Steel: Decarburized Sheets and Strip For Porcelain Enamelling
Steel: Decarburized Sheets and Strip For Porcelain Enamelling
Steel: Decarburized Sheets and Strip For Porcelain Enamelling
JAPANESE
INDUSTRIAL
STANDARD
Translated and Published by
Japanese Standards Association
JIS G 3133:2004
ICs 77.140.50
Reference number : JIS G 3133 : 2004 (E)
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G 3133 : 2004
Foreword
This translation has been made based on the original Japanese Industrial Stan-
dard revised by the Minister of Economy, Trade and Industry through delibera-
tions at the Japanese Industrial Standards Committee, as the result of proposal
for revision of Japanese Industrial Standard submitted by The Japan Iron and
Steel Federation (JISF), with the draft being attached, based on the provision of
Article 12 clause 1 of the Industrial Standardization Law applicable to the case
of revision by the provision of Article 14. Consequently JIS G 3133:1999 is re-
placed with this Standard.
This revision has been made based on IS0 5001:1999 Cold-reduced carbon steel
sheet for vitreous enamelling for the purposes of making it easier t o compare
this Standard with International Standard; t o prepare Japanese Industrial
Standard conforming with International Standard; and to porpose a draft of an
International Standard which is based on Japanese Industrial Standard.
Attention is drawn to the possibility that some parts of this Standard may con-
flict with a patent right, application for a patent after opening to the public, util-
ity model right or application for registration of utility model after opening to
the public which have technical properties. The relevant Ministers and the
Japanese Industrial Standards Committee are not responsible for identifying the
patent right, application for a patent after opening to the public, utility model
right or application for registration of utility model after opening to the public
which have the said technical properties.
O JSA 2004
Ali rights reserved. Unless otherwise speafied, no part of this publication may be reproduced or utilized
in any form or by any means, electronic or mechanical, including photocopying and microfilm, without
permission in writing from the publisher.
Printed in Japan
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Contents
Page
Introduction ..........................................................................................................................
1
1 Scope............................................................................................................................... 1
2 Normative references .................................................................................................... 1
3 Classification and symbol ............................................................................................. 1
4 Manufacturing method.,. ................................................................................................ 1
5 Chemical composition.................................................................................................... 2
6 Mechanical properties ................................................................................................... 2
6.1 Elongation ................................................................................................................... 2
6.2 Bend ............................................................................................................................ 2
6.3 ErichSen value ............................................................................................................3
7 Expression of dimensions.............................................................................................. 3
8 Standard dimensions..................................................................................................... 3
9 Dimensional tolerances ................................................................................................. 3
9.1 Measuring positions of &mensions ........................................................................... 3
9.2 Thickness tolerances .................................................................................................. 3
9.3 Width tolerances ......................................................................................................... 4
9.4 Length tolerances ....................................................................................................... 4
10 Shape............................................................................................................................ 4
10-1 Flaeness ..................................................................................................................... 4
10.2 Camber ...................................................................................................................... 5
11 Mass ............................................................................................................................. 5
11.1 Mass of steel sheet. ................................................................................................... 5
11-2 Mass of steel strip ..................................................................................................... 5
12 Oiling ............................................................................................................................5
13 Appearance .................................................................................................................. 6
14 Test.. ............................................................................................................................. 6
14.1 Chemical analysis test ............................................................................................. 6
14.2 Mechanical test. ........................................................................................................ 6
15 Inspection.. ................................................................................................................... 7
15.1 Inspection .................................................................................................................. 7
15.2 Reinspection .............................................................................................................. 7
16 Packaging and marking .............................................................................................. 7
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JAPANESE INDUSTRIAL STANDARD JIS G 3133 : 2004
Introduction This Japanese Industrial Standard includes annex which has been pre-
pared based on IS0 5001: 1999 Cold-reduced carbon steel sheet for vitreous enamelling
without modifying the technical contents.
