Emerson fb1200 Flow Computer Instruction Manual en 586728 PDF
Emerson fb1200 Flow Computer Instruction Manual en 586728 PDF
Emerson fb1200 Flow Computer Instruction Manual en 586728 PDF
D301782X012
November 2020
Returning Equipment
If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the equipment
has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or local law regulations or
codes. You also agree to indemnify Remote Automation Solutions and hold Remote Automation Solutions harmless from any
liability or damage which Remote Automation Solutions may incur or suffer due to your failure to ensure device cleanliness.
Grounding Equipment
Ground metal enclosures and exposed metal parts of electrical instruments in accordance with OSHA rules and regulations as
specified in Design Safety Standards for Electrical Systems, 29 CFR, Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are
in agreement with the National Electrical Code). You must also ground mechanical or pneumatic instruments that include
electrically operated devices such as lights, switches, relays, alarms, or chart drives.
Important: Complying with the codes and regulations of authorities having jurisdiction is essential to ensuring personnel
safety. The guidelines and recommendations in this manual are intended to meet or exceed applicable codes and regulations.
If differences occur between this manual and the codes and regulations of authorities having jurisdiction, those codes and
regulations must take precedence.
System Training
A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program,
calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence
to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel to acquire essential
system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at
your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive
Emerson Virtual Classroom and save on travel costs. For our complete schedule and further information, contact the Remote
Automation Solutions Training Department at 800-338-8158 or email us at [email protected].
Ethernet Connectivity
This automation device is intended to be used in an Ethernet network which does not have public access. The inclusion of this
device in a publicly accessible Ethernet-based network is not recommended.
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Contents
Section 1. Introduction 1
1.1 Safety Labels ........................................................................................................................................... 3
1.2 Features .................................................................................................................................................. 3
1.3 FB1200 Flow Computer Models ............................................................................................................... 4
1.3.1 FB1200 Flow Computer (with Multi-variable or Static Pressure Sensor) ........................................ 4
1.3.2 FB1200 Flow Computer (without Integral Sensor) ....................................................................... 5
1.4 Central Processing Unit (CPU) .................................................................................................................. 5
1.4.1 Memory ...................................................................................................................................... 5
1.5 Explosion-proof Enclosure ....................................................................................................................... 5
1.5.1 Physical Security .......................................................................................................................... 6
1.6 I/O........................................................................................................................................................... 7
1.7 Power Options......................................................................................................................................... 7
1.8 Communications ..................................................................................................................................... 8
1.9 Human-Machine Interface (HMI) Module ................................................................................................. 8
1.10 FBxWifi™ Communications ..................................................................................................................... 9
1.11 Software Tools ...................................................................................................................................... 10
1.12 RoHS2 Compliance ................................................................................................................................ 10
Section 2. Installation 11
2.1 Hazardous Locations ............................................................................................................................. 11
2.2 Environmental Specifications ................................................................................................................ 11
2.3 Required Tools ...................................................................................................................................... 12
2.4 Site Considerations ............................................................................................................................... 12
2.5 General Wiring Guidelines ..................................................................................................................... 15
2.6 Front or Rear End Caps .......................................................................................................................... 15
2.6.1 Removing/Replacing Retaining Clamp on End Caps ................................................................... 16
2.6.2 Removing the Front or Rear End Caps ........................................................................................ 17
2.6.3 Replacing the Front or Rear End Caps......................................................................................... 18
2.7 Mounting the Enclosure ........................................................................................................................ 18
2.7.1 Bolting Considerations .............................................................................................................. 18
2.7.2 O-rings with Flange Adapters..................................................................................................... 20
2.7.3 Direct Mount ............................................................................................................................. 21
2.7.4 Indirect Mount .......................................................................................................................... 21
2.7.5 Rotating the Housing ................................................................................................................ 24
2.8 Grounding the Device ........................................................................................................................... 26
2.9 Terminal Plate ....................................................................................................................................... 27
2.10 Power Modes ........................................................................................................................................ 28
2.10.1 Low Power Mode ....................................................................................................................... 28
2.10.2 Standard Power Mode ............................................................................................................... 30
2.10.3 Notes on Battery Life ................................................................................................................. 31
2.11 Connecting Power ................................................................................................................................. 31
2.11.1 Connecting DC Power ............................................................................................................... 32
2.11.2 Connecting Battery Power ......................................................................................................... 33
2.12 Installing the Optional Solar Panel ......................................................................................................... 34
2.12.1 Attaching Mounting Hardware to the Solar Panel ...................................................................... 34
2.12.2 Mounting the Solar Panel (Integral Mount) ................................................................................ 36
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2.12.3 Mounting the Solar Panel (Remote Mount) ................................................................................ 38
2.12.4 Connecting Solar Power ............................................................................................................ 39
2.12.5 Adjusting the Optional Solar Panel Tilt Angle ............................................................................. 40
2.13 Connecting Communication Ports ......................................................................................................... 41
2.13.1 Connecting to COM1 ................................................................................................................. 41
2.13.2 Connecting to COM2 and COM3 ............................................................................................... 44
2.13.3 Ethernet Port ............................................................................................................................. 49
Section 4. Operation 75
4.1 Powering Up/Powering Down the Device .............................................................................................. 75
4.2 Establishing Communications ............................................................................................................... 75
4.2.1 Communicating with the SCADA Host ....................................................................................... 75
4.2.2 Communicating with a Laptop Using One of the Serial Ports ...................................................... 76
4.2.3 Communicating with a Laptop Using Ethernet ........................................................................... 76
4.2.4 Communicating with a Laptop Wirelessly with FBxWifi .............................................................. 77
4.3 Communicating using the HMI Module ................................................................................................. 78
Index 103
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Section 1: Introduction
This section covers the following topics:
Safety Labels
Features
FB1200 Flow Computer Models
Central Processing Unit (CPU)
Explosion-proof Enclosure
I/O
Power Options
Communications
Human-Machine Interface (HMI) Module
FBxWifi™ Communications
Software Tools
RoHS2 Compliance
The Emerson FB1200 Flow Computer supports measurement for one or two meter runs. This
manual describes how to install and configure the Emerson FB1200 Flow Computer hardware.
For information on using the FBxConnect™ configuration software, see the online help that
accompanies FBxConnect.
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1 HMI module
2 Front end cap (cover)
3 Data plate
4 Rear end cap (cover)
5 Conduit fittings
6 Enclosure
7 Sensor module
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DANGER
MAY CAUSE DEATH
Observe all precautionary signs posted on the equipment.
Failure to do so may result in death or serious injury to personnel.
WARNING
DANGER TO PERSONNEL AND EQUIPMENT
Observe all precautionary signs posted on the equipment.
Failure to do so may result in injury to personnel or cause damage to the equipment.
CAUTION
MAY CAUSE INJURY TO PERSONNEL OR DAMAGE EQUIPMENT
Observe all precautionary signs posted on the equipment.
Failure to do so may result in injury to personnel or cause damage to the equipment.
SAFETY FIRST
General instructions and safety reminders.
