Compresor Reciprocante W Info Adicional

W SERIES RECIPROCATING COMPRESSOR
REFRIGERATION DIVISION TECHNICAL INFORMATION
12WB, 124WB MAXIMUM PIPING MOMENTS
12WB
Force[LB] Moment{LB.ft]
SUCTION 1248 2416
DISCHARGE 764 1656
124WB(Low stage)
SUCTION 1248 2416
DISCHARGE 764 1656
124WB(High stage)
SUCTION 764 1656
DISCHARGE 522 1274
Supersedes all previous version. This information is for reference use only and subject to change without notice
Revision 0 (Oct 19, 2005) Page 1

12WB, 124WB TORSIONAL DATA
Compressor in total
GD2
[kg cm sec2] [kg m2]
12WB 15.485 6.07
124WB 16.425 6.439
5 mass points
c = 1010 kg ⋅ cm 2
Shaft diameter d = 18.9 cm
Coupling + E
A B C D
r=1cm
F G H I
1 2 3 4
5
1: Cranpin #1(incl. piston and rod mechanism)

5: Coupling
Model A B C D E F G H I
kg･sec2/cm cm
12WB 2.20 2.20 2.20 2.20 0.17 440 440 440 735
124WB 2.34 2.34 2.34 2.34 0.17 440 440 440 735
Revision 0 (Oct 19, 2005) Page 1

BEARING HEAD
• After the following serial numbers, newly designed bearing head is furnished.
- N2A 1488 - N4A 2630 - N6A 1904 - N6A 1904
- N8A 2118 - N42A 1504 - N62A 801
If seal leakage problem occurs on model A compressors with younger serial numbers than
the above, it is recommended to either change the bearing head to new design or modify to install
an oil drain pipe as shown below:
OIL DRAIN PIPING
• Fitting JO4610 (6Ø X PT1/8) in, make a piping with 6mmØ tube.
Revision 1 (Jan 01, 2001) Page 1

BYPASS OIL FILTER

(BF-15)

BYPASS OIL FILTER

(BF-20)
1. Handling Care
a. In order to avoid any damage on pipes due to vibration, make sure the filter is stabilized with bolts
and/or other supporting devices.
b. Handle pipes with caution and keep away from vibration and/or other distraction that may cause
damages, and assemble the pipes without any leakage of gas.
c. Do not go over the filters’ in and out pressure difference more than 6.5 Kg/cm2
d. Keep the pressure difference 1.5~3.0 Kg/cm under normal operation.
e. Avoid dust and moisture environment when storing the element.
2. Element Usage Interval

• Follow the element interval shown below as a guide. (The interval may vary depending on amount of oil
filtered, oil cloudiness and other conditions.)
• Once an element has passed refrigerant/oil, that element has to be changed regardless any
circumstance.
1st assemble/oil change


1st change after 150hr./1month
2nd change after 1200hr
3rd change after 2400hr./6month
Remarks: 1st change should be done approximately after 30hr if;

- device has extended/increased or modified.
- treated after unusual part's friction.
- excess cloudiness of oil.

COMPATIBILITY AMONG WA,WB SERIES AND OLD A,B SERIES
Parts Name Old (A, J, B) W (WA, WJ, WB) Compatibility

Head cover Air cooled Type W Air cooled No
*Change head springs
Water cooled Type W Water cooled No
*Change head springs
Head spring (Free height) J: 82 mm WJ: 63 mm No
A: 82 mm WA: 63 mm
B: 92 mm WB: 79 mm
Bolts, head cover A: M12 * 55 WA: M12 * 40 No
B: M16 * 60 WB: M16 * 45
Bolts, jacket cover A: M10 * 25 WA: M12 * 25 Yes
B: M10 * 25 WB: M12 * 25
Discharge valve assy. Former type Gas dumper type No
Cage guide, discharge WA, WJ: Newly made WA, WJ: No
WB: Newly made WB: Yes
Bolts, discharge cage M10 * 50 M10 * 45 No
guide, A type
Spring, discharge valve Type III 12.7 mm Type IV 13.8 mm No
(Single & High stg)
Type III 12.7 mm
(Low stg.)
Valve plate. suction Yes (Low stage of
compound machine)
* Use W series suction
springs for W series valve
plates.
Spring, suction valve Type II 13.0 mm Type IV 13.8 mm No
(Single & High stg)
Type III 12.7 mm
(Low stg.)
Mechanical seal assy. NH3: Single seal Double Yes
Freon: Double
Stop valves Yes as assembly
O-rings NH3: Buna-N NH3, Freon: Buna-N Yes
Freon: Viton
Gaskets Asbestos Non-asbestos Yes
JO valves NH3: NH3 type Freon type Yes
Freon: Freon type

CONVERTION FROM FREON/PROPANE TO AMMONIA COMPRESSOR

The followings must be changed;
Items Freon/Propane type Ammonia type Notes

Head covers Air cooled Water cooled
Oil cooler D.X.oil cooler Water cooled oil cooler Requires some tubings
(Consult Mycom for NH3
D.X. oil cooler)
Piston rings Freon/Propane Ammonia combination *
combination
Discharge valve Freon/Propane Ammonia combination ** Change as assembly
assy. combination
Suction valve plate Freon/Propane Ammonia combination ***
combination
*: See Technical information “PISTON RING COMBINATION”.

**: See Technical information “DISCHARGE VALVE COMBINATION”.
***: See Technical information “SUCTION VALVE PLATE COMBINATION”

SHAFT TAPER AND DIMENSIONS

(A, B)
Model A B C D E F G H I J
A,J (inch) 2.637 3.543 0.984 1.575 1.968 0.984 0.019 2.205 0.500 0.2755
+0.00169 +0.0039
(mm) 67 90 25 40 50 25 0.48 56 12.7 7
+0.043 +0.1
B (inch) 3.622 4.921 1.181 2.559 1.968 1.181 0.019 3.051 0.9448 0.3149
+0.00200 +0.0039
(mm) 92 125 30 65 50 30 0.48 77 24 8
±0.3 +0.5 ±0.3 ±0.2 +0.052 +0.1

SHAFT TAPER AND DIMENSIONS

(C)

LOCKING BALL
Material:
JIS.G.4805
Size (strandard Ø):
model A 3/16 (4.7625mm)
model B 1/4 (6.3500mm)
Re-installing a locking ball:

1. Drill a hole deeper (approximate 0.2~0.5mm) than the size indicated (*) in the above picture.
2. Keep the center point when making a hole.
3. It is necessary to use a calking tool.