In this revision, A method of JIS Z 2247 in which the Erichsen test is referred to was
withdrawn, normative references were reviewed and this Standard was reviewed in
accordance with JIS Z 8301.
In addition, the portions with underlines of dots in annex 1 of this Standard are the
matters which are not specified in the original International Standard.
1 Scope This Japanese Industrial Standard specifies the decarburized steel sheets
and strip (hereafter referred to as “steel sheets and strip” ) to be subjected to a process
of porcelain enamelling.
Remarks 1 annex 1 (normative) which corresponds to the International Standard
may apply in stead of the provisions in the text of this Standard.
2 The International Standard corresponding t o this Standard is as fol-
lows.
In addition, Symbols which denote the degree of correspondence in
the contents between the relevant International Standard and JIS are
IDT (identical), MOD (modified), and NEQ (not equivalent) according
to ISO/IEC Guide 21.
IS0 5001: 1999, Cold-reduced carbon steel sheet for vitreous enameling
mm
2 Normative references The standards listed in attached table 1 contain provisions
which, through reference in this Standard, constitute provisions of this Standard. The
most recent editions of the standards (including amendments) shall be applied.
3 Classification and symbol Steel sheets and strip shall be of one grade, and its sym-
bol shall be as given in table 1.
Table 1 Symbol of grade
I Symbol of grade I
SPP
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b) Steel sheets and strip shall, as a rule, be subjected to normal thermal refining.
5 Chemical composition When steel sheets and strip are tested in accordance with
14.1,the cast analysis values obtained shall be as specified in table 2. Among values in
table 2, the value of C shall be based on product analysis, and other values shall be
those obtained by the cast analysis.
In addition, the product analysis shall be carried out when requested by the pur-
chaser.
Symbol of grade C Mn P S
SPP 0.008 max. (') 0.50 max. 0.040 max. 0.040 max.
6 Mechanical properties
6.1 Elongation When steel sheets and strip are tested in accordance with 14.2,the
elongation values obtained shall be as specified in table 3.
Table 3 Elongation
Elongation %
Range of nominal thickness
Symbol
0.40 mm or 0.60 mm or 1.0 m m or 1.5 mm or Tensile test piece
of grade
over to a n d over to a n d over to a n d over to a n d
excl. 0.60 mm excl. 1.0 mm excl. 1.6 mm excl. 2.0 m m
I SPP I 36 % min. I 38 % min. I 39 % min. I 40 % min. I No. 5, parallel to
rolling direction
.1
I
Remarks : For steel sheets and strip under 0.60 mm in thickness, the tensile test
shall normally be omitted when not requested by the purchaser.
6.2 Bend When steel sheets and strip are tested in accordance with 14.2,their bend-
ability shall be as specified in table 4. In this case, there shall not be any cracking on
the outside of the bend. The bend test, however, shall be omitted unless otherwise speci-
fied by the purchaser.
Table 4 Bendability
Bendability
Symbol of grade
Bendangle I Inside radius I Test piece
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6.3 Erichsen value When the Erichsen values are applied, they shall be as agreed
between the purchaser and the manufacturer.
7 Expression of dimensions The dimensions of steel sheets and strip shall be ex-
pressed as follows:
a) The dimensions of steel sheet shall be expressed by thickness, width and length in
millimeters.
b) The dimensions of steel strip shall be expressed by thickness and width in millime-
ters.
Standard thickness 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.4 1.6 1.8 2.0
9 Dimensional tolerances
9.1 Measuring positions of dimensions The measuring positions of dimensions shall
be as follows:
a) Thickness shall be measured at a normal portion for steel strip and a t any point not
less than 15 mm inward from each edge for steel sheet.
b) Width shall be measured a t a normal portion for steel strip and in any place for steel
sheet.
c) Length shall be measured at any place for steel sheet
9.2 Thickness tolerances Thickness tolerances shall be as follows:
a) Thickness tolerances shall be applied to nominal thickness.
b) Thickness tolerances shall be as given in table 6.
