c13 Cat Generator Shematic

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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
UENR8324-01
September 2020

C13, C15 and C18 Generator Set


with EMCP 4.2
Electrical System
CE31-UP
NH31-UP
DH41-UP
NR51-UP
CE51-UP
NR61-UP
LNA1-UP
LXJ1-UP
LNB1-UP
LXK1-UP
NR71-UP
LH81-UP
H3H1-UP
L8B1-UP
H3J1-UP
L8D1-UP

PUBLICATIONS.CAT.COM
© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
ADDITIONAL INFORMATION

TERM RAIL LAYOUT


ECM CONFIGURATION

(50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS


TERM 7 TERM 7
(TO ECM PIN 56) K999- A1 WH-18 TERM 8 K999- A1 WH-18 TERM 8
(TO ECM PIN 56)
(TO ECM PIN 18) K981- A1 WH-18 TERM 9 K981- A1 WH-18 TERM 9
(TO ECM PIN 18)
COMPONENT DESCRIPTION CIRCUIT ID (TO ECM PIN 46) K980- A1 WH-18 TERM 10 K980- A1 WH-18 TERM 10
(TO ECM PIN 46)
MCB 1 6A BATTERY CHARGER MCB AC101/AC721 TERM 11 TERM 11
MCB 2 2A GENERATOR VOLTAGE SENSING MCB F436/E488
MCB 3 2A GENERATOR VOLTAGE SENSING MCB F435/E487
MCB 4 2A GENERATOR VOLTAGE SENSING MCB F434/E486
MCB 5 20A STARTER MOTOR MCB 101/X860
MCB 6 10A DC SUPPLY MCB 101/108
(50 HZ) DROOP MODE (60 HZ) DROOP MODE
TERM 7 TERM 7

(TO ECM PIN 56) K999- A1 WH-18 TERM 8 (TO ECM PIN 56) K999- A1 WH-18 TERM 8
(TO ECM PIN 18) K981- A1 WH-18 TERM 9 (TO ECM PIN 18) K981- A1 WH-18 TERM 9
K980- A1 WH-18 TERM 10 (TO ECM PIN 46) K980- A1 WH-18 TERM 10
(TO ECM PIN 46)
TERM 11 TERM 11

TERM NO. DESCRIPTION CIRCUIT ID


1 UNFUSED BATTERY POS SUPPLY 101
NOTES:-
2 BATTERY NEGITIVE 208
-LINK TERMINALS 9 AND 10 FOR DROOP MODE
3 BATTERY NEGITIVE (FOR REMOTE START) 208
4 REMOTE START INPUT 879 -LINK TERMINALS 8 AND 9 FOR 1800 RPM
5 24V PANEL SUPPLY 108
6 24V PANEL SUPPLY 108
7 FREQUENCY 50HZ LINK
8 ECM 60HZ SET SWITCH K999
9 ECM DIGITAL GND K981
10 ECM DROOP MODE SWITCH K980
11 ECM ASOCHRONOUS MODE LINK
12 ANALOG OUT 2 (+) F535
13 PWR (+5V) SUPPLY FROM ECM A122
14 ANALOG OUT 2 (-) F536
15 ANALOG OUT 2 (SHLD) F537
16 SPARE RELAY OUTPUT 4 R957
17 SPARE RELAY OUTPUT 5 R958
18 SPARE RELAY OUTPUT 6 R959
19 SPARE DIGITAL INPUT 4 Y984
20 SPARE DIGITAL INPUT 5 Y985
21 SPARE DIGITAL INPUT 6 Y986
22 SPARE DIGITAL INPUT 7 Y987
23 SPARE DIGITAL INPUT 8 Y988
24 SPARE ANALOG OUTPUTS P734
25 SPARE ANALOG OUTPUTS P734
26 5V ANALOG SENSOR SUPPLY F548
27 CAN1 (+) Y797
28 CAN1 (-) Y798
29 CAN1 SHIELD Y799
30 RELAY 8 C (EMCP 4.2 ONLY) E563
31 RELAY 7 C (EMCP 4.2 ONLY) E560
32 RELAY 8 NC (EMCP 4.2 ONLY) E564
33 RELAY 7 NC (EMCP 4.2 ONLY) E561
34 RELAY 8 NO (EMCP 4.2 ONLY) E565
35 RELAY 7 NO (EMCP 4.2 ONLY) E562
36 CUSTOMER EARTH 200
37 CUSTOMER AC EARTH AC200
38 CUSTOMER AUXILIARY NEUTRAL AC199
39 CUSTOMER AUXILIARY LIVE AC101