1.2 Features
The FB1200 Flow Computer includes the following key features:
Enclosure suitable for use in Class I Division 1 explosion proof and Ex db Zone 1 flame- proof
environments
Enclosure suitable for use in Class I Division 2 non-incendive and Ex nA Zone 2 non- sparking
environments
Integral multi-variable sensor for measurement of Pressure (P) and Differential Pressure (DP)
Connections for customer-supplied resistance temperature detector (RTD) for measurement
of temperature (T)
Support for a second meter run through communication with a separate external transmitter
Base I/O consists of two on-board channels you can individually configure as either digital
input (DI), digital output (DO) or pulse input (PI) and two on-board I/O channels you can
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individually configure as either analog input (AI) or analog output (AO). Optional 6-channel
expansion I/O board available
Power from a DC power supply, or an optional lead acid battery/solar panel combination
Serial communication options for RS-232, RS-485 (2-wire), and RS-485/422 (4-wire).
Ethernet
HMI module with optional display and back light for local operator interaction
Optional Wi-Fi® transceiver (802.11 b/g) for field technician to access the flow computer
from a laptop without physical cable connection.
Application software supports AGA3, AGA8, ISO 5167, ISO 6976, and API 21.1 calculations in
U.S., metric, or other natural gas standard units.
Application software optionally supports API Chapter 11.1, API Chapter 12.2, API 20.1, and
API 21.2 calculations in U.S., metric, or other hydrocarbon liquid standard units.
Figure 1-2: FB1200 Flow Computer – Multivariable (Left); Static Pressure (Right)
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1.4.1 Memory
The flow computer includes both static and flash memory.
Memory Usage
Holds firmware image, historical logs, configuration backup (if saved to flash),
128 MB Flash
and the executing program
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The four conduit entry points are ¾ in NPT pipe threaded holes that permit entry of field conduit
for I/O and communication wiring. ATEX installations use a ¾ in NPT to M20 thread reducer.
Unused apertures shall be closed with suitable blanking elements.
The FB1200 Flow Computer can operate in an unprotected outdoor environment. Wiring for I/O,
communications, and power enters the enclosure through the four conduit fittings with
appropriate protective seals and connects to the terminal plate.
The front end cap (cover) provides a viewing window for the HMI module. You can access the
terminal plate by removing the rear end cap (cover).
The FB1200 Flow Computer has North American certification for Class I Division 1 Groups C and D
(explosion proof) and Class I Division 2 Groups A, B, C and D (non-incendive) hazardous locations or
non-hazardous locations. See Appendix A and Appendix B for more information.
The FB1200 Flow Computer has European certification for EExd Zone 1 (flame proof) and EExd
Zone 2 (non-sparking) hazardous locations or non-hazardous locations. See Appendix C and
Appendix D for more information.
Details on certification information are included on the data plate screwed to the top of the
enclosure.
Figure 1-4: Retaining Clamps and Tie Holes for Tamper-resistant Seals
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1.6 I/O
The flow computer comes with base I/O from both the CPU and the built-in multi-variable (MV)
sensor. Base I/O consists of:
Pressure (P) input from the MV sensor, differential pressure (DP) input from the MV sensor,
connections for temperature (T) input from a customer-supplied RTD or a single static
pressure sensor.
Two on-board I/O channels that you can individually configure as digital input (DI), digital
output (DO), or pulse input (PI)
Two on-board I/O channels that you can individually configure as either analog input (AI) or
analog output (AO)
An optional 6-channel expansion I/O board includes:
Four I/O channels that you can individually configure as digital inputs (DI), digital outputs
(DO), or pulse inputs (PI)
Two I/O channels that you can individually configure as either analog inputs (AI), or analog
outputs (AO)
MV (P, DP, T) or Static Pressure Sensor MV (P, DP, T) or Static Pressure Sensor
Important
Use only batteries supplied with the flow computer or sold by Emerson Remote Automation
Solutions as spare parts for this flow computer. If you substitute a battery you obtain elsewhere you
void your certification unless it is the identical part from the same manufacturer as that supplied
with the flow computer from Emerson.
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Option Usage
External DC Power
5.7 Vdc to 30 Vdc external supply (Max power at 10 watts)
Supply
1.8 Communications
The flow computer includes three serial communication ports and one Ethernet port. The serial
ports allow communication using DNP3, Modbus, BSAP, and ROC protocols. The Ethernet port is an
RJ-45 connector. The Ethernet port supports a maximum of six concurrent TCP connections
(sockets).
The HMI module includes four LEDs to provide status information. Units with the display include
four infrared (IR) buttons for operator interaction.
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To conserve power, the HMI module enters sleep mode after a period of inactivity. Sleep mode
disables FBxWifi communication. In FBxConnect, you can configure the number of minutes of
inactivity triggering sleep mode through the LCD Sleep Time parameter. Setting this parameter to
0 disables sleep mode which keeps the HMI module on but uses significantly more power.
Note
If your flow computer does not include the LCD option, you still have the status LEDs and a single IR
button for waking up the device (shown in Figure 1-6).
This capability allows an operator to potentially remain outside the hazardous location and still
communicate with the flow computer. The operator's laptop must have Wi-Fi capability, line-of-
sight access to the HMI module, and must be loaded with FBxConnect configuration software.
Once connected, the operator can view process values, edit configuration parameters, and collect
logs.
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Note
The FBxWifi electronics reside inside the HMI module. The HMI module must be awake to use
FBxWifi communications You can wake it up manually by holding a finger against the front cover
glass over the Hold to Wake button (the left-most button) for typically from five to ten seconds.
RoHS (2) EU Directive 2011/65/EU: This product may be considered out-of-scope when used for
the intended design purpose in a Large Scale Fixed Installation (LSFI).
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Section 2: Installation
This section covers the following topics:
Hazardous Locations
Environmental Specifications
Required Tools
Site Considerations
General Wiring Guidelines
Front or Rear End caps
Mounting the Enclosure
Grounding the Device
Terminal Plate
Power Modes
Connecting Power
Installing the Optional Solar Panel
Connecting Communication Ports
The flow computer ships from the factory fully assembled, except for the optional solar panel
assembly.
For North America the FB1200 Flow Computer has certifications for Class I, Division 1 (Groups C &
D) explosion-proof, Class I Division 2 (Groups A, B, C & D) non-incendive, and non-hazardous
locations only. Appendix A contains special information for Class I Division 2 installations; Appendix B
contains special information for Class I Division 1 installations.
For Europe the FB1200 Flow Computer has certifications for Ex db Zone 1 flame-proof and for Ex nA
Zone 2 non-sparking installations and non-hazardous locations only. Appendix C contains special
information for Ex nA Zone 2 installations; Appendix D contains special information for Ex db Zone 1
installations.
All certifications are listed on the data plate located on the top of the device.
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Specification Range
Maximum Process
120 °C (248 °F)
Connection Temperature
Tool Use
3 mm hexagonal wrench For screw for M4 x 0.7 end cap retaining clamp
(ATEX required)
1/8 inch flat-head screwdriver For 5.08 mm pitch terminal block connections
3/32-inch flat head screwdriver For 3.81 mm pitch terminal block connections
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If your unit includes the optional solar panel, ensure the installation location provides
sufficient space to mount the solar panel and adequate sunlight to charge the battery.
If your unit includes the optional FBxWifi, ensure the installation location provides line-of-
sight access to the transceiver.
Figure 2-1: FB1200 Flow Computer Dimensions – Multivariable Sensor Version (Option F1)
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Figure 2-2: FB1200 Flow Computer Dimensions – No Integral Sensor Version (Option F0)
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Figure 2-3: FB1200 Flow Computer Dimensions – Static Pressure Sensor (Option F2)
The 5.08 mm pitch terminal blocks accommodate wire between 28 and 12 AWG; the 3.81 mm
pitch terminal blocks accommodate wire between 28 and 14 AWG.
