Application of Artificial Intelligence in Automation of Supply Chain Management
Application of Artificial Intelligence in Automation of Supply Chain Management
Application of Artificial Intelligence in Automation of Supply Chain Management
Rupa Dash
University of Pittsburgh
Mark McMurtrey
University of Central Arkansas
Carl Rebman
University of San Diego
Upendra K. Kar
University of Pittsburgh
A well-functioning supply chain is a key to success for every business entity. Having an accurate
projection on inventory offers a substantial competitive advantage. There are many internal factors like
product introductions, distribution network expansion; and external factors such as weather, extreme
seasonality, and changes in customer perception or media coverage that affects the performance of the
supply chain. In recent years Artificial Intelligence (AI) has been proved to become an extension of our
brain, expanding our cognitive abilities to levels that we never thought would be possible. Though many
believe AI will replace humans, it is not true, rather it will help us to unleash our true strategic and creative
potential. AI consists of a set of computational technologies developed to sense, learn, reason, and act
appropriately. With the technological advancement in mobile computing, the capacity to store huge data
on the internet, cloud-based machine learning and information processing algorithms etc. AI has been
integrated into many sectors of business and been proved to reduce costs, increase revenue, and enhance
asset utilization. AI is helping businesses to get almost 100% accurate projection and forecast the customer
demand, optimizing their R&D and increase manufacturing with lower cost and higher quality, helping
them in the promotion (identifying target customers, demography, defining the price, and designing the
right message, etc.) and providing their customers a better experience. These four areas of value creation
are extremely important for gaining competitive advantage. Supply-chain leaders use AI-powered
technologies to a) make efficient designs to eliminate waste b) real-time monitoring and error-free
production and c) facilitate lower process cycle times. These processes are crucial in bringing Innovation
faster to the market.
Supply chain management (SCM) is one of the most challenging fields which emphasizes interactions
among different sectors, primarily marketing, logistics, and production. Therefore, success in SCM lies in
the overall success of any business. However, with the consistent changes in business practices like lean
management and just-in-time philosophy both in production and logistics, globalization, adverse events
i.e. frequent natural disaster, political instability, etc. SCM always need to develop an adequate solution to
mitigate such challenges. In recent years technologies like Artificial Intelligence (AI) is been proved
immensely valuable to SCM.
As the name suggests AI defined as the ability of a computer to independently solve problems that
they have not been explicitly programmed to address. The field of AI came to existence in 1956, in a
workshop organized by John McCarthy (McCarthy Et al., 2006). In successive years the pioneering work
of McCarthy, Marvin Minsky, Nathaniel Rochester, and Claude Shannon, Arthur Samuel, Oliver
Selfridge, Ray Solomonoff, Allen Newell, and Herbert Simon, etc. galvanized the field of “artificial
intelligence” (Solomonoff, 1985). In his article “Computing Machinery and Intelligence” Alan Turing
proposed the possibility of designing computers which can learn automatically (Turing, 1950). After
“Shakey” a wheeled robot that was built at SRI, the field of mobile robotics gained International
attention1. However, in the late ’90s with the technological progress in designing computing power to
store and process large dataset, the internet having the capacity to gather large amounts of data, and
statistical techniques that, by design, can derive solutions from these data sets, allowed AI to emerge as
one of the powerful technologies of the century (Kar et al, 2018). In the last two decades Technologies
like Cognitive Computing, Computer Vision, Context-aware Computing, Natural Language Processing,
Predictive Analytics, Machine Learning, Reinforcement Learning, Supervised Learning, Unsupervised
Learning, and Deep Learning, etc. have enabled computer’s “thoughts” by providing a conceptual
framework for processing input and making decisions based on that data (Kar et al, 2018).
The modern machines enabled with AI platform are capable to gather information from its
surroundings; using logic and probability choose to act with the highest likelihood of success. These
machines are made to learn, and act intelligently based on the big-data sets and recognize objects or
sounds with considerable precision (Mnih et al, 2015, Esteva et al., 2017). With the technological
advancement in mobile computing, storage of huge data on the Internet and cloud-based machine learning
and information processing algorithms, etc. applications and benefits of AI technologies are growing
exponentially (Kar et al, 2018). Machines powered by AI performing many tasks—such as recognizing
complex patterns, synthesizing information, drawing conclusions, and forecasting—that not long ago
were assumed to require human cognition (Zhang et al.,1999, Bughin et al 2017). The best example
would be Netflix and Amazon. Both companies use AI to personalize recommendations to millions of
subscribers worldwide. From self-driving cars to implantable medical devices to electronic trading to a
robot control of remote sensing are few other examples. Using deep learning algorithms, powered by
advances in computation these machines have even exceeded human performance, particularly in visual
tasks like playing Atari games (Perez et al., 2014), strategic board games like Go (Silver D et al., 2016)
and object recognition (Esteva et al., 2017). AI, which enables machines to exhibit human-like cognition,
therefore wherever a process uses digital data, AI can be applied to use that data more effectively to
improve the functioning of most digital operations, products, and services (Hall DW et al., 2017).