DIMENTIONS
1. CRANK SHAFT - LENGTH
Model 2A 4A 6A, 42A 8A, 62A 4B 6B, 42B 8B, 62B

L (mm) 581 674 674 684 867 928 928
2. CRANK CASE - LENGTH

L (mm) 337.5 470 470 480 583 644 644
3. END OF CRANK SHAFT TO CRANK CASE

L (mm) 213 216.5 216.5 216.5 318 316.5 305.5

NUT DIMENTIONS
Nut P H1 D D2 D1
M70 X 1 1 0.541 70 69.350 68.917
M90 X 1 1 0.541 95 94.350 93.917
measurement: mm

CUNO FILTER
• Cuno filter handle need to be rotated to clockwise once a day (2~3 turn), in order to remove
particles and to keep oil in good quality.

DISCHARGE VALVE ASSY. COMBINATION
Old type (A,J,B) W type (WA, WJ, WB)
NH3 Propane & NH3 Propane &

Freon Freon
Comp. Type STD. Booster STD Booster
WA (Single stage) CN CN CR WCN CN WCR
WA Low stg CN SR CN
(Compound) WCR
High stg CN CR WCN
WJ CR WCR
WB (Single stage) CN SN CR WCN SN WCR
WB Low stg SN SF SN
(Compound) WCR
High stg CN CR WCN
In case of seeing different combination please contact Mycom.

J COMPRESSOR DX OIL COOLER PIPING
Note:
1. Outlet of oil temperature should be maintained at 40 °C ± 5 (104 °C ± 9) for Ammonia and
Freon applications.
2. “ORIFICE” is furnushed on all of standard compressor from factory shipment. When used
with orifice, be sure to install thermostat.
3. When used with TX Valve, remove orifice. TX Value should be selected with 0.5TR capacity
for all of 4J, 6J & 8J compressor. This control arrangement is recommended for application
which operating condition varies.
4. Be sure to install strainer before solenoid valve.

COUNTER FLANGE (COPPER TUBE)

(J)
CSV Old New

for 40 A ∅ 44.6 +0.1/0 ∅ 41.5 +0.1/0
B 20 25
C ∅ 42 ∅ 39
for 50 A ∅51.0 +0.1/0 ∅ 54.2 +0.1/0
B 25 30
for 65 A ∅ 69.6 +0.1/0 ∅ 66.9 +0.1/0
B 30 35
for 80 A ∅ 76.4 +0.1/0 ∅ 79.6 +0.1/0
B 35 40

LIMITATIONS OF THE USE
No Item Comp. type Limits Reasons, notes

1 Max. differential pressure WA, WB, WJ 215 psi A limit for bearing halves.
Compound = DP (hi stg) - SP(lo stg)
2 Max. suction pressure WA, WB, WJ 56 psig A limit for STD thrust bearing.
(STD)
85 psig B.B. type thrust bearing.
(Option)
3 Min. suction pressure Compound 21.7 inHg A limit for STD oil pump performance
WA & WB (= 4 psia)
4 Max. discharge pressure WA, WB, WJ 285 psig Set value for pressure test.
5 Max. intermediate pressure WA, WB, WJ 78 psig (1200rpm)
95 psig (1100rpm)
119 psig
(1000rpm)
6 Max. discharge temperature WA, WB, WJ 285 F w/ water cooled heads,jackets,oil cooler.
(NH3) Beyond this limit, piston will seize sleeve
for thermal expansion.
250 F w/ air cooled heads, D.X.oil cooler.
(Freon & Propane)
7 Max. compressor speed WA, WJ 1450 rpm limits for bearings, valves
2WA 1100 rpm limits for bearings, valves
WB 1200 rpm limits for bearings, valves
12B, 1170 rpm Direct drive only.
16WB,124WB limits for bearings, valves
8 Min. compressor speed WA, WJ 800 rpm A limit to maintain oil film
(STD)
650 rpm w/ low speed oil pump
(Option)
WB 800 rpm A limit to maintain oil film
(STD)
650 rpm w/ low speed oil pump
(Option)
9 Maximum BHP for belt WA, WJ 100 BHP A limit for radial bearings
drive application
WB 150 BHP A limit for radial bearings
10 Max. compression ratio WA, WB, WJ 10 A limit for disch. temp., oil temp.
(Freon & Propane)
WA, WB 9
(NH3)
11 Max. & Min. oil temp. WA, WB, WJ 120 F (Max.)
85 F (Min.)
12 Normal net oil pressure WA, WB, WJ 20 ~ 43 psi ΔOP = OP - SP
range Excessive oil pressure causes malfunction
of unloader system.
13 Max. & Min. room temp. WA, WB, WJ 120 F (Max.)
40 F (Min.)

OIL PUMP
Model A:
Standard pump 800~1450R/M (1100R/M for 2A) for all compressor.
Low speed pump below 800 down to 650R/M.
Model B (800~1200R/M, there is nothing below 800):

Type 2 pump --- all compressor other than the condition stated below.
Type 2.5 pump --- marine compound compressors and compressors below TE=-45°C.
1) 2.5 pump is for model B,it is not low speed pump.

2) Model A 650~800R/M use low speed pump, it is not 2.5 pump.
3) Model Bs’ limit is at 800R/M and not to be used below this speed.
(There is no low speed pump for model B)
4) Use standard for model A, it is determined by the number of spin.
Oil Quantity
- Model A, standard --- 16 l/m (4.2 GMP) (800~1450 R/M)
- Model A, low speed --- 20 l/m (5.3 GMP) (650~799 R/M)
- Model B, standard --- 22 l/m (5.8 GMP)
- Model B, 2.5 --- 29.2 l/m (7.7 GMP) (marine 2 stage or below TE=-45°C)
- Above 12B, --- 52 l/m (13.7 GMP)
* all the measurements are at 1000R/M.