When making a connection, insert the bare end of the wire (approx. 1/4" max) into the clamp
adjacent to the screw and secure the screw.
To prevent shorts, ensure that no bare wire is exposed.
Allow some slack in the wire while making terminal connections. Slack makes the wires more
manageable and helps minimize mechanical strain on the terminal blocks.
Use twisted pair, shielded and insulated cable for communication and I/O wiring to minimize
signal errors caused by electromagnetic interference (EMI), radio frequency interference
(RFI) and transients. When using shielded cable, ground all shields at only one point in the
appropriate system. This prevents circulating ground current loops that can cause signal
errors.
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1 End Cap
2 Screw
3 Retaining Clamp
To loosen or tighten the screw, use a 3mm hexagonal wrench. When tightening, torque to 12 in-lbs
(1.4 N m).
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Note
If you need more leverage place a long screwdriver or other appropriate tool across the two
notches in the end cap to act as a pry bar (see Figure 2-7).
Figure 2-7: Removing or Tightening the End Cap with Long Screwdriver
3. Unscrew the end cap turning it counter-clockwise until it comes off. Set it aside in a safe
location.
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Figure 2-9: Front (left) and Rear (right) End Caps Removal
Important
When replacing the rear end cap, ensure wires connecting to the terminal plate do not get
crimped or caught between the end cap threads and the enclosure.
3. Screw the end cap clockwise (eight full turns) until it is tightly sealed to the enclosure.
4. Replace the retaining clamp (if required). (See Section 2.6.1)
Note
If you need more leverage place a long screwdriver or other appropriate tool across the two
notches in the end cap to act as a pry bar (see Figure 2-7).
Direct mount installations use either a traditional mounting kit or a coplanar mounting kit. Indirect
mount installations use an inline mounting kit.
Only use bolts supplied with the flow computer or sold by Emerson Remote Automation Solutions
as spare parts. Refer to the figure for common flow computer assemblies with the bolt length
required for proper flow computer installation.
DANGER
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EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
Note
For all other manifolds, contact your local Emerson Sales office or Emerson Impact Partner.
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings on
the head of the bolt and referencing the figure. If bolt material is not shown in the figure, contact
your local Emerson Remote Automation Solutions representative for more information.
Figure 2-11: Transmitter with Coplanar Flange and Optional Flange Adapters
Figure 2-12: Transmitter with Traditional Flange and Optional Flange Adapters
1. Carbon steel bolts do not require lubrication. Stainless steel bolts are factory-coated with a
lubricant to ease installation. Do not apply any additional lubricant when installing either
type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern. See Table 2-3 for initial
torque value.
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4. Torque the bolts to the final torque value using the same crossing pattern. See Table 2-3 for
final torque value.
5. Verify that the flange bolts protrude through the sensor module before applying pressure.
Table 2-3: Torque Values for the Flange and Flange Adapter Bolts
1 Bolt
2 Sensor module
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1 Flange
2 O-ring
3 Square PTFE-based profile
4 Round Elastomer profile
1. Whenever the flange or adapters are removed, visually inspect the O-rings.
2. Replace the O-rings if there are any signs of damage, such as nicks or cuts.
3. If the O-rings are replaced, re-torque the flange bolts and alignment screws after installation
to compensate for seating of the O-rings.
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
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1 2.0 in. pipe diam. U-bolt assembly (5/16-18 x 4.0 LG) with (2) nuts (item 3)
2 Mounting bracket
3 Apply Loctite® 222™ Low Strength Purple Threadlocker to nuts. Torque nuts to 30
in-lbs (3.4 N m
4 7/16-20 x .625 cs/zinc cobalt screws (4). Torque to 30 in-lbs (3.4 N m)
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Important
Never rotate the housing more than 180 degrees from its original (as-shipped) position. Over-
rotation can break electronics within the unit.
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DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
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1 Ground Lug
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
Once you have installed the unit, run a ground wire between the ground lug and a known
good earth ground. You route the ground wire through one of the conduit fittings.
Use stranded copper wire to earth ground and keep the length as short as possible.
Clamp or braze the ground wire to the ground bed conductor (typically a stranded copper
AWG 0000 cable installed vertically or horizontally).
Run the ground wire so that any routing bend in the cable has a minimum radius of 30.5 cm
(12 inches) below ground and 20.4 cm (8 inches) above ground.
For more information on grounding or if your installation uses cathodic protection, refer to
Site Considerations for Equipment Installation, Grounding, and Wiring (D301452X012).
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The terminal plate’s appearance varies depending upon whether you have the optional 6-channel
expansion I/O module installed with 3.81 pitch connections; when it is installed there are eight or
nine connections per terminal blocks instead of six 5.08 pitch connections. Compare your device to
the pictures to see which terminal plate you have.
Figure 2-20: Terminal Plate (without Optional I/O with 6 5.08 mm Pitch Connectors)
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Terminal Plate (with Optional I/O with 8 3.81 mm Pitch Connectors)
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The local display (HMI module) with FBxWifi communications and FBxWifi uses additional power.
You can configure it in FBxConnect to shut down after a period of inactivity.
Important
You must disable the Ethernet port (using a jumper) to run in low power mode. See Section 2.13.3.
Table 2-4: Typical Power Usage – Low Power Mode at Room Temperature
47
Historical configuration supports maximum of:
4 averages
12 Station 1 history points (Group 4)
10 User Periodic history points (Group 1)
45
Historical configuration supports maximum of:
4 averages
12 Station 1 history points (Group 4)
10 User Periodic history points (Group 1)
FBxWifi 315
Important
If you increase the number of history points/averages beyond any of the maximum limits detailed in
Table 2-4, the flow computer cannot operate in low power mode and automatically runs in standard
power mode.
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Table 2-5: Typical Power Usage – Standard Power Mode at room temperature
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See the product data sheet FB1200 Flow Computer (D301790X012) for information on the
additional power load of various options.
Power connections are made through conduit fittings to the terminal plate. Remove the rear end
cap for access to the terminal plate.
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When power comes from an external DC supply, connect using the +DCIN and –DCIN terminals.
Use standard copper wire (#18 AWG minimum). The device supports both 12V and 24V power
supplies. It accepts DC voltage from 5.7 to 30V; the amount of power required varies depending
upon the options used.
Note
The top portion of Figure 2-21 shows the unit with optional I/O; the bottom portion shows the unit
without optional I/O.
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When power comes from an internal battery pack, the battery pack plugs into one of two
connectors.
Restriction
The solar panel and lead acid battery combination cannot be used with ATEX/IECEx applications.
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DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
Setting the tilt angle of the panel for maximum solar exposure.
Attach aluminum tilt brackets (Item 2) to solar panel using the provided pan head screws
(Item 3), hex nuts (Item 10 in Figure 2-24), and #10 lock washers (Item 9 in Figure 2-24).
Apply Loctite® Threadlocker 222 sparingly to threads of hex nuts (Item 6). Attach mounting
bracket to tilt brackets using provided hex nuts (Item 6), hex bolts (Item 5), washers (Item 4),
and spring lock washers (Item 7). The spring lock washer goes between the washer and the
nut. Torque to 30 in-lbs (3.4 N m).
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Restriction
The solar panel and lead acid battery combination cannot be used with ATEX/IECEx applications.
The integral mount solar panel cannot be used in a Class I Division 1 area; C1D1 solar panels must
be remote mounted with the solar panel in a safe area.
