Honda CB500X Oem Installation Crash Bar

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The document provides installation instructions for installing a front side pipe accessory on a Honda CB500XA motorcycle.

The parts list includes the front side pipe, right and left front side pipe plates, a front side pipe bracket, bolts, nuts, washers, collars, and caps.

The tools required are a socket set (12mm and 14mm), ratchet, box-end wrench (12mm), and torque wrench.

Accessory Application Publication No.

MII
INSTALLATION FRONT SIDE PIPE
CB500XA Issue Date
P/N 08P72-MKP-J80
INSTRUCTIONS October 2018

Honda Dealer: Please give a copy of these instructions to your customer.


PARTS LIST TOOLS REQUIRED
(10)
Socket (12 and 14 mm)
Ratchet
(11)
Box-end wrench (12 mm)
(7)
(12) Torque wrench
(2)

TORQUE CHART
(9) Tighten all screws, bolts, and nuts to their specified
(1)
(3)
(8) torque values. Refer to the Service Manual for the torque
values of the removed parts.
Item N·m kgf·m Ibf·ft

8 mm flange bolt and nut 27 2.8 20

INSTALLATION
CAUTION
(6) •• To prevent burns, allow the engine, exhaust system,
(5)
radiator, etc., to cool before installing the accessory.

(13) 1. Install the rubber and flange collar as shown.


(4) •• Repeat on the left side.

FRONT SIDE PIPE


RUBBER

No. Description Qty

((( Front side pipe 1


((( Right front side pipe plate 1
((( Left front side pipe plate 1
((( Front side pipe bracket 1 FLANGE
COLLAR
((( 8 mm flange bolt (middle) 2
((( 8 mm flange bolt (long) 1
((( 8 mm flange bolt (short) 2
((( Flange collar 2
((( Rubber 2
(((( 8 mm flange nut 3
(((( Washer 2
(((( Cap 2
(((( URL paper 1

RUBBER

© 2018 Honda Motor Co., Ltd. - All Rights Reserved. 1 of 4 72MKP200


2. Remove the parts as shown. 4. Remove the parts as shown.
<Right side> <Left side>

BOLT COLLAR
COLLAR BOLT

3. Loosely install the right front side pipe plate as


shown. 5. Loosely install the left front side pipe plate as shown.

COLLAR
BOLT (Reuse) BOLT
(Reuse) LEFT FRONT (Reuse)
RIGHT FRONT COLLAR
(Reuse) SIDE PIPE PLATE
SIDE PIPE PLATE

RIGHT FRONT LEFT FRONT


SIDE PIPE PLATE SIDE PIPE PLATE

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6. Remove the parts as shown. 8. Loosely install the front side pipe as shown.
<Front side> <Right side>
8 mm FLANGE NUT

BOLT (Save)
NUT

7. Loosely install the front side pipe bracket as shown. WASHER


8 mm FLANGE
BOLT (short)
8 mm FLANGE
BOLT (middle) FRONT SIDE PIPE
FRONT SIDE
PIPE BRACKET

9. Loosely install the front side pipe as shown.


<Left side>
8 mm FLANGE NUT

NUT (Reuse)

WASHER 8 mm FLANGE
BOLT (short)

FRONT SIDE PIPE

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10. Loosely install the front side pipe as shown.

FRONT SIDE PIPE

8 mm FLANGE
8 mm FLANGE NUT BOLT (long)

11. Tighten all loosely installed hardware to the


specifications in the torque chart.
12. Install the cap as shown.
•• Repeat on the right side.

CAP
FRONT SIDE PIPE

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