Fives Cryogenie

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ITER challenges for cryogenic heat exchangers

FIVES CRYO participates in designing


the plants of the future
CRYOGENICS

Isabelle NAUDE
FIVES CRYO

Nice  France
10-12 December 2007
Acropolis Congress Centre

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FIVES CRYO : A world of exchange

On December, 1st 2007, Nordon Cryogenie becomes FIVES CRYO

Golbey
• Design and manufacturing of brazed aluminium
plate fin heat exchangers for the cryogenic gas industry

Temperature range +150°C to –271°C

• Separation (Air, Hydrocarbon)


• Gas purification (Natural Gas, Industrial Gas)
• Liquefaction (Natural Gas, N2, O2, H2, He)
• Low temperature refrigeration (N2, He …)
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FIVES CRYO, a partner
for heat exchanger packages

ITER Cryogenic system components

He Cold Boxes
• Main LHe Plant 30 kW
• Main LHe Plant 12 kW

N2 Cold Boxes
Cold Valve Box
• LN2 Plant

He and N2 Cold Boxes


• LN2 box of 80K He Loop
Tokamak CryoPumps

Cryogenic lines

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FIVES CRYO, a partner
for heat exchanger packages

ITER Cryogenic system components

He Cold Boxes
• Main LHe Plant 30 kW
• Main LHe Plant 12 kW

N2 Cold Boxes
Cold Valve Box
• LN2 Plant

He and N2 Cold Boxes


• LN2 box of 80K He Loop
Tokamak CryoPumps

Cryogenic lines

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ITER challenges
for Plate-Fin Heat Exchangers

Largest concentrated cryogenic system in the


world at very low temperatures (65kW at 4.5K /
1300 kW at 80 K)
Helium fluid with very tight pinch temperature

High vacuum level insulation

Flexibility and stability over a wide range of


operating modes

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STRATEGY

Focused on innovation and growth

to supply performing solutions

everywhere, creating added-value


for our partners.

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FORCES

FLEXIBILITY

TRUST REACTIVITY

RELIABILITY PERFORMANCES

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RELIABILITY

Proven Technology adapted to the field of cryogenics

Compactness

Low pressure drops Lightness

Energy saving Flexibility

Enhanced mechanical integrity

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FLEXIBILITY

Manufacturing capabilities
3 workshops in Golbey
cold boxes of 6.5 x 6.5 x 25 meters
2 full-size vacuum furnaces
Brazing sizes (mm)
Width Height Length
1300 2000 7800

manufacturing capabilities
of 2600 m3/year
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FLEXIBILITY

Project management capabilities


Design integrating site constraints and
project characteristics
Supply of complete assembly

Assembly in workshop, on sea harbour, on site


Expertise service team for assistance worldwide
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FLEXIBILITY

Qualifications

 Installation worldwide

Quality assurance certification

ISO 9001
ASME “U”
SQLO (China)
RTN (Russia)
KGS (Korea)
Maritime certification
DNV Lloyd’s

Design and construction codes


DESP/PED 97/23/CE
ASME
AD MERKBLATT
CODAP

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RELIABILITY and TRUST

Experience in major nuclear projects or similar


Almost 50 years of experience in air and hydrocarbon separation
Participation with Air Liquide to major nuclear research programs
and industrial programs
References

Plan raslafan

Source Air Liquide

RAS LAFFAN RLH

12 CRYOGENICS – Isabelle NAUDE Source Air Liquide


RELIABILITY and TRUST

Experience in major nuclear projects or similar

Source CEA

CEA 400W 1.8K

HELIAL 2000

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REACTIVITY

Compactness

ITER Challenge : Largest cryogenic system in the world


Compactness = cost reduction

Development of fins with high efficiency


Very high density : 28 FPI (Fins per inch)
Pitch p(mm)=0.91 mm
Heat transfer surface : > 2000 m2/m3

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RELIABILITY

Expertise on flow distribution

ITER Challenge : He with very tight temperature pinch


Uneven flow distribution = deterioration of thermal performance

Specific design rules to have homogeneous flow distribution


• Repartition of pressure drop
• Exchanger configuration
• Per layer (between right and left path)
• Inter layers

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RELIABILITY / PERFORMANCES

PROSEC Simulation software : static and dynamic


ITER Challenge : Flexibility and stability over a wide range of
operating modes

PROSEC PROSEC 3D

Validated by
measurements on site

PROSEC Dynamic

Check performances for different cases (design, upset, …)


Analyse of transient conditions
(start-up, changes of operating mode, failure conditions …)
Better understanding of the thermal core behaviour and
mechanical impact
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THANK YOU

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