TERM NO DESCRIPTION CIRCUIT ID


40 MODBUS + (EMCP 4.2 ONLY) R951
41 MODBUS - (EMCP 4.2 ONLY) R952
42 MODBUS REF (EMCP 4.2 ONLY) R953
43 CAN 2 + (EMCP 4.2 ONLY) Y959
44 CAN 2 - (EMCP 4.2 ONLY) Y960
45 CAN 2 SHIELD (EMCP 4.2 ONLY) Y961
14 13 12 11 10 9 8 7 6 5 4 3 2 1

CONTROL SCHEMATIC EMCP 4.2


TERM 40
EMCP 4.2 ONLY
CBL-E2:R951-E2 WH-18
A-C1
160-7689

5 MODBUS +
EMCP 4.2
POWER SCHEMATIC (A FRAME ALTERNATOR)
MODBUS RS485 TERM 41 CBL-E2:R952-E1 BK-18 3 MODBUS -
TERM 42 CBL-E2:R953-E3 CU-20 4 MODBUS COMMON

J TERM 43 CBL-E1:Y959-E2 WH-18 62 CAN2 DATA LINK HIGH


J
CAN 2 DATA LINK TERM 44 CBL-E1:Y960-E1 BK-18 64 CAN2 DATA LINK LOW
1600A HARNESS 2000A HARNESS
TERM 45 CBL-E1:Y961-E3 CU-20 63 CAN2 SHIELD
(Dimensions: 48 inches x 35 inches)

L1-UJ1 BK-00 L1-UP1 BK-0


P734-A6 WH-16 29 ANALOG IN 3 RETURN
L1-UK1 BK-00 L1-UR1 BK-0
P734-A114 WH-16 37 ANALOG IN 2 RETURN
L1-UL1 BK-00 L1-UT1 BK-0
TERM 24
LOC I-11 P734-A138 WH-16 P734-A8 WH-16 46 ANALOG IN 1 RETURN
L1-UM1 BK-00 L1-UU1 BK-0
C-C2 A-C3
MAGNETIC PICKUP C-C1
155-2269
345-1119 345-1118
LOC I-11 229-A115 WH-16 TERM 25
L1-UN1 BK-00 L1-UV1 BK-0
SERIES DELTA
UENR8324-01

1 CBL-C3:G404-C2 WH-18 32 CBL-A8:G404-A2 WH-18 67 MPU + L2-VJ1 BK-00 L2-VP1 BK-0


2 CBL-C3:G405-C1 BK-18 31 CBL-A8:G405-A1 BK-18 66 MPU - L2-VK1 BK-00 L2-VR1 BK-0
T1
-
CBL-C3:G406-C3 CU-20 30 CBL-A8:G406-A3 CU-20 65 MPU SHIELD (BATT-) EXCITER T12
L2-VL1 BK-00 L2-VT1 BK-0
ECM C-C3 CONNECT TO CONNECT TO
160-7689
A-C2
265-4123
D E H J A B C G F ELECTRONIC SERVICE TOOL L2-VM1 BK-00 CONNECT TO ALTERNATOR L2-VU1 BK-0 CONNECT TO
ALTERNATOR
J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C3 WH-18 16 CBL-A3:F535-A3 WH-18 TERM 12
L2-VN1 BK-00 BREAKER L2-VV1 BK-0 BREAKER
J1-PIN2 5V ANALOG POWER 2 CBL-C2:A122-C2 BK-18 17 CBL-A3:A122-A2 BK-18 TERM 13
T11 T2
ENGINE SPEED ADJUST L3-WJ1 BK-00 L3-WP1 BK-0
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:F536-C1 RD-18 18 CBL-A3:F536-A1 RD-18 TERM 14 T10
CBL-A1:Y797-A2 WH-18
CBL-A1:Y799-A3 CU-20

