU module, this power supply serves as the main power
supply for the station. It can also be used as a supplemental power supply when mounted
on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of
chapter 4 for more information.
3
IC200PWR101
120/240VAC Power Supply
Specifications
Input Voltage 85 to 132 VAC with jumper installed, 120VAC nominal
176 to 264 VAC w/o jumper installed, 240VAC nominal
Input Power 27VA
Frequency 47 to 63Hz
Holdup Time 20ms
Output Voltage 5VDC, 3.3 VDC
Protection Short circuit, overload
Output Current
Total 1.5A maximumz
• The total output current should not exceed 1.5A. For example, if 3.3V @ 0.25A
is required, 1.25A is available on the 5V output.
Jumper Selection of 120VAC or 240VAC
This power supply can be used with either 120VAC or 240VAC nominal input power. For
120VAC nominal operation, a jumper should be installed as marked on the power supply.
JUMPER
FOR 120V
WARNING:


3
IC200PWR102
120/240VAC Expanded 3.3V Power Supply
120/240VAC Expanded 3.3 Power Supply IC200PWR102 provides backplane power for
CPU, NIU, and I/O modules. It supplies up to 1.5 Amps output current via 3.3 Volt and 5
Volt outputs, with up to 1.0 Amp on the 3.3V output. Module backplane current
120/240 VAC, 27VA

POWER SUPPLY
EXPANDED 3.3VDC
WARNING:
EXPLOSION HAZARD
WHEN IN HAZARDOUS
LOCATIONS TURN OFF
POWER BEFORE
REPLACING OR WIRING
MODULES.

CLASS I DIV 2
GROUPS ABCD
Temp Code T4A
Ambient 60C
MADE IN USA
IC200PWR102
ADD JUMPER
FOR 120V
L N
INPUT
VAC
When mounted on the CPU or NIU module, this power supply serves as the main power
supply for the station. It can also be used as a supplemental power supply when mounted
on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of
chapter 4 for more information.
3
IC200PWR102
120/240VAC Expanded 3.3V Power Supply
Specifications
Input Voltage 85 to 132 VAC with jumper installed, 120VAC nominal
176 to 264 VAC w/o jumper installed, 240VAC nominal
Input Power 27VA
Frequency 47 to 63Hz
Holdup Time 20ms
Output Voltage 5VDC, 3.3 VDC
Protection Short circuit, overload
Output Current
Total 1.5A maximumz
• The total output current should not exceed 1.5 A. For example, if 3.3V @ 1.0 A
is required, 0.5 A is available on the 5V output.
Jumper Selection of 120VAC or 240VAC
This power supply can be used with either 120VAC or 240VAC nominal input power. For
120VAC nominal operation, a jumper should be installed as marked on the power supply.
JUMPER
FOR 120V
WARNING:


3
IC200PWR201
12VDC Power Supply
12VDC Power Supply IC200PWR201 provides backplane power for CPU, NIU, and I/O
modules. It supplies up to 1.5 Amps output current via 3.3 volt and 5 volt outputs, with up
to 0.25 Amp on the 3.3 Volt output. This is ample power for most installations. Module
backplane current consumption is summarized in appendix C.
12 VDC, 11 W
POWER SUPPLY
WARNING:
EXPLOSION HAZARD
WHEN IN HAZARDOUS
LOCATIONS TURN OFF
POWER BEFORE
REPLACING OR WIRING
MODULES.

CLASS I DIV 2
GROUPS ABCD
Temp Code T4A
Ambient 60C
MADE IN USA
IC200PWR201 NOT
USED
+ -
INPUT
VDC
more information.
3
IC200PWR201
12VDC Power Supply
Specifications
Input Voltage 9.6 to 15VDC, 12VDC nominal
Input Power 11W
Holdup Time 10ms
30A at 15VDC
Output Current
Total 1.5A maximumz
• The total output current should not exceed 1.5A. For example, if 3.3V @
0.25A is required, 1.25A is available on the 5V output.
Wiring
DC+ DC-

3
IC200PWR202
12VDC Expanded 3.3V Power Supply IC200PWR202 provides backplane power for
CPU, NIU, and I/O modules. It supplies up to 1.5 Amps output current via 3.3 volt and 5
volt outputs, with up to 1.0 Amp on the 3.3 Volt output. Module backplane current
12 VDC, 11 W
POWER SUPPLY
EXPANDED 3.3VDC
WARNING:
EXPLOSION HAZARD
WHEN IN HAZARDOUS
LOCATIONS TURN OFF
POWER BEFORE
REPLACING OR WIRING
MODULES.

CLASS I DIV 2
GROUPS ABCD
Temp Code T4A
Ambient 60C
CLASS I ZONE 2
GROUP IIC T4A
CLASS I ZONE 2
Ex nA IIC T4
0C Ta 60C
Ex nV II T4 Demko No
MADE IN USA
IC200PWR202 NOT
USED
+ -
INPUT
VDC
more information.
3
IC200PWR202
Specifications
Input Voltage 9.6 to 15VDC, 12VDC nominal
Input Power 11W
Holdup Time 10ms
30A at 15VDC
Output Current
Total 1.5A maximumz
The total output current should not exceed 1.5A. For example, if 3.3V @ 1.0A is required,
0.5A is available on the 5V output.
Wiring
DC+ DC-

3
Chapter Carriers
4
This chapter describes the Carriers that provide mounting and backplane communications
for VersaMax modules.
IC200CHS001 Barrier-Style I/O Carrier

IC200CHS002 Box-Style I/O Carrier
IC200CHS003 Connector-Style I/O Carrier
IC200CHS005 Spring-Style I/O Carrier
IC200CHS022 Compact Box-Style I/O Carrier
IC200CHS025 Compact Spring-Style I/O Carrier
IC200CHS006 Communications Carrier
IC200PWB001 Power Supply Booster Carrier
GFK-1504K 4-1
4
IC200CHS001
Barrier-Style I/O Carrier
The Barrier-Style I/O Carrier (IC200CHS001) has 36 barrier-style terminals. It provides

mounting, backplane communications, and field wiring for one I/O module.
110.5mm
(4.35in)
IC200CHS001
I/O CARRIER IND CONT EQ FOR HAZ LOC
BARRIER STYLE CLASS I DIV 2 GROUPS ABCD
Ambient 60C
CLASS 1 ZONE 2 GROUP IIC
Ex nA IIC 0C <To<60C
Ex nV II Demko No. 98Y.125014
H B 8 2
G C 7 3
F D 6 4
139.7mm
(5.5in)
The I/O module mounts lengthwise (parallel to the DIN rail) on this carrier.
4
IC200CHS001
Din Rail Mounting

The I/O carrier snaps easily onto a 7.5mm X 35mm DIN rail. The DIN rail must be
electrically grounded to provide EMC protection. The rail must have a conductive
(unpainted) corrosion-resistant finish.
carrier must also be panel-mounted. See chapter 2 for installation instructions.
Features
The Barrier-Style I/O carrier supports wiring for up to 32 I/O points and 4
common/power connections.
Easily-set keying dials to assure installation of the correct type of module on the
carrier. Keys are set to match the keying on the bottom of the module. A complete list
of module keying assignments is included in appendix D.
Carrier-to-carrier mating connectors for quick installation of the backplane
connection with no additional cables or tools needed.
Module latch hole for securely fastening the module to the carrier.
A clear protective hinged door covering the wiring terminals. The printed wiring card
provided with each I/O module can be folded and inserted in this door.
Notches on the lower edge for attaching an Auxiliary I/O Terminal Strip if extra
bussed connection points are needed.
Carrier to Carrier
Connector
Module to Carrier H B 8 2 Module

Connectors G C 7 3 latch hole
F D 6 4
Keying Dials
Field Wiring
Terminals
Transparent
protective door
GFK-1504K Chapter 4 Carriers 4-3

4
IC200CHS001
Field Wiring Terminals

Each terminal accommodates one or two solid or stranded wires from AWG #22 (avg.
0.36mm2 cross section) to AWG #14 (avg. 2.1mm2 cross section).
A13 A14 A15 A16 A17 A18 B13 B14 B15 B16 B17 B18
A7 A8 A9 A10 A11 A12 B7 B8 B9 B10 B11 B12
A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6
The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each
power and ground, and a voltage range of up to 264 VAC. Voltage transients up to 300
VAC will not damage the carrier.
One or more Auxiliary I/O Terminal Strips can be added to provide extra field wiring
connections if needed. Auxiliary I/O Terminal Strips insert directly into the lower edge of
the I/O Carrier.
4
IC200CHS002
Box-Style I/O Carrier
The Box-Style I/O Carrier (IC200CHS002) has 36 IEC box-style terminals. It provides
mounting, backplane communications, and field wiring for one I/O module.
110.5mm
(4.35in)
IC200CHS002
BOX STYLE CLASS I DIV 2 GROUPS ABCD
Ambient 60C
H B 8 2
G C 7 3
F D 6 4
139.7mm
(5.5in)

4
IC200CHS002
Din Rail Mounting

Features
The Box-Style I/O carrier supports wiring for up to 32 I/O points and 4
Carrier to Carrier
Connector
Module to Carrier Module

Connectors latch hole
Keying Dials
Field Wiring
Terminals
Transparent
protective door
4
IC200CHS002

Each terminal accommodates one solid or stranded AWG #14 (avg. 2.1mm2 cross section)
to AWG #22 (avg. 0.36mm2 cross section) wire, or two wires up to AWG #18 (avg.
0.86mm2 cross section).
the I/O Carrier.

4
IC200CHS003
The Connector-Style I/O Carrier (IC200CHS003) has a 36-pin connector for attaching an
I/O cable. It provides mounting, backplane communications, and field wiring for one I/O
module.
66.8mm
(2.63in)
CONNECTOR STYLE
IC200CHS003
I/O CARRIER
CLASS I DIV 2 GROUPS ABCD

Ambient 60C
133.4mm
(5.25in)
The I/O module mounts vertically (perpendicular to the DIN rail) on this carrier.
4
IC200CHS003
Din Rail Mounting

The carrier snaps easily onto a 7.5mm X 35mm DIN rail. The DIN rail must be electrically
grounded to provide EMC protection. The rail must have a conductive (unpainted)
corrosion-resistant finish.
Features
Connector provides quick attachment of wiring for up to 32 I/O points and 4
Carrier to Carrier
Connector
Module
Module to Carrier
latch hole
Connectors
Keying Dials
Field Wiring
Connector

4
IC200CHS003
Field Wiring Connection

I/O devices can be wired directly to Interposing I/O Terminals, described separately in this
chapter, or other types of terminal strips.
Connection to the Connector Style I/O Carrier is made by cable. The following cables are
available:
IC200CBL230 1 connector, 3.0m, no shield
The notch on the connector indicates the orientation of the pins.
A1 A2 A3 A4 A5 B5 B6 B3 B4 B1 B2
A17 B17
A6 A7 A8 A9 A10 B12 B9 B10 B7 B8
A18 B18
A11 A12 A13 A14 A15 A16 B15 B16 B13 B14 B11
A connector kit is available for building custom cables. The kit is part number
IC200ACC304.
Compatiblity
This carrier can be used with all VersaMax I/O modules EXCEPT the following, due to
their high isolation requirements:
IC200MDL144 Input 240VAC 4 Point Isolated Module
IC200MDL244 Input 240VAC 8 Point Isolated Module
IC200MDD850 Mixed 240VAC Isolated 4 Point / Output Relay 2.0A
Isolated 8 Point Module
4
IC200CHS005
Spring-Style I/O Carrier
The Spring-Style I/O Carrier (IC200CHS005) has 36 spring-clamp style terminals for field
wiring. It provides mounting, backplane communications, and field wiring for one I/O
module.
110.5mm
(4.35in)
IC200CHS005
SPRING STYLE CLASS I DIV 2 GROUPS ABCD
Ambient 60C
H B 8 2
G C 7 3
D
F 6 4
139.7mm
(5.5in)

4
IC200CHS005
Din Rail Mounting

Features
The Spring-Style I/O Carrier supports up to 32 I/O points and 4 common/power
connections.
carrier. Keys can be set to match the keying on the bottom of the module. A complete
list of module keying is included in appendix D.
Carrier to Carrier
Connector
Module to Carrier H B 8 2 Module

Connectors G C 7 3 latch hole
F D 6 4
Keying Dials
Field Wiring B
Terminals
Transparent
protective door
4
IC200CHS005

the I/O Carrier.

4
IC200CHS022
Compact Box-Style I/O Carrier
The Compact Box-Style I/O Carrier (IC200CHS022) has 36 IEC box-style terminals. It
provides mounting, backplane communications, and field wiring for one I/O module.
66.8mm
(2.63in)
COMPACT I/O CARRIER

IC200CHS022
BOX STYLE

Temp Code T4 Ambient 60C
163.5mm
(6.45in)
4
IC200CHS022
Din Rail Mounting

Features
The Compact Box-Style I/O carrier supports wiring for up to 32 I/O points and 4
A printed wiring card provided with each I/O module can be folded and inserted in
the built-in card holder.
Carrier to Carrier
Connector
Module
Module to Carrier latch hole
Connectors
Keying Dials
Holder for
wiring card
Field Wiring
Terminals

4
IC200CHS022

A13 A14 A15 A16 A17 A18 B13 B14 B15 B16 B17 B18
A7 A8 A9 A10 A11 A12 B7 B8 B9 B10 B11 B12
A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6
Wiring Card Holder

The Compact I/O Carrier has a built-in card holder that hinges down over the terminal
wiring. The wiring card provided with the I/O module can be inserted in the holder.
During system operation, the card holder should be in the retracted position.
Wiring Card in
Holder, Hinged Card Holder
Over Terminals Retracted
4
IC200CHS025
Compact Spring-Style I/O Carrier
The Compact Spring-Style I/O Carrier (IC200CHS025) has 36 IEC box-style terminals. It
provides mounting, backplane communications, and field wiring for one I/O module.
66.8mm
(2.63in)
COMPACT I/O CARRIER

IC200CHS025
SPRING STYLE

Temp Cpde T4 Ambient 60C
163.5mm
(6.45in)

4
IC200CHS025
Din Rail Mounting

Features
The Compact Spring-Style I/O carrier supports wiring for up to 32 I/O points and 4
A printed wiring card provided with each I/O module can be folded and inserted in
the built-in card holder.
Carrier to Carrier
Connector
Module
latch hole
Module to Carrier
Connectors
Keying Dials
Holder for
wiring card
Field Wiring
Terminals
4
IC200CHS025

A13 A14 A15 A16 A17 A18 B13 B14 B15 B16 B17 B18
A7 A8 A9 A10 A11 A12 B7 B8 B9 B10 B11 B12
A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6
Wiring Card Holder

The Compact I/O Carrier has a built-in card holder that hinges down over the terminal
wiring. The wiring card provided with the I/O module can be inserted in the holder.
During system operation, the card holder should be in the retracted position.
Wiring Card in
Holder, Hinged Card Holder
Over Terminals Retracted

4
IC200CHS006
Communications Carrier
The Communications Carrier (IC200CHS006) provides mounting and backplane

communications and field wiring for a fieldbus communications module.
66.8mm
(2.63in)
133.4mm
(5.25in)
IC200CHS006
COMMUNICATIONS
CARRIER
Ambient 60C
Ex nV II
Demko No. 98Y.125014
MADE IN USA
Din Rail Mounting

Features
Compatible with all VersaMax fieldbus communications modules.
Fast DIN-rail mounting.
Can be located in any “slot”.
4
IC200PWB001
Power Supply Booster Carrier
Power Supply Booster Carrier IC200PWB001 can be used to mount an additional power
supply in sequence with other module carriers. A power supply mounted on a booster
carrier provides power to all I/O modules to its right, or until the next booster power
supply. The AC or DC Power Supply on the CPU or NIU and the Power Supply that
resides on the Booster Carrier must share the same external power source.
66.8mm
(2.63in)
IC200PWB001
POWER SUPPLY
BOOSTER CARRIER

Temp Cpde T4A Ambient 60C
Ex nV II
PWR Demko No. 98Y.125014
OK 133.4mm
(5.25in)
MADE IN USA

4
IC200PWB001
Power Supply Booster Carrier
LED Indicators
Two LEDs on the Power Supply Booster Carrier indicate its status.
PWR indicates that the attached booster power supply is functioning properly.
OK indicates that the CPU or NIU and attached booster power supply are
functioning properly.
Din Rail Mounting

The Power Supply Booster Carrier snaps easily onto a 7.5mm X 35mm DIN rail. The DIN
rail must be electrically grounded to provide EMC protection. The rail must have a
conductive (unpainted) corrosion-resistant finish.
Chapter Interposing Terminals and Auxiliary I/O Terminal
Strips
5
This chapter describes the Interposing I/O Terminals and Auxiliary I/O Terminal Strips
that provide field wiring connections for I/O modules.
IC200CHS011 Barrier-Style Interposing I/O Terminals

IC200CHS012 Box-Style Interposing I/O Terminals
IC200CHS014 Thermocouple-Style Interposing I/O Terminals
IC200CHS015 Spring-Style Interposing I/O Terminals
IC200CHS101 Disconnect-Style Interposing I/O Terminals,
Main Base
IC200CHS102 Disconnect-Style Interposing I/O Terminals,
Expansion Base
IC200CHS111 Relay-Style Interposing I/O Terminals,
Main Base
IC200CHS112 Relay-Style Interposing I/O Terminals,
Expansion Base
IC200TBM001 Barrier-Style Auxiliary I/O Terminal Strip
IC200TBM002 Box-Style Auxiliary I/O Terminal Strip
IC200TBM005 Spring-Style Auxiliary I/O Terminal Strip
GFK-1504K 5-1
5
IC200CHS011
Barrier-Style Interposing I/O Terminals
The Barrier-Style Interposing I/O Terminals (IC200CHS011) interface a Connector-Style

I/O Carrier to field wiring. The unit has a connector for attaching a cable from the
Connector-Style I/O Carrier and 36 barrier-style terminals.
110.5mm
(4.35in)
IC200CHS011
I/O INTERPOSING
BARRIER STYLE
97.8mm
(3.85in)
Ambient 60C
105.4mm
MADE IN USA
(4.15in)
Each terminal accommodates one or two solid or stranded wires up to AWG #14 (avg.
2.1mm2 cross section. A clear protective hinged door covers the wiring terminals. The
printed wiring card provided with each I/O module can be folded and inserted in this door.
5-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – February 2003 GFK-1504K
5
IC200CHS011
Barrier-Style Interposing I/O Terminals
Din Rail Mounting

The Interposing I/O Terminals unit can be mounted on the same DIN rail as the
Connector-Style I/O Carrier, or on a separate DIN rail as illustrated below. For
applications requiring maximum resistance to mechanical vibration and shock, the
Interposing I/O Terminals must also be panel-mounted. See chapter 2 for installation
instructions.
GFK-1504K Chapter 5 Interposing Terminals and Auxiliary I/O Terminal Strips 5-3
5
IC200CHS012
Box-Style Interposing I/O Terminals
The Box-Style Interposing I/O Terminals (IC200CHS012) interface a Connector-Style I/O

Carrier to field wiring. The unit has a connector for attaching a cable from the Connector-
Style I/O Carrier and 36 box-style terminals.
110.5mm
(4.35in)
IC200CHS012
I/O INTERPOSING
BOX STYLE
97.8mm
(3.85in)
Ambient 60C
MADE IN USA
105.4mm
(4.15in)
0.86mm2 cross section). A clear protective hinged door covers the wiring terminals. The
5
IC200CHS012
Box-Style Interposing I/O Terminals
Din Rail Mounting

Interposing I/O Terminals unit must also be panel-mounted. See chapter 2 for installation
instructions.
5
IC200CHS014
Thermocouple Compensation Box-Style Interposing I/O Terminals
The Thermocouple Compensation Box-Style Interposing I/O Terminals (IC200CHS014)

interface a Connector-Style I/O Carrier to field wiring from thermocouples. The unit has a
connector for attaching a cable from the Connector-Style I/O Carrier and 36 box-style
terminals. It includes a built-in thermistor that provides Local Cold Junction Compensation
for thermocouple input measurements.
110.5mm
(4.35in)
IC200CHS014
I/O INTERPOSING
BOX THERMOCOUPLE
97.8mm
(3.85in)
Ambient 60C
CLASS I ZONE 2 GROUP IIC T4
Ex nA IIC<to<60C 105.4mm
Ex nV II T4 Demko No. 98Y.125014
MADE IN USA (4.15in)
5
IC200CHS014
Thermocouple Compensation Box-Style Interposing I/O Terminals
Din Rail Mounting

Interposing I/O Terminals unit must also be panel-mounted. See chapter 2 for installation
instructions.
5
IC200CHS015
Spring-Style Interposing I/O Terminals
The Spring-Style Interposing I/O Terminals (IC200CHS015) interface a Connector-Style

I/O Carrier to field wiring. It has a connector for attaching a cable from the Connector-
Style I/O Carrier and 36 spring-clamp style terminals.
110.5mm
(4.35in)
IC200CHS015
I/O INTERPOSING
SPRING STYLE
97.8mm
(3.85in)
Ambient 60C
Ex nA IIC<to<60C
105.4mm
MADE IN USA (4.15in)
5
IC200CHS015
Spring-Style Interposing I/O Terminals
Din Rail Mounting

The Interposing I/O Terminals can be mounted on the same DIN rail as the Connector-
Style I/O Carrier, or on a separate DIN rail as illustrated below. For applications requiring
maximum resistance to mechanical vibration and shock, the Interposing I/O Terminals
must also be panel-mounted. See chapter 2 for installation instructions.
5
IC200CHS101, Main Base

IC200CHS102, Expansion Base
Disconnect-Style Interposing I/O Terminals
The Disconnect-Style Interposing I/O Terminals (IC200CHS101 and IC200CHS102)

interface a VersaMax Connector-Style I/O Carrier to field wiring and provide an integrated
disconnect option for field devices connected to VersaMax I/O modules.
Each device connected to the VersaMax I/O module may be individually disconnected
from the control circuit by opening one of the two switches (signal or return) associated
with it. In this way, specific inputs or outputs maybe taken "off line" without altering
system wiring or affecting the balance of the installation.
Main and Expansion Base

Two different versions of the Disconnect-Style Interposing I/O Terminals are available,
the main and expansion bases. The Main Base, IC200CHS101, provides terminals that
correspond to the "A" terminals on a VersaMax I/O module. If the I/O module also has
"B" terminals, an Expansion Base, IC200CHS102) is also needed.
VersaMax I/O Module

mounted on
Connector Carrier
IC200CHS003
IC200CBL105,
110, or 120
Ribbon Cable
(included with
IC200CHS102)
Disconnect-Style Disconnect-Style
Interposing I/O Interposing I/O
Expansion Base Main Base
IC200CHS102 IC200CHS101
5
Main Base, IC200CHS101

Expansion Base, IC200CHS102
Main Base – IC200CHS101

This Interposing Disconnect Base has a connector (J1) for attaching a cable from the
Connector-Style I/O Carrier and 36 box-style terminals for field I/O wiring and power
connections. The I/O Interposing Disconnect Base also has an expansion connector (J2)
that can be used to attach to an Interposing Disconnect Expansion Base (IC200CHS102).
J1
J2
126mm (4.95in)
115mm (4.5in) 65mm (2.6in)
This base provides connection for the terminals on the “A” side of the VersaMax
connector (A1-A18). Two groups of common terminals (W1-W8 and X1-X8) can be used
for connecting two-wire devices without additional auxiliary terminal blocks.
The base has an individual knife-switch disconnect for each signal and common terminal
and its corresponding pin on the VersaMax cable connector.
5

Expansion Base – IC200CHS102

The Interposing Disconnect Expansion Base has a connector (J2) for attaching a ribbon
cable to the expansion connector of the Main Base (IC200CHS101) and 36 box-style
terminals for field I/O wiring and power connections. The Expansion base includes a
ribbon cable for connecting the expansion base to the main base.
126mm (4.95in)
J2
115mm (4.5in) 65mm (2.6in)
The Expansion Base provides connection for terminals on the “B” side of the VersaMax
connector (B1-B18). In addition, it has two groups of common terminals (Y1-Y8 and Z1-
Z8) for connecting two-wire devices without additional auxiliary terminal blocks.
The base has an individual knife-switch disconnect for each signal and common terminal
and its corresponding pin on the VersaMax cable connector.
5

Compatible I/O Modules

The following table provides a guideline for selecting the appropriate bases and wiring
formats for VersaMax I/O modules. Modules that are incompatible with these Interposing
Disconnect Bases are indicated by shaded entries in the table.
1 Group 2 Groups Not
CHS101 CHS102 Notes
/Row /Row Grouped
Discrete Inputs
IC200MDL140 X* X See below.
IC200MDL141 X* X See below.
IC200MDL143 X X
IC200MDL144 Module not compatible with VersaMax Connector Base
IC200MDL240 X* X X See below.
IC200MDL241 X* X X See below.
IC200MDL243 X X X
IC200MDL244 Module not compatible with VersaMax Connector Base
IC200MDL631 X X
IC200MDL632 X X X
IC200MDL635 X X
IC200MDL636 X X X
IC200MDL640 X X
IC200MDL643 X X
IC200MDL644 X X X
IC200MDL650 X X X
Discrete Outputs
IC200MDL329 X X
IC200MDL330 X X X
IC200MDL331
No direct connectivity to B row
IC200MDL730
IC200MDL740 X X
IC200MDL741 X X
IC200MDL742 X X X
IC200MDL743 X X
IC200MDL744 X X X
IC200MDL750 X X X
IC200MDL930 X X
IC200MDL940 X X X
Discrete Mixed
IC200MDD840 Non-symmetric distribution of inputs & outputs
IC200MDD842 X X X X 1 Group/Row, Outputs, 2 Groups/Row, Inputs
IC200MDD843 Non-symmetric distribution of inputs & outputs
IC200MDD844 X X X X 1 Group/Row for Outputs, 2 Groups/Row for
IC200MDD845 X X X X Inputs
IC200MDD846 X* X X X
Not Grouped for Outputs, 1 Group/Row for
Inputs. See below.
IC200MDD849 X X X
IC200MDD850 Module not compatible with VersaMax Connector Base
IC200MDD851 X X X X 1 Group/Row, Outputs. 2 Groups/Row, Inputs
* Variation of the one-group per row format - return groups W & X should be jumpered to terminal A17.
5

Relay-Style Interposing I/O Terminals
The Relay-Style Interposing I/O Terminals (IC200CHS111 and IC200CHS112) each

provide dry contacts capable of switching high current outputs (up to 8A). The relays on
these interposing terminals are intended to be controlled with standard 24VDC 0.5A
VersaMax output modules (IC200MDL740 and IC200MDL750). Each relay is
replaceable, individually fused, and includes status indication.
Main and Expansion Base

Two different versions of the Relay-Style Interposing I/O Terminals are available, the
main and expansion bases. The Main Base, IC200CHS111, is for use with the 16 point
VersaMax module (IC200MDL740) or points 1-16 of the 32 point VersaMax module
(IC200MDL750). The Expansion Base, IC200CHS112, is for use with points 17-32 of the
32 point VersaMax module (IC200MDL750).
VersaMax 32-Point
24VDC Output Module
IC200MDL750 mounted
on Connector Carrier
IC200CHS003
IC200CBL105,
110, or 120
Ribbon Cable
(included with
IC200CHS112)
Relay-Style Relay-Style
Interposing I/O Interposing I/O
Expansion Base Main Base
5

Main Base – IC200CHS111

The Interposing Relay Base has a connector (J1) for attaching a cable from the Connector-
Style I/O Carrier (IC200CHS003) and 50 box-style terminals for field I/O wiring and
power connections. The Interposing Relay Base also has an expansion connector (J2) that
can be used to attach to an Interposing Relay Expansion Base (IC200CHS112).
J2 J1

126mm (4.95in)
252mm (9.95in)
Expansion Base – IC200CHS112

The Interposing Relay Expansion Base has a connector (J2) for attaching a ribbon cable to
the expansion connector of the Main Base (IC200CHS111) and 50 box-style terminals for
field I/O wiring and power connections. The Expansion base includes a ribbon cable for
connecting the expansion base to the main base.
J2
B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1

126mm (4.95in)
B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1
252mm (9.95in)
5

Field Wiring
Power for operation of the relay coils must be provided by an external 24VDC power
supply. This power must be provided to both the main base and the expansion base.
Connection of this external power supply is made at the terminals A17 & A18 (B17 & B18
for the expansion base). This power connection is for the relay coils only. User loads
must be powered by an external source.
Each relay, status LED and fuse is labeled to indicate the specific point on the VersaMax
output module they are associated with. Components labeled A1-A16 correspond to
points Q1-Q16. Components labeled B1-B16 correspond to points Q17-Q32. Each point
is associated with 3 terminal connections, labeled NO (Normally Open), C (Common), and
NC (Normally Closed). User loads may be connected between C and NO, C and NC, or
both.
24VDC
- +
A18 A17
J2 J1
A1
NO C NC
Q1
5

Relay Specifications
The field-replaceable, form-C relay used in IC200CHS111 and IC200CHS112 is
manufactured by Omron Electronics (part number G2R-14). The relay has the following
specifications:
Contact Ratings
Number of Poles 1 Pole
Load Resistive Load (cosΦ = 1) Inductive Load
(cosΦ = 0.4, L/R = 7ms)
Rated Load 8A at 250VAC 6A at 250VAC
8A at 30VDC 4A at 30VDC
Rated Carry Current 8A
Max Switching Voltage 380VAC, 125VDC
Max Switching Current 8A
Max Switching Power 2,000VA, 240W 1,500VA, 120W
Min Permissible Load 100mA at 5VDC
Characteristics
Contact Resistance 30 mΩ max
Operate (set) Time 15 ms max
Release (reset) Time AC: 10 ms max; DC: 5ms max
Max Operating Mechanical: 18,000 operations/hr
Frequency Electrical: 1,800 operations/hr (under rated load)
Insulation Resistance 1,000 MΩ min (at 500VDC)
Dielectric Strength 5,000 VAC, 50/60 Hz for 1 min between coil and contact
1,000 VAC, 50/60 Hz for 1 min between contacts of the same polarity
Vibration Resistance Destruction: 10 to 55Hz, 1.5mm double amplitude
Malfunction: 10 to 55Hz, 1.5mm double amplitude
2
Shock Resistance Destruction: 1,000 m/s
2 2
Malfunction: 200 m/s when energized; 100 m/s when not
energized
Life Expectancy Mechanical: 20,000,000 operations min (at 18,000 ops/hour)
100,000 operations min (at 1,800 ops/hr under
Electrical rated load)
Ambient Temperature Operating: -40˚C to 70˚C (with no icing)
Storage: -40˚C to 70˚C (with no icing)
Ambient Humidity Operating: 35% to 85%
Storage: 35% to 85%
5

Switching Current
Switching current (Amps)
AC inductive load - AC resistive

(cosφ =0.4) load
10
8
DC inductive load
(L/R = 7ms)
1
DC resistive load
0.5
0.1
0 5 10 20 30 50 100 300 500
Life Expectancy
Life expectancy (10 operations)
5000
3
1000 250VAC / 30VDC

resistive load
500 250VAC inductive load
(cosφ =0.4)
100
30VDC inductive load (L/R = 7ms)
50
0 2 4 6 8 10
5
IC200TBM001
Barrier-Style Auxiliary I/O Terminal Strip
The Barrier-Style Auxiliary I/O Terminal Strip (IC200TBM001) has two groups of 6
internally-bussed barrier-style wiring terminals. The two groups are isolated from each
other. It can be used to provide extra field wiring connections for terminal-style I/O
Carriers and Interposing I/O Terminals.
Tabs for
Attaching to
previous carrier
IC200TBM001
I/O CARRIER
AUXILIARY BARRIER
MADE IN USA
Slots for
attaching next
terminals
Mounting tabs on the upper edge of the Auxiliary I/O Terminal Strips insert in slots on the
bottom of the I/O Carrier or Interposing I/O Terminals for fast, convenient installation.
Additional Auxiliary I/O Terminal Strips can be connected in the same way. The Auxiliary
I/O Terminal Strip also has panel-mount holes for added stability in high-vibration
locations.
I/O Carrier I/O Carrier
Auxiliary I/O
Terminal Strip
Auxiliary I/O
Terminal Strip
The Auxiliary I/O Terminal Strip can accommodate current levels up to 8 Amps and
voltage up to 264 VAC. Voltage levels up to 300VAC will not damage the unit.
There is no electrical connection from the Terminal-Style I/O Carrier or Interposing I/O
Terminals to the Auxiliary I/O Terminal Strip; any necessary electrical reference must be
provided.
5
IC200TBM002
Box-Style Auxiliary I/O Terminal Strip
The Box-Style Auxiliary I/O Terminal Strip (IC200TBM002) has 18 internally -bussed
IEC box-style wiring terminals. It can be used to provide extra field wiring connections for
terminal-style I/O Carriers and Interposing I/O Terminals.
Tabs for
Attaching to
previous carrier
IC200TBM002
I/O CARRIER
AUXILIARY BOX
MADE IN USA
Slots for
attaching next
terminals
locations.
Ex nV II T4 Demko
Auxiliary I/O
Terminal Strip
Auxiliary I/O
Terminal Strip
provided.
5
IC200TBM005
Spring-Style Auxiliary I/O Terminal Strip
The Spring-Style Auxiliary I/O Terminal Strip (IC200TBM005) has 18 internally -bussed
spring-clamp style wiring terminals. It can be used to provide extra field wiring
connections for terminal-style I/O Carriers and Interposing I/O Terminals.
Tabs for
Attaching to
previous carrier
IC200TBM005
I/O CARRIER
AUXILIARY SPRING
MADE IN USA
Slots for
attaching next
terminals
locations.
Ex nV II T4 Demko
Auxiliary I/O
Terminal Strip
Auxiliary I/O
Terminal Strip
provided.
5
Chapter
Expansion Modules
6
This chapter describes VersaMax expansion modules:
IC200ETM001 Expansion Transmitter Module

IC200ERM001 Expansion Receiver Module, Isolated
IC200ERM002 Expansion Receiver Module, Non-isolated
GFK-1504K 6-1
6
IC200ETM001
Expansion Transmitter Module
The Expansion Transmitter Module IC200ETM001 (ETM) is used to expand a

VersaMax PLC or NIU I/O station to include up to seven additional “racks” of
VersaMax modules. Each expansion rack can include up to eight I/O and specialty
modules, including the fieldbus communications modules.
The Expansion Transmitter Module has a pass-though serial programming port that
can be used to upload firmware updates to an adjacent NIU.
PWR
EXP TX
IC200ETM001
EXPANSION TRANSMITTER

AMBIENT 60C
CLASS I ZONE 2 GROUP IIC
Ex nA IIC
0C < To < 60C
Ex nV II Demko No. 98T.125014
MADE IN USA
EXP 1
. .. .
...
...
...
...
...
...
...
.
Features
High speed bus expansion interface
Serial firmware update interface for updating firmware in adjacent Network
Interface Units (NIUs)
Supports up to 7 expansion racks
Two LEDs show module power status and expansion port status
No DIP switches to set, easy software configuration into PLC system
6
IC200ETM001
Connectors
The 26-pin female D-shell connector on the front of the Expansion Transmitter is the
expansion port for connecting to an Expansion Receiver Module.
The 16-pin male connector on the upper left side of the Expansion Transmitter is the
pass-though serial programming port. It can be used to upload firmware updates to
an adjacent NIU.
PWR
LEDs EXP TX
Firmware CPU/NIU
Update Mating
Serial Port Connector
EXP 1
Expansion
Port to . .. .
.. .
Bus
.. .
Receiver .. .
.. .
Module .. .
.. .
.. .
.
LED Indicators
The LEDs on the Expansion Transmitter show the status of power to the module and
the status of the expansion port.
The PWR LED is On when the module is receiving 5VDC power from the CPU or
NIU. It is Off when the module is detached from the CPU/NIU or when the
CPU/NIU itself is not receiving power.
The EXP TX LED is either blinking or On when the Expansion Transmitter is
communicating with the Bus Receiver Modules connected to it through the
expansion bus link. It is Off when they are not communicating.
GFK-1504K Chapter 6 Expansion Modules 6-3

6
IC200ETM001
Expansion Rack Attachment

The Expansion Transmitter installs on a DIN rail and attaches to the left side of a
VersaMax CPU or NIU module on the same DIN rail. The Expansion Transmitter
connects to up to seven Expansion Receiver Modules in expansion “racks”. The
maximum overall length of the expansion cable depends on which type of Expansion
Receiver is used:
15 Meters: Expansion Receiver IC200ERM002
750 Meters: Isolated Expansion Receiver IC200ERM001
ETM PS
CPU/NIU
PS
15M with any
IC200ERM002 ERMs
750M with all

IC200ERM001 ERMs
ERM

602, 615
PS
Terminator
Plug
ERM
Cable Length and Data Rate

By default, the module is set up to operate with the maximum length expansion cable
at the default data rate of 250Kbits/second.
If the total length of the expansion cable is less than 250 meters and there are no non-
isolated Expansion Receivers (IC200ERM002) in the expansion system, the
VersaMax PLC programmer allows the data rate to be configured to 1Mbit/second.
In an NIU I/O Station, the data rate cannot be changed from the default 250Kbits.
Terminator Plug
The last Expansion Receiver in the chain must be terminated with terminator plug
IC200ACC201 (included with the Expansion Transmitter). Spare Terminator Plugs
may also be purchased separately as part number IC200ACC201 (qty 2).
6
IC200ETM001
Pass-Through Serial Port

When the Expansion Transmitter is connected to a Network Interface Unit (NIU)
module in an I/O station, firmware upgrades to the NIU are performed via the
Expansion Transmitter’s pass-through serial port. (If there is no Expansion
Transmitter installed, firmware upgrades are made via direct connection between the
programmer and NIU, as shown first in the illustration below.) The same serial
cable, IC200CBL002, is used in both cases.
6 ft
VersaMax I/O Station, No Expansion
Programmer PS
Firmware Update
Serial Cable NIU
IC200CBL002
VersaMax I/O Station with

Expansion Transmitter
Programmer ETM PS
NIU
Expansion
Cable PS
Terminator Plug
ERM

6
IC200ETM001
Module Specifications
Module Characteristics
Module ID
LED indicators PWR LED indicates 5VDC power status
EXP TX LED indicates expansion bus communication
status
Backplane current 5V output: 44mA maximum
consumption
Cable Specifications
IC200ERM002:
Maximum cable length 15 meters
Effective data rate (max) 5 Mbits/sec
Electrical Isolation non-isolated differential communications
IC200ERM001:
Maximum cable length 250 meters (if configured for higher data rate)
750 meters (default distance)
Effective data rate 1 Mbits/sec (configurable for cable less than 250 meters)
250 Kbits/sec (default data rate)
Electrical Isolation 500 VDC isolated differential communications
Firmware Update Interface
Maximum cable length 6 feet
Effective data rate See specification for NIU modules (serial lines are pass-
through on ETMs)
Catalog Numbers
Bus Transmitter Module IC200ETM001
Expansion Cable IC200CBL601 - 1 meter
IC200CBL602 - 2 meters
Terminator Plug IC200ACC201 (included with ETM)
To make different length expansion cables, purchase the connector kit and use one of
the following commercially-available cables: Belden 8108, Manhattan/CDT M2493,
Alpha 3498C.
6
IC200ERM001
Expansion Receiver Module, Isolated
The Expansion Receiver Module, Isolated (IC200ERM001) interfaces an expansion

“rack” to a VersaMax PLC or NIU I/O Station system. The expansion rack can
include up to eight Versamax I/O and special-purpose modules. A VersaMax power
supply installed on the Expansion Receiver Module provides operating power for the
modules in the expansion rack. This module must be used with an Expansion
Transmitter Module (IC200ERM001) in the PLC or I/O Station. The total overall
length of the expansion cable can be up to 750 meters. This module provides up to
500VDC isolation.
ERM001
PWR
SCAN
EXP RX
0 1
2
7 3
6 5 4
IC200ERM001
EXPANSION RECEIVER ISOLATED
. .. .
.. .
.. .
.. .
.. .
.. .
.. .
.. .
.
EXP 1
EXP 2
. .. .
... IND CONT EQ FOR HAZ LOC
... CLASS I DIV 2 GROUPS ABCD
... Ambient 60C
...
...
... CLASS I ZONE 2 GROUP IIC
... Ex nA IIC
. 0C < To < 60C
MADE IN USA

Supports up to 7 expansion racks
Supports Hold Last State
System fault isolation
Three LED indicators provide module power status and expansion port status
Power supply mounts directly to module
500 VDC isolation
The Expansion Receiver Module supports hold last state operation of the output
modules in the event of loss of communications with the CPU/NIU. It also permits
isolation and repair of a faulty module within a rack.

