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SAW Fluxes Stainless and Heat Resistant Steels: Basicity To Boniszewski

OP 76 is a fluoride-based flux for welding stainless and heat-resistant steels. It produces welds with low hydrogen and is suited for large welds. OP 76 allows for neutral silicon and manganese behavior and welding of steels to ELC quality. It is intended for processes like tandem welding and produces smooth welds at currents up to 800A.

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SungJun Park
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66 views

SAW Fluxes Stainless and Heat Resistant Steels: Basicity To Boniszewski

OP 76 is a fluoride-based flux for welding stainless and heat-resistant steels. It produces welds with low hydrogen and is suited for large welds. OP 76 allows for neutral silicon and manganese behavior and welding of steels to ELC quality. It is intended for processes like tandem welding and produces smooth welds at currents up to 800A.

Uploaded by

SungJun Park
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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OP 76

SAW Fluxes
Stainless and Heat resistant steels
OP 76 is a special agglomerated, fluoride-basic type flux for welding stainless and heat-resistant steels when used in
conjunction with wires according to AWS A5.9. In terms of weld metal C content, the behaviour of OP 76 can be described
as neutral, thus if suitable wires are used, ELC quality steels may be welded.
In terms of silicon and manganese, the metallurgical behaviour is neutral, i.e. there is neither pick-up nor burn-out.
Manganese burn-out only occurs when wires with a high manganese content are used.
OP 76 is intended for joint welding large cross-sections. It is one of the range of hydrogen-controlled fluxes, which deposit a
weld metal with a low diffusible hydrogen content.
OP 76 is particularly suited to tandem and multi-wire welding. Smooth welds with a good finish are deposited.
Suitable for welding on both DC+ and AC at up to 800A.
Damp flux should be re-dried at 300-350°C. Grain size in accordance with EN 760: 2-20.

Wire Classification Wire Approvals Grades


EN 760: SA FB 2 55 AC H5

Flux Analysis Basicity to Boniszewski 2,7


Al2O3 + MnO 20 %
CaO + MgO 40 %
CaF2 25 %
SiO2 + TiO2 15 %

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OP 76

Typical Applications
Wire Materials

OE-20.16L
EN:10 Ni 14 (1.5637)

ASME: UNS N06600; UNS N08800; UNS N08810


OE-S600
EN: '2.4816; 1.4876; 1.4958

ASME: UNS N06625; UNS N08825, A 353-70, A 553-70


OE-S625
EN: '2.4816; 1.4876; 1.4958

ASME: Grade 91 (ASTM A 387), P 91 (ASTM A 335)


OE-KV7M
EN:X10CrMoVNb9-1

ASME:AISI 304 - 304L - 302


OE-308L
EN:X 2 Cr Ni 18 9 (1.4306), X 2 Cr Ni 19 11 (1.4306), X 5 Cr Ni 18 8 (1.4301), 12 Ni 19 (1.5680)

ASME: ASTM A351 Grades CF3M, CF3MA


OE-316L
EN:X 2 Cr Ni Mo 18 12 (1.4435), X 2 Cr Ni Mo 18 10 (1.4404), X 5 Cr Ni Mo 18 10 (1.4401)
ASME: AISI 318L
OE-318 EN:X 10 Cr Ni Mo Nb 18 10 (1.4580), X 10 Cr Ni Mo Ti 18 10 (1.4571), X 10 Cr Ni Mo Ti 18 12 (1.4573), X 10
Cr Ni Mo Nb 18 12 (1.4583)
ASME: ASTM A336 Grades F321, F347
OE-347 EN:X 12 Cr Ni Ti 18 9 (1.4878), X 10 Cr Ni Ti 18 9 (1.4541), X 10 Cr Ni Nb 18 9 (1.4550), X 5 Cr Ni Nb 18 9
(1.4543),

ASME:A182 Grade F51, UNS S31803 - S31500 - S31200 - S32304


OE-S 22 09
EN:X 2 Cr Ni Mo N 22 5 8 (1.4462)

OE-S 25 10
EN:X 2 CrNiMoN 25 7 4 (1.4410)

ASME: AISI 904L; URANUS B6;


OE-904L
EN: 1.4539 (X1NiCrMoCu25-20-5); 1.4439 (X2CrNiMoN17-13-5); 1.4537 (X1CrNiMoCuN25-25-5)

Analysis of all-weld metal (Typical values in %)


Wire C Mn Si Cr Ni Mo Nb N Cu
OE-20 16L 0.03 - - 20 16 3 - 0.15 -
OE-S600 0.03 - - 22 74 - 2.50 - -
OE-S625 0.03 - - 23 60 10 3.50 - -
OE-KV7M 0.13 1.10 - 9.50 1 1.20 0.30 0.07 0.25
OE-308L 0.03 - - - 9 - - - -
OE-316L 0.03 - - - 10 - - - -
OE-318 0.07 - - - 10 - - - -
OE-347 0.07 - - - 9 - - - -
OE-S 22 09 0.03 - - 23 9 3 - 0.10 -
OE-S 25 10 0.04 0.50 - 25 10 4 0.02 0.25 -
OE-904L 0.025 - - 20 25 4.60 - 0.13 1.50

476
OP 76

All-weld metal Mechanical Properties


Yield Strength Tensile Elongation A5
Wire Heat Treatment Strength
N/mm2 (%)
N/mm2
OE-20.16L As Welded  410  600  30
OE-S625 As Welded  450  760  23
OE-KV7M PWHT 760°Cx4h  550  680  22
OE-308L As Welded  350  550  35
OE-316L As Welded  370  550  30
OE-318 As Welded  370  600  30
OE-347 As Welded  370  575  30
OE-S 22 09 As Welded  550  750  25
OE-S 25 10 As Welded  550  650  20
OE-904L As Welded  380  560  35

All-weld metal Mechanical Properties - Cv


Heat Charpy V Notch Impact Toughness (J)
Wire Treatment +20 0 - 20 - 30 - 40 - 60 - 80 - 101
OE-20.16L As Welded 120 min - - - - - - -
OE-S625 As Welded 60 min - - - - - - -
OE-308L As Welded 75 min - - - - - - -
OE-316L As Welded 75 min - - - - - - -
OE-318 As Welded 65 min - - - - - - -
OE-347 As Welded 65 min - - - - - - -
OE-S 22 09 As Welded - - - - 90 min - - -
OE-S 25 10 As Welded - - - - 50min - - -
OE-904L As Welded 60 min - 70 min - - - - -

Packaging data Current condition


25kg heavy duty sealed polythene sacks DC+; AC
Further forms of delivery on request.

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