c13 Cat Generator Shematic
c13 Cat Generator Shematic
c13 Cat Generator Shematic
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EC-C1
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
UENR8324-01
September 2020
PUBLICATIONS.CAT.COM
© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
ADDITIONAL INFORMATION
(TO ECM PIN 56) K999- A1 WH-18 TERM 8 (TO ECM PIN 56) K999- A1 WH-18 TERM 8
(TO ECM PIN 18) K981- A1 WH-18 TERM 9 (TO ECM PIN 18) K981- A1 WH-18 TERM 9
K980- A1 WH-18 TERM 10 (TO ECM PIN 46) K980- A1 WH-18 TERM 10
(TO ECM PIN 46)
TERM 11 TERM 11
5 MODBUS +
EMCP 4.2
POWER SCHEMATIC (A FRAME ALTERNATOR)
MODBUS RS485 TERM 41 CBL-E2:R952-E1 BK-18 3 MODBUS -
TERM 42 CBL-E2:R953-E3 CU-20 4 MODBUS COMMON
CBL-A1:Y798-A1 BK-18
T3
J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 TERM 15
LOC G-10 108-A44 WH-18 L3-WK1 BK-00 L3-WR1 BK-0
TERM 7
LOC H-10 208-A109 WH-18
T9 L3-WL1 BK-00 L3-WT1 BK-0
J1-PIN56 GND SW 13 56 K999-C1 WH-18 6 K999-A1 WH-18 TERM 8 T7
T4
L3-WM1 BK-00 L3-WU1 BK-0
T6
L3-WN1 BK-00 L3-WV1 BK-0
J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 TERM 9 ECM CONFIGURATION LINK T8 T5
4P BREAKER
J1-PIN46 GND SW 9 46 K980-C2 WH-18 7 K980-A2 WH-18 TERM 10
N-NJ1 BK-00 N-NP1 BK-0
I I
TERM 28 CAN1 DATA LINK LOW
A-S2
2 LOC H-11
E-STOP 208-M1 WH-18 1 348-L1 WH-18 1 1 208-A137 WH-18 L1-UH1 BK-00
SWITCH 348-M2 WH-18 2 2 2 348-A11 WH-18 1 2 A774-A15 WH-18 58 RELAY 2 COM (FUEL)
226-6446
1 A774-A12 WH-18
L2-VF1 BK-00
A774-A13 WH-18 70 DIGITAL IN A (ESTOP)
T3 L1-UC1 BK-00
T5
L2-VG1 BK-00
J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 33 A774-A17 WH-18 A774-A14 WH-18 61 RELAY 1 COM (CRANK) EXCITER L1-UE1 BK-00
T1 T7 L2-VH1 BK-00
TERM 2
TERM 4 CONNECT TO CONNECT TO
CONNECT TO START (AUTO) T4
T6
L2-VC1 BK-00
LOC H-10 208-A137 WH-18 208-A62 WH-18 TERM 3 879-A113 WH-18 55 DIGITAL IN B (START) ALTERNATOR L3-WF1 BK-00 BREAKER
LOC G-14 208-C22 WH-16 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 RELAY 6 COM
T2 T8
CONNECT TO L2-VE1 BK-00 CONNECT TO
13 27
L3-WG1 BK-00
A-S6
LOC E-10 208-A120 WH-18 208-A109 WH-18 LOC I-10 ECM POWER SWITCH 208-A58 WH-18 40 RELAY 5 COM ALTERNATOR L3-WC1 BK-00 BREAKER L3-WH1 BK-00
T12 T10
J1-PIN48 BATT + 48 105-C11 WH-16 208-A59 WH-18 41 RELAY 4 COM L3-WE1 BK-00
N-NF1 BK-00
H J1-PIN52 BATT +
J1-PIN53 BATT +
52
53
105-C10 WH-16
105-C9 WH-16 R956-A128 WH-18
POS 1
208-A127 WH-18
208-A60 WH-18
208-A111 WH-18
43
60
RELAY 3 COM (ECM)
BATT -
N-NC1 BK-00 N-NG1 BK-00 3P BREAKER H
E T1 T9
J1-PIN70 KEY SW 70 105-C8 WH-16 105-C7 WH-16 10 105-A19 WH-16
N-NE1 BK-00 N-NH1 BK-00
POS 0
LOC I-11 A309-A126 WH-16 48 RELAY 2 NO (FUEL)
J1-PIN61 BATT - 61
R956-A130 WH-18 35 RELAY 3 NO (ECM)
J1-PIN63 BATT - 63 27 X861-A129 WH-16 LOC H-9
ECMR
J1-PIN65 BATT - 65 417-9923
LOC G-11 101-A32 WH-16 30
ECR
105-A19 WH-16 87 9X-8124
STARTER 25A
338-3454 LOC H-11 X861-A129 WH-16 X860-A140 WH-14 LOC G-10
86
L1-UA1 BK-0
G S
X861-C37 WH-16 85
1 2
208-C17 WH-16
208-C15 WH-16
L2-VA1 BK-0
208-C16 WH-16
1 2
T3 T8
E496-EN5 WH-18
E498-EN3 WH-18
E498-EN4 WH-18
E495-EN6 WH-18
TERM 6
E494-EN7 WH-18
T4
208-C36 BK-8 229-C27 WH-16 LOC I-12 108-A119 WH-18 LOC E-11
+ T12
10A MCB 6
G 101-A52 WH-10 108-A53 WH-18
-
G
208-N1 BK-2
E1
T11
TERM 1 20A MCB 5
T10
101-R1 BK-2 101-C25 WH-10 101-A31 WH-10 X860-A140 WH-14 LOC H-8
A-C1
208-C34 WH-18
208-C22 WH-16
208-C23 WH-10
E EMCP 4.2
160-7689
EN-C1 A-C7
T9 396-9610 396-9611