6
IC200ERM001
Connectors
The Expansion Receiver has two 26-pin female D-shell expansion ports. The upper
port receives the cable from an Expansion Transmitter or upstream Expansion
Receiver Module. The lower port is used to daisy-chain the expansion cable to the
next expansion rack or to attach the terminator plug at the last rack. The Expansion
Receiver must always be installed in the leftmost position of the rack (slot 0).
ERM001
PWR
LEDs SCAN
EXP RX
Expansion Rack 0 1
Selection Switch 2
7 3
6 5 4
. .. .
.. .
Expansion Port for .. .
.. .
Incoming cable .. .
.. .
.. .
.. .
.
EXP 1
EXP 2
. .. .
.. .
Continuing Cable or
.. .
Termination Plug .. .
.. .
.. .
.. .
.
LED Indicators
Three LEDs show the status of module power, the expansion port, and the I/O
modules.
The PWR LED is On when the module is receiving 5VDC power from the attached
power supply. It is Off when there is no power supply attached or when the power
supply itself is not receiving power.
The SCAN LED lights green when the CPU/NIU is actively scanning I/O in
expansion racks. It lights amber when the CPU/NIU is not actively scanning I/O in
expansion racks.
The EXP RX LED indicates the status of the expansion bus. This LED is either
blinking or On when the Expansion Receiver is communicating with the Expansion
Transmitter. It is Off when not communicating.
Expansion Rack Selection Switch

The Rack Selection Switch is used to specify which expansion rack the ERM is in.
6
IC200ERM001
VersaMax Expansion Modules Standard RS-485 Differential Expansion Interface

The Expansion Receiver Module connects to an Expansion Transmitter Module in a
VersaMax PLC or VersaMax NIU I/O Station, or to an Expansion Receiver in a
previous rack, as shown below. Modules are connected using expansion cable
IC200CBL6xx (xx represents the length in meters). Up to seven expansion racks can
be used in a system. With the isolated Expansion Receiver Module, the total overall
length of the expansion cable can be up to 750 meters.
ETM PS
CPU/NIU
PS
15M with any
IC200ERM002 ERMs
750M with all

IC200ERM001 ERMs
ERM

602, 615
PS
Terminator
Plug
ERM
Cable Length and Data Rate

By default, the module is set up to operate with the maximum length expansion cable
at the default data rate of 250Kbits/second.
If the total length of the expansion cable is less than 250 meters and there are no non-
isolated Expansion Receivers (IC200ERM002) in the expansion system, the
VersaMax PLC programmer allows the data rate to be configured to 1Mbit/second.
In an NIU I/O Station, the data rate cannot be changed from the default 250Kbits.
Terminator Plug
The terminator plug supplied with the Expansion Transmitter Module must be
installed in the lower connector of the last Expansion Receiver in the chain as shown
above.

6
IC200ERM001
Module ID
EXP RX LED indicates status of the expansion bus
SCAN indicates whether CPU/NIU is scanning I/O in expansion racks
Backplane current 5V output: 430mA maximum. 3.3V output: 20mA
consumption
Maximum cable length 250 meters (if configured for higher data rate)
750 meters (default distance)
Effective data rate 1 Mbits/sec (configurable for cable less than 250 meters)
250 Kbits/sec (default data rate)
Electrical Isolation 500 VDC isolated differential communications
Catalog Numbers
Bus Receiver Module IC200ERM001
Bus Transmitter Module IC200ETM001
Compatibility
All I/O and communications modules can be used in expansion racks. Some analog
modules require specific module revisions as listed below. The date code is a 3-digit
number on the outside of the module and on the shipping box.
Module Module Module Date Code Range
Revision
IC200ALG320 B or later Any
IC200ALG430 C or later Any
IC200ALG230 A or later CPU or NIU Revision 1.5: Date code must begin with a number
other than 9 and must be 011 or greater.
Any CPU or NIU Revision 2.0 or later: Any date code.
IC200ALG260 A or later CPU or NIU Revision 1.5: Date code must begin with a number
other than 9 and must be 011 or greater.
6
IC200ERM002
Expansion Receiver Module, Non-isolated
The non-isolated Expansion Receiver Module (IC200ERM002) interfaces an

expansion “rack” to a VersaMax PLC or VersaMax NIU I/O Station system. The
expansion rack can to include up to eight VersaMax I/O and special-purpose
modules. A VersaMax power supply installed on the Expansion Receiver Module
provides operating power for the modules in the expansion rack. This module may
be used without an Expansion Transmitter Module (IC200ETM001) in the PLC or
I/O Station if there is only one expansion rack in the system or if the cable length is
one meter or less. An Expansion Transmitter Module is required if there are multiple
expansion racks or for a longer cable. Maximum cable length for this non-isolated
module is 15 meters.
ERM002
PWR
SCAN
EXP RX
01
2
7 3
6 5 4
IC200ERM002
EXPANSION RECEIVER
. .. .
.. .
.. .
.. .
.. .
.. .
.. .
.. .
.
EXP 1
EXP 2 Ex nV II T4 Demko No
. .. .
... IND CONT EQ FOR HAZ LOC
... CLASS I DIV 2 GROUPS ABCD
... Ambient 60C
...
...
... CLASS I ZONE 2 GROUP IIC
... Ex nA IIC
. 0C < To < 60C
MADE IN USA

Supports Hold Last State
System fault isolation
Three LEDs indicate module power status and expansion port status
Power supply mounts directly to module
Differential or single-ended operation
The Expansion Receiver Module supports hold last state operation of the output
modules in the event of loss of communications with the CPU/NIU. It also permits
isolation and repair of a faulty module within a rack.

6
IC200ERM002
Connectors
The Expansion Receiver has two 26-pin female D-shell expansion ports. The upper
port receives the cable from an Expansion Transmitter or upstream Expansion
Receiver Module. The lower port is used to connect the expansion cable to the next
expansion rack or to attach the terminator plug at the last rack.
ERM002
PWR
LEDs SCAN
EXP RX
Expansion Rack
0 1
Selection Switch 2
7 3
6 5 4
. .. .
.. .
.. .
Incoming cable .. .
.. .
.. .
.. .
.
EXP 1
EXP 2 Ex nV II T4 Demko No
. .. .
Continuing Cable or .. .
.. .
Termination Plug .. .
.. .
.. .
.. .
.
LED Indicators
Three LEDs show the status of module power, the expansion port, and the I/O
modules.
The PWR LED is On when the module is receiving 5VDC power from the attached
power supply. It is Off when there is no power supply attached or when the power
supply itself is not receiving power.
The SCAN LED lights green when the CPU/NIU is actively scanning I/O in
expansion racks. It lights amber when the CPU/NIU is not actively scanning I/O in
expansion racks.
The EXP RX LED indicates the status of the expansion bus. This LED is either
blinking or On when the Expansion Receiver is communicating with the Expansion
Transmitter or with other ERMs. It is Off when not communicating.
Expansion Rack Selection Switch

The Rack Selection Switch is used to specify which expansion rack the ERM is in.
6
IC200ERM002
VersaMax Expansion Modules Standard RS-485 Differential Expansion Interface

The Expansion Receiver Module connects to an Expansion Transmitter Module in a
VersaMax PLC or VersaMax NIU I/O Station, or to an Expansion Receiver in a
previous rack, as shown below. Modules are connected using expansion cable
IC200CBL6xx (xx represents the length in meters). Up to seven expansion racks can
be included in the system. With the non-isolated Expansion Receiver Module, the
total overall length of the expansion cable can be up to 15 meters.
ETM PS
CPU/NIU
PS
15M with any
IC200ERM002 ERMs
750M with all

IC200ERM001 ERMs
ERM

602, 615
PS
Terminator
Plug
ERM
Terminator Plug
The terminator plug supplied with the Expansion Transmitter Module is installed in
the last Expansion Receiver in a chain as shown above. If the Expansion Receiver is
at the end of the chain, the terminator plug is installed in the lower expansion port.
No terminator plug is required in the single-ended configuration described on the
next page.

6
IC200ERM002
Two-Rack Local System

Expansion Receiver IC200ERM002 can also be used to connect a VersaMax PLC
main rack or VersaMax NIU I/O Station to just one expansion rack without having
an Expansion Transmitter Module in the main rack.
This “single-ended” configuration has a maximum cable length of 1 meter. No
terminator plug is required in the expansion rack.
PS
CPU/NIU
Cable
IC200CBL600
(1M) VersaMax Expansion Rack
PS
ERM
6
IC200ERM002
Module ID
EXP RX LED indicates expansion bus communications status
SCAN LED indicates whether the CPU/NIU is scanning I/O in
expansion racks
consumption 3.3V output: 20mA
Maximum cable length 15 meters (differential) . 1 meter (differential)
Effective data rate 5 Mbits/sec (differential). 2.765 Mbits/sec (single-ended)
Electrical Isolation Non-isolated differential or single-ended communications
Catalog Numbers
Bus Receiver Module IC200ERM002
Compatibility
All I/O and communications modules can be used in expansion racks. Some analog
modules require specific module revisions as listed below. The date code is a 3-digit
number on the outside of the module and on the shipping box.
Module Module Module Date Code Range
Revision
IC200ALG230 A or later CPU or NIU Revision 1.5: Date code must begin with a
number other than 9 and must be 011 or greater.
IC200ALG260 A or later CPU or NIU Revision 1.5: Date code must begin with a
number other than 9 and must be 011 or greater.

6
Chapter Discrete Input Modules
This chapter describes VersaMax discrete input modules:
IC200MDL140 Input Module, 120VAC 8 Points

IC200MDL143 Input Module, 120VAC Isolated 8 Points
IC200MDL241 Input Module, 240VAC16 Points
IC200MDL631 Input Module, 125VDC Pos/Neg Logic Isolated 8 Points
IC200MDL632 Input Module, 125VDC Pos/Neg Logic Isolated 16 Points
IC200MDL635 Input Module, 48VDC Pos/Neg Logic Grouped 16 Points
IC200MDL636 Input Module, 48VDC Pos/Neg Logic Grouped 32 Points
IC200MDL640 Input Module, 24VDC Pos/Neg Logic 16 Points
IC200MDL643 Input Module, 5/12VDC Pos/Neg Logic Grouped 16 Points
IC200MDL644 Input Module, 5/12VDC Pos/Neg Logic Grouped 32 Point
IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points
GFK-1504K 7-1
7
IC200MDL140
Input Module, 120VAC 8 Points
Discrete Input Module IC200MDL140 provides one group of 8 discrete inputs.

Inputs are positive logic or sourcing-type inputs; they receive current from AC input
devices and return the current on the common. Input devices are connected between
the input terminals and common terminals.
I OK
1 2 3 4 5 6 7 8
IC200MDL140
Temp Code T4A Ambient 60C INPUT 120VAC
CLASS I ZONE 2 GROUP IIC TA4 6M89 GRP 8PT
CLASS I ZONE 2 Ex nA IIC T4 OC≤Ta ≤60C
Ex nV T4 Demko No
1234567 831
Power for module operation comes from the backplane.

Intelligent processing for the module is performed by the CPU or NIU. The module
provides 8 bits of discrete input data.
LED Indicators
Individual green LEDs indicate the on/off state of each input point.
The green OK LED is on when backplane power is present to the module.
7
IC200MDL140
Points One group of 8 inputs
Module ID FFFF8804
Isolation:
User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute
and frame ground
Group to group Not applicable
Point to point None
LED indicators One LED per point shows individual point ON/OFF status
OK LED indicates backplane power is present
consumption
External power supply None
Thermal derating None
Input Characteristics
Input voltage 0 to 132VAC (47 to 63Hz), 120VAC nominal
On state voltage 70 to 132VAC
Off state voltage 0 to 20VAC
On state current 5mA minimum
Off state current 2.5mA maximum
On response time 1 cycle maximum
Off response time 2 cycles maximum
Input impedance 8.6kOhms (reactive) at 60Hz, typical
10.32kOhms (reactive) at 50Hz, typical
GFK-1504K Chapter 7 Discrete Input Modules 7-3

7
IC200MDL140
Field Wiring
Terminal Connection Terminal Connection
A1 Input 1 B1 No connection
A9 No connection B9 No connection
A17 Inputs 1-8 Common (Return) B17 No connection
If additional bussed terminals are needed, the B terminals can be made available by
using a shorting bar. The shorting bar has a maximum current-carrying capacity of 2
Amps per point. See chapter 2 for information about using the shorting bar.
Wiring Connections H
for Carriers with Two I1 I2 I3 I4 I5 I6 I7 I8
Rows of Terminals N
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015
N H
Wiring Connections
for Carriers with Three 13 14 15 16 17 18
Rows of Terminals
I7 I8
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12
I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6
7
IC200MDL141
Discrete Input Module IC200MDL141 provides one group of 8 discrete inputs.

I OK
1 2 3 4 5 6 7 8
IC200MDL141
INPUT 240VAC
Temp Code T4A Ambient 60C
CLASS I ZONE 2 GROUP IIC TA4 6M89 GRP 8PT
CLASS I ZONE 2 Ex nA IIC T4 OC ≤Ta≤60C
Ex nV T4 Demko No
1234567 831

LED Indicators

7
IC200MDL141
Points 1 group of 8 inputs
Module ID FFFF8804
Isolation:
and frame ground
Point to point None
consumption
7
IC200MDL141
Field Wiring

A17 Inputs 1-8 Common B17 No connection
(Return)
Rows of Terminals N
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015
N H
Wiring Connections
Rows of Terminals
I7 I8
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12
I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6

7
IC200MDL143
Input Module, 120VAC Isolated 8 Points
Discrete Input Module IC200MDL143 provides 8 isolated discrete inputs. Inputs are
positive logic or sourcing-type inputs; they receive current from AC input devices
and return the current on the common. Each input has its own return.
I OK
1 2 3 4 5 6 7 8
IC200MDL143
CLASS I ZONE 2 GROUP IIC TA4 6M89 ISO 8PT
Ex nV T4 Demko No
1234567 831

LED Indicators
7
IC200MDL143
Points 8 Isolated Inputs
Module ID FFFF8804
Isolation:
and frame ground
Point to point 250VAC continuous; 1500VAC for 1 minute
consumption

7
IC200MDL143
Field Wiring
A2 Input 1 Return B2 No connection
Using a shorting bar with this module eliminates its point-to-point isolation
characteristics.
Wiring Connections I1
H
I2
H
I3
H
I4
H
I5
H
I6
H
I7
H
I8
H
for Carriers with Two N N N N N N N N

Rows of Terminals A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015
H H
I7 I8
N N
Wiring Connections
13 14 15 16 17 18
for Carriers with
Three Rows of H H H
Terminals I4 I5 I6
N N N
IC200CHS001, 022, 025 7 8 9 10 11 12
IC200CHS011
H H H
I1 I2 I3
N N N
A 1 2 3 4 5 6
7
IC200MDL144
and return the current on the common. Input devices are connected between the
input terminals and common terminals.
I OK
1 2 3 4
IC200MDL144
CLASS I DIV 2 GROUPS ABCD INPUT 240VAC
Ambient 60C ISO 4PT
CLASS I ZONE 2 GROUP IIC TA4
CLASS I ZONE 2 Ex nA IIC T4 OC≤Ta≤60C
Ex nV T4 Demko No 1234567 831

LED Indicators

7
IC200MDL144
Module ID FFFF8802
Isolation:
and frame ground
Group to group None
Carrier Requirement Requires Box-Style, Barrier-Style or Spring-Style Carrier,
revision B or later. Cannot be used with Connector-Style
Carrier.
consumption
7
IC200MDL144
Field Wiring
Using a shorting bar with this module eliminates its point-to-point isolation.
H
I2
H
I3
H
I4
H
for Carriers with Two N N N N
IC200CHS002, 005
H
I4
N
Wiring Connections 13 14 15 16 17 18
for Carriers with
Three Rows of H H
I2 I3
Terminals N N
7 8 9 10 11 12
IC200CHS001, 022, 025
H
I1
N
A 1 2 3 4 5 6
Discrete Input Module IC200MDL144 should be used with a compact terminal-style

carrier (IC200CHS022 or 025) or with a terminal-style carrier (IC200CHS001, 002,
005 suffix “B” or higher). This module cannot be used with a Connector-Style
Carrier (IC200CHS003) due to its high isolation requirement.

7
IC200MDL240
Discrete input module IC200MDL240 provides two groups of 8 discrete inputs each.
I OK
1 2 3 4 5 6 7 8
IC200MDL240
Temp Code T4 Ambient 60C INPUT 120VAC
CLASS I ZONE 2 GROUP IIC TA4 GRP 16PT
CLASS I ZONE 2 Ex nA IIC T4 OC≤Ta≤60C60C
6M89
Ex nV T4 Demko No
ExnV T4Demko No
9 10 11 12 13 14 15 16 1234567 831
I OK

provides16 bits of discrete input data.
LED Indicators
7
IC200MDL240
Points Two groups of 8 inputs
Module ID 88048804
Isolation:
and frame ground
Group to group 250VAC continuous; 1500VAC for 1 minute
Point to point None
consumption
Thermal derating See diagram

7
IC200MDL240
Field Wiring
A1 Input 1 B1 Input 9
A17 Inputs 1-8 Common B17 Inputs 9-16 Common
(Return) (Return)
Rows of Terminals N
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
N
I9 I10 11 I12 I13 I14 I15 I16
N H N H
Wiring Connections
for Carriers with 13 14 15 16 17 18 13 14 15 16 17 18
Three Rows of
Terminals I7 I8 I15 I16
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12

IC200CHS011
I1 I2 I3 I4 I5 I6 I9 I10 I11 I12 I13 I14
A 1 2 3 4 5 6 B 1 2 3 4 5 6
7
IC200MDL240
Thermal Derating
The number of points that can be on at the same time depends on the ambient
temperature, the external voltage, and the orientation of the module and DIN rail.
No thermal derating for these installations.

A A
No derating at 120VAC. Deratings at 132VAC are shown below.

Ambient Temperature
C 5ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
16
Number of Points On At the Same Time
14 C
D
12 132VAC
132VAC
D 10
D
6

7
IC200MDL241
Input Module, 240VAC16 Points
Discrete Input Module IC200MDL241 provides two groups of 8 discrete inputs.

I OK
1 2 3 4 5 6 7 8
IC200MDL241
Temp Code T4 Ambient 60C INPUT 240VAC
6M89 GRP 16PT
Ex nV T4 Demko No
9 10 11 12 13 14 15 16 1234567 831
OK
I

LED Indicators
7
IC200MDL241
Points 16 inputs (2 groups of 8)
Module ID 88048804
Isolation:
and frame ground
Point to point None
consumption
Thermal derating No derating when operated within the specified input
voltage range

7
IC200MDL241
Field Wiring

A17 Inputs 1-8 Common B17 Inputs 9-16
(Return) Common (Return)
Rows of Terminals N
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
N
I9 I10 11 I12 I13 I14 I15 I16
N H N H
Wiring Connections
Three Rows of
Terminals I7 I8 I15 I16
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12

IC200CHS011
I1 I2 I3 I4 I5 I6 I9 I10 I11 I12 I13 I14
A 1 2 3 4 5 6 B 1 2 3 4 5 6
7
IC200MDL243
Discrete input module IC200MDL243 provides 16 isolated input points. Inputs are
and return the current on the common. Each input has its own return.
I OK
1 2 3 4 5 6 7 8
IC200MDL243
CLASS I ZONE 2 GROUP IIC TA4 ISO 16PT
Ex nV T4 Demko No
9 10 11 12 13 14 15 16 1234567 831
I OK

LED Indicators

7
IC200MDL243
Module ID 88048804
Isolation:
and frame ground
consumption
7
IC200MDL243
Field Wiring
A2 Input 1 Return B2 Input 9 Return
H
I2
H
I3
H
I4
H
I5
H
I6
H
I7
H
I8
H
for Carriers with Two N N N N N N N N

B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015 N N N N N N N N
I9 I10 I11 I12 I13 I14 I15 I16
H H H H H H H H
H H H H
I7 I8 I15 I16
N N
Wiring Connections N N
13 14 15 16 17 18 13 14 15 16 17 18
for Carriers with
Three Rows of H H H H H
H
Terminals I4 I5 I6 I12 I13 I14
N N N N N N
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS011
H H H H H H
I1 I2 I3 I9 I10 I11
N N N N N N
A 1 2 3 4 5 6 B 1 2 3 4 5 6

7
IC200MDL243
Thermal Derating
No thermal derating for these installations.
A A
No derating at 120VAC. Deratings at 132VAC are shown below.

Ambient Temperature
5ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
C
16
14 C
D
12 132VAC
132VAC
10
D
8
D 6
7
IC200MDL244
and return the current on the common. Input devices are connected between the
input terminals and common terminals.
I OK
1 2 3 4
IC200MDL244
Ambient 60C INPUT 240VAC
CLASS I ZONE 2 GROUP IIC TA4 ISO 8PT
Ex nV T4 Demko No
5 6 7 8 1234567 831
OK
I

provides 8 bits of discrete input data (4 bits per card).
LED Indicators

7
IC200MDL244
Module ID 88028802
Isolation:
and frame ground
Group to group None
Carrier Requirement Requires Box-Style, Barrier-Style or Spring-Style Carrier,
revision B or later. Cannot be used with Connector-Style
Carrier.
consumption
7
IC200MDL244
Field Wiring
Wiring Connections H H H H
I1 I2 I3 I4
for Carriers with Two N N N N
Rows of Terminals A 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18
9
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
H H H H
I5 I6 I7 I8
N N N N
H H
I4 I8
N N
Wiring Connections 13
13 14 15 16 17 18 14 15 16 17 18
for Carriers with
Three Rows of H H H H
I6 I7
Terminals I2 I3
N
N N N
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12
H H
I1 I5
N N
A 1 2 3 4 5 6 B 1 2 3 4 5 6
Module IC200MDL244 should be used with a compact terminal-style carrier

(IC200CHS022 or 025) or with a terminal-style carrier (IC200CHS001, 002, 005
suffix “B” or higher). This module cannot be used with a Connector-Style Carrier
(IC200CHS003) due to its high isolation requirement.

7
IC200MDL631
Input Module, 125VDC Pos/Neg Logic Isolated 8 Points
Discrete input module IC200MDL631 provides 8 discrete isolated inputs. Inputs can
be either positive logic inputs that receive current from input devices and return the
current on the return, or negative-logic inputs that receive current from the return and
return current to the input device. Input devices are connected between the input
terminals and return terminals.
I OK
1 2 3 4 5 6 7 8
IC200MDL631
CLASS I DIV 2 GROUPS ABCD INPUT 125VDC
Teno Code T4A Ambient 60C
CLASS I ZONE 2 GROUP IIC T4 POS/NEG ISO 8PT
Ex nA IIC T4 OC ≤Ta≤60C
Ex nV II T4 Demko No 98Y.125014
1234567 831

Intelligent processing for this module is performed by the CPU or NIU. The module
LED Indicators
Individual green LEDs indicate the on/off state of each input point. Backplane
power must be present for LEDs to provide status of inputs.
Configuration Parameters
The module’s basic input on/off response time is 0.5 ms.
For some applications, it may be preferable to add additional filtering to compensate
for conditions such as noise spikes or switch bounce. Input filter times of 0ms,
1.0ms, or 7.0ms are selectable via software configuration, for total response times of
0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total response
time is 1.5ms).
7
IC200MDL631
Points 8 isolated inputs
Module ID FFFF8004
Isolation:
and to frame ground
Backplane current 5V output: 40 mA maximum
consumption
Thermal derating No derating
Configuration parameters Input response times
Input voltage 0 to +150VDC, +125 VDC nominal
User input current 1.7mA typ. @ 125VDC, 2.2mA typ. @ 150VDC
Input impedance 74K Ohm typ. @ 125VDC
On state voltage 90VDC to 150VDC
Off state voltage 0VDC to 30VDC
On state current 1.0mA minimum
Off state current 0 to 0.1mA maximum
On response time 0.5ms maximum
Off response time
Configurable filter time 0ms, 1.0ms (default), or 7.0ms

7
IC200MDL631
Field Wiring
A2 Input 1 return B2 No connection
Using a shorting bar with this module eliminates the point-to-point isolation.
Wiring Connections + - + - + - + - + - + - + - + -
for Carriers with Two (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+)
Rows of Terminals I1 I2 I3 I4 I5 I6 I7 I8
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
+ - + -
(-) (+) (-) (+)
Wiring Connections I7 I8
for Carriers with 13 14 15 16 17 18

Three Rows of + - + - + -
(-) (+) (-) (+) (+)
Terminals (-)
I4 I5 I6
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12
+ - + - + -
(-) (+) (-) (+) (-) (+)
I1 I2 I3
A 1 2 3 4 5 6
7
IC200MDL632
Discrete input module IC200MDL632 provides 16 discrete isolated inputs. Inputs

can be either positive logic inputs that receive current from input devices and return
the current on the return, or negative-logic inputs that receive current from the return
and return current to the input device. Input devices are connected between the input
terminals and return terminals.
I OK
1 2 3 4 5 6 7 8
IC200MDL632
Teno Code T4 Ambient 60C
CLASS I ZONE 2 GROUP IIC T4 POS/NEG ISO 16PT
Ex nA IIC T4 0C≤To≤60C Ta≤60C
Ex nVT4Demko
ExnV II T4 DemkoNo
No 98Y.125014
9 10 11 12 13 14 15 16 1234567 831
OK
I

LED Indicators
The module’s basic input on/off response time is 0.5ms.
time is 1.5ms).

7
IC200MDL632
Points 16 isolated inputs
Module ID 80048004
Isolation:
User input to logic 250VAC continuous; 1500VAC for 1 minute
(optical) and to frame
ground 250VAC continuous; 1500VAC for 1 minute
Point to point
consumption
Input voltage 0 to 150VDC, 125 VDC nominal
Input impedance 74K Ohm typ. @ 125VDC
Off state voltage 0 VDC to 30VDC
Off response time
Configurable filter time 0 ms, 1.0ms (default), or 7.0ms
7
IC200MDL632
Field Wiring
A2 Input 1 return B2 Input 9 return
A17 no connection B17 no connection
A18 no connection B18 no connection
Wiring Connections + - + - + - + - + - + - + - + -
for Carriers with Two (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+)
Rows of Terminals
I1 I2 I3 I4 I5 I6 I7 I8
IC200CHS002, 005
IC200CHS012, 015 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
I9 I10 I11 I12 I13 I14 I15 I16
+ - + - + - + - + - + - + - + -
(-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+)
+ - + - + - + -
(-) (+) (-) (+) (-) (+) (-) (+)
Wiring Connections I7 I8 I15 I16

Three Rows of + -
(+)
+
(-)
-
(+)
+ - + -
(+)
+
(-)
-
(+)
+ -
(-) (-) (+) (-) (-) (+)
Terminals
I4 I5 I6 I12 I13 I14
IC200CHS001, 022, 025

7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS011
+ - + - + - + - + - + -
(-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+)
I1 I2 I3 I9 I10 I11
A 1 2 3 4 5 6 B 1 2 3 4 5 6

7
IC200MDL632
Thermal Derating
There is no derating at 125VDC. Deratings at 150VDC are shown below.
Ambient Temperature
A A 5ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
16
14
B A
12
150VDC 150VDC
10
B
8
Ambient Temperature
C 16
14
D C
12
150VDC 150VDC
10
D
8
D
6
7
IC200MDL635
Input Module, 48VDC Pos/Neg Logic Grouped 16 Points
Discrete input module IC200MDL635 provides two groups of 8 discrete inputs.

Inputs in each group can be either positive logic inputs that receive current from
input devices and return the current on the common, or negative-logic inputs that
receive current from the common and return current to the input device. Input
devices are connected between the input terminals and common terminals.
I OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IC200MDL635
Teno Code T4A Ambient 60C
CLASS I ZONE 2 GROUP IIC T4 POS/NEG GRP 16PT
Ex nA IIC T4 0C≤To≤60C
1234567 831

LED Indicators
time is 1.5ms).

7
IC200MDL635
Module ID FFFF8008
Isolation:
and to frame ground
Group to Group 250VAC continuous; 1500VAC for 1 minute
Point to point None
consumption
Input voltage 0 to 60VDC, 48 VDC nominal
Input impedance 28K Ohm typ.
Off state voltage 0 VDC to 10DC
Off response time
7
IC200MDL635
Field Wiring
The 16 inputs form two groups of 8. Each group has a common connection. Each
group may be wired for positive or negative logic inputs. If additional bussed
terminals are needed, the B terminals can be made available using a shorting bar.
The shorting bar has a maximum current-carrying capacity of 2 Amps per point. See
chapter 2 for additional information about using the shorting bar.
Wiring Connections + -
for Carriers with Two (-) (+) + -
Rows of Terminals (-) (+)
- -
IC200CHS002, 005 (+) (+)
IC200CHS012, 015 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
+ -
(-) (+)

- +
(+) (-)
for Carriers with
Three Rows of 13 14 15 16 17 18
Terminals
I7 I8 I9 I10 I11 I12
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12
I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6

7
IC200MDL636
Discrete input module IC200MDL636 provides four groups of 8 discrete inputs.

I OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL636
Teno Code T4 Ambient 60C INPUT 48VDC
Ex nA IIC T4 0C ≤To≤60C
ExnV T4Demko No
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1234567 831
OK
I

LED Indicators
time is 1.5ms).
7
IC200MDL636
Points 32 (4 groups of 8)
Module ID 80088008
Isolation:
and to frame ground
Point to point None
LED indicators One LED per point shows individual point ON/OFF
status
Backplane current consumption 5V output: 140mA maximum
Input voltage 0 to 60VDC, 48VDC nominal
Input impedance 28K Ohm typ.
Off state voltage 0 VDC to 10VDC
Off response time

7
IC200MDL636
Field Wiring
The 32 inputs form four groups of 8. Each group has a common connection. Each
group may be wired for positive or negative logic inputs.
Wiring Connections + - + -
for Carriers with Two (-) (+) (-) (+)
Rows of Terminals - -
(+) (+)
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
- -
+ -
+ -
(-) (+)
(-) (+)
+ - + -
(-) (+) (-) (+)
- + - +
Wiring Connections I13 I14 I15 I16 (+) (-)
I29 I30 I31 I32 (+) (-)
for Carriers with
13
Three Rows of 13 14 15 16 17 18 14 15 16 17 18
Terminals
I7 I8 I9 I10 I11 I12 I23 I24 I25 I26 I27 I28
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12 7 8 9 10 11 12
I1 I2 I3 I4 I5 I6 I17 I18 I19 I20 I21 I22
A 1 2 3 4 5 6 B 1 2 3 4 5 6
7
IC200MDL636
Thermal Derating
No derating for these installations.

A A
No derating at 48VDC. Deratings at 60VDC are shown below.

Ambient Temperature
C 5ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
32
28
D C
24
60VDC 60VDC
D 20
16
D
12

7
IC200MDL640
Input Module, 24VDC Pos/Neg Logic 16 Points

I OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL640
Teno Code T4A Ambient 60C INPUT 24VDC
Ex nA IIC T4 0C ≤To≤60C 60C
1234567 831
Note: Negative-logic functionality requires module version IC200MDL640C or

higher.
LED Indicators
time is 1.5ms).
7
IC200MDL640
Module ID FFFF8008
Isolation:
and to frame ground
Point to point None
consumption
Input voltage 0 to +30VDC, +24VDC nominal
On state voltage +15 to +30VDC
Off state voltage 0 to +5.0VDC
On state current 2.0 to 5.5mA
Off state current 0 to 0.5mA
Off response time
Input impedance 10kOhms maximum

7
IC200MDL640
Field Wiring
The inputs form two groups of 8. Each group has a common connection. Each
group may be wired for positive or negative logic inputs. Note: Negative-logic
functionality requires version IC200MDL640C or higher. If additional bussed
terminals are needed, the B terminals can be made available by using a shorting bar.
chapter 2 for information about using the shorting bar.
- -
IC200CHS002, 005 (+) (+)
IC200CHS012, 015 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
+ -
(-) (+)
- +
(+) (-)
for Carriers with
13 14 15 16 17 18
Three Rows of
Terminals
I7 I8 I9 I10 I11 I12
IC200CHS001, 022, 025
7 8 9 10 11 12
IC200CHS011
I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6
7
IC200MDL643
Input Module, 5/12VDC Pos/Neg Logic Grouped 16 Points

devices are connected between the input terminals and common terminals. The
module supports positive and negative logic inputs. For the inputs to be compatible
with TTL devices, the negative logic configuration should be used.
I OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IC200MDL643
Teno Code T4A Ambient 60C INPUT 5/12VDC
1234567 831

LED Indicators
0.25ms, 1.25ms, and 7.25ms respectively. The default is 1.0ms filter time (total
response time is 1.25ms).

7
IC200MDL643
Module ID FFFF8008
Isolation:
and to frame ground
Point to point None
consumption
Input voltage 0 to +15VDC, +5/12 VDC nominal
Input impedance 2.4K Ohm typ. @ 12VDC
On state voltage +4.2 to +15VDC
Off response time
7
IC200MDL643
Field Wiring
The 16 inputs form two groups of 8. Each group has a common connection. Each
group may be wired for positive or negative logic inputs. If additional bussed
chapter 2 for information about using the shorting bar.
- -
IC200CHS002, 005 (+) (+)
IC200CHS012, 015 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
+ -
(-) (+)
- +
(+) (-)
for Carriers with
13 14 15 16 17 18
Three Rows of
Terminals
I7 I8 I9 I10 I11 I12
IC200CHS001, 022, 025
7 8 9 10 11 12
IC200CHS011
I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6

7
IC200MDL643
Wiring for TTL Inputs

To be compatible with TTL outputs, the negative logic configuration should be used
as shown below.
User +5V
Circuit
Common x
TTL IC
Output
Input x
7
IC200MDL644
Input Module, 5/12VDC Pos/Neg Logic Grouped 32 Point

devices are connected between the input terminals and common terminals. The
module supports positive and negative logic inputs. For the inputs to be compatible
with TTL devices, the negative logic configuration should be used.
I OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL644
Teno Code T4A Ambient 60C INPUT 5/12VDC
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1234567 831
OK
I

LED Indicators
0.25ms, 1.25ms, and 7.25ms respectively. The default is 1.0ms filter time (total

7
IC200MDL644
Module ID 80088008
Isolation:
and to frame ground
Point to point None
status
Input voltage 0 to +15VDC, +5/12 VDC nominal
Input impedance 2.4K Ohm typ. @ 12VDC
Off response time
7
IC200MDL644
Field Wiring
group may be wired for positive or negative logic inputs.
Rows of Terminals - -
(+) (+)
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
- -
+ -
+ -
(-) (+)
(-) (+)
+ - + -
(-) (+) (-) (+)
- + - +
(+) (-)
I29 I30 I31 I32 (+) (-)
for Carriers with
13 13 14 15 16 17 18
Three Rows of 14 15 16 17 18
Terminals
I7 I8 I9 I10 I11 I12 I23 I24 I25 I26 I27 I28
IC200CHS001, 022, 025
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS011
I1 I2 I3 I4 I5 I6 I17 I18 I19 I20 I21 I22
A 1 2 3 4 5 6 B 1 2 3 4 5 6

7
IC200MDL644

To be compatible with TTL outputs, the negative logic configuration should be used
as shown below.
User +5V
Circuit
Common x
TTL IC
Output
Input x
7
IC200MDL650

I OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IC200MDL650
Teno Code T4A Ambient 60C INPUT 24VDC
Ex nA IIC T4 0C ≤To≤60C
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1234567 831
OK
I
Note: Negative-logic functionality requires module version IC200MDL650C or

higher.
LED Indicators
1.0ms, or 7.0ms are selectable via CPU software configuration, for total response
times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total

7
IC200MDL650
Module ID 80088008
Isolation:
and to frame ground
Point to point None
status
Input voltage 0 to +30VDC,+24VDC nominal
Off state voltage 0 to +5VDC
Off response time
7
IC200MDL650
Field Wiring
A18 Inputs 9 -16 Common B18 Inputs 25-32 Common
group may be wired for positive or negative logic inputs. Note: Negative-logic
functionality requires version IC200MDL650C or higher.
Rows of Terminals I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 11 I12 I13 I14 I15 I16
- -
(+) (+)
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
- -
+ -
+ -
(-) (+)
(-) (+)
+ - + -
(-) (+) (-) (+)
- + - +
Wiring Connections I13 I14 I15 I16 (+) (-) I29 I30 I31 I32 (+) (-)
for Carriers with
13 14 15 16 17 18
Three Rows of 13 14 15 16 17 18
Terminals
I7 I8 I9 I10 I11 I12 I23 I24 I25 I26 I27 I28
IC200CHS001, 022, 025
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS011
I1 I2 I3 I4 I5 I6 I17 I18 I19 I20 I21 I22
A 1 2 3 4 5 6 B 1 2 3 4 5 6

7
IC200MDL650
Thermal Derating
There is no derating at 24VDC. Deratings at 30VDC are shown below.
Ambient Temperature
32
28
B A
24
30VDC 30VDC
20
16
B
12
Ambient Temperature
32
C
28
D C
24
30VDC 30VDC
20
D
16
D 12
Chapter Discrete Output Modules
This chapter describes VersaMax discrete output modules.
IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points

IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps,
w/ESCP 8 Points
IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp,
16 Points
IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp,
w/ESCP 16 Points
IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp,
w/ESCP 32 Points
IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp,
16 Points
IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp,
32 Points
IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp,
32 Points
IC200MDL930 Output Module, Relay 2.0 Amp Isolated
Form A 8 Points
IC200MDL940 Output Module, Relay 2.0 Amp, Isolated
Form A 16 Points
GFK-1504K 8-1
8
IC200MDL329
Output Module, 120VAC 0.5 Amp, Isolated 8 Points
Discrete output module IC200MDL329 provides 8 isolated outputs.
Q OK
1 2 3 4 5 6 7 8 IC200MDL329
Temp Code T4A Ambient 60C OUTPUT 120VAC
CLASS I ZONE 2 GROUP IIC TA4 ISO .5A 8PT
Ex nA IIC T4 OC≤Ta ≤60C
1234567 814
An external 120 VAC power supply must be provided to switch power to the loads.
receives 8 bits of discrete output data.
LED Indicators
Individual green LEDs indicate the on/off state of the output points. The output
LEDs are logic-driven and independent of the load conditions.
8
IC200MDL329
Points 8 isolated outputs
Module ID FFFF8840
Isolation:
and to frame ground
LED indicators One LED per point shows individual point on/off state
consumption
External power supply 85 to 132VAC (47 to 63Hz), 120VAC nominal
Thermal derating See Diagram
Output Characteristics
Output voltage 85 to 132 VAC (47 to 63Hz), 120VAC nominal
Output voltage drop 2.0V maximum
Load current 10mA minimum per point
0.5A maximum per point
5.0A for one cycle (20ms) maximum inrush
Output leakage current Less than 2mA at 132VAC
On response time Less than ½ cycle, maximum
Off response time Less than ½ cycle, maximum
Protection Snubber and MOVs (each output)
Diagnostics None
GFK-1504K Chapter 8 Discrete Output Modules 8-3

8
IC200MDL329
Field Wiring
A1 Output 1 B1 No connection
A2 Output 1 Ret B2 No connection
using a shorting bar. The shorting bar has a maximum current-carrying capacity of
2A per point. See chapter 2 for additional information about using the shorting bar.
recommended. See chapter 2, "Installing Wiring for I/O Devices-Wiring to Inductive
Loads" for more information.
_ _ _ _ _ _ _ _
Wiring Connections
for Carriers with Two Q1
~ Q2
~ Q3
~ Q4
~ Q5
~ Q6 ~ Q7
~ Q8 ~
+ + + + + + + +
IC200CHS002, 005
IC200CHS012, 015
Q7
~ Q8 ~
for Carriers with Three

Rows of Terminals Q4 ~ Q5 ~ Q6
~
7 8 9 10 11 12
IC200CHS001, 022, 025
IC200CHS011
Q1
~ Q2
~ Q3
~
A 1 2 3 4 5 6
8
IC200MDL329
Thermal Derating
The charts below show thermal deratings for the module at 120VAC with the
maximum output current per point.
Ambient Temperature
8
7
B A
6
B
4
Ambient Temperature
C 8
7
C
6
5 D
D
4
D
3

8
IC200MDL330
Q OK
1 2 3 4 5 6 7 8
IC200MDL330
Temp Code T4A Ambient 60C OUTPUT 120VAC
CLASS I ZONE 2 GROUP IIC TA4 ISO .5A 16PT
Ex nA IIC T4 OC≤Ta ≤60C
9 10 11 12 13 14 15 16 1234567 814
OK
Q
LED Indicators
8
IC200MDL330
Module ID 88408840
Isolation:
and to frame ground
consumption
Thermal derating See diagrams
Diagnostics None

8
IC200MDL330
Field Wiring
A1 Output 1 B1 Output 9
A2 Output 1 Ret B2 Output 9 Ret
Wiring Connections
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16
Q7
~ Q8
~ Q15
~ Q16
~
Wiring Connections 13 14 15 16 17 18 13 14 15 16 17 18
Rows of Terminals Q4
~ Q5
~ Q6
~ ~
Q12
~ Q13
~ Q14
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12

IC200CHS011
Q1
~ Q2
~ Q3
~ Q9
~ Q10
~ Q11
~
A 1 2 3 4 5 6 B 1 2 3 4 5 6
8
IC200MDL330
Thermal Derating
The charts below show thermal deratings for the module at 120VAC with the
maximum output current per point.
Ambient Temperature
16
14
12
10 B
B
A
8
Ambient Temperature
C 16
14 C
12
10 D
D
8
D
6

8
IC200MDL331
IND CONT EQ FOR HAZ LOC IC200MDL331

Ambient 60C OUTPUT 120VAC
CLASS I ZONE 2 GROUP IIC ISO 2A 8PT
Ex nA IIC 0C≤To≤60C
Ex nV Demko No. 98Y. 125014
1 2 3 4 5 6 7 8 1234567 814
Q OK
LED Indicators
8
IC200MDL331
Module ID FFFF8840
Isolation:
and to frame ground
consumption
20A for one cycle (20ms) maximum inrush
On response time Less than ½ cycle
Off response time Less than ½ cycle
Protection Snubber and MOV (each output)
Diagnostics None

8
IC200MDL331
Field Wiring
A1 No connection B1 Output 1
A2 No connection B2 Output 1 Ret
Wiring Connections
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Rows of Terminals
Q1 Q2 Q3 Q4 Q5 Q6 Q6 Q8
IC200CHS002, 005
IC200CHS012, 015
Q7 ~ Q8 ~
Rows of Terminals
Q4 ~ Q5 ~ Q6
~
IC200CHS001, 022, 025
7 8 9 10 11 12
IC200CHS011
Q1
~ Q2
~ Q3
~
B 1 2 3 4 5 6
8
IC200MDL331
Thermal Derating
temperature, the output current, and the orientation of the module and DIN rail. The
charts below show thermal deratings for the module at 120VAC with the indicated
output current per point.
Ambient Temperature
8
7 A
B
6
5 B
4
A
B
3 1 Amp
per Point
2
1 2 Amps
per Point
Ambient Temperature
8
C
7
5 D C C
D
D
4
3 1 Amp
D per Point
2
1 2 Amps
per Point
Examples of Combining 2A and 0.5A Outputs

A A
Temperature Number of 2 Amp Points and Number of 0.5A Points
60deg C 1 + 0
50deg C 1 + 5
40deg C 2 + 2
C
40deg C 1 + 7

8
IC200MDL730
Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 Points
Discrete output module IC200MDL730 provides one group of 8 discrete outputs.