1. Apply Loctite® 380™ Black Instant Adhesive to threads of elbow pipe (Item 15 in Figure 2-
20). Attach elbow pipe (Item 15) to the flow computer conduit opening (Item 16); torque to
50 in-lbs (5.6 N m).
3. Attach pipe (Item 14) to elbow pipe (Item 15). Torque to 50 in-lbs (5.6 N m).
4. Attach pipe cap (Item 11) to top of pipe (Item 14). Torque to 50 in-lbs (5.6 N m).
6. Attach solar panel assembly to pipe (Item 14) using U-bolt (Item 12).
7. Attach a ground wire at the back of the solar panel. For more information on grounding,
refer to Site Considerations for Equipment Installation, Grounding, and Wiring Manual
(D301452X012).
8. Adjust swivel and tilt angle for maximum solar exposure (see Section 2.13.5).
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Restriction
Battery power is not allowed in ATEX/IECEx applications.
1. Apply Loctite 222 thread locker sparingly to threads of U-bolt (Item 12).
2. Attach solar panel assembly to pole using U-bolt (Item 12). Torque to 30 in-lbs (3.4 N m).
3. Adjust swivel and tilt angle for maximum solar exposure (see Section 2.13.5).
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When power comes from a solar panel/lead acid battery combination, connect using the +SPIN and
–SPIN terminals and standard copper wire (#18 AWG minimum).
Note
The top portion of Figure 2-26 shows wiring for units with option I/O; the bottom portion shows
wiring for units without optional I/O.
1 To solar panel
Restriction
Battery power is not allowed in ATEX/IECEx applications.
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The mounting brackets allow you to adjust the solar panel for maximum solar exposure. You can
adjust the swivel of the panel by adjusting the U-bolt.
Point the solar panel surface due south (in the northern hemisphere) or due north (in the
southern hemisphere) at an angle determined by the latitude of the site. Table 2-6 shows the
angle (from horizontal) at which you should install the solar panel to maximize annual energy
output. At most latitudes, you can improve performance by reducing the angle during the
summer and increasing the angle during the winter. If no seasonal adjustments in panel
direction are needed then adjust the position for the worst-case December-February angle.
Solar insolation is the amount of solar energy in hours received each day by an optimally
tilted panel during the worst month of the year. An insolation rating of one hour means that
the site, on average, would receive one hour of solar energy at the panel's rated power level
(1000W/m2 per day). This rating varies from less than one hour in northern Canada to more
than six hours in the Sahara Desert.
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Table 2-6: Solar Panel Tilt Angle
The communication ports allow you to connect either to a PC or laptop running FBxConnect
software or to other devices. If your application measures two meter runs, you must dedicate a
port for communication to the external transmitter for the second meter run.
Access the three serial communication ports and the Ethernet port on the terminal plate under the
rear end cap. Route communication cables through the conduit fittings and connect the cables on
the terminal plate.
Note
The upper portion of Figure 2-28 shows wiring for units with optional I/O; the lower portion shows
wiring for units without optional I/O.
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When connecting COM1 to another device using RS-485/422 (4-wire), use wiring as shown in
Figure 2-29.
Note
The upper portion of Figure 2-29 shows wiring for units with optional I/O; the lower portion shows
wiring for units without optional I/O.
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When connecting COM1 to another device using RS-485 (2-wire), use wiring as shown in Figure 2-
30.
Note
The upper portion of Figure 2-30 shows wiring for units with optional I/O; the lower portion shows
wiring for units without optional I/O.
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Regardless of the interface standard (RS-232, RS-485 [2-wire or 4-wire]), you must use FBxConnect
to configure the port for proper usage.
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Figure 2-31: Connecting a Device to COM2 or COM3 Using RS-232 (with Optional I/O)
Note
COM3 does not have its own GND terminal. Use either GND terminal on the COM1 terminal block.
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Figure 2-32: Connecting a Device to COM2 or COM3 Using RS-232 (without optional I/O)
Note
COM2 does not have its own GND terminal. Use either GND terminal on the COM1 terminal block.
When connecting COM2 or COM3 to an RS-485 (2-wire) port on another device (such as a
transmitter), use wiring as shown in Figure 2-33:
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Figure 2-33: Connecting a Device to COM2 or COM3 Using RS-485 (2-wire) (with optional I/O)
Note
COM3 does not have its own GND terminal. Use either GND terminal on the COM1 terminal block.
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Figure 2-34: Connecting a Device to COM2 or COM3 Using RS-485 (2-wire) (without optional I/O)
Note
Neither COM2 nor COM3 have GND terminals. Use either GND terminal on the COM1 terminal
block when grounding COM2 or COM3.
Regardless of the interface standard (RS-232 or RS-485 2-wire), you must use FBxConnect to
configure the port for proper usage.
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Note
The default IP address for the Ethernet port is 192.168.1.10; the default port is 20000.
1 Ethernet Port
Note
If you ordered Ethernet, the unit ships with Ethernet enabled. If you need to operate the device in
lower power mode, you must disable Ethernet. Jumper J10 on the CPU module (see Figure 2-36)
controls whether Ethernet is enabled or disabled (lower power mode). See the CPU Module Field
Replacement Guide (D301802X012) for information on how to open the unit to gain access to the
CPU module.
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I/O in the flow computer comes from the integrated multivariable sensor and RTD connector, the
CPU board, as well as from the optional 6-channel expansion I/O board.
Note
When using a digital output to drive an inductive load (such as a relay coil), place a suppression diode
across the load. This protects the DO from the reverse Electro-Motive Force (EMF) spike generated
when the inductive load is switched off.
Notes About Power for an External Device Connected to a Flow Computer I/O Point:
If the external device does not include its own integrated power supply, you must provide your own
external supply (30Vdc maximum) for that device.
Note
No external resistor is required for a current (mA) device. You can apply a 250 ohm resistor using
analog input configuration selections in FBxConnect.
When configured as analog inputs, the channels have the following characteristics:
3.1.1 AI Wiring
Wire analog inputs as shown in the following figures.
Note
Figures 3-4 and 3-5 show analog input wiring for AIAO2. AIAO1 and AIAO2 share the same GND
terminal.
Figure 3-4: 4-20 mA AI Wiring (Base I/O with Optional I/O Module)
1 Field Device
2 Power Supply 30Vdc Max
1 Field Device
Note
Figures 3-7 and 3-8 show analog input wiring for AIAO3. AIAO3 and AIAO4 share the same GND
terminal.
Figure 3-7: 4-20 mA AI Wiring (with Optional 6-channel Expansion I/O Module).
1 Field Device
2 Power Supply 30Vdc Max
Figure 3-8: 1-5 V Analog Input (AI) Wiring (Optional 6-channel Expansion I/O Module
1 Field Device
When configured as analog outputs, the channels have the following characteristics:
3.2.1 AO Wiring
Wire analog outputs as shown in the following figures.
Note
Figure 3-9 shows analog output wiring for AIAO1. AIAO1 and AIAO2 share the same GND terminal.
1 Field Device
2 Power Supply 30Vdc Max
1 Field Device
2 Power Supply 30Vdc Max
Note
Figure 3-11 shows analog output wiring for AIAO4. AIAO3 and AIAO4 share the same GND terminal.
1 Field Device
When configured as digital inputs, the channels have the following characteristics:
3.3.1 DI Wiring
The following figures show how to wire digital inputs.
Note
Figure 3-12 shows discrete input wiring for DIDO1. DIDO1 and DIDO2 share the same GND terminal.
