Fem 1001 - 98 Booklet 1
Fem 1001 - 98 Booklet 1
Fem 1001 - 98 Booklet 1
~ANUTENTION 1.001
SECTION I 3’d EDITION
REVISED
HEAVY LIFTING APPLIANCES 1998.10.01
BOOKLET 1
BELGIUM LUXEMBOURG
FABRIMETAL Fédération des Industriels Luxembourgeois
Rue des Drapiers, 21 Groupement des Constructeurs
B - 1050 BRUXELLES B.P. 1304
Fax3225102301 L - 1013 LUXEMBOURG
Fax : 352 43 23 28
CZECH REPUBLIC
Association of Czechoslovak Manufacturers NEDERLAND
of Transport and Lifting Equipment FME/GKT
SYMAS Postbus 190
Kralovo Pole Cranes, a.s. NL - 2700 AD ZOETERMEER
C Z - 61200 BRNO Fax : 31 79 353 13 65
Fax : 42 057262251
NORGE
DANEMARK Norwegian FEM Groups
Confederation of Danish Industries Federation of Norwegian Engineering Industries
DK - 1787 COPENHAGEN Oscars Gate 20 / Box 7072 H
Fax : 45 33 77 3410 N - 0306 OSLO 3
Fax : 47 22 59 66 69
DEUTSCHLAND
V.D.M.A. PORTUGAL
.
Fachgemeinschaft Fdrdertechnik FENAME - Federacao National do Metal
Postfach710864 (ANEMM)
D - 60498 FRANKFURT/MAIN Estrade do Paco do Lumiar
Fax:496966031496 Polo Tecnologico de lisboa - Lote 13
P - 1600 LISBOA
ENGLAND Fax:351 17150403
FMCEC
Ambassador House SCHWEIZ/SUISSE/SVIZZERA
Brigstock Road Verein Schweizerischer Maschinen-
GB - THORNTON HEATH CR7 7JG Industrieller (VSM)
Fax : 44 181 6656447 Kirchenweg 4
CH - 8032 ZURICH
ESPANA Fax : 41 1 384 48 48
Asociacion Espanola de Manutencion (AEM)
ETSEIB - PABELLON F SUOMI
Diagonal, 647 Federation of Finnish Metal, Engineering
E - 08028 BARCELONA and Electrotechnical Industries - FIMET
Fax : 34 93 401 60 58 Etelaranta IO
P.O. BOX IO
FRANCE F I N - 00131 HELSINKI
M.T.P.S Fax : 358 9 624 462
39-41, rue Louis Blanc
F - 92400 COURBEVOIE SVERIGE
Fax : 33 1 47 17 62 60 Swedish Association of Suppliers of
Mechanical Handling Equipment MHG
ITALIA Storgatan 5
Associazione Italiana Sistemi Box 5510
Sollevamento, Elevazione, Movim S - 114 85 STOCKHOLM
Via L. Battistotti Sassi 11 Fax : 46 8 660 33 78
I - 20133 MILANO
Fax:3927397316
The third edition of the “Rules for the design of hoisting appliances” dated 1987.10.01
included 8 booklets. An addition to this edition was compiled in 1998. This addition is
incorporated in booklet 9, which also replaces booklet 6.
This booklet forms par-t of the “Rules for the design of hoisting appliances” 3rd edition
revised, consisting of 8 booklets :
CONTENTS
Clause Page
l-l
l-2
1.1. PREFACE
The Rules for the Design of Hoisting Appliances set up by the Technical Committee
of the Section 1 of the F.E.M., which have been published SO far in two Editions,
the first one in 1962 and the second in 1970, have been increasingly widely used
in many.countries al1 over the World.
Taking account of this enlarged audience, Section 1 of the FEM decided to change
the format of these Design Rules and to facilite updating by abandoning the single
volume form and dividing the work into a number of separate booklets as follows :
Although not directly a part of these Design Rules, the opportunity is taken to
draw attention to the new Terminology of Section 1.
l-3
1.2. INTf?ODUCTION
TO facilitate the use of these Rules by the purchasers, manufacturers and safety
organirations concerned, it is necessary to give some explanation in regard to the
two following questions.
2. How should a purchaser use these Rules to define his requirements in relation
to an appliance which he desires to order and what conditions should he
specify in his enquiry to ensure that the manufacturers can submit a proposal
in accordante with his requirements ?
If one takes, for example, the fatigue calculations, it is very easy to see that
certain verifications are unnecessary far appliances of light or moderate duty
because they always lead to the conclusions that the most unfavourable cases
are those resulting from checking safety in relation to the elastic limit.
These considerations show that calculations made in accordante with the Rules
can take a very different form according to the type of appliance which is being
considered, and may in the case of a simple machine or a machine embodying standard
components be in the form of a brief summary without prejudicing the compliance
of the machine with the principles set out by the Design Rules.
l-4
In fact, the only important matter for the purchaser is to define the duty which
he expects from his appliance and if possible to give some indication of the duty
of the various motions.
As regards the service to be performed by the appliance, two factors must be speci-
f i e d , i.e. :
In order to arrive at the number of hoisting cycles determining the class of utili-
zation, the purchaser may, for instante, find the product of :
- the number of hoisting cycles which the appliance will have to average each day
on which it is used ;
- the number of years after which the appliance may be considered as having to be
replaced .
Similarly, the load spectrum may be calculated by means of the simplified formula
set out in the above mentioned paragraph.
