LC178F (D) 、LC186F (D) 、D350F (D) 、D440F (D) Owner s Manual
LC178F (D) 、LC186F (D) 、D350F (D) 、D440F (D) Owner s Manual
LC178F (D) 、LC186F (D) 、D350F (D) 、D440F (D) Owner s Manual
Keep this owner's manual handy, so you can refer to it at any time.
This owner's manual is considered a permanent part of the engine and should remain with
the engine if resold.
The information and specifications included in this publication were in effect at the time of
approval for printing.
Only the D Type is equipped for both electric and manual starting.
1
READ THIS OWNER’S MANUAL CAREFULLY. Pay special attention to these symbols and
any instructions that follow:
2
CONTENTS
1. Engine Safety.........................................................................................4
2. Specifications.........................................................................................5
3. Name Of Parts........................................................................................6
4. Installation...............................................................................................7
5. Operation................................................................................................8
8. Performance Curves..............................................................................20
9. Troubleshooting.....................................................................................21
3
1. Engine Safety
The engines are designed to give safe and dependable service if operated according to
instructions. Read and understand this owner’s manual before operating the engine.
Failure to do so could result in personal injury or equipment damage.
Preventing Fires
Never add fuel to the fuel tank while the engine is running.
Wipe away all fuel spills with a clean cloth.
keep the engine at least 3 feet (1 meter) away from building walls and
other equipment during operation. Do not place flammable objects
close to the engine.
Preventing Burns
The muffler becomes very hot during operation and remains hot for a
while after stopping the engine. Be careful not to touch the muffler
while it is hot. Let the engine cool before storing it indoors.
Preventing Engulfment
● Keep away from rotating parts while the engine is running.
● When the engine is coupled with a machine ,be sure to provide covers
for the belt, coupling and other dangerous parts.
4
2. Specifications
Model LC178F(D) D350F(D) LC186F(D) D440F(D)
Compression ratio 21
Rated power
4.9/3600 6.8 /3600
(kW/rpm)
The power rating of the engine indicated in this document is the net power output tested on
a production engine for the engine model and measured in accordance with SAE J1349 at
3,600 rpm (Net Power).Mass production engines may vary from this value.
Actual power output for the engine installed in the final machine will vary depending on
numerous factors, including the operating speed of the engine in application, environmental
conditions, maintenance, and other variables.
5
3. Name Of Parts
Fuel tank
Fuel cock
Air cleaner
Fuel injection pump
Dipstick
Drain plug
Start motor
PTO shaft
Starting key
Dipstick
Drain plug
6
4. Installation
Use an engine mount which is strong enough to prevent misalignment and play during
engine operation.
Ensure accurate centering for coupling with the output shaft.
For belt driving, select a pulley which is a suitable size for the engine and which
matches the revolution speed and pulley size of the driven machinery. The proper
pulley size for the engine can be obtained by the following formula:
Driven machinery pulley dia . Driven machinery revolution speed
Engine' s pulley Dia.
Engine' s service speed
Inclination angle
0
Allowable inclination(for continuous use) (θ<20 )
7
5. Operation
(1). Preparations For Starting
Lower limit
Oil filler hole
8
3). Refueling
With the engine stopped, remove the fuel tank cap and check the fuel level. Refill the tank if
the fuel level is low.
Only fill the fuel tank with diesel fuel. Filling the fuel tank with
gasoline many result in a fire
1).Recoil Starting
① Move the fuel valve lever to the ON position.
ON
② Set the engine speed lever at "START" Position, turn the engine speed control knob
to right.
9
③ Pull the starter grip lightly until you feel resistance. ATTENTION:slowly
④ Slowly return the starter grip to the initial position. ATTENTION:return the grip
⑤ Hold the starting handle firmly ,pull the starter grip all the way out with a strong and
even motion, then return it to slowly. Use two hands if necessary.
ATTENTION: strong and quickly pull.
10
2). Electric Starting
①Move the fuel valve lever to the ON position.
②Set the engine speed lever at "START" Position.
③Turn the starting key to “START”.
④Remove your hand from the key as soon as the engine starts.
Heater button
Indicator light
⑦ If the starting motor doesn’t start after 10 seconds, wait a while(for about 15 seconds)
before attempting to start again.
When the engine is difficult to start in cold weather, Press the heater button for about 10-20
seconds and then release, you can easily start the engine.
If the starting motor is turned for too long, the battery will go flat and the motor
will seize up.
When the engine is stopped , the starting key switch is turned clockwise to the “ON”
position, then the oil pressure Indicator light is on.
When the engine is running , the start switch key stop in the “ON” position, the oil
pressure indicator light goes out, if the light stays lit, you should stop to check the
oil level.
11
Wiring Diagram
12
(3). Operating your engine
1) Warm up the engine without load for about 3 minutes.
2) Turn the engine speed lever to the desired speed position and fasten the thumb nut.
1) During the initial 20 hours is new engine break in, avoid prolonged operation at
minimum or maximum engine speeds and loads. Check oil after the engine break-in
period.