E498-EN12 WH-16 19 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON
BATTERY 1 BATTERY 2 LOC H-11 101-A32 WH-16
230-6368 230-6368
200-A141 GN-YL-16 EM10/15 ETH
YGN-T1 GN-YL-2
25
R954-A71 WH-18 69 DIGITAL OUTPUT 1
(EMCP4.2 ONLY)
LOC F-12
E495-EN6 WH-18 20 E495-A84 WH-18 47 IB GEN IN
LOC H-12 200-A102 GN-YL-16
TERM 16 R957-A22 WH-18 33 RELAY 4 NO
E494-EN7 WH-18 12 E494-A83 WH-18 31 IA GEN IN
CONTROLLER ETH SPARE RELAY OUTPUTS TERM 17 R958-A69 WH-18 32 RELAY 5 NO
101-C39 WH-10 YGN-K3 GN-YL-2
TERM 18 R959-A70 WH-18 26 RELAY 6 NO 2A MCB 4
TERM 36 YGN-K4 GN-YL-2 F434-EN8 WH-18 2 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN
C-C5
387-9449 200-A104 GN-YL-16 200-A105 GN-YL-16
2A MCB 3
1
2
3
K-C1
338-0274
F435-EN9 WH-18 4 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
PANEL ETH BASEFRAME CUSTOMER
TERM 19 Y984-A75 WH-18 53 DIGITAL IN 2 ETH ETH 2A MCB 2
F436-EN2 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
TERM 20 Y985-A76 WH-18 45 DIGITAL IN 3
200-A101 GN-YL-16
C-C7 SPARE DIGITAL INPUTS TERM 21 Y986-A77 WH-18 44 DIGITAL IN 4
LOW COOLANT SWITCH F409-EN11 WH-18 F409-A86 WH-18
155-2267 15 7 GEN AC NEUTRAL
DOOR ETH TERM 22 Y987-A78 WH-18 36 DIGITAL IN 5
A 108-C33 WH-18 LOC E-12 C-C2 A-C3 TERM 23 Y988-A79 WH-18 28 DIGITAL IN 6
F F
345-1119 345-1118 A-C5
LCL B 208-C34 WH-18 LOC G-14 ENGGA-C1 EN-C2 416-1367 EM10A/15A MODULE
CHARGE ALT 416-1367 461-9002
5N-5692 C Y983-C29 WH-18 11 Y983-A74 WH-18 54 DIGITAL IN 1 (LCL)
E1 1 E1-EN13 WH-18 35 F5-A93 WH-18 1
1 A-C4
ANALOG INPUTS SUPPY (5V) TERM 26 F548-A81 WH-18 16 SENSOR SUPPLY (5V) E2 2 E2-EN14 WH-18 37 F6-A94 WH-18 2 366-9370
68 DIGITAL OUT 2
P733-A80 WH-18 56 ANALOG IN 1 2 CBL-A5:X842-A2 WH-18
A B+ 101-K1 WH-10 X1-EN15 WH-18 16 10-A95 WH-18 1 3 CBL-A5:X843-A1 BK-18
38 ANALOG IN 2 29 11-A96 WH-18 2 1 CBL-A5:F531-A3 CU-20
FUEL LEVEL C-C8 BATTERY CHARGER X2-EN16 WH-18 28 9-A97 WH-18 3
ANALOG IN 3 12-A98 WH-18
SENDER OPTION 155-2267 A-C8 30 32 4
208-K2 WH-10 344-0413
A-C6
TERM 37 AC200-A121 WH-16 1 351-9187
1
A P734-C40 WH-16 LOC I-12 SPLICE TO WIRE 208
2
TERM 38 AC199-A123 WH-18 2
FLS C P733-C30 WH-18 37
3
TERM 39 AC101-A124 WH-18 AC721-A125 WH-18 3
D 108-C32 WH-18
6A MCB 1
PMG EXCITATION
A-C9 N-C1 N-C2
LOC F-12 108-C33 WH-18 108-C31 WH-18 1 108-A119 WH-18 LOC G-10 344-0412 351-6707 351-9187
1
3 1 X2-N2 WH-18 1
2
4 Z1-N4 WH-18 2 CONNECT TO
3 PMG 4 2 X1-N5 WH-18 EM10A MODULE
3
4
5 3 Z2-N3 WH-18 4
(DISCONNECT A-C6)
5
L1 BRAID CONDUCTOR
C C
AC200 WH AC AUXILIARY (E)
E494-F6 WH-18
E495-F7 WH-18
E496-F8 WH-18
E498-F5 WH-18
E498-F4 WH-18
E498-F3 WH-18
A A
351-6707 N-C1
351-9187
CONNECT TO F-C3
10 2 14 1 X2-N2 WH-18 1
CONNECT TO
11 1
PMG 4 Z1-N4 WH-18 2
EM10 MODULE THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET WITH EMCP 4.2
9 4 15 2 X1-N5 WH-18 3
(DISCONNECT A-C6) ELECTRICAL SYSTEM
12 5 16 3 Z2-N3 WH-18 4
Do not operate or work on this product unless you have MEDIA NUMBER: UENR8324-01
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 551-2897, CHANGE: 00, VERSION: DK
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility.
Refer to the appropriate service manual for troubleshooting, specifications and systems operations.
Refer to the parts manual using a specific serial number prefix in sis before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONTROL PANEL
ECMR
A-C6
A-C1
A-C7 E-STOP SW
A-C4
A-C2
(SERVICE
TOOL CONN)
A-C3
A-C8
A-C9
LEFT SIDE VIEW
C-C7
(LOW COOLANT SW)