Each point has electronic overcurrent protection and short circuit protection, and
generates a fault if either condition exists. The outputs are positive or sourcing type
outputs. They switch the loads to the positive side of the DC supply and thus supply
current to the loads.
OK
IC200MDL730
Temp Code T4A Ambient 60C OUTPUT 24VDC
CLASS I ZONE 2 GROUP IIC TA4 POS LOG ESCP 2A 8PT
Ex nV T4 Demko No
1 2 3 4 5 6 7 8 1234567 909
FLD
Q PWR
An external DC power supply must be provided to switch power to the loads.

At powerup, the backplane power supply must be on and stable for 1 second before
field power is applied to the module. Failure to follow this sequence could result in
false output point faults. These faults can be cleared as described below.
LED Indicators
Individual green LEDs indicate the on/off state of the output points. The LEDs are
dependent on field power, but independent of load conditions.
Individual amber LEDs indicate overload or short circuit conditions on each output
point.
The green FLD PWR LED is on when field power is applied to the module.
Diagnostics
The module provides point-level diagnostics (fault detection) of overload and short
circuit conditions. Each point fault is identified both at the CPU/NIU and by means
of an amber LED. Once an overload/short circuit condition is reported, the fault is
latched. It remains latched until a Clear Fault is issued or user power to the module is
cycled.
8
IC200MDL730
Points 1 group of 8 outputs
Module ID FFFF8140
Isolation:
and to frame ground
Point to point None
LED indicators One green LED per point shows individual point on/off state
One amber LED per point shows individual point overloads/short
circuits.
FLD PWR LED indicates field power is present
Backplane current 5V output: 50mA
consumption
External power supply +18 to +30VDC, +24VDC nominal
Output voltage +17.5 to +30VDC, +24VDC nominal
Load current 2.0A at 30VDC maximum (resistive) per point, 8.0A max per module
Output leakage current 0.5mA at 30VDC maximum
On response time 0.5ms, maximum
Off response time 0.5ms, maximum
Protection (each output) Short circuit protection, overcurrent protection
External Power Supply Requirements

The external power supply used to power the loads must provide sufficient field
power for the module during short circuit events. When a load is shorted, an
inadequate external power supply may allow field power to drop below the specified
operating range, causing mis-operation of the module. The external power supply
must be capable of providing short circuit energy without degradation of output
voltage levels. The amount of energy required depends on the number of
simultaneously-shorted points that might occur. Refer to power supply short circuit
operation specifications when selecting the power supply to be used with the loads.
Local energy storage (either batteries or capacitors) can be used to compensate for
insufficient power supply characteristics. Additional best practices including
minimizing wiring resistance from the external power supply to the module must be
observed.

8
IC200MDL730
Field Wiring
A17 No connection B17 Common (Return)
A18 No connection B18 +24VDC
The 8 outputs form one group with a DC+ and a DC- terminal.
If additional bussed terminals are needed, the A terminals can be made available by
Wiring Connections
Rows of Terminals B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
IC200CHS002, 005
IC200CHS012, 015
Q7 Q8
Wiring Connections
Rows of Terminals
Q4 Q5 Q6
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12
Q1 Q2 Q3
B 1 2 3 4 5 6
8
IC200MDL740
Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points

The outputs are positive or sourcing type outputs. They switch the loads to the
positive side of the DC supply and thus supply current to the loads.
FLD
Q PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL740
Temp Code T4A Ambient 60C OUTPUT 12/24VDC
CLASS I ZONE 2 GROUP IIC TA4 POS LOG GRP .5A 16PT
1234567 831
Note: 12V output functionality requires module version IC200MDL740B or higher.

LED Indicators

8
IC200MDL740
Module ID FFFF8080
Isolation:
and to frame ground
Point to point None
consumption
External power supply +10.2 to +30VDC, +12/24VDC nominal
Output voltage +10.2 to +30VDC, +12/24VDC nominal
Load current 0.5A at 30VDC maximum (resistive)
2.0A inrush maximum for 100ms
Protection (each output) No internal fuse
8
IC200MDL740
Field Wiring
A17 DC - B17 No connection
A18 DC + B18 No connection
The 16 outputs form one group with a DC+ and a DC- terminal. If additional bussed
The shorting bar has a maximum current-carrying capacity of 2A per point. See
Wiring Connections
for Carriers with Two Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16
Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015
Q13 Q14 Q15 Q16

Wiring Connections
Rows of Terminals
Q7 Q8 Q9 Q10 Q11 Q12
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12
Q1 Q2 Q3 Q4 Q5 Q6
A 1 2 3 4 5 6

8
IC200MDL740
Thermal Derating
The charts below show thermal deratings for the module at 24VDC and 30VDC with
the maximum output current per point.
Ambient Temperature
16
14
12 A
24VDC
10
B B
8
6 A
30VDC
4
2
B
No derating at 24VDC. Deratings at 30VDC shown below.

Ambient Temperature
C 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
10ºC 15ºC 20ºC 25ºC
16
14 C
D
12
D
10
D 8
8
IC200MDL741
Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points

FLD
Q PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL741
CLASS I DIV 2 GROUPS ABCD OUTPUT 24VDC
POS LOG ESCP .5A 16PT
Ex nA IIC T4 OC ≤To≤60C
Ex nV T4 Demko No. 98Y. 125014 1234567 909

LED Indicators
Individual amber LEDs indicate overload conditions on each output point.
Diagnostics
The module reports the presence of any overloaded points to the system on a per-
module basis. Amber LEDs indicate the overload conditions on a per-point basis.
Once the overload condition is removed, normal operation is resumed.

8
IC200MDL741
Module ID FFFF8080
Isolation:
and to frame ground
Point to point None
One amber LED per point shows individual point overloads
Output voltage +18 to +30VDC, +24VDC nominal
Steady-state overcurrent trip 1.6A typ., 0.7A to 2.5A max range
point
Protection (each output) Short circuit protection, overcurrent protection, free-wheeling
diodes

operating range, causing misoperation of the module. The external power supply
observed.
8
IC200MDL741
Field Wiring
The 16 outputs form one group with a DC+ and a DC- terminal. If additional bussed
Wiring Connections
Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015
Q13 Q14 Q15 Q16

Wiring Connections
Rows of Terminals
Q7 Q8 Q9 Q10 Q11 Q12
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12
Q1 Q2 Q3 Q4 Q5 Q6
A 1 2 3 4 5 6

8
IC200MDL741
Thermal Derating
Ambient Temperature
16
14
12
A
10
24VDC
B
8
B
6
A
4
30VDC
2
B
Ambient Temperature
C 16
14 C
24VDC
12
10 D
D
8
C
D
6
30VDC
4 D
2
8
IC200MDL742
Discrete output module IC200MDL742 provides two groups of 16 discrete outputs.

FLD
Q PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL742
Temp Code T4A Ambient 60C OUTPUT 24VDC
CLASS I ZONE 2 GROUP IIC TA4 POS LOG ESCP .5A 32PT
1234567 831
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
FLD OK
Q PWR

LED Indicators
Individual amber LEDs indicate overload conditions on each output point.
Diagnostics
The module reports the presence of any overloaded points to the system on a per-
module basis. Amber LEDs indicate the overload conditions on a per-point basis.
Once the overload condition is removed, normal operation is resumed.

8
IC200MDL742
Points 2 groups of 16 outputs
Module ID 80808080
Isolation:
User input to logic (optical) and 250VAC continuous; 1500VAC for 1 minute
to frame ground
Point to point None
One amber LED per point shows individual point overloads
Steady-state overcurrent trip 1.6A typ., 0.7A to 2.5A max range
point
diodes

operating range, causing misoperation of the module. The external power supply
observed.
8
IC200MDL742
Thermal Derating
Ambient Temperature
32
28 B A
24 24VDC 24VDC
20 A
B 30VDC
16 B
30VDC 5 pts/ group
12
4 pts/ group
8
3 pts/ group
4
2 pts/ group
Ambient Temperature
C 32
28 D C
24 24VDC 24VDC
D
20 C
30VDC 7 pts/ group
16 D
D 6 pts/ group
12 30VDC
8
4 pts/ group
4 1 pts/ group

8
IC200MDL742
Field Wiring
A17 DC - B17 DC -
A18 DC + B18 DC +
Wiring Connections
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 Q17 Q18 Q19 Q20 Q21 Q22 Q23 Q24 Q25 Q26 Q27 Q28 Q29 Q30 Q31 Q32
- + - +
Wiring Connections Q13 Q14 Q15 Q16 Q29 Q30 Q31 Q32
for Carriers with Three 13 14 15 16 17 18 13 14 15 16 17 18

Rows of Terminals
IC200CHS001, 022, 025 Q7 Q8 Q9 Q10 Q11 Q12 Q23 Q24 Q25 Q26 Q27 Q28
IC200CHS011
7 8 9 10 11 12 7 8 9 10 11 12
Q1 Q2 Q3 Q4 Q5 Q6 Q17 Q18 Q19 Q20 Q21 Q22
A 1 2 3 4 5 6 B 1 2 3 4 5 6
8
IC200MDL743
Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points

The outputs are negative or sinking type outputs. They switch the loads to the
negative (return) side of the DC supply and thus receive current from the loads.
FLD
Q PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL743
CLASS I DIV 2 GROUPS ABCD OUTPUT 5/12/24VDC
NEG GRP .5A 16PT
Ex nV T4 Demko No. 98Y. 125014 1234567 831

LED Indicators
powered from the backplane. LED operation is dependent on the application of valid
field power, but independent of load conditions.

8
IC200MDL743
Module ID FFFF8080
Isolation:
and to frame ground
Point to point None
consumption
External power supply:
5VDC-TTL mode +4.75 to +5.25VDC, +5VDC nominal
12/24VDC mode +10.2 to +30VDC, +12/24VDC nominal
Thermal derating No derating required.
Output voltage:
Output voltage drop:
5VDC-TTL mode 0.4V maximum
12/24VDC mode 0.3V maximum
Load current:
5VDC-TTL mode 25mA maximum
12/24VDC mode 0.5A at 30VDC maximum (resistive)
Off response time 1.0ms maximum
Protection (each output) No internal fuse
8
IC200MDL743
Field Wiring

Wiring Connections Q4
Q1 Q2 Q3 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16
IC200CHS002, 005
IC200CHS012, 015
Q13 Q14 Q15 Q16

Q7 Q8 Q9 Q10 Q11 Q12
Rows of Terminals
7 8 9 10 11 12
IC200CHS001, 022, 025
IC200CHS011
Q1 Q2 Q3 Q4 Q5 Q6
A 1 2 3 4 5 6

8
IC200MDL744
Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points

The outputs are negative or sinking type outputs. They switch the loads to the
negative (return) side of the DC supply and thus receive current from the loads.
FLD
Q PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL744
CLASS I DIV 2 GROUPS ABCD OUTPUT 5/12/24VDC
NEG GRP .5A 32PT
Ex nV T4 Demko No. 98Y. 125014 1234567 831
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Q FLD OK
PWR

LED Indicators
powered from the backplane. LED operation is dependent on the application of valid
field power, but independent of load conditions.
8
IC200MDL744
Module ID 80808080
Isolation:
and to frame ground
Point to point None
consumption
Output voltage:
Output voltage drop:
5VDC-TTL mode 0.4V maximum
12/24VDC mode 0.3V maximum
Load current:
5VDC-TTL mode 25mA maximum
12/24VDC mode 0.5A at 30VDC maximum (resistive)
Protection No internal fuses

8
IC200MDL744
Field Wiring

A17 DC - B17 DC -
A18 DC + B18 DC +
The 32 outputs form two groups, each with a DC+ and a DC- terminal.
Wiring Connections Q4
Q1 Q2 Q3 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015 Q25 Q26 Q27 Q28 Q29 Q30 Q31 Q32
Q17 Q18 Q19 Q20 Q21 Q22 Q23 Q24
Q13 Q14 Q15 Q16 Q29 Q30 Q31 Q32

Wiring Connections
Rows of Terminals
Q7 Q8 Q9 Q10 Q11 Q12 Q23 Q24 Q25 Q26 Q27 Q28
IC200CHS001, 022, 025
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS011
Q1 Q2 Q3 Q4 Q5 Q6 Q17 Q18 Q19 Q20 Q21 Q22
A 1 2 3 4 5 6 B 1 2 3 4 5 6
8
IC200MDL744
Thermal Derating
A A No derating at 24VDC. Deratings at 30VDC shown below.

Ambient Temperature
32
28
A
B
24
B
20
16
12
Ambient Temperature
C 32 C
28 24VDC
24 D
20
D C
16
30VDC
D 12
D
8

8
IC200MDL750

The outputs are positive or sourcing type outputs. They switch the loads to the
positive side of the DC supply and thus supply current to the loads.
FLD
Q PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDL750
Ambient 60C OUTPUT 12/24VDC
CLASS I ZONE 2 GROUP IIC POS GRP .5A 32PT
Ex nV Demko No. 98Y. 125014
1234567 831
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Q FLD OK
PWR
Note: 12V output functionality requires module version IC200MDL750B or higher.

LED Indicators
Individual green LEDs indicate the on/off state of the output points. Operation of
these LEDs is dependent on field power but independent of load conditions.
8
IC200MDL750
Module ID 80808080
Isolation:
and to frame ground
Point to point None
consumption
2.0A maximum for 100ms inrush

8
IC200MDL750
Field Wiring
A17 DC - B17 DC -
A18 DC + B18 DC +
The 32 outputs form two groups, each with a DC+ and a DC- terminal.

Wiring Connections
for Carriers with Two Q1 Q4
Q2 Q3 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16
Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
- +
Q13 Q14 Q15 Q16
Wiring Connections Q29 Q30 Q31 Q32

Rows of Terminals
Q7 Q8 Q9 Q10 Q11 Q12 Q23 Q24 Q25 Q26 Q27 Q28
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12 7 8 9 10 11 12
Q1 Q2 Q3 Q4 Q5 Q6 Q17 Q18 Q19 Q20 Q21 Q22
A 1 2 3 4 5 6 B 1 2 3 4 5 6
8
IC200MDL750
Thermal Derating
The charts below show example thermal deratings for the module at 24VDC and
30VDC with the maximum output current per point.
Ambient Temperature
32
A
28 B 24VDC
24VDC
24 12 pts/ group
20 10 pts/ group
B 16 B
A
30VDC
12 30VDC
8 6 pts/ group
5 pts/ group
4
Ambient Temperature
32 C
C
24VDC
28
24
D
C
20 12 pts/ group
30VDC
D
10 pts/ group
16
D
D 12
8 8 pts/ group
7 pts/ group
4

8
IC200MDL930
Output Module, Relay 2.0 Amp Isolated Form A 8 Points
Relay output module IC200MDL930 provides 8 individually-isolated Form A relay

outputs. The contact is closed when the host CPU is active and the corresponding
output logic bit is “1”.
Q OK
1 2 3 4 5 6 7 8 IC200MDL930
CLASS I DIV 2 GROUPS ABCD OUTPUT RELAY
Temp Code T4A Ambient 60C 2A ISO FORM A 8PT
Ex nV T4 Demko No. 98Y. 125014 1234567 831
Power for module operation comes from the backplane. Loads must be powered by
an external source.
LED Indicators
Individual green logic-side LEDs indicate the On/Off status of each output point.
Output LEDs are logic-driven and independent of the load conditions.
The green OK LED is ON when backplane power is present to the module.
8
IC200MDL930
Points 8 individually isolated Form A relay outputs
Module ID FFFF8040
Isolation:
and to frame ground
Backplane current 5V output: 245mA maximum. See graph
consumption
External power supply 0 to 125VDC, 5/24/125VDC nominal
0 to 265VAC (47 to 63Hz), 120/240VAC nominal
Output voltage 0 to 125VDC, 5/24/125VDC nominal
Load current 10mA per point minimum
2.0A for 5 to 265VAC maximum (resistive)
2.0A for 5 to 30VDC maximum (resistive)
Output leakage current Not applicable (open contact)
On response time 10ms maximum
Off response time 10ms maximum
Protection No internal fuses or snubbers
Switching frequency 20 cycles per minute (inductive load)
Relay type Fixed coil, moving armature
Contact type Silver alloy
Contact life See appendix B

8
IC200MDL930
Field Wiring
A1 Output 1-1 B1 No connection
Outputs are individually isolated. If additional bussed terminals are needed, the B
terminals can be made available by using a shorting bar. The shorting bar has a
maximum current-carrying capacity of 2 Amps per point. See chapter 2 for
additional information about using the shorting bar.
Wiring Connections
IC200CHS002, 005
IC200CHS012, 015
v Q7 v Q8
Wiring Connections
13 14 15 16 17 18
Rows of Terminals
v Q4 v Q5 v Q6
IC200CHS001, 022, 025 7 8 9 10 11 12

IC200CHS011
v Q1 v Q2 v Q3
A 1 2 3 4 5 6
8
IC200MDL930
Backplane Power Drain per Point

The module’s backplane 5 volt power requirement increases as the number of points
that are simultaneously on increases. The chart below shows the relationship
between the number of points on and the maximum current required.
mA = 13 + (28 x number of points on)
Maximum Current Drawn from Backplane (mA)
245
128
13
0 4 8
Number of Points On

8
IC200MDL940
Output Module, Relay 2.0 Amp, Isolated Form A 16 Points
Relay Output Module IC200MDL940 provides 16 individually-isolated Form A

relay outputs. The contact is closed when the host CPU is active and the
corresponding output logic bit is “1”.
Q OK
1 2 3 4 5 6 7 8 IC200MDL940
OUTPUT RELAY
CLASS I ZONE 2 GROUP IIC 2A ISO FORM A 16PT
6M89
1234567 814
9 10 11 12 13 14 15 16
Q OK
Power for module operation comes from the backplane. Loads must be powered by
an external source.
LED Indicators
Individual green logic-side LEDs indicate the On/Off status of each output point.
The output LEDs are logic-driven and independent of load conditions.
8
IC200MDL940
Points 16 individually isolated Form A relay outputs
Module ID 80408040
Isolation:
User input to logic 250VAC continuous; 1500VAC for 1 minute
(optical) or frame ground
LED indicators One LED per point shows individual point ON/OFF state
consumption
2.0A for 5 to 30 VDC maximum (resistive)
0.2A for 31 to 125 VDC maximum (resistive)
Contact life See appendix D

8
IC200MDL940
Field Wiring
A1 Output 1-1 B1 Output 9-1
Outputs are individually isolated. When wiring outputs to inductive loads, use of
external suppression circuits is recommended. See chapter 2, "Installing Wiring for
I/O Devices-Wiring to Inductive Loads" for more information.
Wiring Connections
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015 v Q9 v Q10 v Q11 v Q12 v Q13 v Q14 v Q15 v Q16
v Q7 v Q8 v Q15 v Q16
Rows of Terminals v Q4 v Q5 v Q6 v Q12 v Q13 v Q14
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12

IC200CHS011
v Q1 v Q2 v Q3 v Q9 v Q10 v Q11
A 1 2 3 4 5 6 B 1 2 3 4 5 6
8
IC200MDL940

The module’s backplane 5 volt power requirement increases as the number of points
that are simultaneously on increases. The chart below shows the relationship
mA = 13 + (28 x number of points on)
245
128
13
0 4 8
Number of Points On

8
Chapter Discrete Mixed Modules
9
This chapter describes discrete modules with both inputs and outputs. See chapter 13 for
information about module IC200MDD841 (Mixed 24VDC Positive Logic Input 20 Point /
Output 12 Point / 4 High Speed Counter, PWM, or Pulse Train points).
IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points /

Output Relay 2.0 Amp 12 Points
IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP
16 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points
IC200MDD843 Mixed Module, 24VDC Positive Logic Input Grouped 10 Points /
Output Relay 2.0A per Point Grouped 6 Points
IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points /
Input 24 VDC Pos/Neg Logic Grouped 16 Points
IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input
24VDC Pos/Neg Logic Grouped 16 Points
IC200MDD846 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points /
Input 120VAC Grouped 8 Points
IC200MDD848 Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points /
IC200MDD849 Mixed Module Output Relay 2.0A per Pt Isolated 8 Points /
Input 120VAC Isolated 8 Points
IC200MDD851 Mixed Module, Output 12/24VDC Positive Logic Grouped
16 Points / Input 5/12VDC Pos/Neg Logic Grouped 16 Points
GFK-1504K 9-1
9
IC200MDD840
Mixed Module, 24VDC Positive Logic Input 20 Points /
Discrete input/output module IC200MDD840 provides 20 discrete inputs and 12 relay

outputs. The inputs form two groups of 10 points. Inputs are positive logic or sourcing-type
inputs; they receive current from devices and return the current on the common. The relay
outputs form two groups of 6 points. Each output group can drive a maximum of 8 Amps.
I/Q OK
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 IC200MDD840
IN 24VDC 20PT
CLASS I ZONE 2 GROUP IIC OUT RLY 2A 12PT
Ex nA IIC OC≤Ta≤60C
Ex nV II Demko No 98Y. 125014
1234567 831
11 12 13 14 15 16 17 18 19 20 7 8 9 10 11 12
OK
I/Q
Power for module operation comes from the backplane. Output loads must be powered by
an external source.
provides 20 bits of discrete input data and receives 12 bits of discrete output data.
LED Indicators
Individual green LEDs indicate the on/off state of the output points and input points.
The output LEDs are logic-driven and independent of the load conditions.
For some applications, it may be preferable to add additional filtering to compensate for
conditions such as noise spikes or switch bounce. Input filter times of 0ms, 1.0ms, or 7.0ms
are selectable via software configuration, for total response times of 0.5ms, 1.5ms, and 7.5ms
respectively. The default is 1.0ms filter time (total response time is 1.5ms).
9
IC200MDD840
Points 20 positive DC inputs, two groups of 10
12 Form A relay outputs, two groups of 6
Module ID 80358035
Isolation:
User input/output to logic 250VAC continuous; 1500VAC for 1 minute
(optical) and frame ground
Point to point None

Configuration parameters Input response time
Off response time
Input impedance 10kOhms, maximum
0 or 265VAC (47 to 63Hz), 120/240VAC nominal
2.0A for 5 to 265VAC maximum (resistive), 8.0A max. per group
2.0A for 5 to 30VDC maximum (resistive), 8.0A max. per group
0.2 A for 31 to 125VDC maximum (resistive)
GFK-1504K Chapter 9 Discrete Mixed Modules 9-3

9
IC200MDD840
Field Wiring
A18 Outputs 1-6 Common B18 Outputs 7-12 Common

Wiring Connections
for Carriers with Two I1 I2 I3 I4 I5 I6 I7 I8 9 I10 Q1 Q2 Q3 Q4 Q5 Q6 V
Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 Q7 Q8 Q9 Q10 Q11 Q12 V
V V
- + - +
Q3 Q4 Q5 Q6 Q9 Q10 Q11 Q12
Wiring Connections
13 14 15 16 17 18 13 14 15 16 17 18
for Carriers with
Three Rows of
Terminals I7 I8 I9 I10 Q1 Q2 I17 I18 I19 I20 Q7 Q8
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025
IC200CHS011
I1 I2 I3 I4 I5 I6 I11 I12 I13 I14 I15 I16
A 1 2 3 4 5 6 B 1 2 3 4 5 6
9
IC200MDD840

The module’s backplane 5 volt power requirement increases as the number of points that
are simultaneously on increases. The chart below shows the relationship between the
number of points on and the maximum current required.
mA = 40 + (28 x number of output points on)
375
208
40
0 6 12
Number of Output Points On

9
IC200MDD842
Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP 16 Points
/ Input 24VDC Pos/Neg Logic Grouped 16 Points
Discrete input/output module IC200MDD842 provides one group of 16 discrete outputs

w/ESCP and two groups of 8 discrete inputs. The outputs are positive or sourcing type
outputs. Each point has electronic over-current protection and short circuit protection, and
generates a fault if either condition exists. They switch the loads to the positive side of the DC
supply and thus supply current to the loads. Inputs in each group can be either positive logic
inputs that receive current from input devices and return the current on the common, or
negative-logic inputs that receive current from the common and return current to the input
device. Input devices are connected between the input terminals and common terminals.
FLD
Q PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDD842
CLASS I DIV 2 GROUPS ABCD OUT 24DC ESCP 16PT
Ambient 60C
IN 24DC POS/NEG 16PT
Ex nV II Demko No. 98Y 125014
1234567 831
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
OK
I
Note: Negative-logic functionality requires module version IC200MDD842B or higher.

An external DC power supply must be provided to switch power to the loads. Intelligent
processing for this module is performed by the CPU or NIU. The module provides 16 bits
of discrete input data and receives 16 bits of discrete output data.
LED Indicators
Operation of the output LEDs is dependent on field power, but independent of load
conditions. Individual amber LEDs indicate overload conditions on each output point. The
green FLD PWR LED is on when field power is applied to the module. The green OK
LED is on when backplane power is present to the module.
The module’s basic input on/off response time is 0.5ms. For some applications, it may be
preferable to add additional filtering to compensate for conditions such as noise spikes or
switch bounce. Input filter times of 0ms, 1.0ms, or 7.0ms are selectable via software
configuration, for total response times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is
1.0ms filter time (total response time is 1.5ms).
Diagnostics
The module reports the presence of any overloaded points to the system on a per-module
basis. Amber LEDs indicate the overload conditions on a per-point basis. Once the
overload condition is removed, normal operation is resumed.
9
IC200MDD842

2 groups of 8 inputs
Module ID 80088080
Isolation:
and to frame ground
Point to point None
LED indicators One green LED per point shows individual point on/off state.
One amber LED per point shows individual point overloads for
outputs.

Off response time
Additional configurable filter time 0 ms, 1.0ms (default), or 7.0ms

Steady-state overcurrent trip point 1.6A typical, 0.7A to 2.5A maximum range
Load current 0.5 Amp at 30VDC maximum (resistive)
2.0 Amps maximum for 100ms inrush
diodes

9
IC200MDD842

The external power supply used to power the loads must provide sufficient field power for
the module during short circuit events. When a load is shorted, an inadequate external
power supply may allow field power to drop below the specified operating range, causing
misoperation of the module. The external power supply must be capable of providing short
circuit energy without degradation of output voltage levels. The amount of energy required
depends on the number of simultaneously-shorted points that might occur. Refer to power
supply short circuit operation specifications when selecting the power supply to be used
with the loads.
insufficient power supply characteristics. Additional best practices including minimizing
wiring resistance from the external power supply to the module must be observed.
9
IC200MDD842
Field Wiring
A1 Output 1 B1 Input 1
A17 DC - B17 Inputs 1-8 Common
A18 DC + B18 Inputs 9-16 Common
The 16 outputs form one group with a DC+ and a DC- terminal. The 16 inputs form two
groups of 8. Each group has a common return. Each group may be wired for positive or
negative logic inputs. Note: Negative-logic functionality requires module version
IC200MDD842B or higher. When wiring outputs to inductive loads, use of external
suppression circuits is recommended. See chapter 2, "Installing Wiring for I/O Devices-
Wiring to Inductive Loads" for more information.
Wiring Connections
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005 - -
IC200CHS012, 015 (+) (+)
+ -
+ - (-) (+)
(-) (+)
+ -
(-) (+)
- +
I29 I30 I31 I32 (+) (-)
Q13 Q14 Q15 Q16
Wiring Connections
Three Rows of
Q7 Q8 Q9 Q10 Q11 Q12 I23 I24 I25 I26 I27 I28
Terminals
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025

IC200CHS011 Q1 Q2 Q3 Q4 Q5 Q6 I17 I18 I19 I20 I21 I22
A 1 2 3 4 5 6 B 1 2 3 4 5 6

9
IC200MDD842
Thermal Derating
The number of points that can be on at the same time depends on the ambient temperature,
the external voltage, and the orientation of the module and DIN rail. The charts that follow
show thermal deratings for this module at 24V and 30V. The shaded bands are temperature
ranges that represent allowable combinations of inputs points for the indicated number of
outputs points. All combinations of points are permissible at lower temperatures. The
narrow white line within each range shows maximum temperature when the number of
output points equals the number of input points that are on at the same time.
24VDC 30VDC
Ambient Temperature Ambient Temperature

35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 30ºC
Output Points On At the Same Time

16
16
14 Maximum with
0 inputs ON 14
Maximum with
12 0 inputs ON
12
10
10
8 Maximum 8
with 16 All
6 inputs ON combinations
6 of points OK
4 4
All
combinations Maximum
2 2
of points OK with 16
inputs ON
24VDC 30VDC

35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
16 16
14 Maximum with
Maximum with 14
0 inputs ON
0 inputs ON
12 12
10 10
All
8 8 combinations
Maximum
of points OK
with 16
6 inputs ON 6
4 4 Maximum
All with 16
combinations inputs ON
2 of points OK 2
9
IC200MDD842
24VDC 30VDC

35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC

16 16
Maximum with Maximum with
14 0 inputs ON 14 0 inputs ON
12 12
10 10
Maximum
8 with 16 Maximum
8
inputs ON with 16
inputs ON
6 6
4 All
All 4
combinations
combinations
of points OK of points OK
2 2
24VDC 30VDC

35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
16 5ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
16
14 Maximum with
0 inputs ON 14 Maximum with
0 inputs ON
12
12
10
10
8 Maximum
8
with 16
inputs ON Maximum
6 6 with 16
inputs ON
4 All
combinations 4
of points OK All
2 2 combinations
of points OK

9
IC200MDD843
Mixed Module, 24VDC Positive Logic Input Grouped 10 Points /
Discrete input/output module IC200MDD843 provides 10 discrete inputs and 6 relay

outputs. The inputs form one group of 10 points. Inputs are positive logic or sourcing-type
inputs; they receive current from input devices and return the current on the common. The
relay outputs form one group of 6 points. The output group can drive a maximum of 8
Amps.
I/Q OK
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 IC200MDD843
Temp Code T4 Ambient 60C IN 24VDC 10PT
CLASS I ZONE 2 GROUP IIC TA4 OUT RLY 2A 6PT
Ex nA IIC T4 OC≤Ta≤60C
1234567 831
Power for module operation comes from the backplane. Loads must be powered by an
external source.
LED Indicators
The output LEDs are logic-driven and independent of the load conditions.
conditions such as noise spikes or switch bounce. Input filter times of 0ms, 1.0ms, or
7.0ms are selectable via software configuration, for total response times of 0.5ms, 1.5ms,
and 7.5ms respectively. The default is 1.0ms filter time total (response time is 1.5ms).
9
IC200MDD843
Points 10 Positive DC Inputs, one group,
6 Form A Relay Outputs, one group
Module ID FFFF8035
Isolation:
Point to point None
On state voltage +15.0 to +30.0 VDC
Off state voltage 0 to +5.0 VDC
Off response time
Load current 10mA per point minimum, 8.0A maximum per module
2.0 Amps for 5 to 265VAC maximum (resistive)
2.0 Amps for 5 to 30 VDC maximum (resistive)
0.2 Amp for 31 to 125 VDC maximum (resistive)
Protection No internal fuses or snubbers.

9
IC200MDD843
Field Wiring
A18 Outputs 1-6 Common B18 No connection
If additional bussed terminals are needed, the B terminals can be made available by using a
shorting bar. The shorting bar has a maximum current-carrying capacity of 2 Amps per
point. See chapter 2 for additional information about using the shorting bar. When wiring
outputs to inductive loads, use of external suppression circuits is recommended. See
chapter 2, "Installing Wiring for I/O Devices-Wiring to Inductive Loads" for more
information.
Wiring Connections
I3 I4 I5 I6 I7 I8 9 I10 Q1 Q2 Q3 Q4 Q5 Q6 V
Rows of Terminals I1 I2
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015
A V
- +
Three Rows of
Terminals
I7 I8 I9 I10 Q1 Q2
IC200CHS001, 022, 025
7 8 9 10 11 12
IC200CHS011
I1 I2 I3 I4 I5 I6
1 2 3 4 5 6
9
IC200MDD843

number of points on and the maximum current required.
190
104
20
0 3 6

9
IC200MDD844
Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points
/ Input 24 VDC Pos/Neg Logic Grouped 16 Points
Discrete input/output module IC200MDD844 provides one group of 16 discrete outputs

and two groups of 8 discrete inputs. The outputs are positive or sourcing type outputs.
They switch the loads to the positive side of the DC supply and thus supply current to the
loads. Inputs are positive logic; they receive current from input devices and return the
current on the common. Input devices are connected between the input terminals and
common terminals.
FLD
Q PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC200MDD844
Temp Code T4A Ambient 60C OUT 12/24DC POS 16PT
CLASS I ZONE 2 GROUP IIC T4 IN 24DC POS/NEG 16PT
1234567 831
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
OK
I
Note: Negative logic input functionality and 12V output functionality require module
version IC200MDD844C or higher.
LED Indicators
Operation of the output LEDs is dependent on field power, but independent of load
conditions.
and 7.5ms respectively. The default is 1.0ms filter time (total response time is 1.5ms).
9
IC200MDD844
2 groups of 8 inputs
Module ID 80088080
Isolation:
User input to logic (optical) and to 250VAC continuous; 1500VAC for 1 minute
frame ground
Point to point None
Off response time
Output voltage drop 0.3V

9
IC200MDD844
Field Wiring
A17 DC - B17 Inputs 1-8 Return
A18 DC + B18 Inputs 9-16 Return
The 16 outputs form one group, each with a DC+ and a DC- terminal. The 16 inputs form
two groups of 8. Each group has a common return. When wiring outputs to inductive
loads, use of external suppression circuits is recommended. See chapter 2, "Installing
Wiring for I/O Devices-Wiring to Inductive Loads" for more information.
Wiring Connections
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 I1 I2 I3 I4 I5 I6 I7 I8 9 I10 I11 I12 I13 I14 I15 I16

- -
(+) (+)
+ -
+ - (-) (+)
(-) (+)
+ -
(-) (+)
- +
I13 I14 I15 I16
Wiring Connections Q13 Q14 Q15 Q16 (+) (-)
for Carriers with 13 13

14 15 16 17 18 14 15 16 17 18
Three Rows of
Terminals Q7 Q8 Q9 Q10 Q11 Q12 I7 I8 I9 I10 I11 I12
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12

IC200CHS011
Q1 Q2 Q3 Q4 Q5 Q6 I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6 B 1 2 3 4 5 6
9
IC200MDD844
Thermal Derating
narrow white line within each range shows maximum temperature when the number of
output points equals the number of input points that are on at the same time.
24VDC 30VDC
35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC

16 16
Maximum with
0 inputs ON
14 14 Maximum with
0 inputs ON
12 Maximum 12
with 16
10 inputs ON
10
All
8 8 combinations
All of points OK
6 combinations 6
of points OK
4 4 Maximum
with 16
2 2 inputs ON
24VDC 30VDC

16 16
Maximum with
14 0 inputs ON 14 Maximum with
0 inputs ON
12 12
10 10
Maximum
with 16 8 All
8
inputs ON combinations
6 of points OK
6
All
4
4 combinations Maximum
of points OK with 16
2
2 inputs ON

9
IC200MDD844
24VDC 30VDC

16

16
Maximum with
Maximum
14 14 0 inputs ON
with 16
inputs ON
12 12
Maximum
10 10 with 16
All
combinations inputs ON
8 of points OK 8
All
6 6 combinations
of points OK
4
4
2
2
24VDC 30VDC

16
16
14 Maximum with
14
Maximum 0 inputs ON
12 with 16
inputs ON 12
10 10
8 8 Maximum
All with 16
6 combinations inputs ON
6
of points OK
4 All
4
combinations
2 of points OK
2
9
IC200MDD845
Mixed Module, Output Relay 2.0A Isolated 8 Points
Discrete input/output module IC200MDD845 provides 8 individually-isolated Form A

relay outputs and two groups of 8 discrete inputs. An output contact is closed when the
host CPU is active and the corresponding output logic bit is “1”. Inputs in each group can
be either positive logic inputs that receive current from input devices and return the current
on the common, or negative-logic inputs that receive current from the common and return
current to the input device. Input devices are connected between the input terminals and
common terminals.
Q OK
1 2 3 4 5 6 7 8 IC200MDD845
Ambient 60C OUT RLY 2A ISO 8PT
CLASS I ZONE 2 GROUP IIC IN 24DC POS/NEG 16PT
1234567 831
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I OK
Note: Negative-logic functionality requires module version IC200MDD845C or higher.