CBL-A1:Y798-A1 BK-18

T3
J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 TERM 15
LOC G-10 108-A44 WH-18 L3-WK1 BK-00 L3-WR1 BK-0
TERM 7
LOC H-10 208-A109 WH-18
T9 L3-WL1 BK-00 L3-WT1 BK-0
J1-PIN56 GND SW 13 56 K999-C1 WH-18 6 K999-A1 WH-18 TERM 8 T7
T4
L3-WM1 BK-00 L3-WU1 BK-0
T6
L3-WN1 BK-00 L3-WV1 BK-0
J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 TERM 9 ECM CONFIGURATION LINK T8 T5
4P BREAKER
J1-PIN46 GND SW 9 46 K980-C2 WH-18 7 K980-A2 WH-18 TERM 10
N-NJ1 BK-00 N-NP1 BK-0
I I
TERM 28 CAN1 DATA LINK LOW
A-S2

CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 34 E


TERM 11
TERM 27 CBL-A2:Y797-A2 WH-18
A-S3

CBL-A7:Y797-A2 WH-18 50 CAN1 DATA LINK HIGH


N-NK1 BK-00 N-NR1 BK-0
J1-PIN8 ATA/CAT HIGH 8 893-C4 WH-18 4 893-A9 WH-18
TERM 29 CBL-A2:Y799-A3 CU-20
A-S4

CBL-A7:Y799-A3 CU-20 42 CAN1 SHIELD


N-NL1 BK-00 N-NT1 BK-0
J1-PIN9 ATA/CAT LOW 9 892-C5 WH-18 5 892-A10 WH-18 N-NM1 BK-00 N-NU1 BK-0
LOC G-13 229-C27 WH-16 2 229-A115 WH-16 LOC J-9 N-NN1 BK-00 N-NV1 BK-0
J1-PIN40 GND SW 3 RUN-STOP 40 A309-C6 WH-16 9 A309-A126 WH-16 LOC H-9
TERM 30 E563-A131 WH-18 24 RELAY 8 COM
LOC F-12 P734-C40 WH-16 35 P734-A138 WH-16 LOC J-9
TERM 31 E560-A132 WH-18 25 RELAY 7 COM
J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 24 CBL-A6:Y799-A3 CU-20
TERM 32 E564-A133 WH-18 14 RELAY 8 NC
J1-PIN50 CAN A HIGH 50 CBL-C5:Y797-C2 WH-18 22 CBL-A6:Y797-A2 WH-18
TERM 33 E561-A134 WH-18 15 RELAY 7 NC
J1-PIN34 CAN A LOW 34 CBL-C5:Y798-C1 BK-18 23 CBL-A6:Y798-A1 BK-18
E565-A135 WH-18 RELAY 8 NO
1250A HARNESS
OUTPUTS TERM 34 1
CANOPY E-STOP LINK (EMCP4.2 ONLY) TERM 35 E562-A136 WH-18 2 RELAY 7 NO
E-STOP (OPT) 3E-3364
(STD)
A-C10 L1-UF1 BK-00
M-C1 3E-3364
L-C1
155-2269 E-STOP SWITCH PARALLEL STAR L1-UG1 BK-00
226-6446
800A HARNESS
36 Page,