Table 6 Thickness tolerances
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I Under 2 O00
+ 10
n
"
10 Shape
10.1 Flatness Maximum values for flatness shall be as given in table 9.
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10.2 Camber Maximum camber for steel sheets and strip shall be a s given in table
10.
630 or over I 2
Steel sheet
Length under 2000 I Length 2000 or over
I 2 in any 2 O00 length
~~ ~~~~~~
Steel strip
1
11 Mass
11.1 Mass of steel sheet The mass of steel sheet shall be as follows:
a) The mass of steel sheet shall, as a rule, be given as calculated mass in kilograms.
b) The calculation method of steel sheet mass shall comply with table 11. The dimen-
sions in this case shall be nominal.
12 Oiling Steel sheets and strip shall be oiled unless otherwise specified.
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14 Test
14.1 Chemical analysis test The chemical analysis test shall be as follows:
a) Sampling and other general requirements for the chemical analysis shall be in ac-
cordance with clause 8 of JIS G 0404.
b) The analysis method for samples shall be in accordance with any of the following
standards :
JIS G 1211,JIS G 1213,JIS G 1214,JIS G 1215, JIS G 1221,JIS G 1223,JIS G
1227,JIS G 1232,JIS G 1237,JISG 1253,JIS G 1256,JIS G 1257,JIS G 1258
14.2 Mechanical test
14.2.1 General requirements common to the mechanical tests General requirements
common to the mechanical tests involved shall be in accordance with clause 9 of JIS G
0404. However, the number of test pieces to be taken and the sampling positions shall
be as follows:
a) Number of test pieces Take one piece from each coil while in cold rolling (hereinaf-
ter referred to as the ?coil? ). However, Erichsen test pieces shall be as agreed be-
tween the purchaser and the manufacturer.
When the unit mass of coil is less than 3 t, the test piece shall be taken from each
lot of the same heat, thickness, rolling condition and heat treatment.
b) Sampling position of test piece
1) ?est pieces for tensile and bend tests The centre of a test piece shall be in the po-
sition 114 inward of steel sheets or strip in the transverse direction. When it is im-
possible to sample the test piece at the position, a position as near to the position
as possible shall be selected.
2) Erichsen test piece Test pieces shall be taken according to the agreement be-
tween the purchaser and the manufacturer.
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14.2.2 Tensile test piece and test method Tensile test pieces and test method shall be
as follows:
a) The test piece to be used shall be No. 5 test piece specified in JIS Z 2201.
b) The test method shall be in accordance with JIS Z 2241.
14.2.3 Bend test piece and test method The bend test piece and test method shall be
as follows:
a) The test piece to be used shall be No. 3 test piece specified in JIS Z 2204.
b) The test method shall be in accordance with JIS Z 2248.
14.2.4 Erichsen test piece and test method The Erichsen test piece and test method
shall be in accordance with JIS Z 2247.
15 Inspection
15.1 Inspection The inspection shall be as follows:
a) General inspection requirements shall be in accordance with JIS G 0404.
b) Chemical composition shall comply with the requirements of clause 5.
c) Mechanical properties shall comply with the requirements of clause 6.
d) Dimensional tolerances shall comply with the requirements of clause 9.
e ) Shape shall comply with the requirements of clause 10.
f) Mass shall comply with the requirements of clause 11.
g) Appearance shall comply with the requirements of 13.
15.2 Reinspection For a steel plate having failed to meet the requirements of
mechanical test, retest may be carried out for acceptance in accordance with 9.8 of JIS
G 0404.
16 Packaging and marking The steel sheets and strip that have passed inspection
shall, as a rule, be packed, and the following items shall be marked by a suitable means,
except that some of these items may be omitted subject to the approval of the purchaser.
a) Classification symbol
b) Serial number o r inspection number
c) Dimensions
d) Number of sheets or mass
e) Manufacturer's name or its abbreviation
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Scope
This Standard applies to cold-reduced carbon steel sheets and strip of commercial
and drawing qualities for vitreous enamelling, where the surface of the sheets and
strip and the chemical composition of the base metal are of prime importance.