1 Dry contact
1 Dry contact
Note
Figure 3-14 shows discrete input wiring for DIDO5. DIDO5 and DIDO6 share the same GND terminal.
DIDO3 and DIDO4 share a different GND terminal.
1 Dry contact
Note
When using a digital output to drive an inductive load (such as a relay coil), place a suppression diode
across the load. This protects the DO from the reverse Electro-Motive Force (EMF) spike generated
when the inductive load is switched off.
When configured as digital outputs, the channels have the following characteristics:
3.4.1 DO Wiring
The following diagrams show how to wire digital outputs.
Note
Figure 3-15 shows digital output wiring for DIDO2. DIDO1 and DIDO2 share the same GND terminal.
DIDO3 and DIDO4 share a different GND terminal.
Note
Figure 3-17 shows digital output wiring for DIDO4. DIDO3 and DIDO4 share the same GND terminal.
DIDO5 and DIDO6 share a different GND terminal.
When configured as pulse inputs, the PI channels have the following characteristics:
3.5.1 PI Wiring
The following diagrams show how to wire the pulse inputs.
Note
Figure 3-18 shows pulse input wiring for PIDIDO1. PIDIDO1 and PIDIDO2 share the same GND
terminal.
Note
Figure 3-20 shows pulse input wiring for PIDIDO5. PIDIDO5 and PIDIDO6 share the same GND
terminal. PIDIDO3 and PIDIDO4 share a different GND terminal.
RTD connections reside on the terminal plate under the rear end cap. The flow computer supports 2-
wire, 3-wire, and 4-wire operation. Route the RTD cable through the conduit fittings and connect
them on the terminal plate (as shown on Figure 3-21 and Figure 3-22).
Note
The device defaults to the 4-wire RTD configuration; you can change this setting in FBxConnect.
Figure 3-21: Wiring for 2-Wire, 3-Wire, and 4-Wire RTD (Units with Optional I/O)
1 2-Wire RTD
2 3-Wire RTD
3 4-Wire RTD
Figure 3-22: Wiring for 2-Wire, 3-Wire, and 4-Wire RTD (Units without Optional I/O)
1 2-Wire RTD
2 3-Wire RTD
3 4-Wire RTD
See the Rosemount™ 4088 Multivarible™ Transmitter Reference Manual (00809-0100-4088, Rev CB,
Feb. 2017) for details on installing the 4088B.
1. Using twisted pair wire, connect the RS-485 terminals for COM3 to the RS-485 terminals on
the 4088B as shown in the graphic.
2. Set switches on the 4088B for bus termination or use a 120 ohm resistor.
3. Use FBxConnect software to configure COM3 for RS-485. In particular, enable termination for
the port.
Section 4: Operation
This section covers the following topics:
This section describes day-to-day operation of the Emerson FB1200 Flow Computer including how
to turn it on and off and how to communicate with it.
2. Terminal block TB1 includes connections for DC power (+DCIN, -DCIN) and solar power
(+SPIN, -SPIN). Battery power (which is also used with solar power) has its own internal
connections.
Plug in TB1 to activate DC or solar power. If your device uses an internal battery and it
is not connected, connect it as discussed in 2.12.3 Connecting Battery Power.
Unplug TB1 to deactivate DC or solar power. If your device uses an internal battery,
disconnect the main battery.
This turns on (or shuts OFF) power from either an external power supply or the battery
pack/solar panel.
Note
When you turn power on, the backlight on the HMI module lights, momentarily turns off and then
remains lit while the INPUT LED blinks. After approximately one minute the initialization process
finishes and the HMI starts to display live data.
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
1. Connect a cable between a serial port (or serial/USB adapter) on your laptop and port COM2
on the flow computer.
2. Launch Field Tools and add a new serial connection for this device; this launches FBxConnect
configuration software. (If you already have an existing saved serial connection for this
device in Field Tools, just double-click on it in the Connections list.)
3. Log into the flow computer if prompted.
4. Use the FBxConnect configuration software to view or change any desired parameters.
5. When finished, log off the flow computer and disconnect the cable from its serial port.
You must know a valid username/password combination for the flow computer.
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DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
1. Connect a Category 5 shielded cable between an Ethernet port on your laptop and an
Ethernet switch for your network.
2. Connect a Category 5 shielded cable between your Ethernet switch and the Ethernet port on
the flow computer.
3. Launch Field Tools and add an IP connection for the device then click Connect to start the
FBxConnect software. (If you already have an existing saved IP connection for this device in
Field Tools, just double-click on it in the Connections list.)
4. Log into the flow computer if prompted.
5. Use the FBxConnect software to view/change any desired parameters.
6. When finished, log off from the flow computer and disconnect the cable.
WARNING
Ensure that you and your laptop PC are in a non-hazardous area.
1. Launch Field Tools software and add a new wireless connection. (If you already have a saved
wireless connection for this device in Field Tools, just double-click on the device in the
Connections list and skip to Step 4.)
2. Select the wireless network to which the flow computer belongs and enter the appropriate
security key.
3. Click Connect to start the FBxConnect software.
4. Log into the flow computer if prompted.
5. Use the FBxConnect software to view or change any desired parameters.
6. When finished, log off the flow computer and disconnect from the wireless network.
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Notes
If the device is configured to require logins to view data, you must know a valid
username/password combination for the flow computer.
To conserve power, the HMI module enters sleep mode after a period of inactivity. Sleep
mode disables FBxWifi communication. In FBxConnect, you can configure the number of
minutes of inactivity triggering sleep mode through the LCD Sleep Time parameter. Setting
this parameter to 0 disables sleep mode which keeps the HMI module on but uses
significantly more power.
The operator “awakens” the device by holding a finger against the front cover glass over the
Hold to Wake button (the left-most button) for typically five to ten seconds. You can also
pre-define a number of automatic wake-up times during the day from the Power Control
screen in FBxConnect.
To temporarily keep the HMI module out of sleep mode, maintain an active FBxConnect
connection. So long as communications remain active, the HMI module does not sleep.
1. Go to the front of the flow computer and touch your finger on the glass above the Hold to
Wake button until the display lights up. (This may take several seconds.)
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2. If prompted, login using a valid username/password combination. For information on how
the buttons work, see Table 4-1.
3. The display enters Screen Saver Mode where it sequentially presents a series of screens
showing details about the meter run flow rates, totals, and current process variables.
Note
When using the IR buttons, aim your finger at the round spot just below the arrow.
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Table 4-1: Infrared (IR) Buttons on HMI Module
Symbol(s) representing the status of a value may appear in the upper right of the display,
next to the description. Multiple symbols may display. If there are no data quality issues, no
symbols display.
Table 4-2: Symbols on Display
Symbol Meaning
Alarm: The parameter value shown is in an alarm state (such as High Alarm,
Low Alarm, etc.).
Override: The parameter value shown is in override mode (that is, a user-
entered fixed value).
Fault: The parameter value shown is somehow invalid.
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To maintain hazardous location certifications, you can only replace components in the field with
the exact same part so that the model string on the data plate remains correct. This means you
cannot add any hardware not reflected in the model string or upgrade a hardware component to a
newer version; any such upgrades are prohibited and void the hazardous location certification.
For a list of user serviceable parts contact your Emerson Remote Automation Solutions sales
representative or Emerson Impact Partner.
This chapter describes the service tasks that everyone needs to know such as replacing batteries or
installing a firmware upgrade. A separate series of field replacement guides covers major field
replaceable components.