2 LOC H-11
E-STOP 208-M1 WH-18 1 348-L1 WH-18 1 1 208-A137 WH-18 L1-UH1 BK-00
SWITCH 348-M2 WH-18 2 2 2 348-A11 WH-18 1 2 A774-A15 WH-18 58 RELAY 2 COM (FUEL)
226-6446
1 A774-A12 WH-18
L2-VF1 BK-00
A774-A13 WH-18 70 DIGITAL IN A (ESTOP)
T3 L1-UC1 BK-00
T5
L2-VG1 BK-00
J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 33 A774-A17 WH-18 A774-A14 WH-18 61 RELAY 1 COM (CRANK) EXCITER L1-UE1 BK-00
T1 T7 L2-VH1 BK-00
TERM 2
TERM 4 CONNECT TO CONNECT TO
CONNECT TO START (AUTO) T4
T6
L2-VC1 BK-00
LOC H-10 208-A137 WH-18 208-A62 WH-18 TERM 3 879-A113 WH-18 55 DIGITAL IN B (START) ALTERNATOR L3-WF1 BK-00 BREAKER
LOC G-14 208-C22 WH-16 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 RELAY 6 COM
T2 T8
CONNECT TO L2-VE1 BK-00 CONNECT TO
13 27
L3-WG1 BK-00
A-S6

LOC E-10 208-A120 WH-18 208-A109 WH-18 LOC I-10 ECM POWER SWITCH 208-A58 WH-18 40 RELAY 5 COM ALTERNATOR L3-WC1 BK-00 BREAKER L3-WH1 BK-00
T12 T10
J1-PIN48 BATT + 48 105-C11 WH-16 208-A59 WH-18 41 RELAY 4 COM L3-WE1 BK-00
N-NF1 BK-00
H J1-PIN52 BATT +
J1-PIN53 BATT +
52

53
105-C10 WH-16
105-C9 WH-16 R956-A128 WH-18
POS 1
208-A127 WH-18
208-A60 WH-18
208-A111 WH-18
43

60
RELAY 3 COM (ECM)
BATT -
N-NC1 BK-00 N-NG1 BK-00 3P BREAKER H
E T1 T9
J1-PIN70 KEY SW 70 105-C8 WH-16 105-C7 WH-16 10 105-A19 WH-16
N-NE1 BK-00 N-NH1 BK-00
POS 0
LOC I-11 A309-A126 WH-16 48 RELAY 2 NO (FUEL)
J1-PIN61 BATT - 61
R956-A130 WH-18 35 RELAY 3 NO (ECM)
J1-PIN63 BATT - 63 27 X861-A129 WH-16 LOC H-9
ECMR
J1-PIN65 BATT - 65 417-9923
LOC G-11 101-A32 WH-16 30
ECR
105-A19 WH-16 87 9X-8124
STARTER 25A
338-3454 LOC H-11 X861-A129 WH-16 X860-A140 WH-14 LOC G-10
86
L1-UA1 BK-0
G S
X861-C37 WH-16 85
1 2
208-C17 WH-16
208-C15 WH-16

L2-VA1 BK-0
208-C16 WH-16

1 2

MOT BTRY 101-C28 WH-10


R956-A25 WH-18
SERIES STAR
304-A34 WH-18 51 RELAY 1 NO (CRANK)
L3-WA1 BK-0
108-A45 WH-18 108-A44 WH-18 LOC I-10 1 2
AC ALTERNATOR T5
108-A46 WH-18
M LOC E-10 108-A118 WH-18 T1
108-A27 WH-18 52 BATT + EXCITER T6 N-NA1 BK-0
T7
T2
A-S9

TERM 5 108-A63 WH-18 108-A117 WH-18 AUDIBLE ALARM E2


101-P1 RD-2
E498-EN10 WH-18

T3 T8
E496-EN5 WH-18

E498-EN3 WH-18
E498-EN4 WH-18
E495-EN6 WH-18

TERM 6
E494-EN7 WH-18

T4
208-C36 BK-8 229-C27 WH-16 LOC I-12 108-A119 WH-18 LOC E-11
+ T12
10A MCB 6
G 101-A52 WH-10 108-A53 WH-18
-
G
208-N1 BK-2