PISTON RING COMBINATION

As of May 1, 1999
Old type (A,B &J) New type (WA, WB & WJ)
Freon Freon
Single, High Low stg All Single, High Stg Low stg All
Stg
1st GA-P FC-P FC-P FC-PC-BFG1 FC-PC-BFG1 FC-PC-BFG1
2n FC-UC GA-P FC-UC (GA-P) FC-P FC-P GA-P
d
3rd FC-PC-BC3P FC-PC-BC3P FC-PC-BC3P FC-PC-BC3P FC-PC-BC3P FC-PC-BC3P

4th FC-PC-BC3 FC-PC-BC3 FC-PC-BC3 FC-PC-BC3 FC-PC-BC3 FC-PC-BC3
New Piston Ring Combination

Canada is a large ice arena market where most of these systems are flooded ammonia chillers with low suction
superheat of 0 ~ 5 deg F. Under this condition suction gas entering to the compressor is a mix of dry and wet
ammonia (mist) and this will in some cases make the top 2 piston rings very hard to lubricate themselves and
causes premature wear on cylinder sleeves. A new piston ring “FC-PC-BFG1 (so called G1)” was developed in
early 1996 by Mycom Canada’s request to R&D group in Japan and had been tested in the last three years. G1
ring has a groove to carry more oil for keeping necessary oil film between the cylinder sleeve and the rings. The
result was significantly good.
All new Mycom reciprocating compressors use this G1 rings as a top ring for improved performance. By having this
change old FC-PC-BF is no longer available from Mycom Canada warehouse as spare parts and G1 are available
and are directly replaceable with this BF rings.

RECOMMENDED MAINTENANCE PROGRAM
Item Hours 1 2 3 4 5 6 7 8 9 10 x1000

Oil I I R I I
Suction valve D
Discharge valve D
Bearing halves D
Bushings R
Piston pins R
Piston rings R
Shaft seal D
Main bearing R
Thrust bearing R
Cuno filter C C C C C
Suction strainer C C
Oil filter C C
I: Do oil analysis. Replace with new if necessary

R: Replace
D: Disassemble and check, replace if necessary
C: Clean
It is highly recommended to install an external bypass (or full) oil filter for R-290 refrigeration compressors.
This program is typical. Frequent start/stop of the compressor reduces life of each part. Please refer to operation
manual for parts wear limits.

RECOMMENDED OIL
The following lubricants are recommend for use with MYCOM W series reciprocating compressors on refrigeration duty.
The customer should be advised that various mineral oils are refined from different base stocks and may
contain additives which are not compatible with a similar oil from another supplier, and that synthetic lubricants from
different suppliers may have different chemical constituents. Therefore, it is recommended that lubricants from different
suppliers, or of different types not be mixed, and that if the type or supplier of a lubricant is changed, the complete
system charge of lubricant should be replaced.
It should also be noted that the following listing of lubricants is not complete, and that inclusion or exclusion of a
specific product does not imply acceptance or rejection of that product. For specific lubricants not listed, contact
MYCOM.
Users must be aware of compatibility of O-ring materials and followings are our recommended oil for long life
operation of the compressors.
Most Recommended
Refrigerant Min. Evap. Lubricant Type Supplier-grade Recommended O-ring material
temperature
NH3 All * Napthenic Texaco – Cappella D WF68 HSN or Buna-N, use 104 F oil
base mineral Suniso – 4GS supply.
Synthetic MYCOM-AB68
Freon All * Napthenic Texaco – Cappella D WF68 HSN, Buna-N, Viton
base mineral Suniso – 4GS For high discharge gas
Synthetic MYCOM-AB68 temperature application use
Viton. Use 104 F oil supply.
Propane Above -25 F Polyglycol Mobil – Glygoyle22 Viton only. Use 140 F oil supply.
CPI – 1516-150
Below -25 F Polyglycol Mobil – Glygoyle11
CPI – 1516-100
Revision 2 (February 28, 2008) Page 1

REQUIRED WATER FLOW FOR WATER COOLED OIL COOLER (NEW MODEL)
Maximum water flow that new oil cooler heat exchanger can take are as follow:
WA,WB,L 55L/min
12,124WB 75L/min
K,C 40L/min
Maximum cooling water inlet temperature is 30 deg C.
Revision 0 (Feb 28, 2008) Page 1

STOP VALVE SIZES
Compressor Type Old Size * New Size **

*** NH3 Freon, Propane NH3, Freon, Propane
2WA S 40A 40A 40A
D 40A 40A 40A
4WA S 50A 65A 50A
D 50A 50A 50A
6WA S 65A 80A 65A
D 65A 65A 65A
8WA S 80A 90A 80A
D 65A 80A 65A
4WB S 90A 90A 80A
D 80A 80A 80A
6WB S 90A 100A 100A
D 80A 90A 80A
8WB S 100A 125A 125A
D 90A 100A 100A
12WB S 125A 125A 125A
D 80A x 2 80A x 2 80A x 2
42WA HS 40A 40A 40A
LS 50A 50A 50A
HD 40A 40A 40A
LD 50A 50A 50A
62WA HS 40A 40A 40A
LS 65A 65A 65A
HD 40A 40A 40A
LD 50A 50A 50A
42WB HS 65A 65A 65A
LS 80A 80A 80A
HD 50A 50A 50A
LD 65A 65A 65A
62WB HS 65A 65A 65A
LS 90A 90A 100A
HD 50A 50A 50A
LD 65A 65A 65A
124WB HS 80A 80A 80A
LS 125A 125A 125A
HD 50A x 2 50A x 2 50A x 2
LD 80A x 2 80A x 2 80A x 2
* Compressors made before January 1994. ** Compressors made after January 1994.
*** S: Suction D: Discharge HS: Suction (High stage)
LS: Suction (Low stage) HD: Discharge (High stage) LD: Discharge (Low stage)

STOP VALVE
(FREON)
1 BODY 9 PACKING
2 BONNET 10 GRAND PACKING SUPPORT
3 VALVE STEM 11 BONNET TIGHTEN BOLT
4 VALVE BODY 12 BONNET GASKET
5 SPINDLE SEAT 13 FLANGE TIGHTEN BOLT
6 CAP HANDLE 14 FLANGE TIGHTEN BOLT
7 PACKING NUT 15 WELD FLANGE GASKET
8 COPPER RING 16 WELD FLANGE (ANGLE TYPE)