Any replacement not covered in this chapter or in the field replacement guides (such as adding or
upgrading hardware or replacing sensors) can only be performed at an Emerson-authorized repair
facility.
Important
Use only batteries supplied with the flow computer or sold by Emerson as spare parts for this flow
computer. If you substitute a battery you obtain elsewhere you will void your certification unless it is
the identical part from the same manufacturer as that supplied with the flow computer from
Emerson.
WARNING
International safety regulations restrict the shipment of lithium batteries. If you need to return
the flow computer, remove the lithium battery before you ship the unit. Failure to remove the
lithium battery may delay or prevent shipment of the flow computer.
1 Input LED
2 Link LED
3 Status LED
4 Alarm LED
Off No power
Link and Alarm alternately flash RED; sequence CPU stuck in boot mode. Contact technical
repeats support.
DANGER
EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end cap(s) in a
hazardous location could result in an explosion.
SYSTEM RESET Resets power. This momentary switch Move the SYSTEM RESET switch
interrupts power to the flow either up or down. Unit powers off
computer to reset it. Used if system is and then restarts.
powered on but is non-functional; this
attempts a reboot.
A Clears memory (SRAM). The SRAM 1. Press and hold the A button.
memory holds current data values and 2. While continuing to hold the A
pending alarm messages. If unit has button, move the SYSTEM RESET
unexpectedly stopped operating, you switch either up or down to
can depress this button on power-up initiate a reset.
to clear that information from 3. Release the A button. The system
memory (hard reset). Try this if a clears SRAM during the power up
SYSTEM RESET alone does not work. sequence.
DANGER
Ensure the flow computer is in a non-hazardous area. Never remove/replace the HMI module in a
hazardous area.
Important
The HMI module includes the FBxWifi transceiver; once you remove the HMI module; Wi-Fi
communication with the flow computer ceases.
1. Remove the retaining clamp from the front end cap (if present). (See Section 2.6.1.)
2. Unscrew the front end cap.
3. Loosen the four captive fastening screws on the HMI module.
4. Grasp the HMI module and remove it by gently pulling it straight out.
5. To replace the HMI module, line up the printed circuit board (PCB) with the slot on the back
and gently press it back on. Tighten the four captive fastening screws.
6. Replace the front end cap. Screw the end cap clockwise (eight full turns) until it is tightly
sealed to the enclosure. Replace the retaining clamp, if applicable (see Section 2.6.1).
WARNING
If lead acid battery voltage falls below 4.7V, the battery can no longer be recharged, and the
charging system considers the battery dead. You must replace the battery.
The device provides two battery connectors, enabling you to hot-swap the battery pack in a non-
hazardous location. Slide out the first battery pack (leaving it connected), attach the new battery to
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the second (available) connector (so both batteries are connected), and then disconnect the old
battery pack.
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
DANGER
EXPLOSION HAZARD: Do not disconnect equipment unless power has been removed or the area
is known to be non-hazardous.
DANGER
EXPLOSION HAZARD: Substitution of any components may impair suitability for Class I, Division 1
or Class I, Division 2.
DANGER
EXPLOSION HAZARD: Do not replace batteries unless power has been switched off or the area is
known to be non-hazardous. Batteries must only be changed in an area known to be non-
hazardous.
WARNING
There are no user-serviceable parts inside the battery pack. Do not open the battery pack as you
may damage the battery pack or injure yourself.
Restriction
Battery packs cannot be used with ATEX or IECEx applications.
1. Remove the retaining clamp from the front end cap (if present). (See Section 2.6.1.)
2. Remove the front end cap.
3. Loosen the two bottom captive fastening screws on the HMI module. Leave the two top
screws connected to the battery pack.
4. Grasp the HMI module and gently pull it and the battery pack out of the enclosure, leaving
the battery still connected.
5. Connect the new battery to the open connector. Route the wires so they are in the recessed
area. Make sure the wires won’t get caught in the end cap threads.
6. Disconnect the old battery pack’s connector from the unit and set the old battery pack aside.
7. Slide the new battery pack into the unit.
8. Loosen the top captive fastening screws on the HMI module to separate it from the old
battery pack.
9. Align the HMI module with the new battery pack and the tab on the CPU carrier board
(bezel). Gently press the assembly on, being careful not to pinch the battery wires.
Tighten all four screws.
10. Replace the front end cap. Screw the end cap clockwise (eight full turns) until it is tightly
sealed to the enclosure. Replace the retaining clamp, if applicable (see Section 2.6.1).
Important
If the unit is ever powered down without the SRAM battery installed, SRAM data is lost. Always
back up your data before you remove the SRAM battery if you know that main power will also
be off.
Replacement SRAM backup batteries must be either Rayovac® Model BR2335 or Panasonic®
Model BR2330.
DANGER
Ensure the flow computer is in a non-hazardous area. Never remove end caps in a hazardous area.
DANGER
Do not disconnect equipment unless power has been removed or the area is known to be non-
hazardous.
DANGER
EXPLOSION HAZARD: Substitution of any components may impair suitability for Class I, Division 1
or Class I, Division 2.
DANGER
EXPLOSION HAZARD: Do not replace batteries unless power has been switched off or the area is
known to be non-hazardous. Batteries must only be changed in an area known to be non-
hazardous.
1. Remove the retaining clamp from the front end cap (if present). (See Section 2.6.1.)
2. Remove the front end cap.
3. Remove the HMI module.
4. Grasp the coin cell battery and remove it from its slot.
5. Insert the new coin cell battery in the slot. The positive side (+) must be on top.
CAUTION
When inserting the SRAM coin cell battery, push the battery gently into its slot until it
stops. The battery should slide in easily. Do not use excessive force.
You must know a valid username/password combination for the flow computer to complete this
process.
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
1. Launch Field Tools and use FBxConnect to connect to the flow computer.
2. Click the Services tab, then click Firmware Update.
3. Click Configuration Save to save the flow computer’s configuration.
4. Click History Collection to save the historical data contained in the flow computer.
5. Click Firmware Update.
6. In the Firmware Update dialog box, click Browse and navigate to the zip file containing your
new system firmware. The grid updates with details of the firmware version currently in the
device, and the firmware version in the zip file.
7. Select the checkbox in the Selected column to choose the firmware. If you are downloading
the same version that is already installed on the device, select Download Even If Unchanged.
Click Start to begin the firmware download. Allow the download to proceed to completion. If
you choose to cancel the firmware download before it completes, the system restores the
current version already in the device.
DANGER
EXPLOSION HAZARD: Do not disconnect equipment unless power has been removed or the area
is known to be non-hazardous.
DANGER
EXPLOSION HAZARD: Substitution of any components may impair suitability for Class I, Division
1 or Class I, Division 2.
DANGER
EXPLOSION HAZARD: Do not replace batteries unless power has been switched off or the area is
known to be non-hazardous. Batteries must only be changed in an area known to be non-
hazardous.
Figure A-1: Data Plate (No Battery) – Class I Division 2 Non-incendive (UL)
Figure A-2: Data Plate (Lead Acid Battery) – Class I Division 2 Non-incendive (UL)
DANGER
Though the Emerson FB1200 Flow Computer has a local port for local interrogation, it
should not be accessed with the cover removed in a Class I Division 1 area unless it has first
been verified that no flammable concentrations exist in that area. The local port may be
wired through a conduit, using seals, to an unclassified or Division 2 area.