Power for module operation comes from the backplane. Loads must be powered by an
external source.
LED Indicators
Individual green LEDs indicate the On/Off states of the output points and input points.
Operation of the output LEDs is logic driven and independent of the load conditions.
The green OK LEDs are on when backplane power is present to the module.
and 7.5ms respectively. The default is 1.0ms filter time (total response time is 1.5ms).

9
IC200MDD845
16 inputs (2 groups of 8)
Module ID 80088040
Isolation:
and to frame ground
Point to point Outputs: 250VAC continuous; 1500VAC for 1 minute
Inputs: none
LED indicators One green LED per point shows individual point on/off state.
Backplane current consumption 5V output: 270mA maximum. See graph
Configuration parameters Input filter time
Off response time
9
IC200MDD845
Field Wiring
A1 Output 1-1 B1 Input 1
A17 No Connection B17 Inputs 1-8 Common
A18 No Connection B18 Inputs 9-16 Common
The outputs are individually-isolated. The 16 inputs form two groups of 8. Each group has
a common return. Each group may be wired for positive or negative logic inputs. Note:
Negative-logic functionality requires module version IC200MDD845C or higher. When
wiring outputs to inductive loads, use of external suppression circuits is recommended. See
information.
Wiring Connections v Q1 v Q2 v Q3 v Q4 v Q5 v Q6 v Q7 v Q8
for Carriers with Two A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Rows of Terminals
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005 - -
IC200CHS012, 015
+ -
+ - (-) (+)
(-) (+)
+ -
(-) (+)
- +
I13 I14 I15 I16 (+) (-)
Wiring Connections v Q7 v Q8

Three Rows of
Terminals v Q4 v Q5 v Q6 I7 I8 I9 I10 I11 I12
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025
IC200CHS011
v Q1 v Q2 v Q3 I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6 B 1 2 3 4 5 6

9
IC200MDD845

number of output points on and the maximum current required.
270
158
46
0 4 8
9
IC200MDD845
Thermal Derating
narrow white line within each range shows maximum temperature with two inputs on for
each output (for example: 3 outputs and 6 inputs).
24VDC 30VDC


8 8
7 Maximum 7
with 16
6 inputs ON 6
5 5 All
combinations
of points OK
4 4
All
3 combinations 3
of points OK
2 2 Maximum
with 16
1 1 inputs ON
24VDC 30VDC

8 8
7 7
Maximum
6 with 16 6
inputs ON
5 5 All
combinations
of points OK
4 4
All
3 combinations 3
of points OK
2 Maximum
2
with 16
inputs ON
1 1

9
IC200MDD845
No derating at 24VDC. 30VDC
Ambient Temperature

8
7
Maximum
6 with 16
inputs ON
5
4
All
3 combinations
of points OK
2
No derating at 24VDC. 30VDC
Ambient Temperature
6
Maximum
with 16
5 inputs ON
4
All
3 combinations
of points OK
2
9
IC200MDD846
Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points /
Discrete input/output module IC200MDD846 provides 8 discrete inputs and 8 relay outputs.
Inputs are positive logic or sourcing-type inputs; they receive current from devices and return
the current on the common. Outputs are individually-isolated relays which can drive a
maximum of 2A per output. These are Form A relay outputs where the contact is closed
when the host CPU is active and the corresponding output logic bit is “1”.
Q OK
1 2 3 4 5 6 7 8 IC200MDD846
Temp Code T4A Ambient 60C OUT RLY 2A ISO 8PT
CLASS I ZONE 2 GROUP IIC TA4 6M89 IN 120VAC 8PT
Ex nA IIC T4 0C≤Ta≤60C
Ex nV T4 Demko No. 98Y125014
1 2 3 4 5 6 7 8 1234567 831
OK
I
an external source.
LED Indicators

9
IC200MDD846
Points 8 Positive AC Inputs, one group.
8 Individually-isolated Form A Relay Outputs.
Module ID 88048040
Isolation:
Inputs: none
Backplane current consumption 5V output: 300mA maximum See graph
9
IC200MDD846
Field Wiring
A17 No connection B17 Inputs 1-8 Common (Return)

Wiring Connections v Q1 v Q2 v Q3 v Q4 v Q5 v Q6 v Q7 v Q8
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
N
IC200CHS012, 015 I1 I2 I3 I4 I5 I6 I7 I8
v Q7 v Q8 N H
13 14 15 16 17 18 13 14 15 16 17 18
Wiring Connections
for Carriers with
v Q4 v Q5 v Q6 I7 I8
Three Rows of
Terminals 7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025

v I1 I2 I3 I4 I5 I6
IC200CHS011 v Q1 v Q2 Q3
A 1 2 3 4 5 6 B 1 2 3 4 5 6

9
IC200MDD846

The module’s backplane 5 volt power requirement increases as the number of output
points that are simultaneously on increases. The chart below shows the relationship
300
188
76
0 4 8
9
IC200MDD847
Discrete input/output module IC200MDD847 provides 8 discrete inputs and 8 relay outputs.
Inputs are positive logic or sourcing-type inputs; they receive current from devices and return
the current on the common. Outputs are individually-isolated relays which can drive a
maximum of 2A per output. These are Form A relay outputs where the contact is closed
when the host CPU is active and the corresponding output logic bit is “1”.
Q OK
1 2 3 4 5 6 7 8 IC200MDD847
CLASS I ZONE 2 GROUP IIC TA4 6M89 IN 240VAC 8PT
Ex nV T4 Demko No. 98. 98.125014
1 2 3 4 5 6 7 8 1234567 831
OK
I
an external source.
LED Indicators

9
IC200MDD847
8 Individually-isolated Form A Relay Outputs.
Module ID 88048040
Isolation:
Inputs: none
9
IC200MDD847
Field Wiring
A17 No connection B17 Inputs 1-8 Common
(Return)
Outputs are individually isolated. When wiring outputs to inductive loads, use of external
Wiring Connections
for Carriers with Two v Q1 v Q2 v Q3 v Q4 v Q5 v Q6 v Q7 v Q8
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 N
I1 I2 I3 I4 I5 I6 I7 I8
v Q7 v Q8 N H
for Carriers with
Three Rows of v Q4 v Q5 v Q6 I7 I8
Terminals
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025

IC200CHS011 v
v Q1 v Q2 Q3 I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6 B 1 2 3 4 5 6

9
IC200MDD847

300
188
76
0 4 8
9
IC200MDD848
Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points /
Discrete input/output module IC200MDD848 provides 8 discrete inputs and 8 discrete

outputs. Inputs are positive logic or sourcing-type inputs; they receive current from devices
and return the current on the common. Outputs are individually-isolated.
Q OK
1 2 3 4 5 6 7 8 IC200MDD848
Temp Code T4A Ambient 60C OUT 120VAC ISO 8PT
CLASS I ZONE 2 GROUP IIC T4A 6M89 IN 120VAC 8PT
Ex nV T4 Demko No. 98Y.125014
1234567 831
1 2 3 4 5 6 7 8
OK
I
Power for module operation comes from the backplane. An external 120 VAC power
supply must be provided for the switches that power the loads.
LED Indicators
Individual green logic-side LEDs indicate the On/Off status of each input/output point.
Operation of the Output LEDs are logic-driven and independent of the load conditions.

9
IC200MDD848
8 Individually-isolated Outputs.
Module ID 88048840
Isolation:
Inputs: none
Diagnostics None
9
IC200MDD848
Field Wiring
A17 No connection B17 Inputs 1-8 Common
(Return)
Outputs are individually isolated. When wiring outputs to inductive loads, use of external
Wiring Connections
for Carriers with Two Q1
~ Q2
~ Q3
~ Q4
~ Q5
~ Q6
~ Q7
~ Q8
~
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 N
I1 I2 I3 I4 I5 I6 I7 I8
Q7
~ Q8
~ N H
for Carriers with
Three Rows of Q4
~ Q5
~ Q6
~ I7 I8
Terminals
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025

IC200CHS011
Q1
~ Q2
~ Q3
~ I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6 B 1 2 3 4 5 6

9
IC200MDD848
Thermal Derating
show thermal deratings for this module at 120VAC and 132VAC. The shaded bands are
temperature ranges that represent allowable combinations of inputs points for the indicated
number of outputs points. All combinations of points are permissible at lower
temperatures. The narrow white line within each range shows maximum temperature when
the number of output points equals the number of input points that are on at the same time.
120VAC 132VAC


8 8
6 6
5 5
Maximum
with 8 inputs All
4 4 combinations
ON
of points OK
3 3
All
combinations Maximum
2 2
with 8 inputs
of points OK
ON
1 1
120VAC 132VAC

8 8
6 6
5 5
Maximum All
4 with 8 inputs 4 combinations
ON of points OK
3 3
Maximum
2 2 with 8 inputs
All
combinations ON
1 of points OK 1
9
IC200MDD848
120VAC 132VAC


8 8
6 6
5 All 5 All
combinations combinations
4 of points OK 4 of points OK
3 3
Maximum Maximum
with 8 inputs with 8 inputs
2 2 ON
ON
1 1
120VAC 132VAC

8 8
Maximum with
7 0 inputs ON 7
Maximum with
0 inputs ON
6 6
5 All 5
combinations
4 of points OK 4 All
combinations
3 3 of points OK
Maximum
2 with 8 inputs 2 Maximum
ON with 8 inputs
1 1 ON

9
IC200MDD849
Mixed Module Output Relay 2.0A per Pt Isolated 8 Points /
Discrete input/output module IC200MDD849 provides 8 isolated discrete inputs and 8 relay
outputs. Inputs are positive logic or sourcing-type inputs; they receive current from AC input
devices and return the current on the common. Each input has its own return. Outputs are
individually-isolated relays which can drive a maximum of 2A per output. These are Form A
relay outputs where the contact is closed when the host CPU is active and the corresponding
Q OK
1 2 3 4 5 6 7 8 IC200MDD849
CLASS I ZONE 2 GROUP IIC TA4 IN 120VAC ISO 8PT
Ex nV T4 Demko No. 98Y125014
1 2 3 4 5 6 7 8 1234567 831
I OK
an external source.
LED Indicators
9
IC200MDD849
Points 8 Individually-isolated Form A Relay Outputs
8 Isolated AC Inputs
Module ID 88048040
Isolation:
Inputs: 250VAC continuous; 1500VAC for 1 minute

9
IC200MDD849
Field Wiring
A2 Output 1-2 B2 Input 1 Return
Outputs are individually isolated. This module should be used with a compact terminal-
style carrier (IC200CHS022 or 025) or with a terminal-style carrier. When wiring outputs
to inductive loads, use of external suppression circuits is recommended. See chapter 2,
"Installing Wiring for I/O Devices-Wiring to Inductive Loads" for more information.
Wiring Connections
for Carriers with Two v Q1 v Q2 v Q3 v Q4 v Q5 v Q6 v Q7 v Q8
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
N N N N N N N N
I1 I2 I3 I4 I5 I6 I7 I8
H H H H H H H H
H H
v Q7 v Q8 I7 I8
N N
for Carriers with H H H
Three Rows of v Q4 v Q5 v Q6 I4 I5 I6
N N
Terminals
N
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025

H H H
v Q1 v Q2 v Q3 I1 I2 I3
N N N
A 1 2 3 4 5 6 B 1 2 3 4 5 6
9
IC200MDD849

295
188
76
0 4 8

9
IC200MDD850
Discrete input/output module IC200MDD850 provides 4 isolated discrete inputs and 8 relay
outputs. Inputs are positive logic or sourcing-type inputs; they receive current from AC input
devices and return the current on the common. Each input has its own return. Outputs are
individually-isolated relays which can drive a maximum of 2A per output. These are Form A
relay outputs where the contact is closed when the host CPU is active and the corresponding
Q OK
1 2 3 4 5 6 7 8
IC200MDD850
Temp Code T4 Ambient 60C OUT RLY 2A ISO 8PT
CLASS I ZONE 2 GROUP IIC TA4 6M89 IN 240VAC ISO 4PT
1 2 3 4 1234567 831
I OK
an external source.
LED Indicators
9
IC200MDD850
Points 8 Individually-isolated Form A Relay Outputs
4 Isolated AC Inputs
Module ID 88028040
Isolation:
Inputs: 250VAC continuous; 1500VAC for 1 minute

9
IC200MDD850
Field Wiring
Outputs are individually isolated. This module should be used with a compact terminal-
style carrier (IC200CHS022 or 025) or with a terminal-style carrier (IC200CHS001, 002,
005 suffix “B” or higher). It cannot be used with a Connector-Style Carrier
(IC200CHS003) due to its high isolation requirement. When wiring outputs to inductive
loads, use of external suppression circuits is recommended. See chapter 2, "Installing
Wiring for I/O Devices-Wiring to Inductive Loads" for more information.
Wiring Connections
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
N N N N
I1 I2 I3 I4
H H H H
H
v Q7 v Q8 I4
N
for Carriers with H H

Three Rows of v Q4 v Q5 v Q6 I2
N
I3
N
Terminals 7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025 H

v Q1 v Q2 v Q3 I1
N
A 1 2 3 4 5 6 B 1 2 3 4 5 6
9
IC200MDD850

275
168
56
0 4 8

9
IC200MDD851
Mixed Module, Output 12/24VDC Positive Logic Grouped
Discrete input/output module IC200MDD851 provides two groups of 8 discrete inputs and
one group of 16 discrete outputs. Inputs in each group can be either positive logic inputs
that receive current from input devices and return the current on the common, or negative-
logic inputs that receive current from the common and return current to the input device.
Input devices are connected between the input terminals and common terminals. For the
inputs to be compatible with TTL devices, the negative logic configuration should be used.
The outputs are positive or sourcing type outputs. They switch the loads to the positive
side of the DC supply and thus supply current to the loads.
FLD
Q PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IC200MDD851
Temp Code T4 Ambient 60C OUT 12/24DC POS 16PT
CLASS I ZONE 2 GROUP IIC TA4 6M89 IN 5/12DC P/N 16PT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1234567 831
I OK
an external source.
LED Indicators
Backplane power must be present for LEDs to provide status of inputs. The output LEDs
are dependent on field power, but independent of load conditions.
The module’s basic input on/off response time is 0.25 ms. For some applications, it may be
preferable to add additional filtering to compensate for conditions such as noise spikes or
switch bounce. Input filter times of 0ms, 1.0ms, or 7.0ms are selectable via software
configuration, for total response times of 0.25ms, 1.25ms, and 7.25ms respectively. The
default is 1.0ms filter time (total response time is 1.25ms).
9
IC200MDD851
Points One group of 16 Outputs
Two groups of 8 Inputs
Module ID 80088080
Isolation:
(optical) and to frame ground
Point to point None
Input voltage 0 to +15VDC, +5/12VDC nominal
Input impedance 2.4kOhms typ. @12VDC
Off response time
Configurable filter time 0ms, 1.0ms (default), or 7.0mS
Output voltage drop 0.3VDC maximum

9
IC200MDD851
Field Wiring
A17 DC - B17 Inputs 1-8 Common
A18 DC + B18 Inputs 9-16 Common
The 16 inputs form two groups of 8. Each group has a common connection. When wiring
outputs to inductive loads, use of external suppression circuits is recommended. See
information.
9
IC200MDD851
Each group may be wired for positive or negative logic inputs. The 16 outputs form one
group with a DC+ and a DC- terminal.
Wiring Connections
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
(+) (+)
- -
(-) (+)
(-) (+) + -
+ -
+ -
(-) (+)
- +
I13 I14 I15 I16
(+) (-)
for Carriers with
13 13
Three Rows of 14 15 16 17 18 14 15 16 17 18
Terminals
Q7 Q8 Q9 Q10 Q11 Q12 I7 I8 I9 I10 I11 I12
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12
Q1 Q2 Q3 Q4 Q5 Q6 I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6 B 1 2 3 4 5 6

To be compatible with TTL outputs, the negative logic configuration should be used as
shown below.
User +5V
Circuit
Common x
TTL IC
Output
Input x

9
IC200MDD851
Thermal Derating
the external voltage, and the orientation of the module and DIN rail. There is no derating
for 12VDC inputs, The charts that follow show thermal deratings for this module at
24VDC. All combinations of points are permissible at lower temperatures.
No derating for 12VDC Inputs, 5/12VDC Outputs.

Derating for 24VDC Inputs, 5/12VDC Outputs shown below.
Ambient Temperature
16
Maximum
with
14 0-16 inputs
ON
12 All
combinations
of points OK
10

Ambient Temperature
16
Maximum
14 with 0-16
inputs ON
12
10 All
combinations
8 of points OK
9
IC200MDD851

Ambient Temperature

16
Maximum
14 with 0-16
inputs ON
12
10
All
combinations
8 of points OK

Ambient Temperature
16
14 Maximum
with 0-16
inputs ON
12
10
All
6 combinations
of points OK
4

9
Chapter Analog Input Modules
10
This chapter describes analog input modules.
IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels

IC200ALG240 Analog Input Module, 16 Bit Voltage/Current,
1500VAC Isolation, 8 Channels
IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels
IC200ALG261 Analog Input Module, 15 Bit Differential Voltage
8 Channels
IC200ALG262 Analog Input Module, 16 Bit Differential Current
8 Channels
IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels
IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels
GFK-1504K 10-1
10
IC200ALG230
Analog Input Module, 12 Bit Voltage/Current 4 Channels
Analog input module IC200ALG230 provides an interface to 4 voltage inputs or 4 current

inputs. The inputs are single-ended, with all inputs sharing a common return.
INT
PWR
IC200ALG230
CLASS I DIV 2 GROUPS ABCD ANALOG INPUT 12BIT
VOLT/CURR 4CH
1234567 831
OK
The module receives power from the backplane power supply. No external power source is
required for module operation. Power for the user’s transceivers must be supplied from an
external source.
provides 4 words of analog input data.
LED Indicators
The green INT PWR LED indicates the presence of internally-generated field power for
the analog field-side circuits.
Diagnostics
The module reports a Loss of Internal Power fault for field-side circuits.
Two jumpers on the carrier terminals can be used to configure voltage or current mode and
unipolar or bipolar operation in voltage mode. One jumper selects either voltage or current
operating mode. With this jumper connected, the module accepts current inputs in the 4mA
to 20mA range. With no jumper installed the module accepts -10VDC to +10VDC inputs.
In voltage mode, a different jumper on the carrier can be used to select the 0 to 10VDC
range.
10
IC200ALG230
Channels 4 single ended, one group
Module ID FFFF9004
Isolation:
frame ground
Channel to channel None
LED indicators INT PWR LED indicates internally-generated field power is
present
Configuration parameters Range select, Mode select (jumpers on carrier)
Diagnostics Loss of Internal Power
Input Characteristics: Voltage Mode (default)
Input voltage:
Bipolar +/-10VDC (default)
Unipolar 0 to 10V (configurable)
Input Impedance 126kOhms maximum
Accuracy at:
25 degrees C* +/-0.3% typical of full scale, +/-0.5% maximum of full scale
0 to 60 degrees C +/-1% maximum of full scale
Resolution:
Bipolar mode: 2.5mV = 8 counts
Unipolar mode: 2.5mV = 8 counts
Filter response 5.0ms
Update rate per module 0.4ms
Common mode voltage 0V
Channel-to-channel crosstalk rejection 30dB minimum
Input Characteristics: Current Mode
Input current 4 to 20mA
Input Impedance 200 Ohms maximum
Accuracy at:
Resolution 4µA = 8 counts
Filter response 5ms
* In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-3%.
GFK-1504K Chapter 10 Analog Input Modules 10-3

10
IC200ALG230
Field Wiring
Number Connection Number Connection
A1 V1 B1 No connection
A2 I1 B2 No connection
A3 Return (common) B3 No connection
A13 JMP1-A B13 No connection
A14 JMP1-B B14 No connection
A17 NC B17 No connection
Note: All inputs are single-ended, and share a common return. Either voltage or current
devices may be connected per channel (not both).
Wiring Connections JMP1 JMP2
for Carriers with Two V I AI1 V I AI2 V I AI3 V I AI4

IC200CHS002, 005
IC200CHS012, 015
JMP1 JMP2
Wiring Connections
Three Rows of
Terminals V I AI3 V I AI4
7 8 9 10 11 12
IC200CHS001, 022, 025
IC200CHS011
V I AI1 V I AI2
A 1 2 3 4 5 6
10
IC200ALG230
Jumper Selections
Jumpers on JMP 1 and JMP 2 select voltage or current operation and voltage range. In
current mode, JMP2 is ignored.
Jumper Range
None +/-10V
1 4-20mA
2 0-10V
1&2 Not recommended
Wiring Examples
Current Inputs Voltage Inputs
V1 V1
Voltage
Current I1 I1
Source
Source Return (common)
Return (common)
V4 V4
Voltage
Current I4 Source I4
Source
Return (common) Return (common)
JMP 1A JMP 1A
JMP 1B JMP 1B
Jumper present Jumper present
selects Current JMP 2A selects 0-10V JMP 2A
Inputs JMP 2B Inputs JMP 2B
An external source is needed to power input transceivers.

10
IC200ALG230
Cable Shield Connections

If possible, the cable should be grounded at the source device. If that is not possible, the
cable shield must be grounded at the source device. If that is not possible, the cable shield
must be grounded at the I/O module. This can be done using an Auxiliary I/O Terminal
(IC200TBM001, 002, or 005).
If the module is installed on a Terminal-style I/O Carrier (IC200CHS001, 002, or 005),
shield connections can be made on an Auxiliary I/O Terminal that is attached to the I/O
carrier.
If the module is installed on a Compact Terminal-style I/O Carrier (IC200CHS022, 025),
shield connections can be made on an Auxiliary I/O Terminal that is mounted near the I/O
carrier. Be sure to ground the Auxiliary I/O Terminal Strip if you plan to use it for this
purpose.
If the module is installed on a Connector-style I/O Carrier (IC200CHS003), the cable
shield can be connected directly to an Interposing Terminal (IC200CHS011, 012, 015). Be
sure to ground the Interposing Terminal. It is recommended to use a shielded interposing
cable as well between the Interposing Terminal and the Connector Base. A custom
shielded cable can be made using the Connector kit (IC200ACC302). In addition, a
custom shield braid can be wrapped around standard Interposing Cables (IC200CBL105,
110, 120, 230). If this approach is used be sure to ground the braid.
10
IC200ALG230
Scaling
The graphs below show the relationship between the input voltage or current measured at
the field terminals and the data that is output by the module.
Count and Input Current
4µA = 8 counts
12.202mA
mA 24
12.198mA
20
16408
16 12.194mA
16400
12 12.19mA
8 16392
4
16384
0
0 8192 16384 24576 32767
Count
The following equation can be used to calculate counts values:
Counts = ( Current in mA - 4mA) x (32768 / 16.38mA)
For a change in the reported count value to be seen, input current must be increased by at
least 4µA. If the module receives an increase less than 4µA, the previous count value is
still reported. For example:
Current Count
12.190mA 16384
12.192mA 16384
12.194mA 16392

10
IC200ALG230
Count and Input Voltage

2.5mV = 8 counts
5.1275V
5.125V
16408
5.1225V
16400
5.12V
16392
16384
Voltage
12 2.5mV = 8 counts
10 7.5mV
8 Unipolar
6 5.0mV
4
2
24
2.5mV
0
-2 16
0V
-4
-6 Bipolar 8
-8
-10 0
-12
0 8192 16384 24576 32767 Unipolar
-32768 -16384 0 +16383 +32767 Bipolar
Count
The following equations can be used to calculate counts values:
Bipolar voltage: Counts = ( +Voltage In) x (3200)
Unipolar voltage: Counts = ( +Voltage In) x (3200)
least 2.5mV. If the module receives an increase less than 2.5mV, the previous count value
is still reported. For example:
Voltage Count
5.1200V 16384
5.1220V 16384
5.1225V 16392
Input Defaults
The module’s analog input (%AI) data can be configured to either hold last state or to go
to a configured value if an error causes the inputs to default.
If the module is autoconfigured, the input default is 0.
10
IC200ALG240
Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels
Analog input module IC200ALG240 provides eight analog inputs. Features include:
Eight isolated 4-20mA current input channels
Sixteen-bit converter resolution
Open wire detection
High-accuracy factory calibration
The following additional features are software-configurable:
Per-channel selection of 4-20mA current or +/–10V voltage inputs
Selectable input filter to reject normal mode AC pickup noise
Selection of default/hold last state operation
Per-channel selection of default values
Per-channel selection of under-range and over-range diagnostics levels
Per-channel selection of alarm levels
Per-channel scaling
Field re-calibration on command from VersaMax PLC CPU
FLD
PWR OK
IND CONT EQ FOR HAZ LOC IC200ALG240

Temp Code T4A Ambient 60C ANALOG INPUT 16BIT
CLASS I ZONE 2 GROUP IIC TA4 VOLT/CURR ISO 8CH
1234567 814
In current mode, a separate power supply may be required for isolated inputs.
The module provides 8 words of analog input data to the system CPU or NIU.
LED Indicators
The green FLD PWR LED indicates the presence of both backplane power and field
power for the analog field-side circuits. The absence of either backplane or field power
turns off the FLD PWR LED.
The OK LED indicates module status:
On green indicates normal operation
Flashing green indicates boot mode or update
Flashing amber indicates self-diagnostic error
Off indicates no 3.3V backplane power

10
IC200ALG240
Channels 8 inputs
Module ID FFFF9802
Isolation:
User input to logic (optical) and to frame 250VAC continuous; 1500VAC for 1 minute
ground,
Group to Group Not applicable
Channel to channel 250VAC continuous; 1500VAC for 1 minute
LED indicators FLD PWR LED indicates the presence of both logic
power and user power. OK LED indicates module status.
Backplane current consumption 5V output: 15mA maximum.
3.3V output: 120mA maximum
Range +19.5 to +30VDC including ripple
Current consumption 100mA maximum plus load currents
Diagnostics High/Low Limit, Over/Underrange, Open Wire, Loss of
Field Power Supply, Non-volatile memory fault
Input operating range Current mode: +1 to 20mA
Voltage mode: +/-10VDC
Accuracy at 25 degrees C +/- 0.1% maximum of full scale
Temperature coefficient Current mode: 45ppm/°C typical, 90 ppm/°C maximum
Voltage mode: 30ppm/°C typical, 60 ppm/°C maximum
Analog Resolution (1 LSB) Current mode: 381 nA nominal
Voltage mode: 381 µV nominal
Channel data Update rate per module Approximately 20 mS max. @ 50 Hz filter frequency
Approximately 16.7 mS max. @ 60 Hz filter frequency
Input default 0 (default)
Hold Last State (configurable)
Field input DC resistance Current mode:150 Ohms
Voltage mode:760 KOhms
Field input filter Type: Digital w/programmable notches at 50 or 60 Hz
3 dB Corner Frequency: 10Hz ± 25%
Normal mode (power line frequency) rejection 35 dB minimum
Field Input Ranges Current mode: Approximately 0 mA to +25 mA
Voltage mode: Approximately –12.5 V to +12.5 V
Maximum field input (without damage) Current mode: ± 35 mA continuous
Voltage mode: ± 17.5 V continuous
10
IC200ALG240
Field Wiring
A1 Shield Termination Point B1 Shield Termination Point
A2 VIN1- B2 VIN5-
A3 IIN1- B3 IIN5-
A4 VINIIN1+ B4 VINIIN5+
A6 VIN2- B6 VIN6-
A7 IIN2- B7 IIN6-
A10 VIN3- B10 VIN7-
A11 IIN3- B11 IIN7-
A14 VIN4- B14 VIN8-
A15 IIN4- B15 IIN8-
A17 DC- B17 No connection
A18 DC+ B18 No connection
A 24 volt power supply must be connected to A17 and A18 to operate the module. The
power wiring does not require shielding. Current inputs are applied with positive current
flow into VININn+ and out of IINn-. Both negative terminals IINn- and VINn- of the
channel should be connected together for best accuracy on current ranges. Voltage inputs
are applied between VININn+ and VINn- with positive to VININn+.
Wiring Connections Shield Connections
Rows of Terminals
V I AI1 V I AI2 V I AI3 V I AI4
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
V I AI4 V I AI8
Wiring Connections A B
Three Rows of
Terminals I AI2 V I AI3 I AI6 V I AI7
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12

IC200CHS011
V I AI1 V V I AI5 V
1 2 3 4 5 6 1 2 3 4 5 6

10
IC200ALG240

If possible, analog input channel connections should be grounded at the source device. If
that is not possible, the cable shield must be grounded at the I/O module.
If the module is installed on a Terminal-style I/O Carrier (IC200CHS001, 002, or 005) or
a Compact Terminal-style I/O Carrier (IC200CHS022 or 025), the cable shield can be
connected directly to the carrier per the Field Wiring Table. An Auxiliary I/O Terminal
Strip (IC200TBM001, 002, or 005) can also be added to the Terminal-style I/O Carriers to
aid in grounding shields. If the module is installed on a Compact Terminal-style I/O
Carrier (IC200CHS022, 025), shield connections can be made on an Auxiliary I/O
Terminal that is mounted near the I/O carrier. Be sure to ground the Auxiliary I/O
Terminal Strip as well if you plan to use it for this purpose.
Operation
The default parameters of this module can be used in many applications. The module can
be software-configured when it is installed in a VersaMax PLC system, or an I/O Station
controlled by a Network Interface Unit that is version 2.0 or above. The module is
configured at startup. If the module is autoconfigured, it will operate with its default
features. After configuration, the module begins receiving signals from the input devices
connected to it.
Calibration
The module is calibrated at the factory. For most applications, no further calibration is
required. It is possible to perform recalibration in either of the following ways:
By changing a module’s scaling so its scaled data agrees with metered values.
By sending the module a recalibration message as described in the PLC User's Manual.
Note that the module must be power cycled when reverting from field calibration back
to factory calibration.
10
IC200ALG240
Diagnostics
By default, the module is configured for fault reporting. The module reports faults as soon
as they are detected. Once a fault has been reported, the same fault is not reported again
until the fault has been cleared. Fault reporting can be disabled via configuration. If
disabled, faults are not reported. The module can detect and report the following faults:
Over-Range
The module reports an Over Range fault if an input value is greater than approximately
+12.5 volts or 25 mA.
Under-Range
The module reports an Under Range fault if an input value is approximately 0mA on an
current channel or –12.5 volts on a voltage channel.
Open Wire
The module reports an Open Wire fault on current inputs if the configuration of the low
end of the range is greater than or equal to approximately 2.0 mA, but the input is not
detecting current.
Loss of Field Power Supply

The module reports a Loss of Field Power fault if field power is not present (also indicated
by the FLD PWR LED). Inputs default as specified by the configuration.
High Limit
The module reports a High Alarm fault if an input value is greater than or equal to the
value specified by the “Alarm High” configuration parameter.
Low Limit
The module reports a Low Alarm fault if an input value is less than or equal to the value
specified by the “Alarm Low” configuration parameter.
Non-volatile Memory Fault

The module reports this fault only during field recalibration if a non-volatile memory fault
is detected.

10
IC200ALG240
Configurable Parameters
controlled by a Network Interface Unit that is version 2.0 or above.
Module Description Default Choices

Parameter
Analog Input Starting offset for the module’s analog input data. user selectable
Data
Reference
Analog Input Word length of the module’s analog input data. 8 0–8
Data Length
Line Specifies the line filter frequency. 60 Hz 50 Hz, 60 Hz
Frequency
Report Faults Enables or disables Fault Reporting for the entire Enabled Enabled,
Module. Disabled
%AI Default Specifies whether the module will go to the specified Default Default /Hold
/Hold Last State channel defaults (see below) or hold their last states if
power or communications are lost.
Current Specifies whether the channel will be a voltage or I (Current) I (Current),
/Voltage current input. V (Voltage)
If the Channel type is Current, the range is 4 to 20mA.
If Channel type is Voltage, the range is –10 to +10V.
Channel Specifies if the channel should input data received Active Inactive (off), Active
Active from the CPU or NIU. If a channel is “inactive” space (on)
is still allocated for it.
Span Low Actual current (in microAmps) or voltage (in milliVolts) 4,000 µA 0 to 25,000 µA
to be scaled from low engineering units value. –10,000 to +10,000mV
Span High Actual current in microAmps or voltage in millivolts to 20,000 µA 0 to 25,000 µA
be scaled from the high engineering units value. –10,000 to +10,000mV
Engineering The engineering units value that is considered 4000 0 to 25,000 µA
Low equivalent to the low span (actual) value. –10,000 to +10,000mV
High equivalent to the high span (actual) value. –10,000 to +10,000mV
Alarm Low The low alarm limit for the channel, in engineering 4000 -32768 to +32767
units.
Alarm High The high alarm limit for the channel, in engineering 20000 -32768 to +32767
units.
Default The value to be input when the module is in a default 0 -32768 to +32767
condition.
10
IC200ALG240
Configuring Scaling
The module converts electrical signals (either current or voltage, as configured) into digital
output values for the CPU or NIU. By default, the module converts this data from 1
millivolt or 1 microamp “internal units” for convenience in scaling and comparing to
actual meter measurements.
The module’s default scaling can be changed to tailor the data for a specific application.
Typically, engineering units represent millivolts or microamps. But they may also
represent physical units such as degrees or centimeters per second. When reconfiguring
scaling, it is important to be sure that the chosen Engineering Units values would not result
in Overrange or Underrange output levels.
The scaling for each channel can be configured independently. Scaling is configured by
selecting corresponding low and high engineering units values and low and high internal
values (counts) for two points.
During operation, the module will use the straight line defined by these two pairs of
configured scaling values to convert internal values to current or voltage signal levels that
represent appropriate engineering units.
Scaling Values for 1mV or 1µA Engineering Units

For many applications, the engineering units are either millivolts or microAmps. These
units are easy to scale. Simply use the table below to find scaling values that are
appropriate for the channel’s configured range.
Examples Input Enter this engineering Span Units
Range units value (microAmps)
4 mA to 20 mA 4 mA Low +4,000 Low +4,000
20 mA High +20,000 High +20,000
-10 volts to +10 volts 0 volts Low 0 Low +4,000
+10 volts High +10,000 High +20,000
0 mA to 20 mA 0 mA Low 0 Low 0
20 mA High +20,000 High +20,000
-10 volts to +10 volts -5 volts Low -5,000 Low -5,000
+10 volts High +10,000 High +10,000

10
IC200ALG240
Scaling Example
A channel is configured in the 0 to 10 volts DC range. It measures a velocity input.
Electronic sensors and mechanical linkage external to the module have determined that an
input level of +1.5 volts DC is equal to –20 feet/second (–6 meters/second), and that +9
volts DC is equal to +180 feet/second (+50 meters/second). Plotting these values on a
graph shows that a signal of 5 volts DC corresponds to a speed of 73.3 feet/second.
Velocity
200
(+9.0V, +180 ft/sec)

150
100
50
Input
-20
Voltage
+5.0 +9.0 +10.0
-50 (+1.5V, -20 ft/sec)
-60
For engineering units of feet per second, the following scaling values are used:
Low engineering units = –20 ft/sec
High engineering units = +180 ft/sec
Low span units = 1500 millivolts
High span units = 9000 millivolts
An input value of 5.0 volts would be scaled to an engineering value of +00073 (ft/sec).
In this example, scaling to hundredths of feet per second would provide better resolution.
The following scaling values would be used:
Low engineering units = –2000 hundredths ft/sec
High engineering units = +1800 hundredths ft/sec
An input value of 5.0 volts would be scaled to an engineering value of +7333 (hundredths
of ft/sec).
10
IC200ALG260
Analog input module IC200ALG260 provides an interface to 8 voltage inputs or 8 current

inputs. The inputs are single-ended, with all inputs sharing a common return.
INT
PWR
IC200ALG260
Ambient 60C ANALOG INPUT 12BIT
CLASS I ZONE 2 GROUP IIC VOLT/CURR 8CH
1234567 831
OK
external source.
LED Indicators
The green INT PWR LED indicates the presence of internally-generated field power for
the analog field-side circuits.
Diagnostics
Two jumpers on the carrier terminals can be used to configure voltage or current mode and
unipolar or bipolar operation in voltage mode. One jumper selects either voltage or current
operating mode. With this jumper connected, the module accepts current inputs in the 4mA
to 20mA range. With no jumper installed the module accepts -10VDC to +10VDC inputs.
In voltage mode, a different jumper on the carrier can be used to select the 0 to 10VDC
range.

10
IC200ALG260
Module ID FFFF9008
Isolation:
frame ground
LED indicators INT PWR LED indicates internally-generated field power is
present
Configuration parameters Range select, Mode select (jumpers on carrier)
Input Characteristics: Voltage Mode (default)
Input voltage:
Bipolar +/-10VDC (default)
Unipolar 0 to 10V (configurable)
Input Impedance 126kOhms maximum
Accuracy at:
Resolution:
Bipolar mode: 2.5mV = 8 counts
Unipolar mode: 2.5mV = 8 counts
Input Characteristics: Current Mode
Accuracy at:
Filter response 5ms
10
IC200ALG260
Field Wiring
A1 V1 B1 V5
A2 I1 B2 I5
A3 Return (common) B3 Return (common)
A4 V2 B4 V6
A5 I2 B5 I6
A7 V3 B7 V7
A8 I3 B8 I7
A10 V4 B10 V8
A11 I4 B11 I8
Note: All inputs are single-ended, and share a common return. Either voltage or current
devices may be connected per channel (not both).
Wiring Connections JMP1 JMP2
for Carriers with Two V I AI1 V I AI2 V I AI3 V I AI4

Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
JMP1 JMP2
Wiring Connections
Three Rows of
Terminals V I AI3 V I AI4 V I AI7 V I AI8
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12

IC200CHS011
A 1 2 3 4 5 6 B 1 2 3 4 5 6

10
IC200ALG260
Jumper Selections
Jumpers on JMP 1 and JMP 2 select voltage or current operation and voltage range. In
current mode, JMP2 is ignored.
Jumper Range
None +/-10V
1 4-20mA
2 0-10V
1&2 Not recommended
Wiring Examples
Current Inputs Voltage Inputs
V1 V1
I1 Voltage I1
Current Source
Source Return (common)
Return (common)
V8 V8
Voltage
Current I8 Source I8
Source
Return (common) Return (common)
JMP 1A JMP 1A
JMP 1B JMP 1B
Jumper present Jumper present
selects Current JMP 2A selects 0-10V JMP 2A
Inputs JMP 2B Inputs JMP 2B
An external source must be provided to power input transceivers.
10
IC200ALG260
(IC200TBM001, 002, or 005).
carrier.
purpose.

10
IC200ALG260
Scaling
The graphs below show the relationship between the input voltage or current measured at
the field terminals and the data that is output by the module.
Count and Input Current
4µA = 8 counts
12.202mA
mA 24
12.198mA
20
16408
16 12.194mA
16400
12 12.19mA
8 16392
4
16384
0
0 8192 16384 24576 32767
Count
Current Count
12.190mA 16384
12.192mA 16384
12.199mA 16392
10
IC200ALG260

2.5mV = 8 counts
5.1275V
5.125V
16408
5.1225V
16400
5.12V
16392
16384
Voltage
12 2.5mV = 8 counts
10 7.5mV
8 Unipolar
6 5.0mV
4
2
24
2.5mV
0
-2 16
0V
-4
-6 Bipolar 8
-8
-10 0
-12
0 8192 16384 24576 32767 Unipolar
-32768 -16384 0 +16383 +32767 Bipolar
Count
The following equations can be used to calculate counts values:

Bipolar voltage: Counts = ( +Voltage In) x (3200)
Unipolar voltage: Counts = ( +Voltage In) x (3200)
Voltage Count
5.1200V 16384
5.1220V 16384
5.1225V 16392

10
IC200ALG261
Analog Input Module, 15 Bit Differential Voltage 8 Channels
Analog input module IC200ALG261 provides an interface to 8 differential voltage inputs.
OK

IC200ALG261
CLASS I ZONE 2 GROUP IIC TA4 6M89 VOLTAGE DIFF 8CH
Ex nV T4 Demko No
1234567 831
external source.
LED Indicators
The green OK LED is on when backplane power is present, internally generated field
power is functioning properly, the module has been configured, and the module has been
recognized on the backplane.
Diagnostics
None
10
IC200ALG261
Channels 8 differential, one group
Module ID FFFFB008
Isolation:
frame ground
LED indicators OK LED indicates backplane power is present
Configuration parameters None
Input Voltage (Differential) -10V to +10V
Input Voltage (Common Mode) -10V to +10V
Input Impedance 100K ohms minimum
Accuracy (0V common mode):
Resolution 0.3125mV = 1 count
Common mode rejection 70db
Compatibility
VersaPro Software Version 2.0 or higher
VersaMax PLC CPU Firmware Version 2.10 or higher
VersaMax Ethernet NIU Firmware Version 1.10 or higher
VersaMax DeviceNet, Profibus, or Planned for future release
Genius NIU Firmware
* In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-1%. Input
accuracy may be degraded an additional +/-1% with the introduction of input common mode voltage.