Applications of AI has helped businesses gain a competitive advantage in a) getting almost 100%
accurate projection and forecast the customer demand, b) optimizing their R&D, therefore, increase in
manufacturing with lower cost and higher quality c) helping them in the promotion (identifying target
customers, demography, defining the price, and designing the right message, etc. d) providing their
customers a better experience (has been explained in great detail in a later section). AI already in use in
various business practices including medicine, law, finance, accounting, tax, audit, architecture,
consulting, customer service, manufacturing, and transport, etc. (Hall DW et al., 2017). In this article, we
have highlighted the recent trends and applications of AI in supply chain management, particularly in
AI in Smart Retailing
AI enables the retail and manufacturing businesses in making smarter decisions, with more accurate and
real-time forecasting, improving supply management, defining impactful thematic promotions, and
optimizing assortment and pricing. AI also making operations more efficient, because of robotics and process
optimization which enhances productivity and reduces manual labor costs. Use of interactive Robots in the
warehouse and store are well known. The advancement in enhanced vision is enabled by more powerful
computers, new algorithmic models, and large training data sets. Within the field of computer vision, object
recognition and semantic segmentation—that is, the ability to categorize object type, such as distinguishing a
tool from a component—have recently advanced significantly in their performance (Wen et al 2018, Bughin
et al, 2017). They allow robots to behave appropriately for the context in which they operate, for example by
recognizing the properties of the materials and objects they interact with. They are flexible and autonomous
and capable of safely interacting with the real world and humans (Bughin et al, 2017). Companies like
Swisslog, DHL, etc. are using these technologies efficiently (Wen et al 2018).
However, there are many hurdles yet to be crossed before we get the full potential of AI. The first and
foremost is to gain the confidence of the stakeholders i.e. managers and employees, and those involved in the
regulatory and policy-making boards. As discussed earlier robots are gradually being adapted to perform
packaging and delivery. However; we still do not know how to address technical difficulties.
AI has enabled retailers to increase both the number of customers and the average amount they spend by
creating personal and convenient shopping experiences. Retailers now know more about what their shoppers
want— even before shoppers themselves (Deb et al 2018). AI forecasts from patterns and volumes of data i.e.
previous transactions, weather forecasts, social media trends, shopping patterns, online viewing history, facial
expression analysis, seasonal shopping patterns, etc (Fildes et al 2018, Burgess A 2018). The best examples
are Amazon, Hulu, Netflix etc. Similarly; a European retailer improved its earnings before interest and taxes
(EBIT) by 1 to 2 the percent by using a machine learning algorithm to anticipate fruit and vegetable sales.
The company automatically orders more products based on this forecast to maximize turnover and minimize
waste. A German company i.e. Otto cut surplus stock by 20 percent and reduced product returns by more
than two million items a year, using deep learning to analyze billions of transactions and predict what
customers will buy before they place an order (Burgess A 2018). AI technologies help retailers predict future
store performance when expanding their physical footprints. Now retailers optimize their storage space and
location using AI. Another important aspect of The retail industry is merchandising. AI helping in
merchandising, with opportunities to improve assortment efficiency. Using geospatial and statistical
modeling, they predict and minimize their stock. Amazon has embedded AI at the core of its operations. In
the retailer’s warehouse at Seattle, machine learning algorithms steer thousands of products over a maze of
conveyor belts and deliver them to humans just in time to fill shopping bags. Other robots whisk bags to
delivery vans whose drivers are guided by an AI application that picks the best route based on weather and
traffic conditions (Fildes et al 2018, Burgess A 2018).
AI in Smart Manufacturing
Use of AI has transformed the manufacturing sector, from virtual assistants to advanced robotics, has
enabled the manufacturing companies to produce more with fewer errors to adept demand. Using AI
helped them in rapid growth as they can shorten development cycles, improve engineering efficiency,
prevent faults, increase safety by automating risky activities, reduce inventory costs with better supply
and demand planning, and increase revenue with better sales lead identification and price optimization,
etc. (Patel et al 2018, Bughin et al, 2017). The new concept i.e. “Intelligent manufacturing” is a smart
approach for production where machines are linked to humans i.e. both machine and humans are working
side-by-side with minimal guidance. The best example of intelligent manufacturing is the manufacturing
sector of Siemens2. The employee manages and controls the production of programmable logic circuits
through a virtual factory that replicates the factory floor. Via barcodes, products communicate with the
machines that make them, and the machines communicate among themselves to replenish parts and
identify problems (Bughin et al, 2017). As high as 75% of the production process is fully automated, and
99.99988% of the logic circuits are defect-free. Similarly, AI and 3D printing have revolutionized
customization in manufacturing. Intel has developed Predictive analytics using machine learning a
powerful tool to reduce the time required to solve design problems for semiconductor manufacturers
(Burgess 2018). Motivo, an artificial intelligence startup, managed to compress semiconductor design
CONCLUSION
The technological advancement in mobile computing, artificial neural networks, robotics, storage of
huge data on the internet, cloud-based machine learning, and information processing algorithms, etc. has
propelled the use of AI in various business sectors. Many businesses are using AI in major parts of their
value chain as AI delivers significant competitive advantages. Most importantly, AI technologies have
helped them eliminating many levels of manual activities including promotions, assortments, and supply
chain. The e-commerce business using AI to predict the trends, optimize warehousing and logistics set
prices, and personalize promotions etc. Some even go one step ahead like anticipating orders and shipping
goods without even waiting for purchase confirmation. Similarly, Smart Manufacturing is now a reality.
However, there are many changes are needed to fully get the benefit of AI, more importantly, the changes
will compel many companies (retail and manufacture ring) to adopt new strategies i.e. plant designs,
reshape their manufacturing footprints, and devise new supply chain models. Also, companies need to
change the way they do business, as there will be a transition from human operators to AI enabled
machines and robots. It is good to note that the trend in global industrial operation driven by AI is
exponentially increasing, which suggests AI has either already or becoming a priority for many
corporations around the world.
ENDNOTES
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