Steel sheets and strip for vitreous enamelling are produced in thicknesses of 0.36
mm and thicker (commonly produced up to 3 mm) and in widths 600 mm and wider
in coils and cut lengths. Steel sheets and strip for vitreous enamelling less than 600
mm wide may be slit from wide sheet and are considered as sheets and strip.
Commercial quality steel sheets and strip (VEO1) are intended for general fabricat-
ing purposes where steel sheets and strip are used in the flat form, for bending or
moderate forming.
Drawing quality steel sheets and strip (VE02, VE03, VE04 and VE05) are intended
for drawing or severe forming. They are furnished to all requirements of this Stan-
dard or, by agreement when ordering, to fabricate an identified part, in which case
the mechanical properties of annex table 2 do not apply. If strain ageing is to be
minimized, it is recommended that grade VE04 or VE05 be specified.
Drawing qualities are identified as follows:
VE02 -Drawing quality
VE03 - Deep drawing quality
VE04 - Deep drawing quality aluminum killed (non-ageing)
VE05 - Extra deep drawing quality (stabilized interstitial free)
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3 Terms and definitions For the purpose of this Standard, the following terms and
definitions apply.
a) steel sheets and strip for vitreous enamelling products obtained from cold-reduced
steel sheet in coil having a matte finish and for which proper chemical composition
and processing are selected by the manufacturer to prepare the steel sheets and
strip for both fabrication and vitreous enamelling
b) Grades and qualities for vitreous enamelling Grades and qualities for vitreous
enamelling is shown in annex 1table 1.
1) grade 1 extremely low carbon steel sheets and strip suitable mainly for direct
cover coat enamelling and also for two-coat enamelling for special applications
(sag resistance).
1Re.araicks.t____Tke.ks.se .metaLoF.thia g ~ ~ ~ ; e . I - ~ ~ . e s . . s . t r e n g t ~ - ~ f ~ - ~ r - f i r i n ~ . t h e - e n
ilkthis.is.a-g.r.aIslern.the.m-anufaçt.wx.should-be..ç~rxsulted~
2) grade 2 steel sheets and strip for two-coat enamelling.
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Side edge
camber
Straight line ruler
e) out-of-square greatest deviation of a n end edge from a straight line a t right angles
to a side and touching one corner, the measurement being taken as shown in annex
1 figure 2, also measurable a s one-half the difference between the diagonals of the
cut length sheet
\Side edge
w
Annex 1 Figure 2 Measurement of out-of-square
4 Conditions of manufacture
4.1 Sym.bols (reference) The symbols in 1 c) and 1 d) include the qualities of steel
sheets and strip for vitreous enamelling. The symbol VE represents ‘vitreous enamel-
ling’ as CR ‘cold reduced‘. The numbers 01, 02, 03, 04 and 05 are common to other stan-
dards indicating the qualities of commercial, drawing, deep drawing aluminum killed
and extra deep drawing stabilized interstitial free.
4.2 Steelmaking The processes used in making the steel and in manufacturing steel
sheets and strip for vitreous enamelling are left to the discretion of the manufacturer.
When requested, the purchaser shall be informed of the steelmaking process being used.
4.3 Chemical composition The heat analysis for grades 1 and 2 is subject to agree-
ment between the purchaser and the manufacturer and a report of heat analysis to the
purchaser or verification by the purchaser shall be in accordance with 4.4.1 and 4.4.2.
Because of the extremely low carbon of grade 1, as a result of special processing, the
carbon content of this grade is not subject to heat analysis; however, the purchaser may
check the carbon content to ensure no misapplication between grades 1 and 2.