10
IC200ALG261
Field Wiring
Terminal assignments for the module are shown below.

A1 Input 1 (+) B1 No connection
A2 Input 1 (-) B2 No connection
A17 Field Return B17 No connection
Wiring Connections
for Carriers with Two AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8
Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015
AI7 AI8
Wiring Connections
Three Rows of
Terminals AI4 AI5 AI6
IC200CHS001, 022, 025 7 8 9 10 11 12

IC200CHS011
AI1 AI2 AI3
A 1 2 3 4 5 6
10
IC200ALG261
Wiring Examples
Terminal
Connections
Voltage Input 1 (+)

Source Input 1 (-)
Voltage Input 8 (+)

Source Input 8 (-)
Field Return

(IC200TBM001, 002, or 005).
carrier.
purpose.

10
IC200ALG261
Scaling
The graphs below show the relationship between the input voltage measured at the field
terminals and the data that is output by the module.
Voltage
12 0.3125mV = 1 counts
10
8
6 0.625mV
4 2
2 0.3125mV
0 1
-2 0mV
-4
0
-6 -0.3125mV
-8
-1
-10
-12
-32768 -16384 0 +16383 +32767

Count
The following equations can be used to calculate count values:
Counts = ( Input Voltage ) x (32000 / 10V)
Operating Range
The operating range for the IC200ALG261 module is shown in the following graph.
30
Common Mode Voltage
20
10
-10
-20
-30 -15 -10 -5 0 5 10 15

Input Voltage
10
IC200ALG262
Analog Input Module, 15 Bit Differential Current 8 Channels
Analog input module IC200ALG262 provides an interface to 8 current inputs.
OK

IIC200ALG262
CLASS I ZONE 2 GROUP IIC TA4 6M89 CURRENT DIFF 8CH
Ex nV T4 Demko No
1234567 831
external source.
LED Indicators
Diagnostics
The module reports an Open Wire fault for each channel, when in 4-20mA mode.
A jumper on the carrier terminals can be used to configure 4-20mA or 0-20mA input
ranges. With no jumper installed, the module accepts 4-20mA input signals. With a
jumper installed, the module accepts 0-20mA input signals.

10
IC200ALG262
Channels 8 differential, one group
Module ID FFFFB508 (when configured for 4-20mA range)
FFFFB408 (when configured for 0-20mA range)
Isolation:
frame ground
LED indicators OK LED indicates backplane power is present
Configuration parameters Range select (jumpers on carrier)
Diagnostics Loss of Internal Power, Open wire detection of 4-20mA
signals only
Input current 4 to 20mA (default : no terminal jumper installed)
0 to 20mA (with terminal jumper installed)
Common Mode Range -10V to +10V
Common mode rejection 70db
Input Impedance 100 Ohms
Accuracy (0V Common Mode):
Resolution 0.5µA = 1 counts (for 4-20mA range)
0.625µA = 1 counts (for 0-20mA range)
Compatibility
Genius NIU Firmware
* In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-1%. Input
accuracy may be degraded an additional +/-3% with the introduction of input common mode voltage.
10
IC200ALG262
Field Wiring

A18 Jumper B18 No connection
Wiring Connections JMP

for Carriers with Two AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8
Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015
JMP
AI7 AI8
Wiring Connections
Three Rows of
Terminals AI4 AI5 AI6
IC200CHS001, 022, 025 7 8 9 10 11 12

IC200CHS011
AI1 AI2 AI3
A 1 2 3 4 5 6

10
IC200ALG262
Jumper Selections
A jumper selects the current input range.
Jumper Range
None 4-20mA
Installed from A18 to A17 0-20mA
Wiring Examples
Terminal
Connections
Input 1 (+)
Current
Source Input 1 (-)
Input 8 (+)
Current
Source Input 8 (-)
Jumper Field Return

Wire Jumper
10
IC200ALG262

(IC200TBM001, 002, or 005).
carrier.
purpose.

10
IC200ALG262
Scaling
The illustration below shows the relationship between the input current measured at the
field terminals and the data that is output by the module.
Count and 4-20mA Input Current
4-20mA Range
Note 2) 4-20mA Range
0.5µA = 1counts
12.1935mA
12.193mA 20.3835mA
16386 32767
4.077mA 12.1925mA
154 16385
12.192mA 20.000mA 20.384mA
16384
4.0765mA 32000 32000
4.000mA
0 0
0-20mA Range
0.625µA = 1counts
24
mA
10.241875mA
20
16 10.24125mA
12 16386
10.240625mA
8 16385
10.240mA
4
16384
0
0 8192 16384 24576 32767
Count
4-20mA Range: Counts = ( Current in mA - 4mA) x (32000 / 16mA)
0-20mA Range: Counts = ( Current in mA ) x (32000 / 20mA)
Note 1) In 4-20mA mode, signal inputs below 4.077mA are converted to zero counts.
Note 2) In 4-20mA mode, signal inputs at 20.000mA or above 20.383mA are converted to 32000
counts.
The count value must be a multiple of 4. If the module receives a count value that is not a multiple
of 4, It rounds the value down to the closest multiple of 4. For example, in 4-20mA mode:
Count mA
16000 12.000
16003 12.000
16004 12.002
10
IC200ALG262
Operating Range
The operating range for the IC200ALG262 module is shown in the following graph.
Common Mode Voltage (V)

15
10
-5
-10
-15
0 5 10 15 20
Input Current (mA)

10
IC200ALG263
Analog Input Module, 15 Bit Voltage 15 Channels
Analog input module IC200ALG263 provides an interface to 15 voltage inputs. The inputs
are single-ended, with all inputs sharing a common return.
OK

IC200ALG263A
CLASS I ZONE 2 GROUP IIC TA4 6M89 VOLTAGE 15CH
Ex nV T4 Demko No
1234567 831
external source.
LED Indicators
power is functioning properly, the module has been configured, the module has been
recognized on the backplane, and all diagnostic tests are executing as expected.
Diagnostics
The module reports an Internal Hardware fault upon detection of an A/D conversion
malfunction. The module detects this malfunction by applying a known stimulus to the A/D
conversion path and verifying the expected result. If an unexpected result occurs three times
consecutively, the module stops scanning, turns off the OK LED, and reports an Internal
Hardware fault. The module must be power cycled or replaced to clear this fault.
The analog inputs are software-configurable to either default or hold last state upon loss of
module.
10
IC200ALG263
Module ID FFFFB00F
Isolation:
frame ground
LED indicators OK LED. See "LED Indicators" for description.
Configuration parameters None
A/D conversion malfunction greater than 6% of full scale
Input voltage -10V to +10V
Input Impedance 100K Ohms minimum
Accuracy at:
Resolution +/- 15 bits
0.3125mV = 1 count
Filter response (3dB Corner Freq) 32 Hz +/-20%
Compatibility
Genius NIU Firmware

10
IC200ALG263
Field Wiring

Note: All inputs are single-ended, and share a common return.

Wiring Connections
V1
Rows of Terminals V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12 V13 V14 V15
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
Wiring Connections V13 V14 V15
for Carriers with

Three Rows of 13 14 15 16 17 18
Terminals
V7 V8 V9 V10 V11 V12
IC200CHS001, 022, 025
IC200CHS011
7 8 9 10 11 12
V1 V2 V3 V4 V5 V6
A 1 2 3 4 5 6
10
IC200ALG263
Wiring Examples
Shorting Bar Terminal A
or Auxiliary I/O Connections
Terminal Strip
Voltage V1
Source
V2
V3
V 13
V 14
Voltage V 15
Source
NC
Return
(common)
An optional Shorting Bar or Auxiliary I/O Terminal Strip can be used for wiring
convenience when multiple Return paths need to be wired together.

10
IC200ALG263

(IC200TBM001, 002, or 005).
carrier.
purpose.
10
IC200ALG263
Scaling
The graphs below show the relationship between the input voltage measured at the field
Voltage
12 0.3125mV = 1 counts
10
8
6 0.625mV
4 2
2 0.3125mV
0 1
-2 0mV
-4
0
-6 -0.3125mV
-8
-10
-1
-12
-32768 -16384 0 +16383 +32767

Count
The following equation can be used to calculate count values:
Counts = ( Input Voltage ) x (32000 / 10V)

10
IC200ALG264
Analog Input Module, 15 Bit Current 15 Channels
Analog input module IC200ALG264 provides an interface to 15 current inputs. The inputs
are single-ended, with all inputs sharing a common return.
OK
IC200ALG264A
CLASS I ZONE 2 GROUP IIC TA4 6M89 CURRENT 15CH
Ex nV T4 Demko No
1234567 831
external source.
LED Indicators
Diagnostics
The module reports an Open Wire fault for each channel, when in 4-20mA mode.
A jumper on the carrier terminals can be used to configure 4-20mA or 0-20mA input
ranges. With no jumper installed, the module accepts 4-20mA input signals. With a
jumper installed, the module accepts 0-20mA input signals.
The analog inputs are software-configurable to either default or hold last state upon loss of
module.
10
IC200ALG264
Module ID FFFFB50F (when cfg for 4-20mA range)
FFFFB40F (when cfg for 0-20mA range)
Isolation:
frame ground
LED indicators OK LED. See "LED Indicators" for description.
Configuration parameters Range select (jumpers on carrier)
Diagnostics Loss of Internal Power, Open wire detection of 4-20mA
signals only
Input current 4 to 20mA (default : no terminal jumper installed)
0 to 20mA (with terminal jumper installed)
Input Impedance 100 Ohms
Accuracy at:
25 degrees C* +/-0.3% typical of full scale, +/-0.5% maximum of full
0 to 60 degrees C scale
( See Notes 1, 2, & 3 ) +/-1% maximum of full scale
Resolution 15 bits
Filter response (3dB Corner Freq) 24 Hz +/-20%
Compatibility
Genius NIU Firmware

10
IC200ALG264
Field Wiring
A16 Range JMPR B16 No connection
Note: All inputs are single-ended, and share a common return.

Wiring Connections
for Carriers with Two I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15
Range
JMPR
Rows of Terminals
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
Range
Wiring Connections I13 I14 I15 JMPR
for Carriers with

Three Rows of 13 14 15 16 17 18
Terminals
I7 I8 I9 I10 I11 I12
IC200CHS001, 022, 025
IC200CHS011
7 8 9 10 11 12
I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6
10
IC200ALG264
Analog Input Module, 15 Bit Current 15Channels
Jumper Selections
A jumper selects the current input range.
Jumper Range
None 4-20mA
Installed from A16 to A17 0-20mA
Wiring Examples
Auxiliary Terminal A
Terminal Strip Connections
or Shorting Bar
Current I1
Source
I2
I3
I 13
I 14
Current I 15
Source Jumper Range JMPR
Wire
Return
(common)
An optional Auxiliary I/O Terminal Strip or Shorting Bar can be used for wiring
convenience, when multiple Return paths need to be wired together.

10
IC200ALG264

(IC200TBM001, 002, or 005).
carrier.
purpose.
10
IC200ALG264
Scaling
The graphs below show the relationship between the input current measured at the field
Count and 4-20mA Input Current
4-20mA Range
0.5µA = 1counts
12.1935mA
12.193mA 20.3835mA
16386 32767
4.077mA 12.1925mA
154 16385
12.192mA 20.000mA 20.384mA
16384 32000
4.000mA 4.0765mA 32000
0 0
0-20mA Range
0.625µA = 1counts
mA 24
10.241875mA
20
16 10.24125mA
12 16386
10.240625mA
8 16385
10.240mA
4
16384
0
0 8192 16384 24576 32767
Count
4-20mA Range: Counts = ( Current in mA - 4mA) x (32000 / 16mA)
0-20mA Range: Counts = ( Current in mA ) x (32000 / 20mA)
Note 1) In 4-20mA mode, signal inputs below 4.077mA are converted to zero counts.
Note 2) In 4-20mA mode, signal inputs at 20.000mA or above 20.383mA are converted to 32000
counts

10
Chapter Analog Output Modules
11
This chapter describes VersaMax analog output modules.
IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels

IC200ALG321 Analog Output Module, 12 Bit Voltage
0 to 10VDC 4 Channels
IC200ALG322 Analog Output Module, 12 Bit Voltage
-10 to +10VDC 4 Channels
IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels
IC200ALG327 Analog Output Module, 13 Bit Voltage, 12 Channels
IC200ALG331 Analog Output Module, 16 Bit Voltage/Current,
1500VAC Isolation, 4 Channels
GFK-1504K 11-1
11
IC200ALG320
Analog Output Module, 12 Bit Current, 4 Channels
Analog output module IC200ALG320 provides four 4mA to 20mA analog current-
sourcing outputs. Including a modest amount of overrange current, approximately
20.38mA of output current per channel is available to drive output loads.
FLD
PWR

CLASS 1 DIV 2 GROUPS ABCD
Ambient 60C ANALOG OUTPUT 12BIT
Ex nA IIC 0C<To<60C CURRENT 4CH
Ex nV Demko No. 98Y.125014
1234567 831
OK
An external source of DC power is required for the outputs.

receives 4 words of analog output data.
LED Indicators
The green FLD PWR LED indicates the presence of user-side power for the analog field-
side circuits.
Diagnostics
The module reports a Loss of User Side Power fault for field-side circuits.
The module is easily set up with a jumper for the outputs to either hold their last states or
default to 4mA if backplane power or communications are interrupted or the PLC is
stopped. External user power must remain uninterrupted.
Outputs remain in their default or last state until the module receives different output data
from the backplane, or until field power is removed.
11
IC200ALG320
Channels 4 single-ended, one group
Module ID FFFF9440
Isolation:
and to frame ground
LED indicators FLD PWR LED indicates field power is present
Configuration parameter Output default
Diagnostics Loss of User Side Power
External Power Supply
Recommended range +18 to +30VDC (including ripple)
Current consumption at 160mA max.(including load current)
recommended range
12V operation range 9.6 to 15VDC, 12VDC nominal (including ripple)
Current consumption at 12V 240mA max.(including load current)
range
Output current 4 to 20mA
Load characteristics:
Resistive 0 to 1250 Ohms maximum*
Capacitive 0.1µF maximum
Inductive 0.5H maximum
Accuracy at 25 deg C** +/- 0.3% typ. of full scale, +/- 0.5% max. of full scale
Accuracy at 0 to 60 degrees C +/-1% maximum of full scale
Update rate per module 0.3ms maximum
Channel-to-channel crosstalk 70dB minimum
rejection
Output default Hold Last State (default)
4mA (configurable)
* RL(MAX) = (VEXTERNAL PS – 4V) / 20.38mA
** In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be
degraded to +/-1%.
GFK-1504K Chapter 11 Analog Output Modules 11-3

11
IC200ALG320
Field Wiring
A2 I OUT 1 B2 Shield Termination Point
A3 RET 1 B3 No connection
A4 No connection B4 Shield Termination Point
A5 I OUT 2 B5 No connection
A6 RET 2 B6 Shield Termination Point
A13 No connection B13 JMP 1A
A14 No connection B14 JMP 1B
A17 DC- B17 No connection
A18 DC+ B18 No connection
Wiring Connections
AQ1 AQ3 AQ4
for Carriers with Two AQ2
Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
JMP1
Shield Connections
JMP1
for Carriers with
Three Rows of AQ3 AQ4
Terminals
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025
IC200CHS011 Shield Connections
AQ1 AQ2
A 1 2 3 4 5 6 B 1 2 3 4 5 6
11
IC200ALG320
Jumper Selection
If no jumper is installed outputs hold their last state (the last commanded value from the
backplane) if backplane power or communications are interrupted or the PLC is stopped.
With a jumper installed, if such conditions occur outputs default to 4mA. This should only
be changed with field power and backplane power removed.
Jumper Default
None Hold Last State
JMP 1 4mA
Wiring Example
IOUT 1
Load
RET 1
Shield
Load IOUT 4
RET 4
Shield
Jumper installed =default to 4mA JMP 1A
no jumper = hold last state
JMP 1B
Field Return
-
Field Power
24VDC
+

11
IC200ALG320
Shielded twisted pair cable is recommended for all of the analog channel connections.
a Compact Terminal-style I/O Carrier (IC200CHS022, 025), the cable shield can be
aid in grounding shields. Be sure to ground the Auxiliary I/O Terminal Strip as well if you
plan to use it for this purpose.
shield can be connected directly to an Interposing Terminal (IC200CHS011, 012, 015).
Be sure to ground the Interposing Terminal. It is recommended to use a shielded
interposing cable as well between the Interposing Terminal and the Connector Base. A
custom shielded cable can be made using the Connector kit (IC200ACC302). In addition,
a custom shield braid can be wrapped around standard Interposing Cables (IC200CBL105,
All cable shield connections should be connected to earth ground and be kept as short as
practical. The power cable does not need to be shielded.
11
IC200ALG320
Scaling
The graph below shows the relationship between the output data that is provided to the
module from the backplane, and the actual output current. The range spans between 4mA
and 20mA.
Count vs Output Current

8 counts =
4µA
mA
32767 12.012mA
24
12.008mA
20
16024
16 12.004mA
16016
12 12.000mA
8 16008
4
16000
0
0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000
Count
The following equation can be used to calculate specific output currents:

Iout = 4mA + (count/32760) x 16.38mA
The count value must be a multiple of 8. If the module receives a count value that is not a
multiple of 8, it rounds the value down to the closest multiple of 8. For example:
Count mA
16000 12.000
16007 12.000
16008 12.004

11
IC200ALG320
Thermal Derating
The minimum recommended load resistance per channel depends on the ambient
temperature, the external voltage, and the orientation of the module and DIN rail. The
thermal derating is not affected by the type of carrier on which the module is installed.
The total load requirement includes the impedance of the transducer being driven. At
higher ambient temperatures, it may be necessary to add resistance in series with the load
to reach the minimum load requirement.
Minimum Load Resistance per Channel (Ohms)
Ambient Temperature
A
125 A
24VDC
250
375
500
B
625 B
750 B 24VDC
875 30VDC
B
A
1000
30VDC
11
IC200ALG321
Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels
Analog output module IC200ALG321 provides four analog voltage outputs. The output
range is 0 to +10VDC
FLD
PWR

Ambient 60C
ANALOG OUTPUT 12BIT
Ex nA IIC 0C<To<60C VOLTAGE 0-10V 4CH
1234567 814
OK
An external 24V power supply is required for the outputs.

Intelligent processing for this module is performed by the CPU or Network Interface Unit.
The module receives 4 words of analog output data.
LED Indicators
side circuits.
Diagnostics
default to 0V if backplane power or communications are interrupted or the PLC is stopped.
External user power must remain uninterrupted.

11
IC200ALG321
Module ID FFFF9040
Isolation:
to frame ground
Configuration parameters Output default
recommended range
Current consumption at 12V range 210mA max.(including load current)
Output voltage 0 to 10.24VDC
Resistive 5000 Ohms minimum
Accuracy at 25 degrees C* +/- 0.3% typ. of full scale, +/- 0.5% max. of full scale
Resolution 2.5mV = 8 counts
rejection
0 (configurable)
* In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be
degraded to +/-1%.
11
IC200ALG321
Field Wiring
A2 V OUT 1 B2 Shield Termination Point
A5 V OUT 2 B5 No connection
A13 No connection B13 JMP1A
A14 No connection B14 JMP1B
A18 Field Power B18 No connection
Wiring Connections
AQ1 AQ3 AQ4
for Carriers with Two AQ2
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
JMP1
Shield Connections
JMP1
for Carriers with
Three Rows of
AQ3 AQ4
Terminals
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS001, 022, 025
IC200CHS011
Shield Connections
AQ1 AQ2
A 1 2 3 4 5 6 B 1 2 3 4 5 6

11
IC200ALG321
Jumper Selection
A jumper on the carrier can be used to select the output default mode.
If no jumper is installed on pins B13 and B14 outputs hold their last state (the last
commanded value from the backplane) if backplane power or communications are
interrupted or the PLC is stopped. With a jumper installed, if such conditions occur
outputs default to 0 volts. This should only be changed with field power and backplane
power removed.
Jumper Selects
JMP 1 Default to 0
Wiring Example
VOUT 1
Load
RET 1
Shield
Load VOUT 4
RET 4
Shield
Jumper present
selects default to 0 JMP 1A
- JMP 1B
24VDC
Field Return
+ Field Power
11
IC200ALG321


11
IC200ALG321
Scaling
The graphs below show the relationship between the output voltage measured at the field
Count vs Output Voltage

Voltage
12 8 counts =
11 2.5mV
10 5.0175V
9
8 5.0150V
7 16040
6 5.0125V
5 16032
4 5.0100V
3
16024
2
1
0
16016
0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000
Count
Voltage can be calculated using the following equation:

Vout = ( (analog counts x 10.25) / 32768 )
Count Voltage
16024 5.0125V
16030 5.0125V
16032 5.0150V
11
IC200ALG322
Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels
Analog output module IC200ALG322 provides four analog voltage outputs. The output
range is -10 to +10VDC
FLD
PWR

Ambient 60C
ANALOG OUTPUT 12BIT
Ex nA IIC 0C<To<60C VOLTAGE +/-10V 4CH
1234567 814
OK

LED Indicators
side circuits.
Diagnostics
External user power must remain uninterrupted.

11
IC200ALG322
Module ID FFFF9040
Isolation:
and to frame ground
recommended range
Current consumption at 12V 210mA max.(including load current)
range
Output voltage +/-10.24VDC
Accuracy at 25 degrees C** +/- 0.3% typ. of full scale, +/- 0.5% max. of full scale
Resolution 5mV = 16 counts
rejection
Output default Hold Last State (default), 0 (configurable)
* In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may
be degraded to +/-1%.
11
IC200ALG322
Field Wiring
A13 No connection B13 JMP 1A
A14 No connection B14 JMP 1B
Wiring Connections
AQ1 AQ2 AQ3 AQ4
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
JMP1
Shield Connections
JMP1
Wiring Connections
13 14 15 16 17 18 13 14 15 16 17 18
for Carriers with
Three Rows of
Terminals AQ3 AQ4
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12

IC200CHS011
Shield Connections
AQ1 AQ2
A 1 2 3 4 5 6 B 1 2 3 4 5 6

11
IC200ALG322
Jumper Selection
A jumper on the carrier can be used to select the output default mode.
If no jumper is installed on pins B13 and B14 outputs hold their last state (the last
interrupted or the PLC is stopped. With a jumper installed, if such conditions occur
outputs default to 0 volts. This should only be changed with field power and backplane
power removed.
Jumper Selects
JMP 1 Default to 0
Wiring Example
VOUT 1
Load
RET 1
Shield
Load VOUT 4
RET 4
Shield
Jumper present
- JMP 1B
24VDC
Field Return
+ Field Power
11
IC200ALG322


11
IC200ALG322
Scaling
The graphs below show the relationship between the output voltage measured at the field
16 counts
Voltage = 5mV
12 5.0250V
10
8 5.0200V
6
16064
4 5.0150V
2
16048
0 5.0100V
-2
4 16032
-6
-8 16016
-10
-12
-32000 -25600 --19200 12800 -6400 0 6400 12800 19200 25600 32000
Count

Count Voltage
16032 5.0150V
16040 5.0150V
16048 5.0200V
11
IC200ALG325
Analog Output Module, 13 Bit Voltage 8 Channels
Analog output module IC200ALG325 provides eight analog voltage outputs. The output
range can be either –10VDC to +10VDC (bipolar) or 0V to +10VDC (unipolar).

Ambient 60C
ANALOG OUTPUT 13BIT
Ex nA IIC 0C<To<60C VOLTAGE 8CH
1234567 814
FLD OK
PWR

LED Indicators
side circuits.
Diagnostics
The module has a default output range of -10VDC to +10VDC (bipolar), but is easily set
up with a jumper for the channels to output 0V to +10VDC (unipolar).
The module is also easily set up with a jumper for the outputs to either hold their last states
or default to 0V if backplane power or communications are interrupted or the PLC is

11
IC200ALG325
Module ID FFFF9080
Isolation:
to frame ground
Backplane current consumption 5V output: 50 mA maximum
Range +18 to +30VDC (including ripple)
Current consumption 102mA maximum
Configuration parameters Range, output default
Output voltage -10.24 to +10.24VDC (bipolar range)
0 to +10.24VDC (unipolar range)
Accuracy at:
25 degrees C +/- 0.3% typical of full scale, +/- 0.5% maximum of
full scale
Update rate per module 10 mSec maximum
rejection
0V (configurable)
11
IC200ALG325
Field Wiring
A1 Shield Termination Point B1 JMP 1 (Range)
A2 V OUT 5 B2 Jumper (1-2) RTN
A3 RET (5-6) B3 JMP 2 (Hold)
A5 Shield Termination Point B5 V OUT 1
A6 V OUT 7 B6 RTN (1-2)
A7 RTN (7-8) B7 V OUT 2
A10 No connection B10 RTN (3-4)
A11 No connection B11 V OUT 4
A17 Shield Termination Point B17 Field Return
A18 Shield Termination Point B18 Field Power
Wiring Connections
for Carriers with Two AQ5 AQ6 AQ7 AQ8
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 AQ1 AQ2 AQ3 AQ4
JMP1 JMP2
Shield Connections
Shield Connections
Wiring Connections
for Carriers with
Three Rows of 13 14 15 16 17 18 13 14 15 16 17 18
Terminals Shield Connections
IC200CHS001, 022, 025 AQ8 AQ2 AQ3 AQ4

IC200CHS011 7 8 9 10 11 12 7 8 9 10 11 12
JMP1 JMP2 AQ1

AQ5 AQ6 AQ7
A 1 2 3 4 5 6 B 1 2 3 4 5 6

11
IC200ALG325
Jumper Selection
Jumpers on the carrier can be used to select the output range and output default mode.
Range Jumper
If no jumper is installed on pins B1 and B2, outputs are configured for the bipolar range of
–10V to +10V. With a jumper installed, the outputs are configured for the unipolar range
of 0V to +10V.
Range Jumper (JMP 1) Range
None -10V to +10V
Installed 0V to +10V
Hold Jumper
If no jumper is installed on pins B2 and B3, outputs hold their last state (the last
interrupted or the PLC is stopped. With a jumper installed, outputs default to 0V. This
should only be changed with the field power and backplane power removed.
Hold Jumper (JMP 2) Output Default
Installed 0V
Wiring Example
Jumper installed = unipolar range JMP 1

no jumper = bipolar range
RET
Jumper installed = default to 0V
no jumper = hold last state JMP 2
Shield
V OUT 1
Load 1
Return 1, 2
Load 2 V OUT 2
Shield
- Field Return
+ Field Power
11
IC200ALG325


11
IC200ALG325
Scaling for Unipolar Outputs

The graph below shows the relationship between the output voltage measured at the field
terminals and the data that is output by the module, when outputs are set up for the
unipolar range.
Count vs Output Voltage, Unipolar
Voltage
12 4 counts =
11 1.25mV
10 5.0100V
9
8 5.00875V
7 16032
6 5.0075V
5
16028
4 5.00625V
3
16024
2
1
0 16020
0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000
Count

Count Voltage
16024 5.0075V
16026 5.0075V
16028 5.00875V
11
IC200ALG325
Scaling for Bipolar Outputs

terminals and the data that is output by the module, when outputs are set up for the bipolar
range.
Count vs Output Voltage, Bipolar
4 counts
Voltage = 1.25mV
12 5.0100V
10
8 5.00875V
6 16032
4 5.0075V
2
16028
0 5.00625V
-2
16024
4
-6
-8 16020
-10
-12
-32000 -25600 --19200 12800 -6400 0 6400 12800 19200 25600 32000
Count

Count Voltage
16024 5.0075V
16026 5.0075V
16028 5.00875V

11
IC200ALG326
Analog output module IC200ALG326 provides eight 4mA to 20mA analog current-

1234567 831
B FLD OK
PWR

LED Indicators
side circuits.
Diagnostics
The module can be configured for either the 4-20 mA or 0-20 mA output current range by
installing a jumper wire on the field terminals.
The module can also be easily set up with a jumper for the outputs to either hold their last
states or default to low end of range if backplane power or communications are interrupted
or the PLC is stopped. External user power must remain uninterrupted.
11
IC200ALG326
Module ID FFFF9480
Isolation:
User input to logic and to 250VAC continuous; 1500VAC for 1 minute
frame ground
consumption
Current consumption 2A inrush maximum
100 mA maximum (no load)
185 mA maximum (all 8 outputs at full scale)
Configuration parameter Range, output default
Diagnostics Loss of User Side (Field) Power
Output current 4 to 20mA (default)
0 to 20mA (configured with jumper)
Accuracy:
+25 deg C** +/- 0.3% of full scale (typical), +/- 0.5% of full scale (max)
0 to +60 degrees C +/-1% of full scale (max)
Resolution 4-20 mA: 5 counts = 2.5 uA (~12.7 bits)
0-20 mA: 4 counts = 2.5 uA (13 bits)
rejection
Low End of Range (configurable)
* RL(MAX) = (VFIELD PS – 4V) / 20.38mA
** In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy
may be degraded an additional +/-1%.

11
IC200ALG326
Field Wiring
A1 Shield Termination Point B1 Range Jumper
A2 I OUT 5 B2 Jumper RET
A3 RET B3 Hold Jumper
A5 Shield Termination Point B5 I OUT 1
A6 I OUT 7 B6 RET
A7 RET B7 I OUT 2
A10 No connection B10 RET
A11 No connection B11 I OUT 4
A17 Shield Termination Point B17 DC-
A18 Shield Termination Point B18 DC+

for Carriers with Two AQ5 AQ6 AQ7 AQ8
Rows of Terminals
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
AQ1 AQ2 AQ3 AQ4
JMP1 JMP2
Shield Connections
for Carriers with
Shield Connections
Three Rows of
Terminals AQ8
AQ2 AQ3 AQ4
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12

IC200CHS011
AQ5 AQ6 AQ7 JMP1 JMP2 AQ1
A 1 2 3 4 5 6 B 1 2 3 4 5 6
11
IC200ALG326
Jumper Selection
Range Jumper
If no jumper is installed the output current range will be 4 to 20 mA. With a jumper
installed the output current range is 0 to 20 mA. This should only be changed with field
power and backplane power removed. The corresponding parameter in the hardware
configuration must also be adjusted accordingly.
Range Jumper Default
None 4 to 20 mA
JMP 1 0 to 20 mA
Hold Jumper
With a jumper installed, if such conditions occur outputs default to 0/4mA. This should
only be changed with field power and backplane power removed. The corresponding
parameter in the hardware configuration must be adjusted accordingly.
Hold Jumper Default

JMP 2 0/4mA
The “Default Low End of Range” value can be either 4mA or 0mA. The default depends
on the PLC status, output current range selected, and whether the module is controlled by a
VersaMax PLC CPU or a Network Interface Unit (NIU) module. In some cases, the
module will output 0mA instead of 4mA, even when configured for the 4-20mA range as
shown in the following chart.
Action Module Set to Default Module Set to
Low End of Range (Default) Hold Last State (HLS)
Module in NIU Rack Module in CPU Module in NIU Module in CPU
Rack Rack Rack
0-20mA 4-20mA 0-20mA 4-20mA 0-20mA 4-20mA 0-20mA 4-20mA
Run to Stop 0mA 4mA 0mA 0mA HLS HLS HLS HLS
Loss of Field Power 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA
Loss of Backplane Power 0mA 0mA 0mA 0mA HLS HLS HLS HLS
Loss of Communication 0mA 4mA N/A N/A HLS HLS N/A N/A
Loss of Module 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA
Loss of CPU/NIU Power 0mA 0mA 0mA 0mA HLS HLS HLS HLS

11
IC200ALG326
Wiring Example
IOUT 1
Load
RET 1
Shield
Load IOUT 4
RET 4
Shield
Jumper installed =0 to 20mA Range Jumper (B1)
no jumper = 4 to 20mA
JMP RET (B2)
Jumper installed =0/4mA Hold Jumper (B3)
Field Return
- Field Power
24VDC
+
11
IC200ALG326
Output Current Range Scaling / Step Change

In 0-20mA range mode, a current output signal value of 0mA corresponds to a %AQ value
of 0 counts, and 20mA corresponds to a %AQ value of +32,000 counts. In 4-20mA range
mode, a value of 0 %AQ counts corresponds to an output current of 4mA and a value of
+32,000 %AQ counts corresponds to an output current of 20mA. If the module is installed
in a Versamax PLC, it converts negative value commands to 0 mA regardless of range
selected. If the module is controlled by a Network Interface Unit (NIU), it converts any
negative value commands to the low end of range.
The illustration below shows the relationship between output signal strength and
commanded %AQ counts. It depicts the step change in output current level for various
command values. Not every command value results in a change in the output current level
due to the module’s resolution.
4-20mA Range
2.5µA = 5 counts
For 4-20mA range:
Current (in mA) = 4 + (16)*(%AQ counts / 32000)
12.0075mA %AQ counts = (2000)*(Current (in mA) – 4)
12.005mA For 0-20mA range:

16015 Current (in mA) = (20)*(%AQ counts / 32000)
12.0025mA
%AQ counts = (1600) * Current (in mA)
16010
12.000mA
16005
0-20mA Range
2.5µA = 4 counts
24
mA
10.0075mA
20
16 10.005mA
12
16012
10.0025mA
8 16008
10.000mA
4
16004
0
0 8000 16000 24000 32767
%AQ Count
4-20 mA Range Step Change Example

Count Current
16000 12.0000 mA
16005 12.0025 mA
16008 12.0025 mA
16009 12.0025 mA
16010 12.0050 mA

11
IC200ALG327
Analog output module IC200ALG327 provides twelve analog voltage outputs. The output
range can be either –10VDC to +10VDC (bipolar) or 0V to +10VDC (unipolar).

Ambient 60C
ANALOG OUTPUT 13BIT
Ex nA IIC 0C<To<60C VOLTAGE 12CH
1234567 814
FLD OK
PWR

LED Indicators
side circuits.
Diagnostics
The module has a default output range of -10VDC to +10VDC (bipolar), but is easily set
up with a jumper for the channels to output 0V to +10VDC (unipolar).
The module is also easily set up with a jumper for the outputs to either hold their last states
or default to 0V if backplane power or communications are interrupted or the PLC is
11
IC200ALG327
Module ID FFFF90C0
Isolation:
to frame ground
Current consumption 112mA maximum
Configuration parameters Range, output default
Output voltage -10.24 to +10.24VDC (bipolar range)
0 to +10.24VDC (unipolar range)
Accuracy:
at 25 degrees C +/- 0.3% typical of full scale, +/- 0.5% maximum of
0 to 60 degrees C full scale
+/-1% maximum of full scale
rejection
0V (configurable)

11
IC200ALG327
Field Wiring
A1 Shield Termination Point B1 JMP 1 (Range)
A2 V OUT 5 B2 Jumper (1-2) RTN
A3 RET (5-6) B3 JMP 2 (Hold)
A6 V OUT 7 B6 RTN (1-2)
A7 RTN (7-8) B7 V OUT 2
A10 V OUT 9 B10 RTN (3-4)
A11 RTN (9-10) B11 V OUT 4
A15 RTN (11-12) B15 No connection
A17 Shield Termination Point B17 Field Return
A18 Shield Termination Point B18 Field Power
Wiring Connections
for Carriers with Two AQ5 AQ6 AQ7 AQ8 AQ9 AQ10 AQ11 AQ12
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015 AQ1 AQ2 AQ3 AQ4
JMP1 JMP2
Shield Connections
AQ11 AQ12
Wiring Connections
Three Rows of Shield Connections
Terminals
AQ8 AQ9 AQ10 AQ2 AQ3 AQ4
IC200CHS001, 022, 025 7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS011
JMP1 JMP2 AQ1

AQ5 AQ6 AQ7
A 1 2 3 4 5 6 B 1 2 3 4 5 6
11
IC200ALG327
Jumper Selection
Jumpers on the carrier can be used to select the output range and output default mode.
Range Jumper
If no jumper is installed on pins B1 and B2, outputs are configured for the bipolar range of
–10V to +10V. With a jumper installed, the outputs are configured for the unipolar range
of 0V to +10V.
Range Jumper (JMP 1) Range
None -10V to +10V
Installed 0V to +10V
Hold Jumper
If no jumper is installed on pins B2 and B3, outputs hold their last state (the last
interrupted or the PLC is stopped. With a jumper installed, outputs default to 0V. This
should only be changed with the field power and backplane power removed.
Hold Jumper (JMP 2) Output Default
Installed 0V
Wiring Example
Jumper installed = unipolar range JMP 1
no jumper = bipolar range
RET
Jumper installed = default to 0V
no jumper = hold last state JMP 2
Shield
V OUT 1
Load 1
Return 1, 2
Load 2 V OUT 2
Shield
- Field Return
+ Field Power

11
IC200ALG327

11
IC200ALG327
Scaling for Unipolar Outputs

terminals and the data that is output by the module, when outputs are set up for the
unipolar range.
Count vs Output Voltage, Unipolar
Voltage
12 4 counts =
11 1.25mV
10 5.0100V
9
8 5.00875V
7 16032
6 5.0075V
5
16028
4 5.00625V
3
16024
2
1
0 16020
0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000
Count

Count Voltage
16024 5.0075V
16026 5.0075V
16028 5.00875V

11
IC200ALG327
Scaling for Bipolar Outputs

terminals and the data that is output by the module, when outputs are set up for the bipolar
range.
Count vs Output Voltage, Bipolar
4 counts
Voltage = 1.25mV
12 5.0100V
10
8 5.00875V
6 16032
4 5.0075V
2
16028
0 5.00625V
-2
16024
4
-6
-8 16020
-10
-12
-32000 -25600 --19200 12800 -6400 0 6400 12800 19200 25600 32000
Count

Count Voltage
16024 5.0075V
16026 5.0075V
16028 5.00875V
11
IC200ALG328
Analog output module IC200ALG328 provides twelve 4mA to 20mA analog current-

1234567 831
B FLD OK
PWR

LED Indicators
side circuits.
Diagnostics
The module can be configured for either the 4-20 mA or 0-20 mA output current range by
installing a jumper wire on the field terminal strip.
The module can also be easily set up with a jumper for the outputs to either hold their last
states or default to the low end of their range if backplane power or communications are
interrupted or the PLC is stopped. External user power must remain uninterrupted.