E1
T11
TERM 1 20A MCB 5
T10
101-R1 BK-2 101-C25 WH-10 101-A31 WH-10 X860-A140 WH-14 LOC H-8
A-C1
208-C34 WH-18
208-C22 WH-16
208-C23 WH-10

E EMCP 4.2
160-7689
EN-C1 A-C7
T9 396-9610 396-9611
E498-EN12 WH-16 19 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON
BATTERY 1 BATTERY 2 LOC H-11 101-A32 WH-16
230-6368 230-6368
200-A141 GN-YL-16 EM10/15 ETH
YGN-T1 GN-YL-2

E496-EN5 WH-18 E496-A85 WH-18 57 IC GEN IN


YGN-T2 GN-YL-2

25
R954-A71 WH-18 69 DIGITAL OUTPUT 1
(EMCP4.2 ONLY)
LOC F-12
E495-EN6 WH-18 20 E495-A84 WH-18 47 IB GEN IN
LOC H-12 200-A102 GN-YL-16
TERM 16 R957-A22 WH-18 33 RELAY 4 NO
E494-EN7 WH-18 12 E494-A83 WH-18 31 IA GEN IN
CONTROLLER ETH SPARE RELAY OUTPUTS TERM 17 R958-A69 WH-18 32 RELAY 5 NO
101-C39 WH-10 YGN-K3 GN-YL-2
TERM 18 R959-A70 WH-18 26 RELAY 6 NO 2A MCB 4
TERM 36 YGN-K4 GN-YL-2 F434-EN8 WH-18 2 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN
C-C5
387-9449 200-A104 GN-YL-16 200-A105 GN-YL-16
2A MCB 3
1
2
3

K-C1
338-0274
F435-EN9 WH-18 4 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
PANEL ETH BASEFRAME CUSTOMER
TERM 19 Y984-A75 WH-18 53 DIGITAL IN 2 ETH ETH 2A MCB 2
F436-EN2 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
TERM 20 Y985-A76 WH-18 45 DIGITAL IN 3
200-A101 GN-YL-16
C-C7 SPARE DIGITAL INPUTS TERM 21 Y986-A77 WH-18 44 DIGITAL IN 4
LOW COOLANT SWITCH F409-EN11 WH-18 F409-A86 WH-18
155-2267 15 7 GEN AC NEUTRAL
DOOR ETH TERM 22 Y987-A78 WH-18 36 DIGITAL IN 5
A 108-C33 WH-18 LOC E-12 C-C2 A-C3 TERM 23 Y988-A79 WH-18 28 DIGITAL IN 6

F F
345-1119 345-1118 A-C5
LCL B 208-C34 WH-18 LOC G-14 ENGGA-C1 EN-C2 416-1367 EM10A/15A MODULE
CHARGE ALT 416-1367 461-9002
5N-5692 C Y983-C29 WH-18 11 Y983-A74 WH-18 54 DIGITAL IN 1 (LCL)
E1 1 E1-EN13 WH-18 35 F5-A93 WH-18 1
1 A-C4
ANALOG INPUTS SUPPY (5V) TERM 26 F548-A81 WH-18 16 SENSOR SUPPLY (5V) E2 2 E2-EN14 WH-18 37 F6-A94 WH-18 2 366-9370
68 DIGITAL OUT 2
P733-A80 WH-18 56 ANALOG IN 1 2 CBL-A5:X842-A2 WH-18
A B+ 101-K1 WH-10 X1-EN15 WH-18 16 10-A95 WH-18 1 3 CBL-A5:X843-A1 BK-18
38 ANALOG IN 2 29 11-A96 WH-18 2 1 CBL-A5:F531-A3 CU-20
FUEL LEVEL C-C8 BATTERY CHARGER X2-EN16 WH-18 28 9-A97 WH-18 3
ANALOG IN 3 12-A98 WH-18
SENDER OPTION 155-2267 A-C8 30 32 4
208-K2 WH-10 344-0413
A-C6
TERM 37 AC200-A121 WH-16 1 351-9187
1
A P734-C40 WH-16 LOC I-12 SPLICE TO WIRE 208
2
TERM 38 AC199-A123 WH-18 2
FLS C P733-C30 WH-18 37
3
TERM 39 AC101-A124 WH-18 AC721-A125 WH-18 3
D 108-C32 WH-18
6A MCB 1
PMG EXCITATION
A-C9 N-C1 N-C2
LOC F-12 108-C33 WH-18 108-C31 WH-18 1 108-A119 WH-18 LOC G-10 344-0412 351-6707 351-9187
1
3 1 X2-N2 WH-18 1
2
4 Z1-N4 WH-18 2 CONNECT TO
3 PMG 4 2 X1-N5 WH-18 EM10A MODULE
3
4
5 3 Z2-N3 WH-18 4
(DISCONNECT A-C6)
5