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Minimum tensile strength for qualities VE02, VE03 and VE04 would
normally be expected to be 270 N/mm2. Au tensile strength values are de-
termined to the nearest 10 N/mm2. For design purposes, the lower limit of
Re (yield point) may be assumed to be 140 N/mm2for VEO1, VE02, VE03,
VE04 and 120 N/mm2for VE05.
For material up to and including 0.6 mm in thickness, the elongation val-
ues in the table shall be reduced by 1.
J can also be written as r-bar.
E can also be written as n-bar.
Mechanical properties are not generally done on commercial quality pro-
ducts and the values in annex1 table 2 are for information only.
4.8 Strain ageing Informative reference: Steel sheets and strip for vitreous enamel-
ling in qualities VEO1, VE02 and VE03 supplied in the skin-passed condition tend to
strain age and this may lead to the following:
a) Surface markings from stretcher strain (Luders lines) or fluting when the steel
sheets and strip are formed;
b) Deterioration in ductility
Because of these factors, it is essential that the period between final processing at the
mill and fabrication be kept to a minimum. Rotation of stock, by using the oldest ma-
terial first, is important. Stocking of such steel sheets and strip for extended periods of
time shou.ld be avoided and for optimum performance should not exceed six weeks.
Grade VE04 or VE05 shall be specified in such cases where Luders lines are not ac-
ceptable and where roller levelling is not possible.
I ~ ~ ~ ~ ~ ~ t t r ~ e ~ .s-he-e&
e . r c .~te.el
wkh:pa-is-e-d ; - ~ .and.
~ ~. ~ -t ~ . r i_~~diit;ie~-YE.Q',.
ph YEQZ
.and.VE-0-kUl.d.Wi-th-cSua-r-egard-tO--th~- .for.ega€llg.g~~~aU~~o~s, .?X%$-SQQ-ahle- fXtXdQ-m--ÇELdX?
.açhiev~-~b~-ef~~~tiv.~-roller-levRlling .~m~~~~~ately.~r~~~..to-.faBriç-at~~.n.at.~~e..p~~
p,lank,.Ere.e.d.~-m.frmn.atxe&çhex..s-ttr.ain..and.fluting..fm-a-- periad--01- .six- mmths..can..fre
.aÇhIeved-by:-the..su?Jpia.af.w1sin:e asse-d-noniageing.sieeh
4.9 Surface condition The surface of steel sheets and strip for vitreous enamelling
shall be reasonably free of imperfections that affect the appearance of the enamelled
product.
4.10 Surface finish Steel sheets and strip for vitreous enamelling are produced in a
matte finish with the degree of roughness depending on the end application.
4.11 Oiling Steel sheets and strip for vitreous enamelling may be oiled or not oiled,
as required.
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Annex 1Table 3 Normal thickness tolerances for coils and cut lengths
Unit: mn
Thickness tolerance (k)for nominal thickness (')
Nominal 0.4 or Over 0.4 Over 0.6 Over 0.8 Over 1.0 Over 1.2 Over 1.6 Over 2.0 Over 2.5 Over 3.0
width under toand toand toand toand toand toand toand to and to and
incl. 0.6 incl. 0.8 incl. 1.0 incl. 1.2 incl. 1.6 incl. 2.0 incl. 2.5 incl. 3.0 incl. 4.0
600 or
over to
and incl.
t0.04 I f0.05 I f0.07 I k0.08 I t0.09 I tO.11 1 f0.13 1 f0.15 zk0.18 k0.20
1200 to f0.05 f0.06 I0.08 f0.09 fO.10 f0.12 k0.14 k0.16 IO.19 to.21
and incl.
Over
1 500 to - f0.08 f0.09 tO.10 f0.12 f0.14 10.16 f0.18 kO.21 I0.23
and incl.
Notes (') The thickness tolerances for sheet in coil form are the same as for sheet
supplied in cut lengths but, in cases where welds are present, the toler-
ances shall be double those given over a length of 15 m in the vicinity of
the weld.