11
IC200ALG328
Module ID FFFF94C0
Isolation:
User input to logic and to 250VAC continuous; 1500VAC for 1 minute
frame ground
consumption
Current consumption 2A inrush maximum
100 mA maximum (no load)
270 mA maximum (all 12 outputs at full scale)
Configuration parameter Range, output default
Diagnostics Loss of User Side (Field) Power
Output current 4 to 20mA (default)
0 to 20mA (configured with jumper)
Accuracy:
+25 deg C** +/- 0.3% of full scale (typical), +/- 0.5% of full scale (max.)
0 to +60 degrees C +/-1% of full scale (max.)
Resolution 4-20 mA: 5 counts = 2.5 uA (~12.7 bits)
0-20 mA: 4 counts = 2.5 uA (13 bits)
rejection
Low End of Range(configurable)
* RL(MAX) = (VFIELD PS – 4V) / 20.38mA
** In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy
may be degraded an additional +/-1%.
11
IC200ALG328
Field Wiring
A1 Shield Termination Point B1 Range Jumper
A2 I OUT 5 B2 Jumper RET
A3 RET B3 Hold Jumper
A6 I OUT 7 B6 RET
A7 RET B7 I OUT 2
A10 I OUT 9 B10 RET
A11 RET B11 I OUT 4
A15 RET B15 No connection
A17 Shield Termination Point B17 DC-
A18 Shield Termination Point B18 DC+

Rows of Terminals
AQ5 AQ6 AQ7 AQ8 AQ9 AQ10 AQ11 AQ12
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
AQ1 AQ2 AQ3 AQ4

JMP1 JMP2
Shield Connections
Wiring Connections AQ11 AQ12

for Carriers with
Three Rows of 13 14 15 16 17 18 13 14 15 16 17 18
AQ8 AQ9 AQ10

IC200CHS001, 022, 025 AQ2 AQ3 AQ4
IC200CHS011
7 8 9 10 11 12 7 8 9 10 11 12
AQ5 AQ6 AQ7 JMP1 JMP2 AQ1
A 1 2 3 4 5 6 B 1 2 3 4 5 6

11
IC200ALG328
Jumper Selection
Range Jumper
If no jumper is installed the output current range will be 4 to 20 mA. With a jumper
installed the output current range is 0 to 20 mA. This should only be changed with field
power and backplane power removed. The corresponding parameter in the hardware
configuration must also be adjusted accordingly.
Range Jumper Default
None 4 to 20 mA
JMP 1 0 to 20 mA
Hold Jumper
If no jumper is installed outputs hold their last states (the last commanded values from the
With a jumper installed, if such conditions occur outputs default to 0/4mA. This should
only be changed with field power and backplane power removed. The corresponding
parameter in the hardware configuration must also be adjusted accordingly.
Hold Jumper Default

JMP 2 0/4mA
The “Default Low End of Range” value can be either 4mA or 0mA. The default depends
on the PLC status, output current range selected, and whether the module is controlled by a
VersaMax PLC CPU or a Network Interface Unit (NIU) module. In some cases, the
module will output 0mA instead of 4mA, even when configured for the 4-20mA range as
shown in the following chart.
Action Module Set to Default Module Set to
Low End of Range (Default) Hold Last State (HLS)
Module in NIU Rack Module in CPU Module in NIU Module in CPU
Rack Rack Rack
0-20mA 0-20mA 4-20mA 0-20mA 4-20mA 4-20mA 0-20mA 4-20mA
Run to Stop 0mA 0mA 4mA 0mA HLS HLS HLS HLS
Loss of Field Power 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA
Loss of Backplane Power 0mA 0mA 0mA 0mA HLS HLS HLS HLS
Loss of Communication 0mA 0mA 4mA N/A HLS HLS N/A N/A
Loss of Module 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA
Loss of CPU/NIU Power 0mA 0mA 0mA 0mA HLS HLS HLS HLS
11
IC200ALG328
Wiring Example
IOUT 1
Load
RET 1
Shield
Load IOUT 4
RET 4
Shield
Jumper installed =0 to 20mA Range Jumper (B1)
no jumper = 4 to 20mA
JMP RET (B2)
Jumper installed =0/4mA Hold Jumper (B3)
Field Return
- Field Power
24VDC
+

11
IC200ALG328
Output Current Range Scaling / Step Change

In 0-20mA range mode, a current output signal value of 0mA corresponds to a %AQ value
of 0 counts, and 20mA corresponds to a %AQ value of +32,000 counts. In 4-20mA range
mode, a value of 0 %AQ counts corresponds to an output current of 4mA and a value of
+32,000 %AQ counts corresponds to an output current of 20mA. If the module is installed
in a Versamax PLC, it converts negative value commands to 0 mA regardless of range
selected. If the module is controlled by a Network Interface Unit (NIU), it converts any
negative value commands to the low end of range.
The illustration below shows the relationship between output signal strength and
commanded %AQ counts. It depicts the step change in output current level for various
command values. Not every command value results in a change in the output current level
due to the module’s resolution.
4-20mA Range
2.5µA = 5 counts
For 4-20mA range:
Current (in mA) = 4 + (16)*(%AQ counts / 32000)
12.0075mA %AQ counts = (2000)*(Current (in mA) – 4)
12.005mA For 0-20mA range:

16015 Current (in mA) = (20)*(%AQ counts / 32000)
12.0025mA
%AQ counts = (1600) * Current (in mA)
16010
12.000mA
16005
0-20mA Range
2.5µA = 4 counts
24
mA
10.0075mA
20
16 10.005mA
12
16012
10.0025mA
8 16008
10.000mA
4
16004
0
0 8000 16000 24000 32767
%AQ Count
4-20 mA Range Step Change Example

Count Current
16000 12.0000 mA
16005 12.0025 mA
16008 12.0025 mA
16009 12.0025 mA
16010 12.0050 mA
11
IC200ALG328
Thermal Derating
The number of channels that can be active at the same time depends on the ambient
temperature, the external voltage, and the orientation of the module and DIN rail. There is
no thermal derating for this module at 24V. The chart below shows thermal deratings for
this module, on certain carriers, at 30VDC with the module and DIN rail in the
orientations shown. There is no derating at 30V in other orientation and carrier
combinations.
To meet thermal derating requirements, inactive channels should be distributed evenly
across the total number of output. For example, the "A" orientation graph below reflects
the derating with channels 1, 5, and 9 inactive.
Ambient Temperature
12
Numbe of Channels Active
10 A
8 30VDC
B
6
30VDC
B 4

11
IC200ALG331
Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4 Channels
Analog output module IC200ALG331 provides four analog outputs. Features include:
Four isolated 4-20mA current output channels
Software configuration, no jumpers or switches
Sixteen bit converter resolution
High accuracy factory calibration
The module provides the following additional software-configurable features:
Per-channel selection of 4-20mA current or +/–10V voltage outputs
Selection of default/hold last state operation
Per-channel selection of default values
Per-channel selection of under-range and over-range diagnostics levels
Per-channel selection of alarm levels
Per-channel scaling
Field re-calibration on command
FLD
OK PWR
IC200ALG331
ANALOG OUTPUT 16BIT
Ex nA IIC 0C<To<60C VOLT/CURR ISO 4CH
1234567 814
An external 24V power supply is required for the outputs. In current mode, a separate
power supply may be required for isolated outputs.
The module receives 4 words of analog output data from the system CPU or NIU.
LED Indicators
The green FLD PWR LED indicates the presence of both logic power and field power for
the analog field-side circuits. It does not indicate the presence of other supplies such as
current loop supplies on output points. The absence of either backplane or field power
turns off the FLD PWR LED. Note that this module is the only one that has the OK LED
located before the FLD PWR LED in the A slot.
On green indicates normal operation.
Flashing amber indicates self-diagnostic error.
Off indicates no 3.3V power
11
IC200ALG331
Channels 4 outputs
Module ID FFFF9805
Isolation:
frame ground,
Group to Group Not applicable
Channel to channel 250VAC continuous; 1500VAC for 1 minute
LED indicators FLD PWR LED indicates the presence of both
logic power and user power. OK LED indicates
module status.
Backplane current consumption 5V output: 10mA maximum.
3.3V output: 115mA maximum
Range +19.5 to +30VDC including ripple
Current consumption 100mA maximum plus load currents
Diagnostics High/Low Limit, Over/Underrange, Open Wire,
Loss of Field Power Supply, Non-volatile memory
fault
Output operating range Current mode: +4 to 20mA
Voltage mode: +/-10VDC
Accuracy at 25 degrees C +/- 0.1% maximum of full scale
Temperature coefficient Current mode: 45ppm/°C typical, 90 ppm/°C
maximum
Voltage mode: 30ppm/°C typical, 60 ppm/°C
maximum
Load characteristics Current mode: 0 to 1250 ohms
Voltage mode: 2K ohms minimum
Analog Resolution (1LSB) Current mode: 381 nA nominal
Voltage mode: 381 µV nominal
Update rate per module 7ms maximum
rejection
0 (configurable)

11
IC200ALG331
Field Wiring
A1 No connection B1 I1+
A2 Shield Termination Point B2 I1-
A3 No connection B3 V1+
A4 Shield Termination Point B4 V1-
A17 No connection B17 DC -
A18 No connection B18 DC+
A 24 volt power supply must be connected to B17 and B18 to operate the module. Voltage
outputs are powered from the module. For each channel, V+ is positive with respect to V-
when the channel’s output data is positive. Current outputs act as current regulators and
require a supply to power the load. The current loop can be connected as a current source
or current sink to the load. Loads are isolated if the loop supply is isolated. However, if the
module supply is also used as the loop supply, the loads are not isolated.
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS002, 005
IC200CHS012, 015 I1 V1 I2 V2 I3 V3 I4 V4
AQ1 AQ2 AQ3 AQ4
AQ4
Shield Connections
Wiring Connections A B I4 V4

Three Rows of
AQ2 AQ3
Terminals
V2 I3 V3
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12 7 8 9 10 11 12
AQ1 AQ2
I1 V1 I2
1 2 3 4 5 6 1 2 3 4 5 6
11
IC200ALG331
Wiring Examples
Current Source Current Sink
+ +
24V
Power LOAD I1+
I1+
Supply - -
- I1- 24V + I1-

LOAD
Power
Supply
+ -


11
IC200ALG331
Operation
Output Defaults
The module requires both logic and module 24 volt power supplies to produce an output.
Subsequent loss of power or communication will produce output states as determined by
the configuration. These are:
Power and configuration states Output condition

Field power, no logic power, not configured All outputs 0
Field and logic power, not configured All outputs 0
Field and logic power, configured Outputs are scaled and follow program data
Module defaults due to loss of Outputs are set to configured default: value or
communications or other cause. Hold Last State.
In I/O Station with NIU, outputs are set to 0.
Loss of backplane power after configuration Outputs are set to Hold Last State if configured
for Hold Last State operation, or to 0 if “default”
was configured. A configured default value is not
available to the module if backplane power has
been lost.
In I/O Station with NIU, outputs set to 0.
Communication returns without loss of Outputs resume operation after configuration.
Field Power
Calibration
The module is calibrated at the factory. For most applications, no further calibration is
required. It is possible to perform recalibration in either of the following ways:
By changing a module’s scaling so its scaled data agrees with metered values.
By sending the module a recalibration message as described in the PLC User's
Manual.
11
IC200ALG331
Diagnostics
By default, the module is configured for fault reporting. The module reports faults as soon
as they are detected. Once a fault has been reported, the same fault is not reported again
until the fault has been cleared. Fault reporting can be disabled via configuration. If
disabled, faults are not reported. The module can detect and report the following faults:
Over-Range
The module reports an Over Range fault if an output value is greater than approximately
+12.5 volts or 25 mA.
Under-Range
The module reports an Under Range fault if an output value is approximately 0mA on an
current channel or –12.5 volts on a voltage channel.
Open Wire
The module reports an Open Wire fault on current outputs if the configuration of the low
end of the range is greater than or equal to approximately 2.0 mA, but the output is not
detecting current.
Loss of Field Power Supply
The module reports a Loss of Field Power fault if field power is not present (also indicated
by the FLD PWR LED). Outputs default as specified by the configuration.
High Limit
The module reports a High Alarm fault if an output value is greater than or equal to the
value specified by the “Alarm High” configuration parameter.
Low Limit
The module reports a Low Alarm fault if an output value is less than or equal to the value
specified by the “Alarm Low” configuration parameter.
Non-volatile Memory Fault
The module reports this fault only during field recalibration, if a non-volatile memory fault
is detected.

11
IC200ALG331
Parameter
Analog Starting offset for the module’s analog output data. user selectable
Output Data
Reference
Analog Word length of the module’s analog output data. 4 0–4
Output Data
Length
Report Faults Enables or disables Fault Reporting for the entire Enabled Enabled,
Module. Disabled
%AQ Default Specifies whether the module will go to the Default Default /Hold
specified channel defaults (see below) or hold their
/Hold Last
last states if power or communications are lost.
State
Current / Specifies whether the channel will be a voltage or I (Current) I (Current),
Voltage current output. V (Voltage)
If the Channel type is Current, the range is 4 to
20mA.
If Channel type is Voltage, the range is –10 to
+10V.
Channel Specifies if the channel should output data Active Inactive (off), Active (on)
Active received from the CPU or NIU. If a channel is
“inactive” space is still allocated for it.
Span Low Actual current (in microAmps) or voltage (in 4000 µA 0 to 25,000 µA
milliVolts) to be scaled to low engineering units –10,000 to +10,000mV
value.
Span High Actual current in microAmps or voltage in millivolts 20000 µA 0 to 25,000 µA
to be scaled to the high engineering units value. –10,000 to +10,000mV
Low equivalent to the low span (actual) value. –10,000 to +10,000mV
High equivalent to the high span (actual) value. –10,000 to +10,000mV
Default The value to be output by the firmware when the 0 µA -32768 to +32767
module is in a default condition and the Output
Default Control is set to Default.
11
IC200ALG331
Configuring Scaling
The module converts digital output values received from the CPU or NIU to electrical
signals (either current or voltage, as configured). By default, the module converts this data
to 1 millivolt or 1 microamp “internal units” for convenience in scaling and comparing to
actual meter measurements.
The module’s default scaling can be changed to tailor the output data to a specific
application. Typically, engineering units represent millivolts or microamps. But they may
also represent physical units such as degrees or centimeters per second. When
reconfiguring scaling, it is important to be sure that the chosen Engineering Units values
would not result in Overrange or Underrange output levels.
The scaling for each channel can be configured independently. Scaling is configured by
selecting corresponding low and high engineering units values and low and high internal
values (counts) for two points.
During operation, the module will use the straight line defined by these two pairs of
configured scaling values to convert internal values to current or voltage signal levels that
represent appropriate engineering units.
Scaling Values for 1mV or 1µA Engineering Units

For many applications, the engineering units are either millivolts or microAmps. These
units are easy to scale. Simply use the table below to find scaling values that are
appropriate for the channel’s configured range.
Examples Output Enter this engineering Span Units

Range units value (microAmps)
4 mA to 20 mA 4 mA Low +4,000 Low +4,000
20 mA High +20,000 High +20,000
-10 volts to +10 volts 0 volts Low 0 Low +4,000
+10 volts High +10,000 High +20,000
0 mA to 20 mA 0 mA Low 0 Low 0
20 mA High +20,000 High +20,000
-10 volts to +10 volts -5 volts Low -5,000 Low -5,000
+10 volts High +10,000 High +10,000

11
IC200ALG331
Scaling Example
A channel is configured in the 0 to 10 volts DC range. It measures a velocity output.
Electronic sensors and mechanical linkage external to the module have determined that an
output level of +1.5 volts DC is equal to –20 feet/second (–6 meters/second), and that +9
volts DC is equal to +180 feet/second (+50 meters/second). Plotting these values on a
graph shows that a signal of 5 volts DC corresponds to a speed of 73.3 feet/second.
Velocity
200
(+9.0V, +180 ft/sec)

150
100
50
Output
-20
Voltage
+5.0 +9.0 +10.0
-50 (+1.5V, -20 ft/sec)
-60
For engineering units of feet per second, the following scaling values are used:
Low engineering units = –20 ft/sec
High engineering units = +180 ft/sec
An output value of 5.0 volts would be scaled to an engineering value of +00073 (ft/sec).
In this example, scaling to hundredths of feet per second would provide better resolution.
The following scaling values would be used:
Low engineering units = –2000 hundredths ft/sec
High engineering units = +1800 hundredths ft/sec
An output value of 5.0 volts would be scaled to an engineering value of +7333 (hundredths
of ft/sec).
Chapter Analog Mixed I/O Modules
12
This chapter describes analog mixed input/output modules.
IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and

Output Current 2 Channels
IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and
Output 2 Channels
IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and
Output 2 Channels
GFK-1504K 12-1
12
IC200ALG430
Analog Mixed Module, 12 Bit Input Current 4 Channels and
Analog mixed module IC200ALG430 provides four analog current inputs and two analog
current outputs.
FLD
PWR
IC200ALG430
ANALOG MIXED 12BIT
CLASS I ZONE 2 GROUP IIC T4 CURRENT 2 OUT / 4 IN
1234567 814
OK
An external 24V power supply is required for the outputs. For inputs, power for the user’s
transceivers must be supplied from an external source.
The module provides 4 words of analog input data and receives 2 words of analog output
data.
LED Indicators
side circuits. The green OK LED is on when backplane power is present to the module.
Diagnostics
I/O Defaults
default to 4mA if backplane power or communications are interrupted or the PLC is
stopped. External user power must remain uninterrupted. Outputs remain in their default or
last state until the module receives different output data from the backplane, or until field
power is removed.
When software-configured, inputs can be configured to hold last state or report a
selectable value. When the module is autoconfigured using a CPU or NIU that is version
2.x or later, inputs default to 0. If the CPU or NIU is version 1.5 or earlier, the input
default matches the jumper-configured output default (0 or Hold Last State).
12
IC200ALG430
Channels 4 differential inputs, one group,
2 single-ended outputs, one group
Module ID FFFF9424
Isolation:
ground Not applicable
Group to group None
Channel to channel
Recommended Range +18 to +30VDC (including ripple)
Current consumption at recommended range 160mA max.(including load current)
Accuracy (0V Common Mode Voltage) at:
25 degrees C** +/-0.3% typ. of full scale, +/-0.5% max. of full scale
Resolution: 4µA = 8 counts
Common mode voltage <30V
Output current 4 to 20mA
Accuracy at 25 degrees C** +/- 0.3% typ. of full scale, +/- 0.5% max. of full scale
Output default Hold Last State (default), 4mA (configurable)
* RL(MAX) = (VEXTERNAL PS - 4V) / 20.38mA
** In the presence of severe RF interference, (IEC1999-4-3, 10V/m), accuracy degraded to +/-1% maximum of full
scale. Input accuracy may be degraded an additional +/-0.75% with the introduction of input common mode voltage.
GFK-1504K Chapter 12 Analog Mixed I/O Modules 12-3

12
IC200ALG430
Field Wiring
A5 I IN 1+ B5 No connection
A6 I IN 1- B6 Shield Termination Point
Wiring Connections
for Carriers with Two AQ1 AQ2 AI1 AI2 AI3 AI4
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
Shield Connections JMP1
JMP1
Three Rows of
AI2 AI3 AI4
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12 7 8 9 10 11 12
AQ1 AQ2 AI1
1 2 3 4 5 6 1 2 3 4 5 6
12
IC200ALG430
Jumper Selection
A jumper on the carrier can be used to select the output default mode. If no jumper is
installed on pins B13 and B14 outputs hold their last state (the last commanded value from
the backplane) if backplane power or communications are interrupted or the PLC is
stopped. With a jumper installed, if such conditions occur outputs default to 4mA. This
should only be changed with field power and backplane power removed.
Jumper Selects
JMP 1 Default to 4mA
Wiring Examples
Current Inputs Current Outputs
Current I In 1 + I Out 1
Load
Source I In 1 - RET 1
Shield
Load I Out 2
Current I In 4 + RET 2
Source Shield
I In 4 -
Jumper installed =default to 4mA
JMP 1A
JMP 1B
Field Return
An external source is needed to -
power input transceivers. Field Power
24VDC
+

12
IC200ALG430

Shielded twisted pair cable is recommended for all of the analog channel connections. If
possible, the analog input channel connections should be grounded at the source device. If
12
IC200ALG430
Scaling
The following graphs show the relationship between the input current measured at the field
terminals and the data values for the module.
Count vs Input Current
8 counts =
4µA
12.202mA
mA 24
12.198mA
20
16408
16 12.194mA
16400
12 12.19mA
8 16392
4
16384
0
0 8192 16384 24576 32767
Count
For a change to be seen in the reported count value, input current must be increased by at
least 4µA. If the module receives an increase less than 4µA, the previous count value is
still reported. For example:
Current Count
12.190mA 16384
12.192mA 16384
12.194mA 16392

12
IC200ALG430
Count vs Output Current

The graph below shows the relationship between the output data that is provided to the
module from the backplane, and the actual output current. The range spans between 4mA
and 20mA.
8 counts =
4µA
mA
32767 12.012mA
24
12.008mA
20
16024
16 12.004mA
16016
12 12.000mA
8 16008
4
16000
0
0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000
Count
The following equation can be used to calculate specific output currents:

Iout = 4mA + (count/32760) x 16.38mA
Count mA
16000 12.000
16007 12.000
16008 12.004
12
IC200ALG431
Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels
Analog mixed module IC200ALG431 provides four 0 to +10VDC analog inputs and two 0
to +10VDC analog outputs.
FLD
PWR
IC200ALG431
Ambient 60C ANALOG MIXED 12BIT
CLASS I ZONE 2 GROUP IIC 0-10V 2 OUT / 4 IN
1234567 814
OK
transceivers must be supplied from an external source.
The module provides 4 words of analog input data and receives 2 words of analog output
data.
LED Indicators
side circuits. The green OK LED is on when backplane power is present to the module.
Diagnostics
I/O Defaults
External user power must remain uninterrupted. Outputs remain in their default or last state
until the module receives different output data from the backplane, or until field power is
removed.

12
IC200ALG431
Channels 4 single-ended inputs, one group,
Module ID FFFF9024
Isolation:
frame ground
Current consumption at recommended 160mA max.(including load current)
range
Input voltage: 0 to 10V
Input Impedance 120kOhms minimum
Accuracy at 25 degrees C* +/-0.3% typical of full scale, +/-0.5% maximum of full scale
Resolution: 2.5mV = 8 counts
Output voltage 0 to 10.24VDC
Accuracy at 25 degrees C* +/- 0.3% typical of full scale, +/- 0.5% maximum of full scale
Output default Hold Last State (configurable), 0 (default)
degraded to +/-1%.
12
IC200ALG431
Field Wiring

A2 V OUT Return B2 Shield Termination Point
A5 V IN 1 B5 No connection
A6 V IN Return B6 Shield Termination Point
Wiring Connections
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
JMP1
Three Rows of
AI2 AI3 AI4
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12 7 8 9 10 11 12
AQ1 AQ2 AI1
1 2 3 4 5 6 1 2 3 4 5 6

12
IC200ALG431
Jumper Selection
A jumper on the carrier can be used to select the output default mode. If no jumper is
installed on pins B13 and B14 outputs hold their last state (the last commanded value from
the backplane) if backplane power or communications are interrupted or the PLC is
stopped. With a jumper installed, if such conditions occur outputs default to 0 volts. This
should only be changed with field power and backplane power removed.
Jumper Selects
JMP 1 Default to 0
Wiring Examples
Voltage Inputs Voltage Outputs
V Out 1
Load
V In 1 V Out RET 1
Voltage
Source V In RET 1 Shield
Load V Out 2
Voltage V In 4 V Out RET 2

Source Shield
V In RET 4
Jumper present
An external source is needed to - JMP 1B

24VDC
power input transceivers.
Field Return
+ Field Power
12
IC200ALG431


12
IC200ALG431
Scaling
The following graphs show the relationship between the voltage applied at the field
Count vs Input Voltage
8 counts =
Voltage 2.5mV
12
10 5.1275V
8 5.125V
6
4 16408
5.1225V
2
0 16400
-2 5.12V
-4 16392
-6
-8 16384
-10
-12
0 8192 16384 24576 32767
Count
Counts = (Voltage In) x (3200)
The count value is returned as a multiple of 8. A voltage that would return a count value
(using the above equation) which is not a multiple of 8 will return the next highest multiple
of 8.
Input Count
Voltage
5.1200 16384
5.1210 16392
5.1220 16392
5.1225 16392
12
IC200ALG431
Voltage
12 8 counts =
11 2.5mV
10 5.0175V
9
8 5.0150V
7 16040
6 5.0125V
5 16032
4 5.0100V
3
16024
2
1
0
16016
0 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000
Count

Count Voltage
16024 5.0125V
16030 5.0125V
16032 5.0150V

12
IC200ALG432
Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels
Analog mixed module IC200ALG432 provides four -10 to +10VDC analog inputs and two
-10 to +10VDC analog outputs.
FLD
PWR
IC200ALG432
Ambient 60C ANALOG MIXED 12BIT
CLASS I ZONE 2 GROUP IIC + / -10V 2 OUT / 4 IN
Ex nA IIC 0C≤Ta≤60C
1234567 814
OK
transceivers must be supplied from an external source. Intelligent processing for this
module is performed by the CPU or Network Interface Unit. The module provides 4 words
of analog input data and receives 2 words of analog output data.
LED Indicators
side circuits.
Diagnostics
I/O Defaults
External user power must remain uninterrupted. Outputs remain in their default or last state
until the module receives different output data from the backplane, or until field power is
removed.
12
IC200ALG432
Channels 4 single-ended inputs, one group,
Module ID FFFF9024
Isolation:
ground
Current consumption at recommended range 160mA max.(including load current)
Input voltage: +/-10VDC
Input Impedance 125kOhms minimum

Accuracy at 25 degrees C* +/-0.3% typ. of full scale, +/-0.5% max. of full scale
Resolution: 2.5mV = 8 counts
Output voltage +/-10.24VDC
Accuracy at 25 degrees C* +/- 0.3% typ. of full scale, +/- 0.5% max. of full scale
Resolution 5mV = 16 counts
Output default Hold Last State (default), 0 (configurable)

degraded to +/-1%.

12
IC200ALG432
Field Wiring
Wiring Connections
IC200CHS002, 005 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
JMP1
Three Rows of
AI2 AI3 AI4
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12 7 8 9 10 11 12
AQ1 AQ2 AI1
1 2 3 4 5 6 1 2 3 4 5 6
12
IC200ALG432
Jumper Selection
With a jumper installed, if such conditions occur outputs default to 0V. This should only
be changed with field power and backplane power removed.
Jumper Default
JMP 1 0V
Wiring Example
Voltage Inputs Voltage Outputs
V Out 1
Load
V In 1 V Out RET 1
Voltage
Source V In RET 1 Shield
Load V Out 2
Voltage V In 4 V Out RET 2

Source Shield
V In RET 4
Jumper present
- JMP 1B
An external source is needed to
24VDC
power input transceivers.
Field Return
+ Field Power

12
IC200ALG432

12
IC200ALG432
Scaling
The following graphs show the relationship between the voltage applied at the field
Count vs Input Voltage
8 counts =
Voltage 2.5mV
12
10 5.1275V
8 5.125V
6
4 16408
5.1225V
2
0 16400
-2 5.12V
-4 16392
-6
-8 16384
-10
-12
0 8192 16384 24576 32767
Count
Counts = (Voltage In) x (3200)
The count value is returned as a multiple of 8. A voltage that would return a count value
(using the above equation) which is not a multiple of 8 will return the next highest multiple
of 8.
Input Count
Voltage
5.1200 16384
5.1210 16392
5.1220 16392
5.1225 16392

12
IC200ALG432
16 counts
Voltage = 5mV
12 5.0250V
10
8 5.0200V
6
16064
4 5.0150V
2
16048
0 5.0100V
-2
4 16032
-6
-8 16016
-10
-12
-32000 -25600 --19200 12800 -6400 0 6400 12800 19200 25600 32000
Count

Count Voltage
16032 5.0150V
16040 5.0150V
16048 5.0200V
Chapter Mixed Discrete/High-speed Counter Module
13
This chapter describes the following VersaMax Mixed Discrete Module.
IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points /

Output 12 Point / (4) High Speed Counter, PWM, or
Pulse Train Configurable Points
GFK-1504K 13-1
13
IC200MDD841
Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point /
(4) High Speed Counter, PWM, or Pulse Train Configurable Points
Discrete I/O module IC200MDD841 has twenty 24VDC positive-logic type inputs and
twelve positive-logic 24VDC 0.5Amp outputs.
In its default configuration, the module provides four Type A high-speed counter inputs
and outputs plus twelve standard inputs and eight standard outputs.
Each counter provides direct processing of rapid pulse signals up to 80KHz for industrial
control applications such as velocity measurement, material handling, and process control.
FLD
Q/I PWR OK
1 2 3 4 5 6 7 8 9 10 11 12 17 18 19 20 IC200MDD841
HSC/PWM/PT 24VDC
Ambient 60C
CLASS I ZONE 2 GROUP IIC IN 20PT OUT .5A 12PT
8M89
CLASS I ZONE 2 Ex nA IIC 0C≤Ta≤60C
1234567 814
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
When the module is installed in a VersaMax PLC, its inputs and outputs can be re-
configured for a wide variety of applications:
The high-speed counter inputs can be set up as standard high-speed inputs, as four
type A counters, as two type A counters plus one A-quad-B counter, or as one type A-
quad-B counter with homing capability.
Four of the outputs can be configured as pulse-width modulated (PWM), pulse train,
ramping pulse train, or high speed counter outputs.
When configured for PWM operation, the frequency of each PWM output is selectable in
the range of 22Hz to 2KHz. The % duty cycle of each PWM output can be set from 1 to
100% depending on the frequency of the PWM output. See the PWM Outputs section of
this chapter for further details.
When configured as pulse train or ramping pulse train outputs, the sum of frequencies may
be up to 5,000 pulses per second. Acceleration and deceleration can be selected from 10 to
1,000,000 p/s2.
Power for module operation comes from the backplane. Output devices must be powered
by external voltage.
13
IC200MDD841
LED Indicators
Individual green field-side LEDs show the on/off status of each point
The green FLD PWR LED indicates the presence of field power for the DC outputs.
The OK LED indicates module status.
On green indicates normal operation.
On Amber indicates self diagnostic error
Off indicates no 3.3V power present.
The module has many features that are selectable by software configuration. These
features include:
Counter type
Output stop mode
Channel function
Counter output enable
Counter direction
Counter mode
Counter Preload/Strobe selection
Type A counter count input edge
Counter timebase
High and low limits
On and off Presets
Preload registers
Pulse-train acceleration
Pulse-train deceleration
GFK-1504K Chapter 13 Mixed Discrete/High-speed Counter Module 13-3

13
IC200MDD841
Default Operation
controlled by a Network Interface Unit that is version 2.0 or above. . In its default mode,
the module operates as described below.
Inputs 1 - 8 are one group of high-speed counter inputs. These inputs operate as:
Four Type A counters.
Each counter counts upward.
When a counter reaches its upper limit, it wraps around and starts over.
Inputs 9 - 16 are one group of standard inputs with a common return.
Four of the outputs are High-speed Counter outputs. Each High-speed Counter output is
dedicated to a corresponding High-speed Counter input.
Eight additional outputs are standard outputs.
The counter outputs use a default ON preset of +32,767, and an OFF preset of 0. If the
count reaches the ON preset, the counter’s output is turned on. If the count reaches the
OFF preset, the counter’s output is turned OFF.
When the system is in Stop mode, the High-speed Counter outputs continue to respond to
the counter inputs and the standard outputs turn off. Output presets continue to operate as
if the CPU/NIU were present, changing state to reflect the counter Accumulators.
In default mode, the module can temporarily change this basic operation in response to up
to four commands from the CPU or NIU. These commands can be sent to the module in
its regular output data.
Each counter output can be turned on or off on command.
Each counter can be reset to 0.
Each counter’s accumulator (current count) register can be loaded with any value from
0 to 32757.
Each counter’s lower and upper limits can be changed.
Each counter’s accumulator can be incremented by a specific amount above its present
actual value.
The count direction can be changed to down (or back to up).
The timebase for each counter’s counts-per-timebase, which measures its rate of
counting, can be changed from1000mS to any value from 10mS to 1000mS.
Each counter’s preload value can be changed.
13
IC200MDD841
Points 20 DC inputs & 12 DC outputs
Module ID FFFF9801
Isolation:
User I/O to logic (optical) and to frame 250VAC continuous, 1500VAC for 1 minute
ground
Point to point 250VAC continuous, 1500VAC for 1 minute
Group to group
Indicators One LED per point shows individual point on/off state
FLD PWR indicates field power is present
OK LED indicates backplane power is present.
Backplane current consumption 3.3V output: 130mA, 5V output: 30mA
External power supply +24VDC nominal, +18 to +30VDC
High Speed Channels
Input frequency (Type A Counter 80KHz maximum
PWM Output frequency 2 KHz maximum
Pulse Output frequency 5 KHz maximum
Counter Output latency 0.5mS max. between output point updates
Input voltage +24VDC nominal, 0 to +30VDC
On state voltage +15.0 to +30.0VDC
Off state voltage 0 to +5.0 VDC
On/off response time 7.0ms max. (6.25µs max. for count inputs and 100µs for
Preload/Strobe inputs)
Count Input Impedance 6.6kOhms maximum
Count User input current 5.5mA at +24VDC
Standard Input Impedance 9.6kOhms maximum
Standard User input current 4.0mA at +24VDC
Inrush current 2.0A maximum for 100ms
Continuous Load Current 0.5A maximum
On/off response time 500µs, maximum
Protection no internal fuses
Diagnostics 13 words of status data

13
IC200MDD841
Field Wiring
# 4 Type A Counters 2 Type A & 1 Type B 1 Type B2
A1 Counter 1 Output/PWM/PT1 Output 1/PWM/PT1 Output 1/PWM/PT1
A2 Counter 2 Output/PWM/PT2 Type B Counter 2 out/PWM/PT2 Type B2 Counter 2 out/PWM/PT2
A3 Counter 3 Output/PWM/PT3 Type A Counter Output/PWM/PT3 Output 3/PWM/PT3
A4 Counter 4 Output/PWM/PT4 Type A Counter Output/PWM/PT4 Output 4/PWM/PT4
A5 Output 5
A6 Output 6
A7 Output 7
A8 Output 8
A9 Output 9
A10 Output 10
A11 Output 11
A12 Output 12
A13 Input 17
A14 Input 18
A15 Input 19
A16 Input 20
A17 DC- for outputs 1-12 and inputs 17-20
A18 DC+ for outputs
B1 Count1 Type B: Phase 2 Type B2: Phase 2
B2 Preload/Strobe 1 not used not used
B3 Count2 Type B: Phase 1 Type B2: Phase 1
B4 Preload/Strobe 2 Type B: Preload/Strobe Type B2: Preload/Strobe
B5 Count3 Type A: Count not used
B6 Preload/Strobe3 Type A: Preload/Strobe Home Enable
B7 Count4 Type A: Count not used
B8 Preload/Strobe 4 Type A: Preload/Strobe Marker
B9 Input 9
B10 Input 10
B11 Input 11
B12 Input 12
B13 Input 13
B14 Input 14
B15 Input 15
B16 Input 16
B17 DC- Common for inputs 1- 8
B18 DC- Common for inputs 9-16
13
IC200MDD841
Input Connections: Inputs are positive logic. Current flows from the input device/switch
to the input point.
Inputs 1 - 8 can be one group of fast inputs with a common return, or high speed counter
inputs.
Note: Because of the fast response time of inputs 1-8, shielded cable properly-terminated
at earth ground must be used for connecting to this input group in order to meet IEC 1000-
4-4.
Output Connections: Outputs are positive logic Current flows from the output to the
load. Four of the outputs are high-speed outputs that can be PWM, pulse train, or high
speed counter outputs.
Wiring Connections
Rows of Terminals Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 I17 I18 I19 I20
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18
B 10
+ -
Wiring Connections - +
for Carriers with I17 I18 I19 I20
I13 I14 I15 I16
Three Rows of
Terminals 13 14 15 16 17 18 13 14 15 16 17 18
IC200CHS001, 022, 025

Q7 Q8 Q9 Q10 Q11 Q12 I7 I8 I9 I10 I11 I12
IC200CHS011
7 8 9 10 11 12 7 8 9 10 11 12
Q1 Q2 Q3 Q4 Q5 Q6 I1 I2 I3 I4 I5 I6
A 1 2 3 4 5 6 B 1 2 3 4 5 6

13
IC200MDD841
Thermal Derating
the external voltage, and the orientation of the module and DIN rail.
Ambient Temperature
A A 32
28
24
20 A
16 24VDC
B
12 B
8
A
4 30VDC
B
Ambient Temperature
32
C
28
24
20
C
D 16 24VDC
12 D
D
8
4 C
30VDC
13
IC200MDD841
Configurable Features
controlled by a Network Interface Unit that provides software configuration.
Parameter Description Default Setting/Value Range
Counter Type Specifies the counter configuration. If 1 Type B & 2 Type A is 4 Type A 4 Type A counters,
selected, counter #1 parameters are used for the Type B 1 Type B & 2 Type A,
counter (except Counter #1 Direction and Counter #1 Count 1 Type B2
Input Edge parameters) and counter #4 parameters are used
for the Type A counter.
Output Stop Mode Defines what outputs do if the system is in stop mode. Normal Normal Normal, Force All Outputs
means that HSC outputs continue to respond to the counter Off, Hold
inputs and standard outputs turn off. Preset outputs, continue
to operate as if the CPU/NIU were present, changing state to
reflect the counter Accumulators.
Force Off means all Preset outputs are turned off and remain
off until the CPU/NIU returns to normal operation.
Hold Last means Preset outputs retain current levels and do
not reflect the counter Accumulators.
Channel #1/2/3/4 Specifies channel function. HSC HSC, PWM, Pulse Train,
Function Standard, Ramp
Counter Output Specifies if the counter output is enabled. If disabled, the Enabled Enabled, Disabled
#1/2/3/4 Enable output is used as a standard output.
Counter #1/2/3/4 (Type A only). Specifies whether count inputs increment or Up Up, Down
Direction decrement the accumulator.
Counter #1/2/3/4 Mode Defines whether the counter wraps if the count limit is reached Continuous Continuous , Single Shot
(continuous) or if it stops at the counter limit.
Counter #1/2/3/4 Specifies the function of the Preload/Strobe Input. Preload Preload, Strobe
Preload/Strobe
Selection
Counter #1/2/3/4 Count For Type A counters only, specifies which transition of this Positive Positive, Negative. Type B
Input Edge for Type A input is used. Positive is a low-to-high transition. and B2 always positive.
Time Base #1/2/3/4 Specifies the timebase for the Counts-per-Timebase register. 1000mS 10mS to 65530mS
High Limit #1/2/3/4 Defines the counter’s upper limit. It must be greater than the +32,767 -32,767 to +32,767
low limit
Low Limit #1/2/3/4 Defines the counter’s lower limit. 0 -32,768 to +32,766
ON Preset #1/2/3/4 Defines the counter’s ON preset. When the count is at or +32,767 -32,768 to +32,767
above this value, the HSC output is turned on.
OFF Preset #1/2/3/4 Defines the counter’s OFF preset. When the count is at or 0 -32,768 to +32,767
above this value, the HSC output is turned off.
Preload Register This register value is the Preload value for the counter. 0 -32,768 to +32,767
#1/2/3/4
Home Value The Home Value for the counter. 0 -32,768 to +32,767
Acceleration Pulse Train acceleration rate from stop to full speed. 1,000,000 10 to 1,000,000
Deceleration Pulse Train deceleration rate from full speed to stop. 1,000,000 10 to 1,000,000

13
IC200MDD841
Type A Counters
The Type A counter is one 16-bit counter that can count up or down. Configurable high
and low limits set the counter’s range.
The counter can either count continuously within its limits, or count to either limit then
stop (one-shot mode). In continuous counting, the Accumulator (see below) wraps when
the count limit is reached and continues counting. For example, if the Count Direction is
up, when the count exceeds the High Limit by 1, the Accumulator value wraps to the Low
Limit. In one-shot mode, the counter stops at the limit.
In the example below, the counter has been configured to count on the low to high
transition of the Pulse input. The Count signal represents an internal signal that indicates
where counting occurs with respect to the pulse input.
Pulse Input
Count
Accumulator N 2
Value N 1
N
The Type A counter has an Accumulator register, a Counts per Timebase register, a Strobe
register, high limit, low limit, and ON/OFF Preset values. These are 16-bit signed
numbers. The values selected for the Preload, Accumulator, On Preset, and Off Preset
registers must be within the counter limits. The maximum pulse repetition rate of the
Preload signal and Strobe must be less than 2kHz, and the duty cycle for both must be such
that the signal is high for at least 250 microseconds.
Up or Down Counter (16-bit)
Preload
Preload Value
(16-bit)
Count
Accumulator
Pulse (16-bit)
Preload
Counts per
/Strobe
Timebase
(16-bit)
Strobe Register
(16-bit)
Strobe
Output
On/Off Presets
13
IC200MDD841
The Count Pulse input increments or decrements the counter’s accumulator. The count
input can be configured to be positive or negative edge-sensitive.
The Preload/Strobe Input can either preload a value into the accumulator or strobe the
accumulator value into a register. Preload/Strobe signals are always positive edge-
sensitive.
The Preload register contains a predefined value to be transferred to the Accumulator
when the Preload/Strobe signal is active. The module sets the Preload flag bit when a
Preload occurs. The CPU can clear the flag before the next preload. The Preload input
always loads the Accumulator regardless of the state of the Preload flag. The Preload
register can be configured to any value within the counter’s range.
If Strobe is selected, the Accumulator value is placed in the Strobe register when the
Preload/Strobe signal is active. The module sets a Strobe flag when a strobe occurs. The
PLC or computer can clear this flag before the next strobe. The Strobe input always loads the
Strobe register with the Accumulator value regardless of the state of the Strobe flag. Strobe
Inputs can be used as Pulse Capture Inputs by using the Strobe status bits as a latch.
The Accumulator register contains the current count. It can be set to a value supplied by
the PLC or computer. The PLC/computer can also send an adjustment value to the
Accumulator register. The adjustment value can be between -128 and +127.
The Counts-per-Timebase register contains the number of counts that occurred during the
last-completed timebase interval. The number of counts is a 16-bit signed number. The
sign indicates up (+) or down (-) counts. The range of the Counts/Timebase register is –
32768 and +32767 counts.
The Timebase is a span of time used to measure the rate of counting. For example, the
program could monitor the number of counts that occur in 30 seconds. Timebase is
configurable in 10mS increments from 10mS to 65530mS. If the timebase is too large, the
Counts/Timebase register will lose the overflow values.
The On/Off Preset values determine when the counter output is activated or deactivated.
The Output can be activated based on configured On and Off Preset values.