3. All communication ports terminate on the terminal plate within the enclosure. Wiring to the
connectors is unrated. No connections may be made to communication ports unless the
user ensures that the area is known to be nonhazardous. Connections to the "Local Port" are
temporary and must be short in duration to ensure that flammable concentrations do not
accumulate while it is in use.
4. An RTD may be supplied with the Emerson FB1200 Flow Computer. Connection to the RTD is
approved as a non-incendive circuit.
Note
A bendable RTD (with a plastic bushing, as utilized in Division 2 installations) may not be
used in a Division 1 area as it renders the area non-explosion proof. Use an RTD connection
head and explosion-proof conduit for Division 1 installations.
5. I/O connections are unrated and must be wired using wiring methods as specified in Article
501-4(b) of the National Electrical Code (NEC), NFPA 70 for installations in the United States, or
as specified in Section 18-152 of the Canadian Electrical Code for installation in Canada.
DANGER
EXPLOSION HAZARD: Do not disconnect equipment unless power has been removed or the area
is known to be non-hazardous.
DANGER
EXPLOSION HAZARD: Substitution of any components may impair suitability for Class I, Division
1 or Class I, Division 2.
DANGER
EXPLOSION HAZARD: Do not replace batteries unless power has been switched off or the area is
known to be non-hazardous. Batteries must only be changed in an area known to be non-
hazardous.
DANGER
The area must be known to be non-hazardous before servicing the unit and before installing or
removing I/O wiring.
Figure B-1: Data Plate (No Battery) – Class I Division 1 Explosion Proof (UL)
Figure B-2: Data Plate (Lead Acid Battery) – Class I Division 1 Explosion Proof (UL)
Make provisions to ensure, in the event of transient disturbances, that the rated voltage does
not exceed 140% of the peak rated voltage.
Impact tests on the display were conducted based on Group II values for the low risk of
mechanical danger, in accordance with Table 13 of both EN 60079-0:2012+A11:2013 and
IEC 60079-0 6th Edition. Install flow computers with displays in areas where the risk of impact
is low.
Lead Acid Battery, and Solar Panel options are not for use in ATEX/ IECEx applications.
For Zone 2 installation, take care to install and use the flow computer in such a way that
excludes the danger of electrostatic charge.
Terminal blocks for the FB1200 Flow Computer have the following characteristics:
Terminal blocks can accommodate two conductors per channel.
Stranded or solid wire allowed.
Torque values: NM 0.5-0.6
Wire size: 28-12 AWG (0.08 – 3.3 mm2); (0.32 – 2.05 mm)
Bristol Inc. d.b.a. Remote Automation Solutions
1100 Buckingham Street
Watertown, CT 06795 U.S.A.
Contact your authorized sales and service representative for any maintenance or repair
beyond the routine maintenance of the FB1200 Flow Computer. Do not alter or disassemble
any of the fireproof joints of the FB1200 Flow Computer.
The Model 4088 and Model 215 Scalable Pressure Transmitters provided with the FB1200
Flow Computer contain a thin-wall diaphragm. Installation, maintenance, and use must take
into account the environmental conditions to which the diaphragm is subjected. Follow the
manufacturer’s instructions for installation and maintenance to ensure safety during the
device’s lifetime.
Index
4 battery ................................................................ 33
DC power ............................................................ 32
4088B transmitter ................................................... 72
Ethernet .............................................................. 49
A I/O ....................................................................... 51
Analog Inputs .......................................................... 55 ports ................................................................... 41
Analog Outputs ....................................................... 59 power .................................................................. 31
ATEX Certification RTD ..................................................................... 69
notes about .................................................. 99, 101 solar power ......................................................... 39
ATEX Zone 1 .......................................................... 101 Coplanar mounting kit ............................................ 23
ATEX Zone 2 ............................................................ 99 Covers
Attaching Mounting Hardware to the Solar Panel ..... 34 removing........................................................ 15, 17
replacing ............................................................. 18
B CPU............................................................................5
Battery
D
connecting ........................................................... 33
Bolting Considerations ............................................. 18 Daily operation ....................................................... 75
DC power
C connecting .......................................................... 32
Case Digital Inputs .......................................................... 61
rotating ................................................................ 24 Digital Outputs ....................................................... 64
Class I Division 1 ....................................................... 95 Direct mounting ..................................................... 21
Class I Division 2 ....................................................... 91
E
COM1
wiring ................................................................... 41 Enclosure
COM2 explosion-proof ......................................................5
wiring ................................................................... 44 mounting the ...................................................... 18
COM3 End caps
wiring ................................................................... 44 removing........................................................ 15, 17
Communication replacing ............................................................. 18
establishing .......................................................... 75 Environmental Specifications .................................. 11
through an Ethernet port...................................... 76 Equipment required for servicing the unit ............... 12
to a laptop using a wireless connection................. 77 Ethernet
to laptop through a serial port .............................. 76 connecting .......................................................... 49
using HMI module ................................................ 78 Ethernet communications ....................................... 76
with SCADA host .................................................. 75 Ethernet Port
Communication ports Location .............................................................. 49
connecting ........................................................... 41 Explosion-proof Enclosure ..........................................5
overview ................................................................ 8 F
Configuration software ............................................ 10
FBxWifi.................................................................... 77
Connecting
Features .....................................................................3
4088B transmitter ................................................ 72
Figures
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1-1. FB1200 Flow Computer ................................... 2 2-31. Connecting a Device to COM2 or COM3 Using
1-2. FB1200 Flow Computer (MV or Static Pressure RS-232 (with Optional I/O) ............................... 45
Version) .............................................................. 4 2-32. Connecting a Device to COM2 or COM3 Using
1-3. FB1200 Flow Computer (No Integral Sensor) ... 5 RS-232 (without optional I/O) .......................... 46
1-4. Retaining Clamps and Tie Holes for Tamper- 2-33. Connecting a Device to COM2 or COM3 Using
resistant Seals ..................................................... 6 RS-485 (2-wire) (with optional I/O) .................. 47
1-5. HMI Module with LCD ...................................... 9 2-34. Connecting a Device to COM2 or COM3 Using
1-6. HMI Module without LCD ................................ 9 RS-485 (2-wire) (without optional I/O) ............. 48
2-1. FB1200 Flow Computer Dimensions – 2-35. Location of Ethernet Port ............................ 49
Multivariable Sensor Version ............................. 13 2-36. Ethernet Jumper ......................................... 50
2-2. FB1200 Flow Computer Dimensions (No 3-1. Base I/O on CPU (with optional I/O)............... 52
Integral Sensor) ................................................ 14 3-2. Base I/O On CPU (without Optional I/O) ........ 53
2-3. FB1200 Flow Computer Dimensions (with Static 3-3. Optional 6-channel Expansion I/O Board ....... 54
Pressure Sensor) ............................................... 15 3-4. 4-20 mA AI Wiring (Base I/O with Optional I/O
2-4. Front End Cap with Retaining Clamp Fitted .... 16 Module) ........................................................... 56
2-5. Retaining Clamp in Place ............................... 16 3-5. 1-5 V AI Wiring (Base I/O with Optional I/O) .. 56
2-6. Retaining Clamp and Screw ........................... 16 3-6. AI Wiring (Base I/O without Optional I/O
2-7.Removing or Tightening the End Cap with Module) ........................................................... 57
Prybar ............................................................... 17 3-7. 4-20 mA AI Wiring (with Optional 6-channel
2-8. Front (left) and Rear (right) End Caps ............. 17 Expansion I/O Module) ..................................... 58
2-9. Front (left) and Rear (right) End Caps Removal 3-8. 1-5 V Analog Input (AI) Wiring (with Optional 6-
......................................................................... 18 channel Expansion I/O Module) ........................ 58