STOP VALVE
(NH3)
1 BODY 11 GRAND PAKING NUT

2 BONNET 12 PACKING
3 VALVE STEM 13 BONNET GASKET
4 VALVE BODY 14 FLANGE GASKET
5 SPINDLE SEAT 15 WELD FLANGE (ANGLE TYPE)
6 WHEEL HANDLE 16 BONNET TIGHTEN BOLT
7 PACKING NUT 17 FLANGE TIGHTEN BOLT
8 GRAND PAKING SUPPORT 18 FLANGE TIGHTEN NUT
9 VALVE SUPPORT 19 HANDLE WHEEL NUT
10 VALVE SUPPORT SCREW 20 HANDLE WHEEL WASHER

STOP VALVE
(J)
1 BODY 10 VALVE STEM TIGHTEN NUT

2 O-RING FOR BODY 11 WASHER FOR VALVE STEM TIGHTEN
NUT
3 VALVE STEM 12 O-RING FOR VALVE STEM
4 SEAL CAP 13 VALVE BODY
5 COPPER PACKING 14 FLANGE FOR COPPER PIPE
6 WASHER FOR BODY TIGHTEN 15 FLANGE FOR STEEL PIPE
BOLT
7 TIGHTEN BOLT FOR BODY 16 FLANGE TIGHTEN BOLT
8 O-RING FOR VALVE FLANGE 17 WASHER FOR FLANGE TIGHTEN BOLT
9 SEAT RING
Model J suction/discharge piping O.D. size
4J 6J 8J
Suction 2-1/8” 2-5/8” 3-1/8”
Discharge 1-5/8” 2-1/8” 2-5/8”

STOP VALVE
(J)
Dimension (mm)
Model A B C D E F G H I
CSV-40 124 66 58 291 66 85 140 Ø30 10
CSV-50 144 76 68 323 73 100 150 Ø40 12
CSV-65 152 86 66 363 83 109 171 Ø50 14.5
CSV-80 168 88 80 404 86 129 189 Ø70 19.5

SUCTION STRAINER & SCALE TRAP
NUMBER OF CANVAS SOCK

Number of Canvas Sock
Model for Suction Strainer for Scale Trap
2A 1 (Ø55 X 110) ---
4A 1 (Ø74 X 140) ---
6A --- 1 (Ø74 X 140)
8A 1 (Ø74 X 110 and Ø74 X 140) ---
42A 1 (Ø74 X 140) ---
62A --- 1
4B 1 (Ø105 X 190) ---
6B 1 (Ø105 X 140) ---
8B --- 1 (Ø105 X 140)
42B --- 2
62B --- 2
12B 2 ---
12-4B 2 ---
( ): Size of Suction Strainer Spring

SUCTION STRAINER & SCALE TRAP
SIZE OF SUCTION STRAINER SCREEN

B (Total length)
Model ØA (Screen outer diameter) Old Style New Style
4A, 6A Ø66.5 258 (10.17”)
8A short ″ 310 (12”)
long ″ 333 (13.1”)
4B, 6B, 8B Ø90.5 347 (13.6”)
12B Ø118 375 (14 5/8”) 350 (13 7/8’)
12-4B short ″ 350 (13 7/8”) 310 (12”)
long ″ 625 (24.6”) 585 (23”)
SIZE OF SCALE TRAP SCREEN

Model ØA (Screen outer diameter) B (Total length)
A, 42B Ø92 185 (7.2”)→ 190 (7.4”)
(New Style)*
B Ø125 210 (8.2”)
8B Ø152 255 (10”)
8AF Ø105 190 (7.4”)
*: Since 1981
( ): Inch size

SUCTION VALVE PLATE COMBINATION
Old type (A,J,B) W type (WA, WJ, WB)

Freon Freon
Comp. Type Any application Any application
WA, WJ (Single stage) N/M * R WN WR
WA, WJ Low stg N/M N/M N N

(Compound)
High stg N/M R WN WR
WB (Single stage) N/M R WN WR
WB Low stg N/M N/M N N

(Compound)
High stg N/M R WN WR
*: No mark on valve plate (same as “N” type now)

SCREW SIZE AND TIGHTENING TORQUE

(A)
No. Description Inch Size Metric Size Torque: Qty
Ft.-Lb (Kg-Cm)
25 Bearing Head (A) 1/2 X 30 (A) M12 X 30 60 (800) 4
31 Thrust Bearing (H) 3/8 X 30 (S=20) (H) M10 X 30 (S=20) 30 (400) 6
28 Cover Plate (H) 1/2 X80 (S=25) (H) M12 X 80 (S=30) 60 (800) 8
10 Main Bearing Head (Short) (H) 1/2 X 40 (S=25) (H) M 12 X 40 (S=30) 60 (800) 6
11 Main Bearing Head (Long) (H) 1/2 X 120 (S=25) (H) M12 X 120 (S=30) 60 (800) 2
60 Oil pump (H) 3/8 X 30 (S=20) (H) M10 X 30 (S=20) 30 (400) 6
16 Cuno Filter (H) 3/8 X 30 (S=20) (H) M10 X 30 (S=20) 30 (400) 4
78 Connecting Rod, Bolt 3/8 X 100 3/8 X 100 * 2
80 Connecting Rod, #1 Nut * * 45 (600) 2
75 Gage Guide (H) 3/8 X 50 (S=21) (H) M10 X 50 (S=26) 30 (400) 10
112 DV Seat, Bolt 1/2 X 65 (S=35) 1/2 X 65 (S=35) * 1
113 DV Seat, #1 Nut * * 80 (1000) 1
114 DV Seat, #2 Nut * * 60 (800) 1
52 Head Cover (H) 1/2 X 55 (S=25) (H) M12 X 55 (S=30) 60 (800) 16
54 Name Plate (SUS) (H) 3/8 X 25 (H) M10 X 25 45 (600) 4
2-43 Water Jacket Flange (SUS) (H) 3/8 X 20 (H) M10 X 20 45 (600) 2
48 Handhole Cover (H) 1/2 X 40 (S=25) (H) M12 X 40 (S=30) 60 (800) 16
120 Oil Strainer Screen Hub (H) 5/16 X 10 (H) M8 X 12 1
123 Oil Strainer Cover (H) 3/8 X 30 (S=20) (H) M10 X 30 (S=20) 30 (400) 4
167 Oil Sight Glass Gland (H) 3/8 X 30 (S=20) (H) M10 X 30 (S=20) 30 (400) 4
144 Push Rod Hub (H) 3/8 X 20 (H) M10 X 20 1
149 Unloader Piston Cover (H) 3/8 X 35 (S=20) (H) M10 X 35 (S=26) 30 (400) 6
150 Unloader Piston Cover (A) 1/4 X 15 (A) 1/4 X 15 1
163 Suction End Cover (H) 3/8 X 35 (S=20) (H) M10 X 35 (S=26) 30 (400) 6
4-1 Oil Cooler Installation (H) 1/2 X 25 (H) M12 X 25 2
4-7 Oil Cooler Cover (H) 3/8 X 32 (H) M10 X 32 6A
181 Scale Trap Cover (H) 1/2 X 35 (S=25) (H) M12 X 35 (S=25) 60 (800) 4
177 Screw, Scale Trap * * * 4
183 Bolt and Nut, Suction Stop Valve * * * 4
170 Screw,Discharge Elbow * * * 4
174 Bolt and Nut, Discharge Stop Valve * * * 4
7 Screw, Flywheel (3800) 1
130 Intermediate Bearing Screw
• (A): Allen Socket Head Screw