13
IC200MDD841
Type B Counter
The Type B counter uses two counter input signals for A-Quad-B counting. The phase
relationship between the counter inputs (A & B) determines whether the accumulator is
incremented or decremented on a transition of either counter input.
The count direction is up if A leads B.
COUNT
N+6
Accumulator
Value N
The count direction is down if A lags B.
COUNT
Accumulator
Value N
N+6
The Type B counter has a Strobe register, a Preload register, a 16-bit Accumulator, and a
Counts-per-Timebase register. These operate as described for Type A counters.
The Type B counter can have one output that is activated based on selected On and Off
preset values.
Up/Down Counter
PRELOAD
Preload Value
(16 bit)
COUNT A
Accumulator
COUNT B
(16 bit)
PRELOAD
Counts Per
STROBE Time Base
INPUT (16*bit)
Strobe Register
STROBE
OUTPUT
On/Off Presets
13
IC200MDD841
Type B2 Counter
The Type B2 counter uses two counter input signals for A-Quad-B counting and two other
counter input signals to perform a homing sequence. The operation of this counter is
identical to the Type B counter, except for the homing sequence.
The phase relationship between the counter inputs (A & B) determines whether the
accumulator is incremented or decremented on a transition of either counter input. The
count direction is up if A leads B. The count direction is down if A lags B.
The Type B counter has a Strobe register, a Preload register, a 16-bit Accumulator, and a
Counts-per-Timebase register. These operate as described for Type A counters.
The Type B counter can have one output that is activated based on selected On and Off
preset values.
Homing Sequence
The Type B2 counter uses two high-speed inputs to perform homing: Enable Home and
Marker. These inputs are normally assigned to Channel 3 Preload/Strobe and Channel 4
Preload/Strobe. Therefore, when the module is configured as a Type B2 counter, no other
counters are available.

13
IC200MDD841
The homing sequence is performed as follows:

1. Optionally, the Load Home Value %AQ command can be used to specify a load value
that is different from the one specified in the module configuration.
2. The Home Start %Q bit can be set.
3. Upon receiving the new %Q bit, the module clears the %I bit, Home Sequence
Complete.
4. The module waits for the Enable Home signal to transition to a high state. This signal
may be taken from a limit or proximity switch located near the home position.
5. The next transition to a high state on the Marker signal loads the home value into the
counter accumulator, This signal may be taken from a position indicator located on an
electromechanical assembly.
6. The module disables the home sequence feature and sets the %I bit Home Sequence
Complete.
The maximum pulse repetition rate of the marker signal and Enable Home must be less
than 2kHz, and the duty cycle for both must be such that the signal is high for at least 250
microseconds.
ENABLE HOME Home Value

MARKER (16 bit)
Up/Down Counter
PRELOAD
Preload Value
(16 bit)
COUNT A
Accumulator
COUNT B
(16 bit)
PRELOAD/
STROBE Counts Per
INPUT Time Base
(16*bit)
Strobe Register
STROBE
OUTPUT
On/Off Presets
13
IC200MDD841
Outputs
Four of the module’s twelve outputs are high speed outputs. These outputs can be
configured as high speed counter, PWM, or pulse train outputs.
Counter Outputs
Each counter output has a preset on and off point that must lie between the counter’s high
and low limits. The output state indicates when the Accumulator value is between the
Preset on and off points. For example, using the Type B counter:
COUNTS ACCUMULATOR
VALUE
OFF PRESET
VALUE
ON PRESET
VALUE
TIME
CORRESPONDING ON
OUTPUT OFF
If the output is enabled for the HSC channel being used, the output turns on as shown in
the following table:
Preset closest to Output ON Output OFF

low limit
ON > ON Preset > OFF Preset
< OFF Preset < ON Preset
OFF < OFF Preset < ON Preset
> ON Preset > OFF Preset
The output can be either on or off when the Accumulator value lies between the Preset
points.
On O ff
P re s e t P re s e t
O ff On
P re s e n t P re s e t
n -1 n n+1 m -1 m m +1
I n c r e a s in g C o u n ts

13
IC200MDD841
PWM Outputs
PWM outputs can be used to control DC and stepper motors. The parameters of PWM
output operation are set up using the module’s output data. (See “Module Data”). The
frequency of each PWM output can be set in the range of 22Hz to 2KHz. The % Duty
Cycle of each PWM output can be set from 1 to 100 depending on the frequency of the
PWM output. The graph below plots the relationship between the minimum % Duty Cycle
of a PWM output versus the frequency of that PWM output. Note that this relationship is
based on a default Optical Isolator Correction factor value of 75μS. (See “Optical Isolator
Correction Factor” on the next page). For some frequencies, this Optical Isolator
Correction factor may be changed to further decrease the minimum duty cycle of that
particular frequency.
Minimum % Duty Cycle versus Frequency for a PWM Output
Minimum
Duty Cycle (%)
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
3
1
0
22
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
PWM Frequency (Hz)
A PWM output is enabled by setting its output enable bit (in the module output data) to
ON. The output is disabled by setting its Output Enable bit to OFF.
Both frequency and duty cycle can be changed while the output is enabled.
13
IC200MDD841
Pulse Train Outputs

Pulse Train outputs can be used to control stepper motors. Use of an output for this
function is set up as part of the module configuration. When configured as Pulse Train
outputs, the pulse frequency is specified in the module’s output data, as described later in
this section. (See “Module Data”). The range is 1Hz to 5kHz. The module’s output data is
also used to set the number of pulses to be emitted.
The Pulse Train starts when its Output Enable bit is ON and its Pulse Train Start bit
transitions from Off to ON. When the Pulse Train starts, its Pulse Train Complete status
bit is set OFF. When the Pulse Train is complete, the module sets a status bit that can be
read by the CPU or computer.
Note: Once a Pulse Train is started, it continues until it has completed or until its Output
Enable (%Q) bit goes to 0.
Optical Isolator Correction Factor

The performance of the optical isolators used in the module varies as the temperature
changes. This affects the accuracy of the duty cycle for both PWM and Pulse Train
outputs. To compensate for this, the module incorporates a user configurable Optical
Isolator Correction Factor. The default Correction Factor is 75µS in duration. The
Correction Factor can be changed within the range 0 to 200µS by sending the new value in
the module’s output data. An example is illustrated below. In the diagram, T0 is the OFF
Time, which is 1 + Correction , where f is the pulse frequency.
2f
1 , T2 = Optical Isolator Delay, and T1+T2 = ON Time.

T1 =
2f
O u tp u t
V o lta g e
T0 T1 T2 T0 T1 T2 T im e

13
IC200MDD841
Ramp Outputs
When an output’s function is selected to be Ramp (in the module configuration),
acceleration and deceleration factors are applied to the Pulse-Train output.
Acceleration and deceleration factors can be specified using Data Commands, as explained
later in this section. Both acceleration and deceleration can be selected from the range of
10 p/s2 to 1,000,000 p/s2. The default for both is 1,000,000. Acceleration and deceleration
do not need to be the same. Appropriate values depend on the application and the
capability of the stepper motor being driven by the module.
A Ramp function begins when the module detects that the channel’s Enable Output bit
(discrete output bit 21-24, see “Module Data”) is On and an Off-to-On transition has
occurred on the channel’s Start Pulse Train bit (discrete output bit 25-28). At that point,
the Pulse Train begins and the channel’s Pulse Train Complete bit (discrete input bit 33-
36) is set Off. The module outputs the specified number of pulses, in varying pulse
widths, to produce a velocity profile similar to the one shown below. After the last pulse is
completed, the module sets the channel’s Pulse Train Complete bit Off and begins
monitoring the channel’s Start Pulse Train bit for another Off-to-On transition.
The Ramp feature results in a Pulse-Train profile similar to the example shown below.
Frequency = 5,000
Acceleration = 10,000
5,000
Deceleration = 2,000
Velocity
(pulses/sec)
0.5 2.5
Time (seconds)
Once a Ramp function has started, it continues until all of its pulses have been generated or
its Output Enable bit (discrete output bit 21-24) changes from On to Off.
A Pulse Train output can be terminated before the requested number of pulses have been
completed by setting its Output Enable bit (discrete output bit 21-24) to Off. If the Enable
Output bit transitions from On to Off, the module will either stop the Pulse Train
immediately or transition the Ramp output to its deceleration phase—depending on the
channel’s configuration. If deceleration is configured, the module will output a number of
pulses based on: (1) the configured deceleration and (2) the velocity at the time the Enable
Output bit goes Off. When the last pulse is completed, the module will set the channel’s
Pulse Train Complete bit (discrete input bit 33-36) to On.
13
IC200MDD841
Stop Ramp with Deceleration

The graphics below show how stopping a Ramp early affects the Ramp output if the output
is configured for deceleration. The example on the left shows what happens when the
Enable Bit is set OFF during the “at velocity” part of the output. The righthand example
shows the impact when the Enable Bit is set OFF during the “ramp up” part of the output.
Velocity (p/s)
Time Velocity (p/s) Time
Note that if the Ramp output is already decelerating when the Enable Output bit transitions
from On to Off, there is no change to the operation of the Pulse Train output.
Configuration
When the module powers up or receives a new configuration, it automatically sets up all
Ramp channels to decelerate when the Output Enable bit goes OFF. If a Ramp output
should stop immediately, the channel can be reconfigured with a Data command or a
COMREQ. The data block is the same for both:
MSB LSB
Command word 0n 3B
Data word (LSW) dddd
Data word (MSW) Always zero
“0n” is the channel number from 1 to 4.

“3B” is the command (in hexadecimal): Load Stop Mode
“dddd” is the Stop Mode parameter. It can be “1” for Decelerate and “2” for
Stop Immediately. If any other value is specified, error code 13 (hex) is placed in
the Module Status Word.

13
IC200MDD841
Output Defaults
If the CPU or NIU stops communicating with the High Speed Counter module, so that the
module no longer receives fresh output data, counter operation continues normally.
Normal (default setting) The inputs continue to be processed by the module. The outputs
continue to operate as if the CPU/NIU were present, changing state to reflect the counter
Accumulators.
Preset outputs can also be configured to operate in the following modes if the CPU stops
providing output data:
Force Off All Preset outputs are turned off and remain off until the CPU returns to
normal operation.
Hold Last The Preset outputs retain current levels and do not reflect the counter
Accumulators.
13
IC200MDD841
Module Data
The module provides 40 bits of bit input data and 13 words of word input data:
Bit 1 - 20 Standard Inputs #1 to #20

Inputs 21 - 24 Strobe Status #1 to 4
(%I) 25 - 28 Preload Status #1 to 4
29 - 32 HSC Output Status #1 to 4
33 - 36 Pulse Train Complete #1 to 4
37 Home Complete
38 - 39 reserved
40 Status code present in Word Input 1
Word 1 Module Status Code . Status Codes. See the section Command
Word Error Definitions at the end of this chapter.
Inputs 2-5 Counts-per-Timebase #1 to 4.
(%AI) 6 Accumulator register #1.
7 Strobe register #1.
8 Accumulator register #2.

13
IC200MDD841
The High Speed Counter module receives 32 bits of bit output data and 20 words of word
output data. The output bits and output words 1 through 8 are the basic module outputs.
Output words 9-20 have a special function. They can be used to send output commands to
the module that temporarily change module operation. Use of these output commands is
described beginning on the next page.
Bit 1 - 12 Standard Outputs #1 to #12

Outputs 13 - 16 Clear Strobe Status Bit #1 to 4
(%Q) 17 - 20 Clear Preload Status Bit #1 to 4
21 - 24 Enable HSC/PWM/Pulse Train Output #1 to 4
25 - 28 Start Pulse Train #1 to 4
29 Home Start
30 - 31 reserved
32 Clear Module Status bit
Word 1 PWM/Pulse Train Frequency #1.
PWM output frequency range: 22Hz to 2KHz.
Pulse Train pulse frequency range: 1Hz to 5kHz.
Outputs 2 PWM Duty Cycle/Number of Pulses #1.
PWM duty cycle range: see graph in PWM Outputs section
(%AQ) 3 PWM/Pulse Train Frequency #2.
4 PWM Duty Cycle/Number of Pulses #2.
5 PWM/Pulse Train Frequency #3.
7 PWM/Pulse Train Frequency #4.
9 - 11 Command word 1, words 1 to 3. See next page.
12-14 Command word 2, words 1 to 3
13
IC200MDD841
Data Commands
Temporary operating changes can be made using Data Commands. Data Commands can
be sent to the module as part of its analog (AQ) data. A VersaMax PLC CPU can also send
Data Commands using the COMREQ function.
Data Command Formats

A Data Command uses 3 words of memory. The contents of these 3 words are:
MSB LSB
command word 0n cc where: n=counter 1-4

cc=subcommand code
data word (LSW) dd dd dd=data type
data word (MSW) dd dd
In the total analog output (AQ) data used by the module, there is room for 4 of these data
commands, which are arranged as follows:
Output Words 9-11 Command 1

There is no limit to the length of time a command can be present in the output words. The
module acts on a command only when it detects a change in the command words.

13
IC200MDD841
Data Command Definitions

Data Commands can be used to temporarily change the counter parameters listed below.
These changes are lost when the module is powered down and when a new configuration is
stored from the programmer. The bytes in the command word are treated as independent
bytes: a counter ID byte and a command code byte. Command words can be entered in
hexadecimal or decimal format. In the table, for Type A, n = Counter #1–4. For Type B, n
= Counter #2 (only counter 2 is B-type)
Command Word (hex) Command Description
0n01 Load Loads any value within a counter’s limits directly into the Accumulator. If a
Accumulator count is received at the same time, the count is lost.
Example: To set Counter 1 to 1234H, load COMREQ command registers with:
Command word: 0101
LS data word: 1234
0n02 Load High Sets the High and Low limit to any value in the counter range. Move the Low
Limit Limit first when shifting down or the High Limit first when shifting up. Loading
0n03 Load Low limits in the wrong order can cause an error. The command is successful if all
Limit parameters are within the new range.
Example: To change the upper limit of counter 1 to 10000 (2710H), load
registers with:
Command word: 0102
LS data word: 2710
0n04 Load Offsets a counter Accumulator by up to +127 or –128 counts. Only the LSB
Accumulator data is used with this command. This can be done at any time, even while the
Increment counter is counting at maximum rate. However, if a count is received at the
same time the CPU updates the Accumulator value, the count is lost. If the
offset causes the counter to exceed its limits, this parameter is rejected.
Example: To offset counter 1 by –7 counts, load:
Command word: 0104
LS data word: 00F9
0n05 Set Counter (Type A only) Changes the count direction of a type A counter. Only the LSB of
Direction the first data word is used for this command (00 = up, 01 = down).
Example: To set the direction of counter 4 to down, load:
Command word: 0405
LS data word: 0001
0n06 Load Changes the time interval used for the counts/timebase word data.
Timebase The range is 10 to 1000mS in 10mS intervals.
Example: To change the timebase for counter 1 to 600 ms (258H), load:
Command word: 0106
LS data word: 0258
0208 Load Home Changes the home value for the Type B2 counter.
Value
0n0B Load ON Sets up the output turn on points within the counter range. There is one output
Preset associated with each counter.
Example: To set counter 1 output to turn on at 5000 (1388H) counts, load:
Command Code: 010B
LS data word: 1388
13
IC200MDD841
Command Command Description

Word (hex)
0n15 Load OFF Preset Sets up the output turn off points within the counter range. There is one output
associated with each counter.
Example: To set counter 1 output to turn off at 12000 (2EE0H) counts, load:
Command Code: 0115
LS data word: 2EE0
0n1F Load Preload Changes the count value loaded into the counter Accumulator when the Preload
input is activated.
Example: To make counter 1 start at 2500 (09C4H) counts at its preload signal,
load:
Command word: 011F
LS data word: 09C4
0n3B Load Stop Mode Changes a Pulse Train output’s deceleration to stop the Ramp immediately when
(or Resume the Output Enable bit goes Off. The Ramp function must be enabled.
Decelerate Example: to set up a Pulse Train output for Stop Ramp (0002) operation on ch.1:
Mode) Command word: 013B
LS data word: 0002
The same command can be used to reset the output to Decelerate mode (the
default) by entering the value 0001 in the LS data word.
Example: reset the same Pulse Train output to Decelerate (0001) operation:
Command word: 013B
LS data word: 0001
0n3C Load Changes a Pulse Train output’s acceleration. The Ramp function must be
Acceleration enabled. Both acceleration and deceleration can be selected from the range of
10 p/s2 to 1,000,000 p/s2. The default for both is 1,000,000.
In the acceleration and deceleration commands, the data value is a 32-bit
number. These are the ONLY Data Commands that should have any value other
than 0 in the MS data word.
Example: to change the acceleration rate of Pulse Train output 1 to 200,000
(30D40H), load:
Command word: 013C
LS data word: 0D40
MS data word: 0003
0n3D Load Changes a Pulse Train output’s deceleration. The Ramp function must be
Deceleration enabled.
Example: to change the deceleration rate of Pulse Train output 1 to 2,000
(700H), load:
Command word: 013D
LS data word: 700
0n3E Load Correction Sets the change (in microseconds) that should be applied to the duty cycle of a
Pulse Train output to compensate for the slow turn-off time of the optical isolator
circuit (default to 75µs). The range is 0 to 200 microseconds.
Example: to change the duty cycle of Pulse Train output 1 to 100 (64H), load:
Command word: 013E
LS data word: 64

13
IC200MDD841
Using the COMREQ Function to Send Data Commands

The VersaMax PLC CPU can use the COMREQ function to send Data Commands to the
High Speed Counter module. These commands are all 6 bytes in length. The command
data must be placed in the correct order (in a command block) in CPU memory before the
command is executed. Program logic should be set up to assure that the command is sent
to the module once, not repeatedly. This function is effective only on counters that are
enabled.
Command Block
The format for Data Commands is as follows:
MSB LSB
command word 0n cc where: n=counter 1-4

cc=subcommand code
dd=data type
data word (LSW) dd dd
data word (MSW) dd dd
The command block used to send Data Commands is composed of 10 words as shown
below. All values are hexadecimal unless otherwise indicated. Note that if the command
block is not set up correctly, unexpected operation may occur. The command block can be
placed in any word-oriented area of memory that is not reserved.
Location Data Description

%R0001 0004 Should be 0004
%R0002 0000 Reserved (must be zero)
%R0003 nnnn Status Data type (0008 = R, 000A=AI, 000C=AQ, 0010=I, 0012=Q)
%R0004 nnnn Start location of COMREQ Status word
%R0007 0003 HSC application request (always 3)
%R0008 nnnn Command word
%R0009 nnnn LS data word
%R0010 nnnn MS data word
13
IC200MDD841
Command Word Error Responses

If the module receives an invalid command parameter in a Command Word, it returns the
following information in the first word of its word input (AI) data:
Error Commands Description

Code(hex)
0 All (Unless COMREQ) No Error
0x11 N/A Unknown command word
0x12 Load High/Low Limit Invalid Low or High limit value
0x13 Load Stop Mode/Reset Invalid value. Must be 1 (decelerate) or 2 (stop).
Decelerate Mode
0x14 Load Acceleration Acceleration too low. Must be > 10.
0x15 Load Acceleration Acceleration too high. Must be < 1,000,000
0x16 Load Deceleration Deceleration too low. Must be > 10.
0x17 Load Deceleration Deceleration too high. Must be < 1,000,000
0x21 All Invalid Channel
0x22 Load High/Low Limit New limit places Preload value out of range
0x52 Load High/Low Limit New limit places On Preset out of range
0x62 Load High/Low Limit New limit places Off Preset out of range
0x72 Load High/Low Limit New limit places Accumulator value out of range
0x81 Load Accumulator, Load Accumulator value is out of range
Accumulator Increment
0x91 Load Preload Preload value is out of range
0xC1 Load On Preset On Preset value is out of range
0xD1 Load Off Preset Off Preset value is out of range
0xE1 Set Counter Direction Invalid direction value
0xF0 Load Timebase Invalid Timebase
0xF1 Load Home Value Home Value is out of range
The format for the Module Status Word is:
MSB LSB
Source of the command: Channel (1-4): The module Error Code, listed
1=AI data, Command Word 1 channel the Command Word above
2= AI data, Command Word 2 data was intended for.
3= AI data, Command Word 3
4= AI data, Command Word 4
5=COMREQ
If a COMREQ was used, the error code alone is also returned in the COMREQ Status
Word. A COMREQ returns a 1 in the case of no error.

13
Chapter Temperature-Sensing Modules
14
This chapter describes the following temperature-sensing VersaMax analog input modules:
IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels

IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels
GFK-1504K 14-1
14
IC200ALG620
Analog Input, 16 Bit RTD, 4 Channels
The VersaMax Analog Input RTD Module (IC200ALG620) is an intelligent module that
accepts input signals from up to 4 RTD input devices and provides input data with 16 bits
of resolution.
OK

IC200ALG620
CLASS I ZONE 2 GROUP IIC TA4 RTD 4CH
Ex nV II T4 Demko No.98Y125014
1234567 831
No external power supply is required for this module. The excitation current for the RTDs
is provided by the module, which automatically matches the excitation current to each
configured RTD type.
The RTD Analog Input Module accepts inputs from 4 independent 3-wire and/or 4-wire
platinum, nickel, nickel/iron, or copper RTDs.
Module features include:
Selectable resistance measurements in tenths of ohms, tenths of degrees Fahrenheit,
or tenths of degrees Celsius
Individual channel configuration
Selectable resistance ranges: 0 – 500 ohms and 0 – 3000 ohms
Selectable RTD input as resistance or temperature (Celsius or Fahrenheit)
Reports high/low, underrange/overrange, open wire and input short alarms.
Two data acquisition rates based on 50 Hz and 60 Hz line frequencies
Configurable channel activation
14
IC200ALG620
LED Indicators
Diagnostics
The module reports over/under range, open wire, non-volatile memory storage, high/low
alarm, and input short diagnostics to the I/O Fault Table.
Calibration
The module automatically performs A/D calibration at powerup. Automatic calibration is
then repeated periodically to compensate for changes in the ambient temperature.
Host Interface
The RTD Input module provides 4 words of analog input data.
Compatibility
This module is compatible with:
VersaMax PLC CPU version IC200CPU001-BC firmware version 1.20 or later.
Genius NIU version IC200GBI001-AB Firmware version 1.10 or later
Profibus NIU version IC200PBI001-BB firmware version 1.10 or later
DeviceNet NIU version IC200DBI001-AA Firmware version 1.10 or later
GFK-1504K Chapter 14 Temperature-Sensing Modules 14-3

14
IC200ALG620
Channels Four 3-wire and/or 4-wire RTDs
Module ID
Isolation:
to frame ground
Channel to channel 50VDC
LED indicators OK LED: green indicates backplane power is present. Amber
indicates module fault.
Backplane current consumption 5V output: 125mA maximum. 3.3V output: 125mA
Configuration parameters See configuration table
Diagnostics Over/under range, open wire, non-volatile memory storage
fault, wiring fault, high/low alarm, input short
Update rate 60 Hz: approximately 210 milliseconds per channel
50 Hz: approximately 230 milliseconds per channel
Normal mode rejection 60dB, at 50/60 Hz, 100% span
Common mode rejection 120 dB at 50/60Hz, 100 ohm imbalance
Common mode voltage 3V maximum
Normal mode voltage 5V maximum
Digital Resolution 15 bits plus sign
Operating temperature range 0 to 60 Degrees C ambient
RTD types 25, 100, and 1000 ohm platinum
10, 50, and 100 ohm copper
100 and 120 ohm nickel
604 ohms nickel/iron
Resistance ranges 0 to 500 ohms
0 to 3000 ohms
Accuracy, at 25° C
on voltage measurement: +/–0.15% on resistance measurement
on temperature measurement: +/-0.15% on RTD (temperature) measurement
Temperature sensitivity (0° to 60°C) +/–0.004% of reading, +/–1.5µV per °C referred to input
Maximum lead resistance 5 ohms per lead
14
IC200ALG620
Field Wiring
A1 Source 1 B1 No connection
A2 In (+) 1 B2 Shield Termination Point
A3 In (-) 1 B3 No connection
A4 Return 1 B4 Shield Termination Point
A16 Return 4 B16 No connection
Wiring Connections Source 1 Source 2 Source 3 Source 4

AI 1 AI 2 AI 3 AI 4
Rows of Terminals
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015
Source 4
A
Wiring Connections AI4
Three Rows of
Terminals AI2 Source 3
AI3
IC200CHS001, 022, 025
IC200CHS011 7 8 9 10 11 12
Source 1 Source 2
AI1
1 2 3 4 5 6

14
IC200ALG620
Wiring Examples
The following illustration shows connections for 3-wire and 4-wire RTDs.
No loop power is required for this module. The excitation current for the RTDs is
provided by the module, which automatically matches the excitation current to each
configured RTD type.
3-Wire RTD 4-Wire RTD Required for
Calibration if no
RTD is Installed
Source Source Source
In (+) In (+) In (+)
In (-) In (-) In (-)
Return Return Return

(IC200TBM001, 002, or 005).
carrier.
purpose.
14
IC200ALG620
The default parameters of the RTD Input module can be used in many applications. The
module can be software-configured when it is installed in a VersaMax PLC system, or an
I/O Station controlled by a Network Interface Unit that is version 2.0 or above.

Parameter
Analog Input Word length of the 4 0–4
Data Length module’s analog input
data.
Analog Input Starting offset for the user selectable
Data Reference module’s analog input
data.
Line Frequency Specifies the line 60 Hz 50 Hz, 60 Hz
frequency.
Channel Active Specifies if the channel Active Inactive (off), Active (on)
should return data and
alarms. If a channel is
“inactive” space is still
allocated for it.
Units The conversion type for Deg C tenths of ohms, tenths of degrees C,
each RTD. or tenths of degrees F
RTD Type The type of RTD used for 100 PT 385 10 PT, 25 PT, 25.5 PT 392, 100 PT 385, 100
each channel. PT 3902, 100 PT 392, 100 PT 3923, 100 PT
3916, 1K PT 375, 10 CU, 10 CU 427, 50 CU
427, 100 CU 427, 100 NI, 100 NI 618, 120 NI
672 604 NI/FE 518, 1K NI/FE 527, 500 Ohm,
3000 Ohm
Wire Type The type of field wiring for 3 Wire 3 Wire, 4 Wire
each RTD.
Alarm Low The low alarm limit for the –200 –32,768 to +32,767
channel, in engineering
units.
Alarm High The high alarm limit for 800 –32,768 to +32,767
the channel, in
engineering units.
Nominal An optional resistance 0 0 to 3276.7
Resistance adjustment, in tenths of
ohms.
Channel Default Specifies analog input 0 + 3276.7
Input returned upon error
(including open circuit
errors).

14
IC200ALG620
Module Features
Channel Active
Each channel can be configured as either active or inactive.
If a channel is inactive, it is not scanned and a value of 0 is returned by the module.
Input Units
Inputs can be measured as tenths of Ohms, tenths of degrees C, or tenths of degrees F. The
default is tenths of degrees C. The measurable ranges for each type of input units are
shown below.
Units Selected Integer Ranges Engineering Units Ranges

Tenths of Degrees –32767 to +32767 –3276.7° to +3276.7°
Tenths of Ohms 0 to 65535 0 Ohms to 6553.5 Ohms
Low Alarm Limit and High Alarm Limit

Each input channel can have a low alarm limit and a high alarm limit. If an input reaches
one of its limits, the module reports the actual value and reports an alarm fault in the I/O
Fault Table. Alarms do not stop the process or change the value of the input.
Alarm limits can be set anywhere over the dynamic range of the signal. The range for each
is –32,768 to +32,767. The high alarm limit must be greater than the low alarm limit. If
alarm reporting is not wanted, alarm limits can be set beyond the dynamic range of the
signal so they will never be activated.
14
IC200ALG620
Input Selection to Include RTD Type

Each input channel can have a different RTD type. The module supports the RTD types
listed below. If the actual RTD resistance does not match a defined type, an adjustment
factor can be configured in tenths of ohms.
Selection Comments Selection Comments

25.5 PT 392 25.5 Ohm Platinum, α =.00392 at 9.035 CU 427 9.035 Ohm Copper, at 25°C,
0°C Lab Std α =.00427
100 PT 385 100 Ohm Platinum, DIN43760, 50 CU 427 50 Ohm Copper, α =.00427
α =.00385
100 PT 3902 100 Ohm Platinum, α =.003902 100 CU 427 100 Ohm Copper, α =.00427
100 PT 392 100 Ohm Platinum, α =.00392 100 NI 618 100 Ohm Nickel At 0°C,
IPTS-6 8 DIN43760, α =.00618
100 PT 3923 98.13 Ohm Platinum, α =.003923 120 NI 672 120 Ohm Nickel, at 0°C,
α =.00672
100 PT 3916 100 Ohm Platinum, α =.003916 604 NI/FE 518 604 Ohm Nickel/Iron, at 0°C,
α =.00518
1K PT 375 1 KOhm Platinum, α =.00375 500 OHM Select UNITS of 1/10 Ohms
10 CU 10 Ohm Copper, at 25°C, 3000 OHM Select UNITS of 1/10 Ohms
IPTS-68
RTD Limits
The table below lists the ohms and temperature limits for different RTD types.
RTD Type Low Ω Limit High Ω Limit Low Temp. °C High Temp. °C
10 Ohm Copper @ 25°C 6.13600 14.8200 –75.00 150.00
10 Ohm Platinum @ 25°C 7.02000 37.2599 –70.00 1000.00
1 KOhm Platinum, α =.00375 199.4880 2754.620 –200.00 500.00
100 Ohm Platinum α =.00385 27.01 389.936 –180.0 850.0
100 Ohm Platinum, α =.003902 93.5400 135.000 –17.7777 99.9999
100 Ohm Platinum IPTS68 (PA) 26.5 327.744 –200.0 630.0
100 Ohm Platinum SAMA-RC21-4 (PC) 26.5 311.874 –200.0 600.0
100 Ohm Platinum JISC-1604-’81 26.5 323.780 –200.0 620.0
25.5 Ohm Platinum Lab Std (PJ) 4.50 83.575 –200.0 630.0
9.035 Ohm Copper (CA) 6.05 16.400 –100.0 260.0
50 Ohm Copper (CB/2) 28.379 105.787 –100.0 260.0
100 Ohm Copper (CB) 56.757 211.574 –100.0 260.0
100 Ohm Nickel (NB) 69.520 223.221 –60.0 180.0
120 Ohm Nickel (NA) 66.600 380.310 –80.0 260.0
604 Ohm Nickel/Iron (FA) 372.789 1318.722 –100.0 204.0

14
IC200ALG630
Analog Input, 16 Bit Thermocouple, 7 Channels
The Thermocouple Analog Input Module (IC200ALG630) is an intelligent module that

accepts 7 independent thermocouple or millivolt inputs.
OK
IC200ALG630
CLASS I DIV 2 GROUPS ABCD ANALOG INPUT 16BIT
THERMOCOUPLE 7CH
1234567 831
required.
Each input channel can be configured to report millivolts ranges as 1/100 of millivolts, or
thermocouple inputs as linearized temperature in tenths of degrees Celsius or Fahrenheit,
with or without cold junction compensation.
LED Indicators
Diagnostics
The module reports over/under range, open thermocouple, non-volatile memory storage,
high/low alarm and thermistor error diagnostics to the I/O Fault Table.
Calibration
then repeated periodically to compensate for changes in the ambient temperature.
14
IC200ALG630
Module Operation
The Thermocouple Input Module accepts seven inputs from thermocouples and converts
them to digital values. The module supports a variety of thermocouple types.
The module converts each analog voltage into a binary (15 bits plus a sign bit) value
representing tenths (1/10) of degrees Celsius or Fahrenheit. The result is read by the
module’s microprocessor. The microprocessor determines if the input is over or under its
configured range, or if an open thermocouple condition exists.
Each input can be configured to report data as millivolt or temperature (tenths of degrees
Celsius or Fahrenheit) measurements. When thermocouple inputs are measured, the
module can be configured to monitor the thermocouple junction temperature and correct
the input value for cold junction. If the module is configured to measure millivolts, the
result of the analog-to-digital conversion is a value reported in hundredths (1/100) of
millivolts (625mV range reports tenths of millivolts).

then repeated periodically to compensate for changes in the ambient temperature. New
calibration values are filtered into the current calibration values.
Host Interface
The Thermocouple Input module uses the following data types:
7 words of analog input data.
7 optional words of analog output data.
The module exchanges data in the same manner as other types of I/O modules: it provides
all its input data when requested.
Compatibility
This module is compatible with:
VersaMax PLC CPU version IC200CPU001-BC firmware version 1.20 or later.
Genius NIU version IC200GBI001-AB Firmware version 1.10 or later
Profibus NIU version IC200PBI001-BB firmware version 1.10 or later
DeviceNet NIU version IC200DBI001-AA Firmware version 1.10 or later

14
IC200ALG630
Channels Seven thermocouple or millivolt inputs
Module ID
Isolation:
frame ground
LED indicators OK LED: green indicates backplane power is present.
Amber indicates module fault.
Backplane current consumption 5V output: 125mA maximum. 3.3V output: 125mA
maximum.
Diagnostics over/under range, open thermocouple, non-volatile
memory storage, high/low alarm, thermistor error
Thermocouple types J, K, T, S, R, none (used for mV inputs)
Spans (+/–) 19.5mV, 39mV, 78.125mV, 156.25mV, 312.5mV, 625mV
Converter resolution 15 bits + sign
Cold junction compensation If used, reference junction temperature is measured at
thermocouple termination using a precision thermistor, or
supplied by system, or by fixed configuration value.
Cold junction temperature error +/–0.25 degree Celsius (local measurement). To reduce
temperature transients, thermocouple terminations should
not be installed in the same cabinet as high
heat-dissipation assemblies.
Conformity error +/–0.3 degree Celsius, +/–0.5 degree Fahrenheit.
Accuracy, at 25° C
on voltage measurement: +/–0.2%
on temperature measurement: +/- 0.15%
Temperature sensitivity (0° to 60°C) +/–0.004% of reading, +/–1.5µV per °Celsius referred to
input
Normal mode rejection 60dB, at 50/60 Hz, 100% span
Common mode rejection 120 dB at 50/60Hz, 100 ohm imbalance
Common mode voltage 3 VDC maximum
Maximum voltage between channels 50V
Normal mode voltage 5 VDC maximum
Update rate 60 Hz: approximately 60 milliseconds per channel
50 Hz: approximately 70 milliseconds per channel
14
IC200ALG630
The default parameters of the Thermocouple Input module can be used in many
applications. The module can be software-configured when it is installed in a VersaMax
PLC system, or an I/O Station controlled by a Network Interface Unit that is version 2.0 or
above.
Parameter
Analog Input Data Word length of the module’s analog input 7 1 to 7
Length data.
Analog Input Data Starting offset for the module’s analog user selectable
Reference input data.
Analog Output Data Word length of the module’s optional 0 0 to 7
Length Reference Compensation data.
Analog Output Data Starting offset for the module’s optional user selectable
Reference Reference Compensation data.
Line Frequency Specifies the line frequency. The module 60 Hz 50 Hz, 60 Hz
uses this data to control the sampling rate.
Suppress Open Determines whether or not the module will No Yes, No
Thermocouple suppress Open Thermocouple diagnostics
on the input data.
Channel Active Specifies if the channel should return data Active Inactive (off)
and alarms. If a channel is “inactive” Active (on)
space is still allocated for it.
Engineering Units Specifies how the module will report input 1/10 degrees C Millivolts, 1/10 degrees C,
values 1/10 degrees F
Thermocouple Type The type of thermocouple present on each J None, J, K, T, S, R
channel.
Range For millivolt inputs only, the range for each 625 19.53, 39.06, 78.125, 156.25,
channel in millivolts. 312.5, 625.
R J Type Specifies how or whether the channel will Local Local, Remote, Fixed, None
perform Cold Junction compensation.
Alarm Low The low alarm limit for the channel, in –2000 –32,768 to +32,767
engineering units.
Alarm High The high alarm limit for the channel, in 8000 –32,768 to +32,767
engineering units.
Reference Junction Specifies a reference value if Fixed RJ 250 –32,768 to +32,767
Value Type has been configured.
Correction Factor Specifies optional amount to be added to 0 –32,768 to +32,767
compensated and linearized input value
when a Conversion Type in degrees has
been configured.
Channel Default Input Specifies analog input returned upon error 0 +32,767
(including open circuit errors).
Cold Junction Default 250 +32,767

14
IC200ALG630
Module Features
Channel Active
Each channel can be configured as either active or inactive. If a channel is inactive, the
filtering, scaling, calibration, and alarm checks are omitted for that channel, and a value of
0 is returned for the channel. The reference parameter for the analog input data returns the
byte length and is independent of the number of active channels.
Low Alarm Limit and High Alarm Limit

Each input channel can have a low alarm limit and a high alarm limit. If an input reaches
one of its limits, the module reports the actual value and reports an alarm fault in the I/O
Fault Table. Alarms do not stop the process or change the value of the input. Alarm limits
can be set anywhere over the dynamic range of the signal. The range for each is –32,768 to
+32,767. The high alarm limit must be greater than the low alarm limit. If alarm reporting
is not wanted, alarm limits can be set beyond the dynamic range of the signal so they will
never be activated.
Thermocouple Limits
The table below lists millivolt and temperature limits for applicable thermocouple types.
TC Type Low mV Limit High mV Limit Low Temperature High

Limit ((C) Temperature
Limit (C)
J –8.0960 57.9420 –210.00 1000.00
K –5.8910 54.8069 –200.00 1370.00
T –5.6030 20.2520 –200.00 390.00
S –0.1940 18.5040 –40.00 1750.00
R –0.1880 20.8780 –40.00 1750.00
14
IC200ALG630
Cold Junction Compensation

The Thermocouple module provides four choices for Cold Junction Compensation.
No Cold Junction Compensation: This is used for millivolt inputs or if cold junction
is maintained at 0 degrees C.
Remote Cold Junction Compensation: With this option, cold junction is measured
externally and provided to the module from the application, via the module’s analog
output (word output) data. If the module has multiple thermocouples that are
configured for remote compensation, the same compensation value must be used by
each.
Fixed Cold Junction Compensation: This option uses a fixed compensation value
which is provided as part of the module configuration.
Local Cold Junction Compensation: The best way to provide local compensation is
with an Interposing Thermocouple I/O Terminals. (IC200CHS014), which has a
built-in thermistor. Using an Interposing Carrier allows the thermocouple
connections to be placed farther away from the I/O modules in the system, which
helps shield thermocouple connections from module heat.
If Local Cold Junction Compensation is configured and an Interposing
Thermocouple I/O Terminals is not used, a separate thermistor must be installed
directly at the module’s I/O Carrier, using the Thermistor (+) and Thermistor (–)
terminals. The thermistor must be that supplied in kit # IC690ACC905. Note: If
Local Compensation is selected but an Interposing Thermocouple I/O Terminals or
local thermistor is not used, erroneous temperatures may be reported and a
thermistor error will be reported in the fault table.
Range Selection
The module is configurable for any of six different millivolt ranges (+/–): 19.5mV, 39mV,
78.125mV, 156.25mV, 312.5mV, and 625mV. All but the last provide input readings in
hundredths of millivolts. For the 625mV range, inputs are in tenths of millivolts. When
used to read millivolts, the Thermocouple Type configuration parameter must be set to
“none”.