LOC H-11 208-A120 WH-18 6

LOC G-10 108-A118 WH-18 7

E HARNESS LAYER TABLE E


IDENT PART NO CHG DESCRIPTION NOTE

POWER SCHEMATIC (LC FRAME ALTERNATOR)


HARNESS AS. - - - -
A 525-8335 0 CONTROL PANEL
C 462-0635 0 ENGINE
E 475-8409 0 REMOTE COMMS (EMCP4.2 ONLY)
EN 525-8338 1 INTERNAL ALTERNATOR HARNESS
PARALLEL STAR SERIES DELTA F 525-8345 2 INTERNAL ALTERNATOR HARNESS (LC)
K 477-9885 0 CHARGING ALTERNATOR HARNESS
EXCITER T12 T1 L 345-1116 2 E-STOP LINK (OPEN SET)
T7 T2 M 345-1117 4 E-STOP HARNESS (ENCLOSED SET)
EXCITER T1 T8
N 467-4496 0 PMG ADAPTOR
T5 T9 T4
WIRE AS./CABLE AS. - - -- -
T10
T4 T11
T6
T7
N - - BATTERY NEGATIVE
P - - BATTERY POSITIVE
4P BREAKER R - - BATTERY LINK
T12 T6
T3
T10 3P BREAKER
T8 T5 POWER SCHEMATIC A-FRAME - - 630A POWER CABLES
T11 T2
POWER SCHEMATIC A-FRAME - - 800A POWER CABLES
E T9 T3 POWER SCHEMATIC A-FRAME - - 1250A POWER CABLES
E
POWER SCHEMATIC A-FRAME - - 1600A POWER CABLES
D POWER SCHEMATIC A-FRAME - - 2000A POWER CABLES D

L1 BRAID CONDUCTOR

L2 BRAID CONDUCTOR SIGNAL NAMES


CIRCUIT ID COLOR DESCRIPTION
SERIES STAR SYMBOL LEGEND TABLE
9 WH AREP 9
10 WH AREP 10
L3 BRAID CONDUCTOR 11 WH AREP 11
AC ALTERNATOR 12 WH AREP 12 MINIATURE CIRCUIT BREAKER
T2
101 WH UNUSED BATTERY(+)
T1 105 WH (+24V) BATTERY (ADEM)
EXCITER T5 NEUTRAL BRAID CONDUCTOR 108 WH (+24V) BATTERY
T8
T4 200 GN-YL GROUND EMERGENCY STOP PUSHBUTTON
1

