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    3.thermal Aspects - Problems Assignment

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    Usama Hamid
    The document provides 5 problems related to determining thermal aspects of machining mild steel, such as: 1) The percentage of energy dissipated due to friction and ratio of heat generated in primary and secondary deformation zones. 2) The temperature rise in the primary zone. 3) The total heat developed during machining. 4) The percentage of energy dissipated due to friction, ratio of heat generated in deformation zones, and temperature rise in primary zone. 5) The temperature rises in the primary and secondary zones.

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    3.thermal Aspects - Problems Assignment

    Uploaded by

    Usama Hamid
    178 views1 page
    The document provides 5 problems related to determining thermal aspects of machining mild steel, such as: 1) The percentage of energy dissipated due to friction and ratio of heat generated in primary and secondary deformation zones. 2) The temperature rise in the primary zone. 3) The total heat developed during machining. 4) The percentage of energy dissipated due to friction, ratio of heat generated in deformation zones, and temperature rise in primary zone. 5) The temperature rises in the primary and secondary zones.

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    3.Thermal Aspects- Problems Assignment

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    The document provides 5 problems related to determining thermal aspects of machining mild steel, such as: 1) The percentage of energy dissipated due to friction and ratio of heat generated in primary and secondary deformation zones. 2) The temperature rise in the primary zone. 3) The total heat developed during machining. 4) The percentage of energy dissipated due to friction, ratio of heat generated in deformation zones, and temperature rise in primary zone. 5) The temperature rises in the primary and secondary zones.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    178 views1 page

    3.thermal Aspects - Problems Assignment

    Uploaded by

    Usama Hamid
    The document provides 5 problems related to determining thermal aspects of machining mild steel, such as: 1) The percentage of energy dissipated due to friction and ratio of heat generated in primary and secondary deformation zones. 2) The temperature rise in the primary zone. 3) The total heat developed during machining. 4) The percentage of energy dissipated due to friction, ratio of heat generated in deformation zones, and temperature rise in primary zone. 5) The temperature rises in the primary and secondary zones.

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    Problems - Thermal Aspects of Machining

    1. Determine the percentage of total energy dissipated due to friction at tool chip interface and
    ratio of heat generation in primary and secondary deformation zones while machining mild steel,
    given that work material shear stress is 400 X 106 N/m2, uncut chip thickness is 0.5 mm, cutting
    speed is 20 m/min, rake angle is 5o, width of cut is 5 mm, and coefficient of friction is 0.5.

    2. Determine the temperature rise in primary zone while machining mild steel, given that work
    material shear stress is 300 X 106 N/m2, density is 6500 kg/m3, thermal conductivity is 32 W/m-
    o
    C, specific heat is 480 J/kg-oC, uncut chip thickness is 0.25 mm, cutting speed is 30 m/min, rake
    angle is 10o, width of cut is 3 mm, coefficient of friction is 0.5.

    3. Determine the total heat developed while machining mild steel, given that work material shear
    stress is 280 X 106 N/m2, density is 6300 kg/m3, thermal conductivity is 30 W/m-oC, specific
    heat is 460 J/kg-oC, uncut chip thickness is 0.2 mm, cutting speed is 36 m/min, rake angle is 10o,
    width of cut is 4 mm, coefficient of friction is 0.5.

    4. The following data is observed while machining mild steel, that work material shear stress is
    300 X 106 N/m2, density is 6500 kg/m3, thermal conductivity is 32 W/m-oC, specific heat is 480
    J/kg-oC, uncut chip thickness is 0.25 mm, cutting speed is 30 m/min, rake angle is 10o, width of
    cut is 3 mm, coefficient of friction is 0.5, the fraction of primary heat going to the workpiece is
    25%. Determine i) The percentage of total energy dissipated due to friction at tool chip interface,
    ii) Ratio of heat generation in primary and secondary deformation zones, and iii) The
    temperature rise in primary zone.

    5. Determine the temperature rise in primary and secondary zones while machining mild steel,
    given that work material shear stress is 250 X 106 N/m2, density is 6000 kg/m3, thermal
    conductivity is 30 W/m-oC, specific heat is 460 J/kg-oC, uncut chip thickness is 0.3 mm, cutting
    speed is 50 m/min, rake angle is 10o, width of cut is 2 mm, coefficient of friction is 0.5. amount
    of heat carried away by chip is 80% of total heat.

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