14
IC200ALG630
Installation Instructions
The preferred installation technique is to mount the Thermocouple Module on a VersaMax
Connector-style I/O Carrier (IC200CHS003) and connect thermocouples to an Interposing
Thermocouple I/O Terminals (IC200CHS014). The Interposing Thermocouple-style I/O
Carrier provides both box-style wiring terminals and a built-in thermistor for Local Cold
Junction Compensation. It connects to the Connector-Style Carrier via cable as shown
below. This allows the thermocouple connections to be located away from the I/O modules
in the system.
However, it is also possible to mount the Thermocouple Module on one of the terminal-
style carriers (box-style, spring-style, compact-style, or barrier-style) and provide Local
Cold Junction Compensation by using a kit that includes the correct type of thermistor
(IC690ACC905). Both methods are shown below. The thermistor kit must be installed on
the A9 and A10 terminals of the carrier.
If the module will only be used to measure millivolt inputs, not thermocouple inputs, it can
be mounted on any type of I/O Carrier. The thermistor terminals A9 and A10 cannot be
used as millivolt input terminals.
A1-A8 A11-A16
Thermocouple or Thermocouple or
Millivolt Inputs Millivolt Inputs
A9, A10 Install

Optional Thermistors
Here
IC200CHS014
A11-A16
Thermocouple
Inputs
A1-A8 A9, A10 Built-In
Thermocouple Thermistors Located
Inputs Here
14
IC200ALG630
Field Wiring
The terminal assignments for the Thermocouple module shown below are the same for all
carriers.
A1 Channel 1 (+) B1 No Connection
A2 Channel 1 (-) B2 Shield Termination Point
A9 (Thermistor (+)) B9 No Connection
A10 (Thermistor (-)) B10 Shield Termination Point
A16 Channel 7 (-) B16 No Connection
A17 No Connection B17 No Connection
A18 No Connection B18 No Connection
Wiring Connections Note: only for thermocouple carrier

for Carriers with Two Thermistor
Rows of Terminals AI 1 AI 2 AI 3 AI 4 AI 5 AI 6 AI 7
IC200CHS002, 005
IC200CHS014 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A AI 6 AI 7
Wiring Connections
Note: only for thermocouple carrier
Three Rows of
Terminals AI 4 Thermistor AI 5
IC200CHS001, 022, 025 7 8 9 10 11 12
AI 1 AI 2 AI 3
1 2 3 4 5 6

14
IC200ALG630

(IC200TBM001, 002, or 005).
carrier.
purpose.
14
IC200ALG630
Diagnostics
The Thermocouple module performs diagnostics and provides the following information in
the I/O fault table.
Alarm faults are reported if the processed value for a channel exceeds its configured alarm
limit.
Over/underrange faults are reported if the millivolt value for an input exceeds the limits of
its span.
Open circuit is checked every time a thermocouple input is read (unless Open TC checking
is disabled). If the circuit is open, a fault is reported and the input defaults to the
configured channel default (this is 0 unless re-configured). If the Thermocouple Type
parameter has been configured as “none”, open circuit checking is not done.
After an Open Circuit fault condition is corrected, the module takes a few seconds to
return to normal operation. During this time, the module continues reporting the channel
default input value. After the module has recovered from the Open Circuit fault, it returns
to normal inputs and normal operation.
If there is a very large change in an input (for example, an input quickly goes from 50mV
to 400mV), the module may briefly report an Overrange fault on that circuit even though
the circuit is not actually over its configured upper range limit. This is only temporary.
Thermistor Fault
A thermistor fault occurs if the calculated temperature value from the thermistor is less
than -10 degrees C or greater than +75 degrees C.

14
Chapter Accessories
15
This chapter describes the following VersaMax accessories:
IC200ACC301 I/O Filler Module

IC200ACC302 I/O Input Simulator
IC200ACC303 I/O Shorting Bar
GFK-1504K 15-1
15
IC200ACC301
I/O Filler Module
The VersaMax I/O Filler Module (IC200ACC301 can be used as a placeholder for a future
I/O module. The I/O Filler has no electrical components. It installs on any VersaMax I/O
Carrier in the same way as an I/O module. The carrier is not wired to field devices. The
I/O Filler Module protects the carrier electronics against contamination and mechanical
damage and also gives the installed equipment a finished appearance.
IC200ACC301
FILLER
NO ELECTRONICS
1234567 831
The CPU or NIU at the head of the equipment sees the carrier where the I/O Filler Module
is installed as an “empty” slot. In a VersaMax PLC system that will be configured using
the configuration software, the I/O Filler Module and its carrier can be located in any I/O
module slot. However, in a system that will be configured using autoconfiguration, the I/O
Filler Module and its carrier must be located in the last slot, because autoconfiguration
stops at the first empty slot.
15
IC200ACC302
Input Simulator
The VersaMax Input Simulator (IC200ACC302) has 16 switches that can be used to easily
turn on or off any input on a 24VDC VersaMax discrete input or mixed I/O module.
9.5mm
(0.375in)
ON ON ON ON ON ON ON ON ON ON ON ON ON ON
28.6mm
(1.125in)
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF +24 0V
SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10 SW11 SW12 SW13 SW14 SW15 SW16
94mm (3.7in)
The module must be installed on an I/O Carrier with Box Style Terminals (IC200CHS002)
or on a Connector-Type I/O Carrier with Box-Type Interposing Terminals
(IC200CHS012) or Auxiliary Terminals (IC200TBM002). It can be installed in either the
A or B terminals of the carrier.
Input Simulator Installed

on B Terminals
of CHS002
The Input Simulator can be installed in either the A or B terminals of the carrier,
depending on which module inputs should be controlled. After inserting the pins of the
Input Simulator, tighten down the screws on the carrier.
A separate external source of 24VDC power is required. The power supply specifications
must be appropriate for the I/O module being controlled. The power supply connection
terminals on the Input Simulator accommodate one solid or stranded AWG #14 (avg.
2.1mm2 cross section) to AWG #22 (avg. 0.36mm2 cross section) wire, or two wires up to
AWG #18 (avg. 0.86mm2 cross section).
GFK-1504K Chapter 15 Accessories 15-3

15
IC200ACC303
I/O Shorting Bar
Shorting Bars (part number IC200ACC303, quantity 2) can be a cost-effective solution for
providing additional bussed terminals for modules that include only one I/O board. The
shorting bar has a maximum current-carrying capacity of 2 Amps per point. See the
individual module descriptions to determine whether a shorting bar can be used for a
particular module.
The figure below shows an example of how a Shorting Bar can be used to provide extra
field wiring connections for an I/O module.
A Shorting Bar must be installed directly on the carrier before installing the I/O module.
A B
Appendix Panel Mounting Dimensions
This section shows details for mounting the VersaMax modules.

Module Space Requirements
Panel Mounting Details
GFK-1504K A-1
A
Thermal Considerations
The thermal performance specified for modules in this manual requires a clearance
of 2 inches (5.1cm) above and below the modules and 1 inch (2.54cm) on each side
of the modules as shown below, regardless of the orientation of the DIN rail.
5.1cm
(2.0in)
2.54cm
2.54cm
(1.0in)
(1.0in)
2.54cm
(1.0in)
5.1cm
(2.0in)
5.1cm
5.1cm
(2.0in)
(2.0in)
CPU or NIU
at Bottom
2.54cm
(1.0in)
Mounting Modules on a Vertical DIN Rail

When using a vertical DIN rail, the CPU or NIU module must be installed at the
bottom.
Some VersaMax I/O modules require thermal derating. The “Thermal Derating”
section of these modules’ descriptions provides specific derating information. In
general, mounting a module on a vertical DIN rail increases the ambient temperature
around each module, due to the cumulative effect of the rising heat. Therefore,
modules that have a thermal derating when mounted on a horizontal DIN rail will
have a greater derating when mounted on a vertical DIN rail
Modules that do not have a thermal derating when mounted on a horizontal DIN rail
also have no derating when installed on a vertical DIN rail.
A-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K
A
Module Space Requirements
a a a
1 2 3 4
b b
132.6mm 132.6mm 132.6mm 163.5mm
(5.20in) (5.20in) (5.20in) (6.45in)
CPU005:
106.7mm
(4.20in)
b 66.8mm
66.8mm CPUE05:
38.1mm (2.63in) (2.63in)
(1.50in) 127mm
(5.00in)
c c
5
6
132.6mm 132.6mm
(5.20in) (5.20in) 110.5mm
(4.35in)
a
10
66.8mm 66.8mm
(2.63in) (2.63in) 132.6mm
(5.20in)
b
139.7mm
(5.5in)
a
7
8 a
b 97.8mm
132.6mm (3.85in)
(5.20in)
105.4mm
(4.15in) 33.0mm 9 a
(1.30in)
110.5mm
110.5mm (4.35in)
85.9mm (4.35in)
(3.38in)
a
b
GFK-1504K Appendix A Panel Mounting Dimensions A-3

A
Module Sizes
The previous diagram shows the length and width of VersaMax Modules. Some modules
have physical clearance requirements that should be considered when planning the layout
of the system. Module carriers have a projecting connector on the left side that fits into the
previous carrier. Clearance for this connector must be included in the overall equipment
width allowed for potential future removal/insertion of a carrier. The clearance required
per carrier is approximately 6.4mm (.25in).
1
a In NIU I/O Station, allow clearance for cable to pass-through serial port
b Allow adequate space for expansion cable
2
CPU001 or 002, with Power Supply Module
a Allow clearance for opening CPU door to access Run/Stop switch
b Allow adequate space for serial port cables
c Allow adequate space for power wiring
3 CPU005 / CPUE05 with Power Supply Module
a Allow clearance for opening CPU door to access Run/Stop switch
b Allow adequate space for serial port cables
c Allow adequate space for power wiring
4 Compact Terminal Style I/O Carrier
a Allow adequate space for device wiring
5 Expansion Receiver Module, Communications Module,
or Power Supply Booster Carrier
a (Expansion Receiver Module) Allow space for expansion cables
b (Booster Carrier) Allow adequate space for power wiring
6 Connector-Style I/O Carrier

a Allow adequate space for cable. Use of Interposing Carrier is optional.
7 Network Interface Unit

a Allow clearance for opening NIU door.
b Allow adequate clearance for cables
8 Interposing I/O Terminals

b Allow adequate space for wiring
9 Auxiliary I/O Terminals

a Multiple Auxiliary Terminals may be used.
b Allow adequate space for device wiring
10 Terminal-Style I/O Carrier
a Allow adequate space for device wiring
A
Panel-Mounting Details
In installations where excessive vibration is a factor, the DIN-rail mounted carriers should
also be installed on a panel. Mounting dimensions are shown on the following pages.
.200in
5.1mm
.170in
4.3mm
.170in
4.3mm
SEE NOTE 2.
M3.5 (#6) SCREW
SPLIT LOCK
WASHER
FLAT WASHER
.62in REF
15.9mm
CARRIER
TAPPED HOLE
IN PANEL
NOTES:
1. TOLERANCES ON ALL DIMENSIONS ARE ±0.1mm (0.005IN) NON-CUMULATIVE.
2. 1.1-1.4Nm (10-12 IN. LBS) OF TORQUE SHOULD BE

TO M3.5 (#6-32) STEEL SCREW THREADED INTO
MATERIAL CONTAINING INTERNAL THREADS AND
HAVING A MINIMUM THICKNESS OF 2.4mm (.093 IN).

A
CPU or Expansion Receiver Module to Connector-Style I/O Carrier (Shown), Compact

Terminal-Style I/O Carrier, or Communications Carrier
IC200CPU001
.000
.689in REF
17.5mm
1.819in
46.2mm
.340in .000
8.6mm
CPU or Expansion Receiver Module to Terminal-Style I/O Carrier
C200CHS002
IC200CPU001
.000
.689in REF
17.5mm
1.819in
46.2mm
.340in .000 4.010in

8.6mm 101.9mm
A
NIU to Connector-Style I/O Carrier(Shown), or Compact Terminal-Style I/O Carrier
.000
.689in REF
17.5mm
IC200GBI001
1.819in
46.2mm
2.419in
61.4mm
.340in .000
8.6mm
NIU to Terminal-Style I/O Carrier
IC200CHS002
.000
.689in REF
17.5mm
IC200GBI001
1.819in
46.2mm
2.419in
61.4mm
.340in .000 4.010in

8.6mm 101.9mm

A
Terminal-Style I/O Carrier to Terminal-Style I/O Carrier and Auxiliary Terminals to Terminal-
Style I/O Carrier
.000
.689in REF
17.5mm
1.819in
46.2mm
IC200TBM002
4.350in
110.5mm
.000 4.010in 4.350in 8.360in

101.9mm 110.5mm 212.3mm
Terminal-Style Carrier to Connector-Style Carrier (shown), Compact Terminal-Style I/O

Carrier, or Power Supply Booster Carrier
IC200CHS002
.000
.689in REF
17.5mm
1.819in
46.2mm
.000 4.010in 4.350in

101.9mm 110.5mm
A
Connector-Style I/O Carrier to Connector-Style I/O Carrier (shown), Compact Terminal-Style

I/O Carrier, Communications Carrier, or Power Supply Booster Carrier
.000
.689in REF
17.5mm
1.819in
46.2mm
.000 2.630in
66.8mm

A
Interposing Terminals to Interposing Terminals
.000
.689in REF
17.5mm
1.819in
46.2mm
.000 4.010in 4.350in 8.360in

101.9mm 110.5mm 212.3mm
Connector-Style I/O Carrier (shown) or Compact Terminal-Style I/O Carrier to Terminal-Style

I/O Carrier
IC200CHS002
.000
.689in REF
17.5mm
1.819in
46.2mm
.000 2.630in 6.640in

66.8mm 168.7mm
A
Example Mounting Dimensions

In an expansion system, the Expansion Transmitter Module adds 38.1mm (1.5in) to
the left side of the CPU or NIU in rack 0, represented below.
NIU (Shown) CPU,

or ERM Module
IC200GBI001 IC200CHS003 IC200CHS003 IC200PWB001 IC200CHS006 IC200CHS003

IC200TBM002
.340in .000 2.630in 5.260in 9.270in 9.610in 13.620in 13.960in 16.590in 19.220in
8.6mm 66.8mm 113.6mm 235.5mm 244.1mm 346.0mm 354.6mm 421.4mm 488.2mm
Each expansion rack in an expansion system has an Expansion Receiver Module in

slot 0, with additional modules as shown above.

A
Appendix Relay Contact Ratings
B
Mechanical Rating
Relay contacts are rated for 107 operations.
Electrical Rating
The relay contact use in VersaMax modules meet Underwriters Laboratories’ Pilot Duty
Rating for Control Circuits. Contact life depends on type of load and current, as
summarized in the table below.
Operating Maximum Current for Load Type Typical Contact

Voltage Life (operations)
Resistive Inductive *
24 to 125VAC 2.0 Amp 0.35 Amp 300,000
24 to 125VAC – 1.00 Amp 100,000
24 to 125VAC 1.5 Amp 0.20 Amp 500,000
24 to 125VAC 0.8 Amp 0.10 Amp 1,000,000
250VAC 2.0 Amp 0.15 Amp 180,000
250VAC – 1.00 Amp 30,000
250VAC 1.0 Amp – 500,000
250VAC 0.6 Amp – 1,000,000
5 to 31VDC 2.0 Amp 0.70 Amp 200,000
5 to 31VDC – 2.00 Amp 50,000
5 to 31VDC 1.1 Amp 0.25 Amp 500,000
5 to 31VDC 0.7 Amp 0.10 Amp 1,000,000
32 to 125VDC 0.2 Amp not rated 300,000
∗ Power Factor = 0.4 minimum for AC inductive loads
Time Constant – 7mS for DC inductive loads
Installing suitable suppression across inductive loads enhances reliability. For DC, a free-
wheeling diode provides suitable suppression. For AC, an R-C filter can be used.
GFK-1504K B-1
B
B-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K
Appendix Power Supply Load Requirements
C
This appendix summarizes the DC load requirements of all types of VersaMax modules.
It also describes how to calculate the Power Supply requirements of a VersaMax system.
GFK-1504K C-1
C
Power Supply Capacities

The Power Supply on the CPU or NIU module provides +5V and +3.3V power to the
modules in the station. Booster Power Supplies can be used if the modules in the system
will draw more current than the CPU or NIU Power Supply can provide. The AC or DC
Power Supply on the CPU or NIU and the Power Supply that resides on the Booster
Carrier must share the same external power source.
For each Power Supply, the maximum total combined output current from the 5V and
3.3V outputs is 1.5 Amps. Each power supply provides a maximum of either 0.25 Amp or
1 Amp on its 3.3V output, as listed in the next table. That portion of the Power Supply’s
total output current not drawn from the 3.3V output is available via the 5.5V output.
Catalog Description Maximum Output Current in Amps
Number Total 5V 3.3V
(5V + 3.3V)
IC200PWR001 24VDC Power Supply 1.5A (1.5A – I3.3V) 0.25A
IC200PWR002 24VDC Expanded 3.3V Power Supply 1.5A (1.5A – I3.3V) 1.0A
IC200PWR101 120/240VAC Power Supply 1.5A (1.5A – I3.3V) 0.25A
IC200PWR102 120/240VAC Expanded 3.3V Power Supply 1.5A (1.5A – I3.3V) 1.0A
IC200PWR201 12VDC Power Supply 1.5A (1.5A – I3.3V) 0.25A
IC200PWR202 12VDC Expanded 3.3V Power Supply 1.5A (1.5A – I3.3V) 1.0A
Power Calculation Example

In the example system listed below, the maximum current draw on the Power Supply’s
3.3V output by all of the modules will be 0.215 Amp.
Subtracting 0.215A from the Power Supply total output of 1.5A shows that 1.285A will be
available via the 5.5V output:
(1.5A – 0.215A = 1.285A)
Because the maximum current draw on the 5V output would be 0.65A as shown in the
table below, any of the available Power Supplies could be used for this system.
Catalog Description Backplane Current
Number Consumption in mA
5V 3.3V
IC200CPU001 CPU with 2 serial ports, with EZ Program Store device 140 100
IC200ALG261 Analog Input Module, 15 Bit Voltage Differential 8 Channels 200
IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels 50
IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC 10 115
Isolation, 4 Channels
IC200MDL650 Input Module, 24VDC Positive/Negative Logic 32 Points 50
IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Pts 150
Total Current Required by Modules 650mA 215mA
(0.65A) (0.215A)
C-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K
C
Module Power Requirements

5V 3.3V
IC200CPU001, CPU with 2 serial ports no serial port converter or EZ 40 100
IC200CPU002 Program Store device
with serial port converter or EZ 140
Program Store device
IC200CPU005 CPU with 2 serial ports no serial port converter or EZ 80 290
IC200CPUE05 CPU with 2 serial ports, no serial port converter or EZ 160 650
embedded Ethernet Program Store device
interface
IC200EBI001 Ethernet Network Interface Module 175 425
IC200GBI001 Genius Network Interface Module 250 10
IC200PBI001 Profibus Network Interface Module 450 10
IC200DBI001 DeviceNet Network Interface Module 160 10
IC200BEM102 Profibus Network Slave Module 350
IC200BEM103 DeviceNet Network Control Module 140
IC200BEM104 AS-i Network Interface Module 350
IC200ETM001 Expansion Transmitter Module 44
IC200ERM001 Expansion Receiver Module, Isolated 430 20
IC200ERM002 Expansion Receiver Module 70 20
IC200ALG230 Analog Input Module,12 Bit Voltage/Current 4 Channels 125
IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 15 120
8 Channels
IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels 130
IC200ALG261 Analog Input Module, 15 Bit Voltage Differential 8 Channels 200
IC200ALG262 Analog Input Module, 15 Bit Current Differential 8 Channels 200
IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels 150
IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels 100
GFK-1504K Appendix C Power Supply Load Requirements C-3

C

5V 3.3V
IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels 50
IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels 50
IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels 50
IC200ALG326 Analog Output Module, 13 Bit Current 8 Channels 50
IC200ALG328 Analog Output Module, 13 Bit Current 12 Channels 50
IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC 10 115
Isolation, 4 Channels
IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and 50
IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and 60
Output 2 Channels
IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and 60
Output 2 Channels
IC200ALG620 Analog Input Module, 16 Bit RTD, 4 Channels 125 125
IC200ALG630 Analog Input Module, 16 Bit Thermocouple, 7 Channels 125 125
IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 375
Relay 2.0 Amp 12 Points
IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 30 130
Point / (4) High Speed Counter, PWM, or Pulse Train
Configurable Points
IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP 100
IC200MDD843 Mixed Module, 24VDC Positive Logic Input Grouped 10 Points / 190
IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / 70
Input 24 VDC Pos/Neg Logic Grouped 16 Points
IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 270
24VDC Pos/Neg Logic Grouped 16 Points
IC200MDD846 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 300
120VAC Grouped 8 Points
IC200MDD848 Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points / 125
120VAC Isolated 8 Points
IC200MDD851 Mixed Module, Output 12/24VDC Pos. Grouped 16 Pts / Input 115
5/12VDC Pos/Neg Grp16 Pts
C

5V 3.3V
IC200MDL140 Input Module, 120VAC 8 Points 55
IC200MDL143 Input Module, 120VAC Isolated 8 Points 50
IC200MDL241 Input Module, 240VAC16 Points 110
IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points 70
IC200MDL631 Input Module, 125VDC Positive/Negative Logic Isolated 8 Points 40
IC200MDL632 Input Module, 125VDC Positive/Negative Logic Isolated 16 80
Points
IC200MDL635 Input Module, 48VDC Positive/Negative Logic Grouped 16 Points 70
IC200MDL636 Input Module, 48VDC Positive/Negative Logic Grouped 32 Points 140
IC200MDL643 Input Module, 5/12VDC Positive/Negative Logic Grouped 16 70
Points
IC200MDL644 Input Module, 5/12VDC Positive/Negative Logic Grouped 32 140
Point
IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 50
Points
IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points 45
IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 75
Points
IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 150
Points
IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points 70
IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points 140
IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points 90
IC200MDL930 Output Module, Relay 2.0 Ampt Isolated Form A 8 Points 245
IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form A 16 Points 490
GFK-1504K Appendix C Power Supply Load Requirements C-5

C
Appendix I/O Module Keying Summary
D
The following table summarizes keying for I/O modules:
Catalog Module Keycode
Number
IC200ALG230 Analog Input Module,12 Bit Voltage/Current 4 Channels D2
IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 C7
Channels
IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels D2
IC200ALG261 Analog Input Module, 15 Bit Voltage Differential 8 Channels G3
IC200ALG262 Analog Input Module, 15 Bit Current Differential 8 Channels G2
IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels G3
IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels G2
IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels B8
IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels D6
IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels E3
IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels G6
IC200ALG326 Analog Output Module, 13 Bit Current 8 Channels G7
IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels G6
IC200ALG328 Analog Output Module, 13 Bit Current 12 Channels G7
IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, D7
4 Channels
IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output D8
Current 2 Channels
IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and E2
Output 2 Channels
IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and E4
Output 2 Channels
IC200ALG620 Analog Input Module, 16 Bit RTD, 4 Channels D3
IC200ALG630 Analog Input Module, 16 Bit Thermocouple, 7 Channels D4
IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points / Output C3
Relay 2.0 Amp 12 Points
IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 C4
Point / (4) High Speed Counter, PWM, or Pulse Train Configurable
Points
GFK-1504K D-1
D

Number
IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP C6
IC200MDD843 Mixed Module, 24VDC Positive Logic Input Grouped 10 Points / C3
IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input C6
24 VDC Pos/Neg Logic Grouped 16 Points
IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC E6
Pos/Neg Logic Grouped 16 Points
IC200MDD846 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input E7
IC200MDD848 Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points / F2
IC200MDD851 Mixed Module, Output 12/24VDC Pos. Grouped 16 Pts / Input F3
5/12VDC Pos/Neg Grp16 Pts
IC200MDL140 Input Module, 120VAC 8 Points B2
IC200MDL143 Input Module, 120VAC Isolated 8 Points B2
IC200MDL241 Input Module, 240VAC16 Points B3
IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points B6
IC200MDL631 Input Module, 125VDC Positive/Negative Logic Isolated 8 Points F6
IC200MDL632 Input Module, 125VDC Positive/Negative Logic Isolated 16 Points F6
IC200MDL635 Input Module, 48VDC Positive/Negative Logic Grouped 16 Points F4
IC200MDL636 Input Module, 48VDC Positive/Negative Logic Grouped 32 Points F4
IC200MDL640 Input Module, 24VDC Positive/Negative Logic 16 Points B4
IC200MDL643 Input Module, 5/12VDC Positive/Negative Logic Grouped 16 Points F3
IC200MDL644 Input Module, 5/12VDC Positive/Negative Logic Grouped 32 Point F3
IC200MDL650 Input Module, 24VDC Positive/Negative Logic (32 Points B4
D-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K
D

Number
IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 Points C2
IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points C2
IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points C2
IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Points C2
IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points C2
IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points C2
IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points C2
IC200MDL930 Output Module, Relay 2.0 Ampt Isolated Form A 8 Points C8
IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form A 16 Points C8
GFK-1504K Appendix D I/O Module Keying Summary D-3

D
D-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K
Index
Carriers, 1-13
A connecting, 2-4
Color code on modules, 1-9
Communications and signal wiring, 2-11
AC power selection, 3-9
Communications Modules for VersaMax, 1-17
AC power selection jumper, 2-13
Compact Box-Style I/O Carrier, 4-14
Accumulator
Compact Spring-Style I/O Carrier, 4-17
type B operation, 13-12, 13-13
COMREQ function block
Analog input module
High Speed Counters, 13-26
IC200ALG620, 14-2
Conformance to Standards, 2-2
IC200ALG630, 14-10
Connector carrier
Analog input module IC200ALG230, 10-2
cable types and wiring, 2-22
Connector-Style I/O Carrier, 4-8, 4-20
Control wiring, 2-11
CPUs for VersaMax, 1-4
Analog mixed module IC200ALG430, 12-2
D
Analog mixed module IC200ALG431, 12-9 DeviceNet Modules User's Manual, 1-2
Analog mixed module IC200ALG432, 12-16 DIN rail mounting, 2-3
Analog output module IC200ALG320, 11-2 Discrete Input Module IC200MDL140, 7-2
Analog output module IC200ALG321, 11-9 Discrete input module IC200MDL141, 7-5
Analog output module IC200ALG322, 11-15 Discrete Input Module IC200MDL143, 7-8
Analog wiring, 2-11 Discrete input module IC200MDL631, 7-28
Auxiliary I/O Terminals, 2-32 Discrete input module IC200MDL632, 7-31
Discrete input module IC200MDL635, 7-35
B Discrete input module IC200MDL636, 7-38

Backplane current draw for modules, C-3
Barrier-Style Auxiliary I/O Terminals, 5-19
Barrier-Style I/O Carrier, 4-2
Discrete input/output module IC200MDD840, 9-
Box-Style Auxiliary I/O Terminals, 5-20
2
Box-Style I/O Carrier, 4-5
Discrete input/output module IC200MDD842,
9-6
C Discrete input/output module IC200MDD843,
9-12
Cable installation and removal, 2-21 Discrete input/output module IC200MDD844,
Cable shielding for analog modules, 2-20 9-16
Cable wiring Discrete input/output module IC200MDD845,
for Connector Carrier, 2-22 9-21
Cables, 2-20 Discrete input/output module IC200MDD846, 9-
Carrier requirement for IC200MDL144, 7-13 27
Carrier requirement for IC200MDL244, 7-27
GFK-1504K Index-1
Index

31 H
Discrete input/output module IC200MDD848,
High Speed Counter module, 13-2
9-35
Hot insertion, 1-3, 2-38
40
44
I
Discrete input/output module IC200MDD851, 9- I/O carriers, 1-9
48 I/O Filler IC200ACC301, 15-2
Discrete output module IC200MDL329, 8-2 I/O Modules
Discrete output module IC200MDL330, 8-6 catalog numbers, 1-11
Discrete output module IC200MDL331, 8-10 IC200ACC201, 6-4, 6-6, 6-10, 6-15
Discrete output module IC200MDL730, 8-14 IC200ACC202, 6-6, 6-10, 6-15
Discrete output module IC200MDL740, 8-17 IC200ACC301, 15-2
Discrete output module IC200MDL741, 8-21 IC200ACC302, 15-3
Discrete output module IC200MDL742, 8-25 IC200ALG230, 10-2
IC200ALG262, 10-29
E IC200ALG263, 10-36
IC200ALG264, 10-42
IC200ALG320, 11-2
Ethernet NIU User's Manual, 1-2
IC200ALG321, 11-9
Expansion cable
IC200ALG322, 11-15
installation, 2-7
IC200ALG325, 11-21
Expansion cable length and data rate, 6-4, 6-9
IC200ALG326, 11-28
Expansion cables IC200CBL601, 602, 615, 6-6
IC200ALG327, 11-34
Expansion connector kit IC200ACC202, 6-6
IC200ALG328, 11-41
Expansion modules
IC200ALG331, 11-48
catalog numbers, 1-15
IC200ALG430, 12-2
Expansion Receiver Module
IC200ALG431, 12-9
installation, 2-6
IC200ALG432, 12-16
Expansion Receiver Module (IC200ERM002),
IC200ALG620, 14-2
6-11
IC200ALG630, 14-10
IC200BEM002, 1-18
(IC200ERM001), 6-7
IC200BEM103, 1-18
Expansion Transmitter Module, 6-2
IC200BEM104, 1-2, 1-18
installation, 2-5
IC200CBL002, 6-5, 6-6, 6-10
IC200CBL105, 1-14, 2-20, 4-10
F IC200CBL110, 1-14, 2-20, 4-10
IC200CBL120, 1-14, 2-20, 4-10
Field Power LED, 1-9 IC200CBL230, 1-14, 2-20, 4-10
IC200CBL601, 6-6, 6-10, 6-15
G IC200CBL602, 6-6, 6-10, 6-15
IC200CBL615, 6-6, 6-10, 6-15
Genius NIU User's Manual, 1-2 IC200CHS001, 4-2
Grounding, 2-15 IC200CHS002, 4-5
IC200CHS003, 4-8
Index-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual– March 2003 GFK-1504K
Index
IC200CHS005, 4-11 IC200MDL743, 8-29

IC200CHS006, 4-20 IC200MDL744, 8-32
IC200CHS011, 5-2 IC200MDL750, 8-36
IC200CHS012, 5-4 IC200MDL930, 8-40
IC200CHS014, 5-6 IC200MDL940, 8-44
IC200CHS015, 5-8 IC200PBI001, 1-7
IC200CHS022, 4-14 IC200TBM005, 5-21
IC200CHS025, 4-17 Input Simulator IC200ACC302, 15-3
IC200DBI001, 1-7 Interposing Barrier-Style I/O Terminals, 5-2
IC200EBI001, 1-7 Interposing Box-Style I/O Terminals, 5-4
IC200ERM001, 6-7 Interposing Thermocouple Compensation Box-
IC200ERM002, 6-11 Style I/O Terminals, 5-6
IC200ETM001, 6-2
IC200GBI001, 1-7
IC200MDD840, 9-2 K
IC200MDD841, 13-2
Keying, 2-36
IC200MDD842, 9-6
Keying dials on carrier, 1-9
IC200MDD843, 9-12
Keying summary, D-1
IC200MDD844, 9-16
IC200MDD845, 9-21
IC200MDD846, 9-27
IC200MDD847, 9-31
M
IC200MDD848, 9-35 Manuals, 1-2
IC200MDD849, 9-40 Mixed discrete module IC200MDD841, 13-2
IC200MDD850, 9-44 Module color code, 1-9
IC200MDD851, 9-48 Module dimensions, 1-9
IC200MDL140, 7-2 Module installation, 2-37
IC200MDL141, 7-5 Module keying, 1-9
IC200MDL143, 7-8 Module latch, 1-9, 2-37
IC200MDL144, 7-11 Module orientation on I/O carriers, 1-13
IC200MDL240, 7-14 Modules per station, 1-3
IC200MDL241, 7-18 MOV, 2-14
IC200MDL243, 7-21
IC200MDL244, 7-25
IC200MDL329, 8-2 N
IC200MDL330, 8-6 Network Interface Units for VersaMax, 1-6
IC200MDL331, 8-10 NIU
IC200MDL631, 7-28 Devicenet, 1-7
IC200MDL632, 7-31 Ethernet, 1-7
IC200MDL635, 7-35 Genius, 1-7
IC200MDL636, 7-38 Profibus, 1-7
IC200MDL640, 7-42 NIU serial port, 6-5
IC200MDL643, 7-45
IC200MDL644, 7-49
IC200MDL650, 7-53 O
IC200MDL730, 8-14
IC200MDL740, 8-17 OK LED, 1-9
IC200MDL741, 8-21
IC200MDL742, 8-25
GFK-1504K Index-3
Index
P IC200ALG331, 11-49
IC200ALG430, 12-3
IC200ALG431, 12-10
Power and Ground Wiring, 2-12
IC200ALG432, 12-17
Power Supplies, 1-8
IC200ALG620, 14-4
IC200PWR001, 3-2
IC200ALG630, 14-12
IC200PWR002, 3-4
IC200ERM001, 6-10
IC200PWR101, 3-6
IC200ERM002, 6-15
IC200PWR102, 3-8
IC200ETM001, 6-6
IC200PWR201, 3-10
IC200MDD840, 9-3
IC200PWR202, 3-12
IC200MDD841, 13-5
Power supply
IC200MDD842, 9-7
installation, 2-9
IC200MDD843, 9-13
Power Supply Booster Carrier IC200PWB001,
IC200MDD844, 9-17
4-21
IC200MDD845, 9-22
Power wiring, 2-11
IC200MDD846, 9-28
Profibus Modules User's Manual, 1-2
IC200MDD847, 9-32
IC200MDD848, 9-36
R IC200MDD849, 9-41
IC200MDD850, 9-45
Rack Selection Switch, 6-8 IC200MDD851, 9-49
Relay contact ratings, B-1 IC200MDL140, 7-3
Relay Output Module IC200MDL930, 8-40 IC200MDL141, 7-6
Relay Output Module IC200MDL940, 8-44 IC200MDL143, 7-9
IC200MDL144, 7-12
S IC200MDL240, 7-15
IC200MDL241, 7-19
Serial cable IC200CBL002, 6-5 IC200MDL243, 7-22
Serial numbers, 2-1 IC200MDL244, 7-26
Serial port IC200MDL329, 8-3
pass-through, 6-5 IC200MDL330, 8-7
Shipping damage, 2-1 IC200MDL331, 8-11
Shorting bar IC200MDL631, 7-29
installation, 2-34 IC200MDL632, 7-32
Specifications IC200MDL635, 7-36
IC200ALG230, 10-3 IC200MDL636, 7-39
IC200ALG240, 10-10 IC200MDL640, 7-43
IC200ALG260, 10-18 IC200MDL643, 7-46
IC200ALG261, 10-25 IC200MDL644, 7-50
IC200ALG262, 10-30 IC200MDL650, 7-54
IC200ALG263, 10-37 IC200MDL730, 8-15
IC200ALG264, 10-43 IC200MDL740, 8-18
IC200ALG320, 11-3 IC200MDL741, 8-22
IC200ALG321, 11-10 IC200MDL742, 8-26
IC200ALG322, 11-16 IC200MDL743, 8-30
IC200ALG325, 11-22 IC200MDL744, 8-33
IC200ALG326, 11-29 IC200MDL750, 8-37
IC200ALG327, 11-35 IC200MDL930, 8-41
IC200ALG328, 11-42 IC200MDL940, 8-45
Index-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual– March 2003 GFK-1504K
Index
IC200PWR001, 3-3
IC200PWR002, 3-5
IC200PWR101, 3-7
IC200PWR102, 3-9
IC200PWR201, 3-11
IC200PWR202, 3-13
System, 1-19
Spring-Style Auxiliary I/O Terminals, 5-21
Spring-Style I/O Carrier, 4-11
Spring-Style Interposing I/O Terminals, 5-8
Suppression, 2-14
System Wiring Guidelines, 2-11
T
Terminal Numbering, 2-17, 2-18, 2-19
Terminal Numbering for connector kit, 2-21
Terminator Plug IC200ACC201, 6-4, 6-6
Terminator plug not required for single-ended
installation, 6-13
Thermal Clearance, 2-2, A-2
Thermocouple Input Module, 14-10
V
VersaMax PLC User's Manual, 1-2
W
Wiring for I/O Devices, 2-16
GFK-1504K Index-5

GE Fanuc Automation: Programmable Control Products

Uploaded by

Copyright:

Available Formats

GE Fanuc Automation: Programmable Control Products

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

GE Fanuc Automation: Programmable Control Products

Uploaded by

Copyright:

Available Formats

GE Fanuc Automation

Programmable Control Products

VersaMax® Modules, Power Supplies, and Carriers

GFK-1504K March 2003

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with

The following are trademarks of GE Fanuc Automation North America, Inc.

©Copyright 2001-2003 GE Fanuc Automation North America, Inc.

Chapter 1 Introduction................................................................................................ 1-1

Chapter 4 Carriers ....................................................................................................... 4-1

IC200PWB001 Power Supply Booster Carrier .....................................................................4-21

Chapter 6 Expansion Modules .................................................................................... 6-1

Chapter 7 Discrete Input Modules.............................................................................. 7-1

Chapter 8 Discrete Output Modules........................................................................... 8-1

Chapter 9 Discrete Mixed Modules ............................................................................ 9-1

Chapter 10 Analog Input Modules ............................................................................. 10-1

Chapter 11 Analog Output Modules .......................................................................... 11-1

IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels ................11-9

Chapter 12 Analog Mixed I/O Modules ..................................................................... 12-1

Chapter 13 Mixed Discrete/High-speed Counter Module ........................................ 13-1

Chapter 14 Temperature-Sensing Modules ............................................................... 14-1

Chapter 15 Accessories ................................................................................................ 15-1

Appendix A Panel Mounting Dimensions..................................................................... A-1

Guide to the VersaMax Document Set

Other VersaMax Manuals

The DeviceNet Network Communications Module can operate as a

The Profibus Network Slave Module operates as a slave on the

The VersaMax Family of Products

GFK-1504K Chapter 1 Introduction 1-3

CPU Modules for VersaMax PLCs

VersaMax PLC CPU

power supply VersaMax Modules

Basic CPU Features

Available VersaMax CPUs

Serial Ports PORT 2 PORT 2

GFK-1504K Chapter 1 Introduction 1-5

Network Interface Units

power supply VersaMax Modules

Available VersaMax NIUs

GFK-1504K Chapter 1 Introduction 1-7

IND CONT EQ FOR HAZ LOC

Available Power Supplies and Carrier

24VDC Power Supply IC200PWR001

Individual Point LEDS Latch Field Power LED

GFK-1504K Chapter 1 Introduction 1-9

Discrete Module Point LEDs

LEDs for Discrete Mixed Module IC200MDD845

Wiring Diagram for Module IC200MDD845

LEDs for Discrete Mixed High-speed Counter Module IC200MDD841

I (input points 1 - 16) I

Wiring Diagram for Mixed High-speed Counter Module IC200MDD841

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 I17 I18 I19 I20

I1 I2 I3 I4 I5 I6 I7 I8 9 I10 I11 I12 I13 I14 I15 I16

Available I/O Modules

Discrete Input Modules

GFK-1504K Chapter 1 Introduction 1-11

Discrete Mixed I/O Modules

GFK-1504K Chapter 1 Introduction 1-13

Available I/O Carriers and Terminal Strips

Terminal-Style I/O Carriers