T11 F-C2 208 WH (-24V) BATTERY


T7
344-0415 229 WH BTRY (-)
304 WH CLEAN GROUND (DC)
T10
348 WH REMOTE E-STOP
T12
879 WH REMOTE START FUSED AUTOMOTIVE RELAY
892 WH ATA/CAT DATA LINK -
T9 893 WH ATA/CAT DATA LINK +
A122 BK PWR (+5V) SUPPLY FROM ECM
T6
A309 WH FUEL ENABLE
E A774 WH E-STOP
AC101 WH AC AUXILIARY (L) RESISTOR
T3 AC199 WH AC AUXILIARY (N)

C C
AC200 WH AC AUXILIARY (E)
E494-F6 WH-18

E495-F7 WH-18

E496-F8 WH-18

E498-F5 WH-18
E498-F4 WH-18
E498-F3 WH-18

AC721 WH AC BATTERY CHARGER SUPPLY (FUSED)


E1 WH EXCITER F+
E2 WH EXCITER F- EARTH/GROUND
E486 WH SENSING VOLTAGE - PHASE A
E487 WH SENSING VOLTAGE - PHASE B
E488 WH SENSING VOLTAGE - PHASE C
E494 WH CT SENSING - PHASE A
E495 WH CT SENSING - PHASE B
A-C1
E496 WH CT SENSING - PHASE C
CURRENT TRANSFORMER
160-7689 EMCP 4.2
F-C1 A-C7 E498 WH CT RETURN COMMON
396-9610 396-9611
E560 WH RELAY7 SPARE - CM
E498-F2 WH-16 19 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON E561 WH RELAY7 SPARE - NC
PANEL TERMINAL
E562 WH RELAY7 SPARE - NO
E563 WH RELAY8 SPARE - CM
E496-F8 WH-18 25 E496-A85 WH-18 57 IC GEN IN E564 WH RELAY8 SPARE - NC TERMINAL
E565 WH RELAY8 SPARE - NO
ETH GN-YL EARTH
BASEFRAME CUSTOMER E495-F7 WH-18 20 E495-A84 WH-18 47 IB GEN IN F5 WH EXCITER 5+
ETH ETH F6 WH EXCITER 6- CONNECTOR
F409 WH SENSING VOLTAGE NEUTRAL
F434 WH GENERATOR PHASE A
E494-F6 WH-18 12 E494-A83 WH-18 31 IA GEN IN
F435 WH GENERATOR PHASE B
F436 WH GENERATOR PHASE C
2A MCB 4 F531 CU PWM OUTPUT SHLD 2 +
F434-F18 WH-18 2 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN BATTERY
F535 WH ANALOG OUT 2 (+)
ABBREVIATIONS DESCRIPTION F536 RD ANALOG OUT 2 (-)
2A MCB 3 A.V.R AUTOMATIC VOLTAGE REGULATOR F537 CU ANALOG OUT 2 SHLD
4 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN F548 WH (+5V) ANALOG SNESOR SUPPLY SPLICE
F435-F17 WH-18 AC ALTERNATING CURRENT
G404 WH MPU (+)
DC DIRECT CURRENT G405 BK MPU (-)
2A MCB 2
F436-F16 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN MCB MINIATURE CIRCUIT BREAKER G406 CU MPU (SHLD) WIRE
ECM ENGINE CONTROL MODULE K980 WH PTO SET SW
K981 WH PTO SENSER RETURN
ECR ENGINE CRANK RELAY
B B
F409-F15 WH-18 15 F409-A86 WH-18 7 GEN AC NEUTRAL K999 WH PTO ON/OFF SW SCREEN CABLE
ETH EARTH/GROUND P733 WH ANALOG INPUT (+) - FUEL LEVEL SENDER
68 DIGITAL OUT 2 P734 WH ANALOG INPUT (-)
TERM PANEL TERMINAL
R951 WH MODBUS (+)
SHUNT EXCITATIION LCL LOW COOLANT LEVEL R952 BK MODBUS (-)
EM10 MODULE ECM 2 POLE SWITCH
CBL-A5:X842-A2 WH-18