2-10. Transmitter with Coplanar Flange ................ 19 3-9. AO Wiring (Base I/O with Optional I/O) ......... 60
2-11. Transmitter with Coplanar Flange and 3-10. AO Wiring – (Base I/O without Optional I/O) 60
Optional Flange Adapters ................................. 19 3-11. AO Wiring (with Optional 6-channel Expansion
2-12. Transmitter with Traditional Flange and I/O Module) ..................................................... 61
Optional Flange Adapters ................................. 19 3-12. DI Wiring (Base I/O with Optional I/O) ......... 62
2-13. Bolt Installation ........................................... 20 3-13. DI Wiring (Base I/O -without Optional I/O) .. 63
2-14. O-rings (w/ Flange Adapters ........................ 21 3-14. DI Wiring - (with Optional 6-channel Expansion
2-15. Traditional Flange Mounting Kit................... 22 I/O Module) ..................................................... 63
2-16. Coplanar Mounting Kit ................................ 23 3-15. DO Wiring (Base I/O with Optional I/O) ....... 65
2-17. Inline Mounting Kit ...................................... 24 3-16. DO Wiring (Base I/O without Optional I/O).. 66
2-18. Housing Rotation Set Screws ....................... 25 3-17. DO Wiring (with Optional 6-channel Mixed I/O
2-19. Ground Lug ................................................. 26 Module ............................................................ 66
2-20. Terminal Plate ............................................. 27 3-18. PI Wiring (Base I/O with Optional I/O) ......... 68
2-21.DC Power Connections ................................. 32 3-19. PI Wiring (Base I/O without Optional I/O ..... 68
2-22. Connecting the Battery Pack ....................... 33 3-20. PI Wiring (with Optional I/O Module) .......... 69
2-23. Attaching Mounting Hardware to the Solar 3-21. Wiring for 2-, 3-, and 4-Wire RTD (Units with
Panel ................................................................ 35 Optional I/O).................................................... 70
2-24. Integral mounted solar panel....................... 37 3-22. Wiring for 2-Wire, 3-Wire, and 4-Wire RTD
2-25. Solar panel remote mounted (pole mounted) (Units without Optional I/O)............................. 71
......................................................................... 38 3-23. Connecting a 4088B Transmitter for a Second
2-26. Wiring Solar Power ...................................... 39 Meter Run ........................................................ 72
2-27. Adjusting Solar Panel Tilt Angle ................... 40 4-1. Waking the Display ....................................... 78
2-28. Connecting a Device to COM1 Using RS-23242 4-2. Infrared (IR) Button Location......................... 79
2-29. Connecting a Device to COM1 Using RS- A-1. Data Plate (No Battery) – Class I Div 2 Non-
485/422 (4-wire) .............................................. 43 incendive (UL) .................................................. 92
2-30. Connecting a Device to COM1 Using RS-485 A-2. Data Plate (Lead Acid Battery) – Class I Div 2
(2-wire) ............................................................ 44 Non-incendive (UL) .......................................... 93
104 Index
Emerson FB1200 Flow Computer Instruction Manual
D301782X012
November 2020
B-1. Data Plate (No Battery) – Class I Div 1 Explosion inline ................................................................... 24
Proof (UL) ......................................................... 97 traditional ........................................................... 22
B-2. Data Plate (Lead Acid Battery) – Class I Div 1
Explosion Proof (UL).......................................... 98
N
C-1. Data Plate – ATEX nA Non-Sparking ............. 100 Non-sparking
D-1. Data Plate – ATEX Ex db Flame-proof........... 101 ATEX Zone 2 certification notes ........................... 99
Flameproof Notes on Battery Life ............................................... 31
ATEX Zone 1 certification notes .......................... 101
O
FLASH
amount of .............................................................. 5 Operation ............................................................... 75
O-rings .................................................................... 20
G
P
Grounding ............................................................... 26
Physical Security ........................................................6
H Ports
Hazardous locations................................................. 11 connecting .......................................................... 41
ATEX Zone 1 ....................................................... 101 Power
ATEX Zone 2 ......................................................... 99 connecting .......................................................... 31
Class I Division 1 ................................................... 95 options ...................................................................7
Class I Division 2 ................................................... 91 turning ON or OFF ............................................... 75
HMI module ......................................................... 8, 78 Power Modes .......................................................... 28
symbols on display ............................................... 80 Pulse Inputs ............................................................ 67
Housing
R
rotating ................................................................ 24
Removing/Replacing End Cap Retaining Clamp ....... 16
I ROHS2 Compliance ................................................. 10
I/O Rotating the housing............................................... 24
configuration and wiring ...................................... 51 RTD
options................................................................... 7 connecting .......................................................... 69
Indirect mounting .................................................... 21 Run 2 transmitter
Inline mounting kit................................................... 24 connecting .......................................................... 72
Installation ............................................................... 11
S
L Safety Labels ..............................................................3
LCD Screen Saver Mode .................................................. 79
communicating using .......................................... 78 Second meter run
Location of Ethernet port ......................................... 49 connections for ................................................... 72
Low Power Mode ..................................................... 28 Security seals .............................................................6
Serial communications ............................................ 76
M Site considerations .................................................. 12
Memory Software Tools ........................................................ 10
FLASH .................................................................... 5 Solar panel
SRAM ..................................................................... 5 adjusting the tilt angle ......................................... 40
Models ....................................................................... 4 installing the optional .......................................... 34
Mounting integral mounting ............................................... 36
direct ................................................................... 21 remote mount (pole mount) ............................... 38
indirect ................................................................ 21 remote mounted (pole) ....................................... 38
Mounting kit Solar power
coplanar ............................................................... 23 connecting .......................................................... 39
Index 105
Emerson FB1200 Flow Computer Instruction Manual
D301782X012
November 2020
SRAM 3-4. DO Characteristics ........................................ 64
amount of .............................................................. 5 3-5. PI Characteristics .......................................... 67
Standard Power Mode .............................................. 30 4-1. Infrared (IR) Buttons on HMI Module ............. 80
Symbols 4-2. Symbols on Display ....................................... 80
on LCD display ...................................................... 80 Terminal plate ......................................................... 27
Tools required ......................................................... 12
T Traditional flange mounting kit ............................... 22
Tables Transmitter
1-1. Memory .......................................................... 5 connecting for a second meter run ...................... 72
1-2. FB1200 Flow Computer I/O Configurations ...... 7
1-3. Power Options................................................. 8 W
1-4. Serial Ports ...................................................... 8 Wi-Fi .................................................................... 9, 77
2-1. Environmental Specifications ........................ 12 Wiring
2-2. Required Tools .............................................. 12 guidelines............................................................ 15
2-4. Typical Power Usage– Low Power Mode ........ 29 I/O ....................................................................... 51
2-5. Typical Power Usage (Standard Power Mode)30
2-6. Solar Panel Tilt Angle ..................................... 41
Z
2-3. Bolt Torque Values ........................................ 20 Zone 2
3-1. AI Characteristics ........................................... 55 ATEX certification ................................................ 99
3-2. AO Characteristics ......................................... 59 Zone1
3-3. DI Characteristics .......................................... 61 ATEX certification .............................................. 101
106 Index
Emerson FB1200 Flow Computer Instruction Manual
D301782X012
November 2020