(H): Hexagon Head Screw
(SUS): Stainless
(S=Thread Length)
(No mark=Full Thread)
• Metric size used on all compressor manufactured after April 1979.


(B)
No. Description Inch Size Metric Size Torque: Qty
Ft.-Lb (Kg-
Cm)
25 Bearing Head (A) 5/8 X 40 (A) M16 X 40 90 (1200) 4
31 Thrust Bearing (H) 1/2 X 35 (S=25) (H) M12 X 35 (S=25) 60 (800) 6
28 Cover Plate (H) 5/8 X 90 (S=32) (H) M16 X 90 (S=38) 90 (1200) 12
10 Main Bearing Head (H) 5/8 X 50 (S=32) (H) M 16 X 50 (S=38) 90 (1200) 12
11 Cuno Filter Cover (12B) (H) 5/8 X 90 (S=32) (H) M16 X 90 (S=38) 90 (1200) 12
10 Main Bearing Head (12B) (A) 5/8 X 40 (A) M16 X 40 90 (1200) 4
60 Oil Pump Casing (12B) (H) 1/2 X 35 (S=25) (H) M12 X 35 (S=25) 60 (800) 6
60 Oil Pump (H) 1/2 X 35 (S=25) (H) M12 X 35 (S=25) 60 (800) 6
16 Cuno Filter (H) 3/8 X 30 (S=20) (H) M10 X 30 (S=20) 30 (400) 4
130 Center, Bearing Support (12B) (H) 5/8 X 60 (H) M16 X 60 90 (1200) 4
78 Connecting Rod, Bolt 1/2 X 140 1/2 X 140 * 2
75 Cage Guide (H) 1/2 X 60 (S=25) (H) M12 X 60 (S=30) 60 (800) 10
112 Discharge Valve Seat, Bolt 5/8 X 85 5/8 X 85 * 1
113 DV Seat, #1 Nut * * 90 (1200) 1
114 DV Seat, #2 Nut * * 60 (800) 1
52 Head Cover (H) 5/8 X 60 (S=32) (H) M16 X 60 (S=38) 90 (1200) 22
54 Name Plate (SUS) (H) 3/8 X 25 (H) M10 X 25 45 (600) 8
2-42 Water Jacket Flange (SUS) (H) 3/8 X 20 (H) M10 X 20 45 (600) 2
48 Handhole Cover (H) 5/8 X 55 (S=32) (H) M16 X55 90 (1200) 16
120 Oil Strainer Screen Hub (H) 5/16 X 10 (H) M8 X 12 * 1
123 Oil Strainer Cover (H) 3/8 X 30 (S=20) (H) M10 X 30 (S=20) 30 (400) 4
167 Oil Sight Glass Gland (H) 3/8 X 30 (S=20) (H) M10 X 30 (S=20) 30 (400) 4
144 Push Rod Hub (H) 3/8 X 20 (H) M10 X 20 * 1
149 Unloader Piston Cover (H) 3/8 X 35 (S=20) (H) M10 X 35 (S=26) 30 (400) 6
150 Unloader Piston Cover (A) 1/4 X 15 (A) 1/4 X 15 * 1
163 Suction End Cover (H) 1/2 X 40 (S=25) (H) M12 X 40 (S=30) 60 (800) 8
4-1 Oil Cooler Installation (H) 1/2 X 25 (H) M12 X 35 * 2
4-7 Oil Cooler Cover (H) 3/8 X 32 (H) M10 X 32 * 8B,
8A
181 Scale Trap Cover (H) 1/2 X 40 (S=25) (H) M12 X 40 (S=30) 60 (800) 8
177 Screw, Scale Trap * * * 8
183 Bolt and Nut, Suction Stop Valve * * * 4
170 Screw, Discharge Elbow * * * 4
174 Bolt and Nut, Discharge Stop Valve * * * 4
7 Screw Flywheel Hub (3800) 1
130 Intermediate Bearing Screw (12B) 5/8 (1200) 1
134 Intermediate Taper Pin (12B) 5/8 (600) 1
• (A): Allen Socket Head Screw

(H): Hexagon Head Screw
(SUS): Stainless
(S=Thread Length)
(No mark=Full Thread)
• Metric size used on all compressor manufactured after April 1979.