In neither case do the calculations cali for a high degree of accuracy, being more
in the nature of estimates than of precise calculations. Moreover, the numbers of
hoisting cycles determining the classes of utilization do not constitute guaranteed
values : they are merely guide values, serving as a basis for the fatigue calculations
and corresponding to an average life which can be expected with a reasonable degree
of safety, provided the appliance, designed in accordante with the present design
rules, is used under the conditions specified by the customer in his cali for tender
and also that it is operated and maintained regularly in compliance with the manu-
facturer’s instructions.
If he is unable to determine the class of utilization and the load spectrum, the
purchaser may confine himself to stating the group in which the appliance is to
be classified. A guide as to the choice of group is provided by Table 2.1.2.5.,
which is not binding but gives simple examples which, by way of comparison, may
facilitate selection.
the same observations apply as were made concerning the appliance as a whole.
1-5
The tables in Appendix A.2.1.1. may be used to facilitate determination of the class
of utilization. On the basis of the class of utilization of the appliance, they
make it possible to determine a tota1 number of working hours for the mechanism,
according to the average duration of a working cycle and the ratio between the ope-
rating time of the mechanism and the duration of the complete cycle.
- the area of hoisted loads presented to the wind, if this area is larger than those
defined in 2.2.4.1.2. ;
- the value of the out-of-service wind, where loca1 conditions are considered to
necessitate design for an out-of-service wind greater than that defined in
2.2.4.1.2.
The purpose of these rules is to determine-the loads and combinations of loads which
must be taken into account when designing hoisting appliances, and also to establish
the strength and stability conditions to be observed for the various load combi-
nations.
1.4 SCOPE
The Rules apply to the design of lifting appliances or parts of lifting appliances
which appear in the illustrated terminology for cranes and heavy lifting appliances
of Section 1 of the FEM.
- mobile jib cranes on pneumatic or solid rubber tyres, crawler tracks, lorries,
trailers and brackets.
2) Lifting equipment which according to the interna1 regulations of FEM, are inclu-
ded in Section IX, that is to say :
1-6
- various items of series lifting equipment,
- electric hoists,
- pneumatic hoists,
- winches,
- stacker cranes.
For series lifting equipment, those chaptersof the Design Rules of Section 1 which
have been accepted by Section 1X should be used.
These rules comprise eight booklets. In addition some tnoklets contain appendices
which give further information on the method of application.
l-7
1-8
LIST OF SYMBOLS AND NOTATIONS
l-9
Dt mm Diameter of bolt holes 13-153
l-10
“3 A Starting current of motor t5-71
Km Mn med (5-241
M max
l-l 1
L N Maximum permissible lifting force Ci-171
Ml. M2
Nm Motor torques required during a cycle of operations [5-161
and M3
Mmed Nm Mean value of torque fl during motor running time fiT (5-241
1-12
me kg Equivalent mass in calculation of loads due to horizontal motion [2-49
m kg Load (2-41
“max Number of hoisting cycles determining the total duration of use (2-41
Pmin 1.11.111 N Minimum load on wheel in loading ceses 1. Il and Ill [4-213
pmax 1.11.111 N Maximum load on wheel in loading cases 1. Il and Ill (4-233
l-13
RE N/mm2 Apparent eiastie limit OE according to EO 3800/1 f 3-161
sMW N Load due to the effect of limiting wind for appliance in service 12-33:
1-14
SRmax Il N Maximum type R load in loading case Il (2-351
1-15
t mm Thickness of structural member when choosing steel quality (3-6):
Thickness of cyiindrical Shell wall in buckling analysis 13-441:
Thickness of web of trolley rai1 girder [S-SI
t’e t-2*..
s Duration of different levels of loading [2-El
tj...t,
W max J Maximum value indicated for motor of work done in starting without
hook load 15-263
Minimum practical factor of safety for choice of steel wire ropes EY-’
'-16
=d m Displacement of load during travei motion of crane E2-5 13
cl
Mmed (5-243
M max
Kx*Ky* Kxy Ratio of extreme individua1 stresses ux, oy, ~,~in fatigue calculation
13-521
1-17
Safety coefficient for calculation of mechanism parts depending on
case of loading (4-33
N/mm2 Tensile stress due to permanent load (3-41; Stress due to dead
weight (3-233
1-18
ocP N/mm2 Equivalant stress used in calculating structural members (3-l 21
OY N/mm2 Idea1 buckling stress for thin walled circular cylinders 13-441
I
akx N/mm2 Fatigue strength for norma1 stresses in the x direction (Y-121
Tm N/mm2 Arithmetic mean of all upper and lower stresses during the total
duration of use (2-131: Permissible stress in conformity tests to
IS0 3600/1 (3-161
Ornax N/mm2 Maximum stress in fatigue calculation for structural members 13-247
omin N/mm2 Minimum stress in fatigue calculation for structural members f-3-251
%up max N/mm2 Maximum upper stress in determination fo stress spectrum (2-133
Osup min N/mm2 Minimum upper stress in determination of stress spectrum (2-131
l-19
ux max N/mm2 Maximum stress in fatigue verification of structural members [3-52)
T N/mm2 ghear stress in general [3-121: Glculated She8r stress for mechanism
parts [4-43
‘xy max N/mm2 Maximum shear stress in fatigue verification of structural members
13-521
‘xy min N/mm2 Minimum shear stress in fatigue verification of structurel members
(3-521
l-20
Y Dynamic coefficient for hoist motion 12-161: Ratio of stresses
at piate edges in buckling calculation El-223
1-21