F-C3 FLS FUEL LEVEL SENDER R953 CU MODBUS REF


(STD) LEROY-C1 362-0122 A-C5 R954 WH DIGITAL OUTPUT 1
416-1367 R956 WH RELAY - 3 ECM GROUND SUPPLY
F5 6 F5-F9 WH-18 35 F5-A93 WH-18 1 R957 WH RELAY - 4 SPARE
1
R958 WH RELAY - SPARE (COM SD) LCL 2 LOW COOLANT LEVEL SWITCH
F6 3 F6-F10 WH-18 37 F6-A94 WH-18 2 R959 WH RELAY - 6 SPARE (GRR SW) 3
A-C4 X1 WH SHUNT 12 N
366-9370 ABBREVIATION DESCRIPTION
X2 WH SHUNT 11 P
A-C6 2
RD RED X842 WH PWM OUTPUT (+)
SUPPLY (180V MAX) 351-9187 WH WHITE X843 BK PWM OUTPUT (-)
10 2 10-F11 WH-18 16 10-A95 WH-18 1 3 CBL-A5:X843-A1 BK-18
X861 WH STARTER MAGNETIC SWITCH PSI
1
- 12 WIRE ALTS CONNECTED TO SPLICE TO WIRE 208 OR ORANGE FLS 2 FUEL LEVEL SENDER
TERMINALS T9 AND T12 1 11-F12 WH-18 29 11-A96 WH-18 2 1 CBL-A5:F531-A3 CU-20 Y797 WH CAN1 (+) 3
YL YELLOW Y798 BK CAN1 (-)
- 6 WIRE CONNECTED TO AUX
WINDING 9 4 9-F13 WH-18 28 9-A97 WH-18 3 PK PINK Y799 CU CAN1 (SHIELD)
5 12-F14 WH-18 32 12-A98 WH-18 4 BK BLACK Y959 WH CAN2 (+)
Y960 BK CAN2 (-) + AUDIBLE ALARM
GY GREY Y961 CU CAN2 (SHIELD)
-

PU PURPLE Y983 WH DIGITAL INPUT 1 - LOW COOLANT LEVEL SENDER


BR BROWN Y984 WH DIGITAL INPUT 2 -
Y985 WH DIGITAL INPUT 3 -
GN GREEN Y986 WH DIGITAL INPUT 4 -
BU BLUE Y987 WH DIGITAL INPUT 5 -
AREP EXCITATION
LEROY-C1
CU COPPER Y988 WH DIGITAL INPUT 6 -
Z1 WH AREP EXCITATION
GN-YL GREEN-YELLOW Z2 WH AREP EXCITATION
CONNECT TO EXCITER POS F5 6
PMG EXCITATION
CONNECT TO EXCITER NEG F6 3
N-C2

A A
351-6707 N-C1
351-9187
CONNECT TO F-C3
10 2 14 1 X2-N2 WH-18 1
CONNECT TO
11 1
PMG 4 Z1-N4 WH-18 2
EM10 MODULE THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET WITH EMCP 4.2
9 4 15 2 X1-N5 WH-18 3
(DISCONNECT A-C6) ELECTRICAL SYSTEM
12 5 16 3 Z2-N3 WH-18 4
Do not operate or work on this product unless you have MEDIA NUMBER: UENR8324-01
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 551-2897, CHANGE: 00, VERSION: DK
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility.
Refer to the appropriate service manual for troubleshooting, specifications and systems operations.
Refer to the parts manual using a specific serial number prefix in sis before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONTROL PANEL

A-C5 ECR A-C10

VIEW ALL CALLOUTS

ECMR
A-C6

A-C1

A-C7 E-STOP SW

A-C4

A-C2
(SERVICE
TOOL CONN)
A-C3

A-C8

A-C9
LEFT SIDE VIEW
C-C7
(LOW COOLANT SW)

ENGINE ECM C-C3 3P BREAKER EMCP 4.2

CHARGE ALT STARTER MOTOR BASEFRAME ETH

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