(K)
No. Description Model Size (mm) Torque (Ft.-Lb)
7 Hex Screw SCM3, Pulley Set 4K, 6K, 8K M20 X 50 120
10 Hex Screw SCM3, Bearing Housing 4K, 6K, 8K M10 X 35 45
28 Hex Screw SCM3, Shaft Seal Cover 4K, 6K, 8K M8 X 35 30
48 Hex Screw SCM3, Handhole Cover 4K, 6K, 8K M10 X 45 45
52 Hex Screw SCM3, Head Cover 4K, 6K, 8K M10 X 75 45
73-1 Hex Screw SCM3, Valve Plate 4K, 6K, 8K M10 X 25 45
75 Hex Screw SCM3, Discharge Valve Cage 4K, 6K, 8K M8 X 25 30
80 Nut #1, Connecting Rod 4K, 6K, 8K M10 45
81 Nut #2, Connecting Rod 4K, 6K, 8K M10 30
112 Hex Screw SCM3, Discharge Valve Seat 4K, 6K, 8K M6 X 25 11
149 Hex Screw SCM3, Unloader Cover 4K, 6K, 8K M8 X 35 30
163 Hex Screw SCM3, Suction Screen Cover 4K M10 X35 45
167 Hex Screw SCM3, Sight Glass Gland 4K, 6K, 8K M8 X 25 30
170L Hex Screw SCM3, Discharge Cover 6K, 8K M10 X 100 45
170S Hex Screw SCM3, Discharge Cover 6K, 8K M10 X 45 45
173B Hex Screw SCM3, Discharge Flange 4K M12 X 40 60
Hex Screw SCM3, Discharge Flange 6K, 8K M16 X 45 90
174 Hex Screw SCM3, Discharge Service Valve 4K M12 X 120 60
Hex Screw SCM3, Discharge Service Valve 6K M16 X 110 90
Hex Screw SCM3, Discharge Service Valve 8K M16 X 120 90
177L Hex Screw SCM3, Suction Elbow 1 6K M16 X 140 90
Hex Screw SCM3, Suction Elbow 1 8K M16 X 120 90
177S Hex Screw SCM3, Suction Elbow 2 6K M16 X 50 90
182B Hex Screw SCM3, Suction Flange 4K, 6K M16 X 45 90
Hex Screw SCM3, Suction Flange 8K M20 X 50 120
183 Hex Screw SCM3, Suction Service Valve 4K M16 X 110 90
Hex Screw SCM3, Suction Service Valve 6K, 8K M16 X 140 90

UNLOADER PIPING
(1) UNLOADER SOLENOID VALVE (2) UNLAODER MANUAL VALVE
Solenoid Valve Vperation Manual Valve Operation
Load --- by closing

Load --- turn to right
No Load --- by opening
No Load --- turn to left
* Port size of “XOF” solenoid valve is 0.109″.

UNLOADER PIPING

UNLOADER PIPING
Parts Illustration Parts Code Parts Name
60 Staraight Half Union
NJ2-0601 JO 4610 Ø6 X PT1/8

NJ2-0602 JO 4010 Ø6 X PT1/4
NJ2-0603 JO 4020 Ø6 X PT3/8
NJ2-0802 JO 4030 Ø8 X PT1/4
NJ2-0803 JO 4040 Ø8 X PT3/8
NJ2-1002 JO 6120 Ø10 (3/8) X PT1/4
NJ2-1003 JO 6121 Ø10 (3/8) X PT3/8
NJ2-1203 JO 4570 Ø12 X PT8/8
NJ2-1204 JO 5020 Ø12 X PT1/2
NJ2-1504 JO 6210 Ø15 X PT1/2
--- JO 6170 Ø16 (5/8) X PT1/4
--- JO 6180 Ø16 (5/8) X PT3/8
NJ2-1604 JO 6190 Ø16 (5/8) X PT1/2
NJ2-02 JO 6160 Ø14 X PT1/4
⇒ JO 6240 Ø3/8 X PT3/8
NJ2-03 JO 6250 Ø1/2 X PT1/2
NJ2-04 JO 6260 Ø3/4 X PT3/4
NJ2-04
61 Gauge Fitting (Flare)
JO 4170 (-)1/4PT X Ø6
JO 4160 (-)3/8PT X Ø6
62 Gauge Fitting
NJ8-0603 JO 4240 Ø6 X (-)3/8PF

NJ8-0803 JO 5450 Ø8 X (-)3/8PF
CR80400-1462 JO 6150 for 3/8 gasket

63 Union
NJ1-06 JO 4180 Ø6 X Ø6
NJ1-08 JO 5010 Ø8 X Ø8

UNLOADER PIPING
Illustration Parts Code Parts Name
64 Gauge Fitting
JO 4250 (-)PT1/4 X PT1/4

JO 5790 (-)PT1/4 X PT3/8
NJ2-02 JO 5780 (-)PT3/8 X PT1/4
JO 6130 (-)PT1/4 X PF3/8
JO 5750 Ø1/4 X PT1/4
⇒
65 Gauge Fitting (Weided)
NL12-0802 JO 5120 Ø8 X PT1/4

--- JO 5120-1 Ø8 X PT3/8
66 Fitting
JO 5560 PT3/8 X PT1 1/4

NF01-0306 JO 5570 PT3/8 X PT1″
NF01-0310 JO 5420 PT3/8 X PT1/4
JO 5430 PF3/8 X PT 3/8
67 High Pressure Hexagon
Nipple
NF01-02
⇒ JO 4531 1/4PT X 1/4PT
NF01-03 JO 4532 3/8PT X 3/8PT
NF01-04 JO 4533 1/2PT X 1/2PT
68 High Pressure Plugs

Hexagon head
NF02-01 JO 4540 PT1/8
NF02-02 JO 4541 PT1/4
NF02-03 JO 4542 PT3/8
NF02-04 JO 4543 PT1/2
NF02-06 JO 4544 PT3/4
NF02-08 JO 4545 PT1
NF02-10 JO 4546 PT1 1/4

UNLOADER PIPING
69 High Pressure Elbow
NN118-08 JO L8 PT1/4
⇒ JO L10H PT3/8
NN118-10 JO L15H PT1/2
NN118-15 JO L20H PT3/4
NN118-20
70 High Pressure Tee
NN210-02 JO T8H PT1/4

⇒ JO T10H PT3/8
NN210-03 JO T15H PT1/2
NN210-04 JO T20H PT3/4
NN210-06
71 High Pressure Socket
NN118-08 JO T8H PT1/4

NN118-10 JO T10H PT3/8
NN118-15 JO T15H PT1/2
NN118-20 JO T20H PT3/4

UNLOADER PIPING
Steel Screwed Type Pipe Fittings
Designatio T (PT) A B C d D
n
SSTL 1/4 1/4 13 27 15 7 22
SSTL 3/8 3/8 23 28 16 8.5 26
SSTL 1/2 1/2 26 36 20 12 32
SSTL 3/4 3/4 31 42 23 16 38
SSTL 1 1 33 46 24 22 44
SSTL 1 1/4 1 1/4 35 54.5 27 33 65
SSTL 2 2 46 72 32 44.5 80
Unit: mm

