GRP Series: Installation, Operation & Maintenance Manual
GRP Series: Installation, Operation & Maintenance Manual
GRP Series: Installation, Operation & Maintenance Manual
Installation, Operation
& Maintenance Manual
Project: _________________________
Installation: ___________________
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1. CABLE ENTRY
Make sure that the cable entry flange and strain
6. IMPELLER
Periodically inspect impeller by turning pump on its
relief clamp are tight. If the cable entry is showing
side, remove suction strainer nuts and strainer to
signs of leakage remove cable from entry, remove
expose impeller and relocate position of adjusting
grommet, cut a piece of cable off so that the
plate (suction cover) as needed. Replace the
grommet seats on a new portion of the cable,
impeller if it is damaged or severely worn.
replace grommet, and reinstall cable assembly, into
the top of the motor.
Note: Explosion Proof cables are sealed with a 7. PROFILE SEAL
Factory Mutual Approved potting compound. When pump is removed for any service, carefully
Please consult factory for instruction. inspect the profile seal for signs of damage or
improper sealing. Be sure the contact patch is fully
around the seal face.
2. CABLES
Inspect the cable for cuts, scrapes or sharp bends.
If the outer jacket is damaged, replace the cable. SPARE PARTS
Do not attempt splices within wet wells. In order to obtain spare parts identify the required
parts by looking at the appropriate cross sectional
drawing and listing, and contact authorized HOMA
3. MOTOR INSULATION RESISTANCE PUMP TECHNOLOGY representative with the
Megger the insulation between the phases and
parts required and the pump serial number.
between any phase and ground. Resistance
Authentic Homa Pump Technology parts shall be
values should be greater than 1 M ohm. If
used to maintain warranty.
abnormal readings are obtained contact authorized
Note: Explosion Proof pumps must be identified as
service center immediately.
such, and the pump serial number must be
referenced for proper parts identification.
4. EXTERNAL PARTS ON PUMP
Make sure that all screws, bolts and nuts are tight.
Check the condition of pump lifting eyes and RECOMMENDED TOOLS AND
replace if damaged or worn, Replace any external SUPPLIES
part that appears worn or damaged. In addition to ordinary, standard tools and lifting
devices, ensure that complete set of metric Allen
wrenches, dead blow hammer, impeller puller,
Loctite 242 (Blue), petroleum jelly and anti- seize
compound are on hand.
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IMPORTANT
Black Rubber Sealing Ring (Profile Seal) must be installed in the Guide Claw
before pump is installed. Ring must be installed with the large diameter lip inside
the groove of the Guide Claw Flange.
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1) Lay pump on its side with the plug on the seal chamber facing upwards as indicated.
2) Unscrew the plug with the proper wrench, taking care not to damage the sealing surface.
3) Verify that seal chamber oil level is within ¼” of the indicated value. Measurement is from
oil level to the top of hole. See IOM Manual for seal chamber oil volume, if required.
4) Remove the new sealing gasket from package and install it onto the seal probe plug.
5) Install the seal probe with gasket into the opening, taking care not to damage the cable.
Then tighten the seal probe with the proper wrench until snug. Do not overtighten. Once
tight, verify the seal gasket is properly seated and the cable is not pinched or twisted.
NOTE: At installation of the seal probe be careful not to bind the seal probe cord as it is
being installed into the pump.
6) Lift pump into a vertical position and inspect for any leaks.
7) Secure seal probe cable to pump body and power cable with tyraps before installing
pump.
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Lead U1 (common) should have the highest current reading. Lead Z2 (start) should have the lowest
reading.
If Z2 current draw is greater than the current draw of either U1 or U2, a smaller size Run capacitor (lower
microfarad rating) is required to correct the condition. Example: If a 60 uf Run capacitor was supplied,
change to a 50 uf Run capacitor and check current readings. Typically, only one step down in capacitor
size is required, but in certain instances 2 steps may be required.
START-UP REPORT
This report is designed to insure the customer that customer service and a quality product are the number one
priority with HOMA Pump Technology, Inc. Please answer the following questions completely and as accurately as
possible. Mail this form to:
Resistance of Ground Circuit Between Control Panel and Outside of Pump __________Ohms
MEG Ohm Check of Insulation:
U to Ground _______________ V to Ground _______________ W to Ground____________
Three Phase:
Voltage Supply at Panel Line Connection, Pump Off, L1-L2_________ L2-L3 _______ L3-L1 ______
Voltage Supply at Panel Line Connection, Pump On, L1-L2_________ L2-L3 _______ L3-L1 ______
Amperage Load Connection, Pump On, L1_____________ L2_____________ L3_______________
Resistance Across Thermal Switch leads T1-T2 _______ ohms
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COMMENTS: _____________________________________________________________________
DATE_______________________
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Pump Rotation Right hand (CW) looking down from top of motor. CCW looking at cutter blade.
Seal Probes GRP pumps use a 12mm seal probe. 2 wire probes are for Hazardous areas.
Seal Chamber Oil - White Mineral Oil (Chevron Lubricating Oil FM 32, 46, 68)
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