(') Thickness is measured at any point on the sheet not less than 25 mm
from a side edge.
Annex 1Table 4 Restricted thickness tolerances for coils and cut lengths
Unit: mn
I Thickness tolerance ( f ) for nominal thickness (') ('O)
Nominal
width 0.4 or
under
'Oo to
and incl.
f0.035 3~0.045 k0.05
I l f0.06 t0.07 f0.08 k0.09 tO.11 f0.12 k0.13
I I
~
1 500 to -0.05 t0.05 f0.06 f0.07 I0.08 t0.09 f.ll Io. 12 f0.13
and incl.
Notes (') The thickness tolerances for sheet in coil form are the same as for sheet
supplied in cut lengths but, in cases where welds are present, the toler-
ances shall be double those given over a length of 15 m in the vicinity of
the weld.
('O) Thickness is measured at any point on the sheet not less than 25 mm
from a side edge.
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Notes (") This table also applies to sheet cut to length from coils by the custo-
mer when it is agreed between the purchaser and the manufacturer
that flattening procedures are performed.
(12) Maximum deviation from a flat horizontal surface. With the sheet
lying under its own weight on a flat surface, the maximum distance
between the lower surface of the sheet and the flat horizontal surface
is the maximum deviation from flatness (see annex 1 figure 3).
to a n d incl. 1 500
o a n d incl. 1500
Notes (13) Maximum deviation from a flat horizontal surface. With the sheet
lying under its own weight on a flat surface, the maximum distance
between the lower surface of the sheet and the flat horizontal sur-
face is the maximum deviation from flatness.
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7 Tensile test The tensile test shall be carried out in accordance with IS0 6892.
Transverse test piece shall be taken mid-way between the centre and edge of the steel
sheets and strip as rolled.
8 Reinspection If a test does not give the specified results, two more tests shall be
carried out using test pieces taken at random from the same lot. Both retests shall con-
form to the requirements of this Standard; otherwise, the lot may be rejected.
9 Resubmission The manufacturer may resubmit for acceptance the products that
have been rejected during earlier inspection because of unsatisfactory properties, after
he has subjected them to a suitable treatment (selection, heat treatment) which, on
request, will be indicated to the purchaser. I n this case, the tests should be carried out
as if they applied to a new batch.
The manufacturer has the right to present the rejected products to a new examination
for compliance with the requirements for another grade.
11 Inspection and acceptance While not usually required for products covered by this
Standard, when the purchaser specifies that inspection and tests for acceptance be ob-
served prior to shipments from the manufacturer's works, the manufacturer shall afford
the purchaser's inspector all reasonable facilities to determine that the products are
being furnished in accordance with this Standard.
The product that is reported to be defective after arrival at the user's works shall be
set aside, properly and correctly identified and adequately protected. The supplier shall
be notified in order that he may properly investigate.
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12 Coil size When steel sheet for vitreous enamelling is ordered in coils, a minimum
or range of acceptable inside diameter (ID) shall be specified. In addition, the maximum
outside diameter (OD) and maximum acceptable coil mass shall be specified.
13 Marking Unless otherwise stated, the following minimum requirements for iden-
t*ing the steel shall be legibly stencilled on the top of each lift or shown on a tag at-
tached to each coil or shipping unit:
a) Manufacturer's name or identifying brand
b) Number of this Standard
c ) Quality designation number
d) Grade
e) Order number
f) Product dimensions
g) Lot number
h) Mass
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Bibliography
IS0 10113: 1991 Metallic materials-Sheet and strip-Determination of plastic
strain ratio
IS0 10275: 1993 Metallic materials- Sheet and strip -Determination of tensile
strain hardening exponent
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by the Japanese Standards Association,and also provided to subscribers of lis (Engiïsh
edition) in Monthly Infonnarion.
Errata wiiI be provided upon request, please contact:
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