2) If you notice any abnormal sound,vibrato or running rough, The color of the
exhaust gas always blueness or white, stop the engine and consult your nearest
dealer.
1) Never run the engine if the ambient temperature is above +40℃ or below -10℃.
2) At high altitudes the engine will lose power, run rough ,and produce exhaust
gases that exceed the design specifications.
1) If the engine has been running, the muffler will be very hot, Be careful not to
touch the muffler.
2) Never refill the fuel while the engine is running.
13
3) In electric-start models, return the starter key to the “OFF” position.
4) Set the fuel cock lever to “OFF” (closed) position.
When stopping the engine, reduce the load slowly. Don’t stop the
engine suddenly since this may cause the temperature to rise abnormally.
14
6. Periodic checks and maintenance
Periodic checks and maintenance are very important for keeping the engine in good
condition and durable. The chart below indicates which checks to make and when to make
them.
The mark (▲) indicates that special tools and skills are required.
Operation
Item hours Daily 20 hours 100 hours 200 hours 500 hours 1000hours
15
(1).Engine oil change
Drain the used oil while the engine is warm. Warm oil drains quickly and completely.
1) Place a suitable container below the engine to catch the used oil, and then remove the
filler cap/dipstick and the drain bolt.
2) Allow the used oil to drain completely, and then reinstall the drain bolt, and tighten it
securely.
3) With the engine in a level position, fill to the outer edge of the oil filler hole with the
recommended oil.
Please dispose of used motor oil in a manner that is compatible with the
environment. We suggest you take used oil in a sealed container to your local
recycling center or service station for reclamation. Do not throw it in the trash; pour
it on the ground; or down a drain.
Oil filter
Operating the engine without an air filter, or with a damaged air filter,
will allow dirt to enter the engine, causing rapid engine wear.
16
1)Dry-type air cleaner
Unsnap the air cleaner cover clips, remove the air cleaner cover, Tap the filter element
several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30
psi (207 kPa)] through the filter element from the inside, replace dirty filter element if
damaged.
Clip
Air cleaner element
Clip
Sealing ring
Oil pan
17
(4) Clean or replace inlet fuel screen and outlet fuel filter
1) Remove the fuel cap, lift out the inlet fuel screen, clean the inlet fuel screen or replace if
damaged. Replace the inlet fuel screen and hand tighten the fuel cap.
2) Remove the fuel cap and the inlet fuel screen, the tank drain plug and the gasket to drain
the fuel. Loosen the nuts and remove the cock, pull out the fuel filter. Install a new fuel filter
and seals through the fuel tank filler port and seat in the fuel tank. Fasten the assembly to
the tank using the fuel cock nuts. Tighten the fuel tank drain plug and gasket.
18
(5) Check the battery
Check the electrolyte level to be sure that it is between the marks on the case. If the level is
below the lower mark, remove the caps and add distilled water to bring the electrolyte level
to the upper mark. The cells should be equally full.
UPPER LEVEL
LOWER LEVEL
19
8. Performance Curves
(LC178F D350F)
(LC186F D440F)
20
9. Troubleshooting
1) Engine Does Not Start
Possible Cause Correction
No diesel fuel Refuel fuel system
Improper diesel fuel Refuel whit recommended diesel fuel
Clogged fuel filter Replace fuel filter
Faulty spraying of fuel injection Purge of or replace fuel injection
Starter motor does not operate or rotates too Check electrolyte ,recharge
slowly (engine can be turned manually) Clean terminals ,retighten
21
22
LC186F(D)
23
11. Bolt Torque Specifications
NO. Item Remark Tightening Torque (N.m)
1 Rocker Arm Studs M8 class 8.8 30±2 Nm
2 Rocker Arm Lock Nut M6x0.75 class 8.8 10±1Nm
3 Connecting Rod Bolts M7x38.5 class 10.9 30±2Nm
4 Flywheel Bolt M12x40 class 8.8 80±2Nm
5 End Plate Bolts M8x35 class 8.8 22±2 Nm
6 Muffler Nuts M8 class 8.8 25±2 Nm
7 Oil Drain Plug M16x1.5 class 8.8 30±5Nm
8 Rocker Cover Bolts M6x25 class 8.8 10±1Nm
Cross wise sequence
9 Cylinder Head Bolts M10x90 class 10.9 Step 1 28~32Nm
Step 2 58~62Nm
10 Fuel Injection Pump Nuts M6 class 8.8 11±1Nm
11 Fuel Injector Nuts M6 class 8.8 8±1Nm
12 Shrouds, muffler M6x25 class 8.8 10±1Nm
13 Fan Cover M6x30 class 8.8 10±1Nm
14 Air box M8 class 8.8 25±2Nm
15 HP Fuel Line Union, Pump M12x1.5 35±2Nm
16 HP Fuel Line Union, Injector M14x1.5 35±2Nm
Unspecified bolts and nuts listed above, refer to the table of standard torque values.
24