UNLOADER PIPING
49 Tee
NJ4-0601 JO 5100 Ø6 X Ø6 X PT1/8
Special Tee (reduction)
NJ6-1203S JO 5510 Ø6 X Ø12 X PT8/8
50 Tee
NJ4-0602 JO 4120 Ø6 X PT1/4 X Ø6

NJ4-0604 JO 4150 Ø6 X PT 1/2 X Ø6
NJ4-0802 JO 5070 Ø8 X PT 1/4 X Ø8
NJ4-0803 JO 5080 Ø8 X PT 3/8 X Ø8
Special Tee (reduction)
NJ4-0602S JO 4130 Ø X PT1/4 X Ø6

⇒
51 Tee
NJ4-0603 JO 4140 PT3/8 X Ø6 X PT3/8
52 Tee
NJ6-1203 JO 5520 (-)PT1/4 X Ø12 X

PT3/8
53 Tee
NJ4-06 JO 4110 Ø6 X Ø6 X Ø6
NJ4-08 JO 5080 Ø8 X Ø8 X Ø8
NJ4-10 JO 5330 Ø10 X Ø10 X Ø10

UNLOADER PIPING
30 Angle Valve (N)
(old 430, 431, 432)
NF 042-0303N JO 5800 PT3/8 X (-)PT3/8
NF 042-0302N JO 5820 PT3/8 X (-)PT1/4
NF 042-0202N JO 5840 PT1/4 X (-)PT1/4
31 Angle Valve (R)

(old 430, 431, 432)
NF 043-0303 JO 5810 PT3/8 X (-)PT3/8
NF 043-0302 JO 5830 PT3/8 X (-)PT1/4
NF 043-0202 JO 5850 PT1/4 X (-)PT1/4
⇒
32 Manual Unloader Valve (N)

(old 4380, 4381)
NL 144-NL06 (Ø6) JO 5990 +
(JO 4270 or JO 4260)
NL 144-NL08 (Ø8) - one for Ø6 pipe and the other
for Ø8 pipe.
33 Manual Unloader Valve (R)

(old 4380, 4381)
NL 144-NL06 (Ø6) JO 6010 +
(JO 4270 or JO 4260)
NL 144-NL08 (Ø8) - one for Ø6 pipe and the other
for Ø8 pipe.
34 Manual Unloader Valve
(marine)
NL 144-NS (Ø8)
JO 6000 +
(JO 4270 or JO 4260)
- one for Ø6 pipe and the other
for Ø8 pipe.
35 Seat for Unloadeer
Manipulative
Valve
JO 4270 W19 thread16 X Ø6
JO 4260 W19 thread16 X Ø8
Gasket JO 4390 (old)
JO 5740

UNLOADER PIPING
20 L Type Half Union (reduction)
NJ3-0602S JO 4090 PT1/4 X Ø6

--- JO 4970 PT1/4 X Ø8
NJ3-1203S JO 4990-1 PT3/8 X Ø12
3/8 is for +0.5m/m PF
L Type Half Union (reduction)
NJ3-0601 JO 4600 PT1/8 X Ø6

NJ3-0602 JO 4080 PT1/4 X Ø6
⇒ JO 4690 PT3/8 X Ø6
NJ3-0603 JO 4050 PT1/4 X Ø8
NJ3-0802 JO 4060 PT3/8 X Ø8
NJ3-0803 JO 6120 PT1/4 X Ø10
NJ3-1002 JO 6130 PT3/8 X Ø10
NJ3-1003 JO 4070 PT1/2 X Ø12
NJ3-1204 JO 4990 PT3/8 X Ø12
NJ3-1203 JO 6230 PT1/4 X Ø1/4
NJ3-02 JO 6270 PT3/8 X Ø3/8
NJ3-03 JO 5090 PT3/8 X Ø1/2
NJ3-04 JO 5760 PT1/2 X Ø1/2
NJ3-08 JO 6280 PT3/4 X Ø3/4
21 Fitting Nut
NJ 92-06 JO 6320 6D
NJ 92-08 JO 6330 8D
NJ 92-10 JO 6350 10D
NJ 92-12 JO 6340 12D
--- JO 6400 1/4D
--- JO 6410 3/8D
--- JO 6420 1/2D
--- JO 6430 3/4D

UNLOADER PIPING
22 Ferrule
NJ 91-06 JO 6290 6D
NJ 91-08 JO 6300 8D
NJ 91-10 JO 6350 10D
NJ 91-12 JO 6310 12D
--- JO 6440 1/4D
--- JO 6450 3/8D
--- JO 6460 1/2D
--- JO 6470 3/4D
23 Flare Nut
NL 1831-06 6D JO 4190
NL 1831-08 8D JO 4470
NL 1831-10 10D JO 4200
13D JO 4210
3/4D JO 4710

UNLOADER PIPING
STANDARD OIL & PIPING DIAGRAM FOR MODEL 2A






STANDARD OIL & PIPING DIAGRAM FOR MODEL 4B





UNLOADER PIPING
(12B)
CHANGES REQUIRED FOR ONE HEAD COVER UNLODER
1. PLUG, 1/8” (W/ 1mm ORIFICE)

2. L-HALF UNION, 1/8” X Ø6
3. TEE, 1/8” X Ø6 X Ø6
4. TEE, Ø6 X 1/4” X Ø6 (W/O ORIFICE)
5. STOP VALVE, 3/8” X 1/4”

UNLOADER PIPING
(12B)
STD INTERNAL PIPING (CANADIAN VERSION)

2. TEE, 1/8” X Ø6 X Ø6
3. TEE, Ø6 X 1/4” X Ø6 (W/ ORIFICE)
4. STOP VALVE, 3/8” X 1/4”

VALVE ASSEMBLY AND SPRING TABLE

As of January 1995
Suction valve plate Discharge valve cage
Type Refr. Stage * Mark Springs Mark Springs Notes
Type pcs Type pcs
A, J NH3 S,L,H N II 6 CN III 7
Freon ** S,H R II 6 CR III 7
L N II 6 SR III 7 SR: Step
B NH3 S,H N II 9 CN III 9
L N II 9 SN III 9 SN: Step
Freon ** S,H R II 9 CR III 9
L R II 9 SR III 9 SR: Step
Propane S,H R II 9 CR III 9
L N II 9 SF III 9 SF: Dumper
WA, NH3 S,H WN IV 6 WCN IV 8 WCN: Dumper
WJ
L N II 6 CN III 7
Freon ** S,H WR IV 6 WCR IV 8 WCR: Dumper
L N II 6 SR III 7 SR: Step
Propane S,H WR IV 6 WCR IV 8 WR: Dumper
L N II 6 WCR IV 8 WCR: Dumper
WB NH3 S,H WN IV 8 WCN IV 12 WCN: Dumper
L N II 9 SN III 9
Freon ** S,H WR IV 8 WCR IV 12 WCR: Dumper
L R II 9 SR III 9 SR: Step
Propane S,H WR IV 8 WCR III 9 WR: Dumper
L N II 9 WCR III 9 WCR: Dumper
* S: Single stage compressors (i.e., 6WA, 4WB)

L: Low stage of compound compressors
H: High stage of compound compressors
** Propane version is used for freon application in Canadian market.

WATER JACKET FITTINGS

No. Parts Type 2A 4A 6A 8A 42A 62A 4B 6B 8B 42B 62B
1 Water Flange HF-20 2 2 3 3
2 Gasket for HF-20G 2 4 6 8 6 8 4 6 8 7 9
Water Flange
3 Flange NF-50 2 1 1 2 1 1
w/Nipple
4 ″ NF-70 1
5 ″ NF-85 1
6 Flange HEF-30 2
w/Elbow
7 ″ HEF-70 1 1
8 ″ HEF-90 1 3 4 2 4 3 5 3 4
9 ″ HEF-150 1 1 1 1 1 1 1 1
10 ″ HEF-180 1 1 1 1 1 1 1 1
11 Nipple JO4543-70 1 1 1
12 ″ ″ -80 1 1
13 ″ ″ -90 1 1
14 ″ ″ -100 1 1 1
15 ″ ″ -120 1
16 ″ ″ -130 1
17 Elbow JOL20L 1 4 2 4 3
18 Street Elbow JOL20LS 1 1 2 1 1 1 1 2
19 Tee JOT20L-25 1 1 1 1 1 1
20 Hose Nipple JON20L 2 4 3 3 2 2 4 3 3 2 2
21 Hose Clamp 4 6 8 10 6 8 6 8 10 6 8
22 Hose 2m 2m 2.3m 2.5 2m 2m 2.5 3m 3m 2m 2m
m m
23 SUS Hose 2 8 12 16 12 16 8 12 16 12 16
3/8 X 25
(M10 X 25)
24 Bolt and Nut 2 2 2
M10 X 30



WATER JACKET PIPING

(4A, 4B)

WATER JACKET PIPING

(6A, 6B)

WATER JACKET PIPING

(8A)

WATER JACKET PIPING

(8B)

WATER JACKET PIPING

(42A)

WATER JACKET PIPING

(62A)

WATER JACKET PIPING

(42B)

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W SERIES RECIPROCATING COMPRESSOR

REFRIGERATION DIVISION TECHNICAL INFORMATION

12WB, 124WB MAXIMUM PIPING MOMENTS

Revision 0 (Oct 19, 2005) Page 1

12WB, 124WB TORSIONAL DATA

1: Cranpin #1(incl. piston and rod mechanism)

Revision 0 (Oct 19, 2005) Page 1

OIL DRAIN PIPING

Revision 1 (Jan 01, 2001) Page 1

BYPASS OIL FILTER

Revision 1 (Jan 01, 2001) Page 1

BYPASS OIL FILTER

2. Element Usage Interval

1st assemble/oil change

Remarks: 1st change should be done approximately after 30hr if;

Revision 1 (Jan 01, 2001) Page 2

COMPATIBILITY AMONG WA,WB SERIES AND OLD A,B SERIES

Parts Name Old (A, J, B) W (WA, WJ, WB) Compatibility

Revision 1 (Jan 01, 2001) Page 1

CONVERTION FROM FREON/PROPANE TO AMMONIA COMPRESSOR

Items Freon/Propane type Ammonia type Notes

*: See Technical information “PISTON RING COMBINATION”.

Revision 1 (Jan 01, 2001) Page 1

SHAFT TAPER AND DIMENSIONS

Revision 1 (Jan 01, 2001) Page 1

SHAFT TAPER AND DIMENSIONS

Revision 1 (Jan 01, 2001) Page 2

Re-installing a locking ball:

Revision 1 (Jan 01, 2001) Page 3

Model 2A 4A 6A, 42A 8A, 62A 4B 6B, 42B 8B, 62B

2. CRANK CASE - LENGTH

Model 2A 4A 6A, 42A 8A, 62A 4B 6B, 42B 8B, 62B

3. END OF CRANK SHAFT TO CRANK CASE

Model 2A 4A 6A, 42A 8A, 62A 4B 6B, 42B 8B, 62B

Revision 1 (Jan 01, 2001) Page 4

Revision 1 (Jan 01, 2001) Page 5

Revision 1 (Jan 01, 2001) Page 1

DISCHARGE VALVE ASSY. COMBINATION

Old type (A,J,B) W type (WA, WJ, WB)

NH3 Propane & NH3 Propane &

WB (Single stage) CN SN CR WCN SN WCR

In case of seeing different combination please contact Mycom.

Revision 1 (Jan 01, 2001) Page 1

J COMPRESSOR DX OIL COOLER PIPING

Revision 1 (Jan 01, 2001) Page 1

COUNTER FLANGE (COPPER TUBE)

CSV Old New

Revision 1 (Jan 01, 2001) Page 2

LIMITATIONS OF THE USE

No Item Comp. type Limits Reasons, notes

Revision 1 (Jan 01, 2001) Page 1

Model B (800~1200R/M, there is nothing below 800):

1) 2.5 pump is for model B,it is not low speed pump.

Revision 1 (Jan 01, 2001) Page 1

PISTON RING COMBINATION

3rd FC-PC-BC3P FC-PC-BC3P FC-PC-BC3P FC-PC-BC3P FC-PC-BC3P FC-PC-BC3P

New Piston Ring Combination

Revision 1 (Jan 01, 2001) Page 1

RECOMMENDED MAINTENANCE PROGRAM