3-Rosemount Oxymitter 4000-OXT4C

Reference Manual
00809-0100-4340, Rev AB
October 2019
Rosemount™ Oxymitter 4000

Hazardous Area Oxygen Transmitter
Essential instructions
Read this page before proceeding!
Emerson designs, manufactures, and tests its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to
operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program
when installing, using, and maintaining Emerson products. Failure to follow the proper instructions may cause any one of the
following situations to occur: loss of life, personal injury, property damage, damage to this instrument, and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
• Install equipment as specified in the installation instructions of the appropriate Reference Manual and per applicable local and
national codes. Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount.
Unauthorized parts and procedures can affect the product's performance, place the safe operation of your process at risk, and
may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed
by qualified people, to prevent electrical shock and personal injury.
Note
The information contained in this document is subject to change without notice.
CAUTION
If a Model 275/375 HART® Communicator is used with this product, the software within the Model 275/375 may require
modification.
If a software modification is required, please contact your local Emerson Service Group or National Response Center at
1-800-422-6076 or 1-888-433-6829.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could
be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access
by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
Preface
The purpose of this manual is to provide information concerning the components, functions, installation, and maintenance of the
Rosemount™ Oxymitter 4000.
Some sections may describe equipment not used in your configuration. Become thoroughly familiar with the operation of this
module before opening it. Read this Reference Manual completely.
Warranty
Rosemount™ warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or
material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment,
Rosemount shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B.
factory of the defective part or parts. Correction in the manner provided above shall constitute a fulfillment of all liabilities of
Rosemount with respect to the quality of the equipment.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL, OR
IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR PURPOSE).
2
The remedy(ies) provided above shall be purchaser’s sole remedy(ies) for any failure of Rosemount to comply with the warranty
provisions, whether claims by the purchaser are based in contract or in tort (including negligence).
Rosemount does not warrant equipment against normal deterioration due to environment. Factors, such as corrosive gases and
solid particulates, can be detrimental and can create the need for repair or replacement as part of normal wear and tear during the
warranty period.
Equipment supplied by Rosemount, Inc. but not manufactured by it will be subject to the same warranty as is extended to
Rosemount by the original manufacturer.
At the time of installation it is important that the required services are supplied to the system and that the electronic controller is
set up at least to the point where it is controlling the sensor heater. This will ensure, that should there be a delay between
installation and full commissioning that the sensor being supplied with ac power and reference air will not be subjected to
component deterioration.
Definitions
The following definitions apply to Warnings, Cautions, and Notes found throughout this publication.
WARNING
Highlights an operation or maintenance procedure, practice, condition, statement, etc., which if not strictly observed, could result
in injury, death, or long-term health hazards of personnel.
CAUTION
Highlights an operation or maintenance procedure, practice, condition, statement, etc., which if not strictly observed, could result
in damage to or destruction of equipment or loss of effectiveness.
Note
Highlights an essential operating procedure, condition, or statement.
Symbols
Earth (ground) terminal
Protective conductor terminal
Risk of electrical shock
Refer to reference manual.
3
4
Reference Manual Contents
00809-0100-4340 October 2019
Contents
Chapter 1 Description and specifications........................................................................................9
1.1 Components checklist...................................................................................................................... 9
1.2 Overview........................................................................................................................................ 17
1.3 Measurement................................................................................................................................. 17
1.4 Configuration................................................................................................................................. 18
1.5 Features......................................................................................................................................... 19
1.6 System considerations....................................................................................................................22
1.7 Optional Rosemount IMPS 4000..................................................................................................... 30
1.8 Optional Rosemount SPS 4001B..................................................................................................... 30
1.9 Rosemount 751 remote powered loop LCD display........................................................................ 30
1.10 Probe options............................................................................................................................... 31
1.11 Specifications............................................................................................................................... 33
Chapter 2 Install...........................................................................................................................37
2.1 Mechanical installation................................................................................................................... 37
2.2 Electrical installation with integral electronics................................................................................ 51
2.3 Electrical installation with remote electronics.................................................................................58
2.4 Pneumatic installation.................................................................................................................... 65
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2.5 Rosemount IMPS 4000 connections............................................................................................. 68
2.6 Rosemount SPS 4001B connections............................................................................................... 68
Chapter 3 Configure transmitter with membrane keypad............................................................ 69

3.1 Verify installation............................................................................................................................69
3.3 Wire terminal block........................................................................................................................ 69
3.4 Configuration................................................................................................................................. 70
3.5 Logic I/O......................................................................................................................................... 73
3.6 Recommended configuration.........................................................................................................74
Chapter 4 Configure transmitter with LOI.....................................................................................77

4.1 Verify installation............................................................................................................................77
4.3 Wire terminal block........................................................................................................................ 77
4.4 Configuration................................................................................................................................. 79
4.5 Logic I/O......................................................................................................................................... 82
4.6 Recommended configuration.........................................................................................................82
Chapter 5 Start up and operate transmitter with membrane keypad............................................ 85

5.1 Power up........................................................................................................................................ 85
5.2 Operate.......................................................................................................................................... 88
Rosemount Oxymitter 4000 v

Contents Reference Manual
October 2019 00809-0100-4340
Chapter 6 Start up and operate transmitter with LOI.................................................................... 91

6.1 Power up........................................................................................................................................ 91
6.2 Navigating the local operator interface...........................................................................................95
6.3 LOI key designations.......................................................................................................................96
6.4 LOI menu tree.................................................................................................................................96
6.5 Setup at the LOI..............................................................................................................................98
6.6 SYSTEM/Parameters....................................................................................................................... 99
6.7 SYSTEM/Status............................................................................................................................. 100
6.8 LOI installation............................................................................................................................. 101
6.9 Test points................................................................................................................................... 101
6.10 Remote powered loop LCD display (optional).............................................................................102
Chapter 7 HART®/AMS............................................................................................................... 103

7.1 Overview...................................................................................................................................... 103
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7.2 HART Communicator signal line connections............................................................................. 103
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7.3 Connect HART Communicator to a PC........................................................................................ 107
7.4 Off-line and on-line operations..................................................................................................... 107
7.5 Logic I/O configurations............................................................................................................... 107
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7.6 HART menu tree......................................................................................................................... 109
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7.7 Calibrate O2 with HART ...............................................................................................................111
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7.8 Automatically calibrate with HART ............................................................................................. 113
7.9 D/A trim....................................................................................................................................... 113
Chapter 8 Troubleshoot............................................................................................................. 115

8.1 Overview...................................................................................................................................... 115
8.2 Factors to consider when troubleshooting....................................................................................116
8.3 Alarm indications......................................................................................................................... 117
8.4 Alarm contacts............................................................................................................................. 118
8.5 Identify and correct alarm indications...........................................................................................119
8.6 Heater not open, but unable to reach 1357 °F (736 °C) setpoint................................................... 145
8.7 Calibration passes, but still reads incorrectly.................................................................................146
Chapter 9 Maintenance and service............................................................................................149

9.1 Overview...................................................................................................................................... 149
9.2 Calibrate.......................................................................................................................................149
9.3 Repair...........................................................................................................................................157
Chapter 10 Replacement parts..................................................................................................... 173

10.1 Probe replacement parts............................................................................................................ 173
10.2 Electronics replacement parts.................................................................................................... 175
Appendix A Upgrade Rosemount™ Oxymitter DR to full Oxymitter............................................... 177

Appendix B Optional accessories.................................................................................................. 181
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B.1 Rosemount By-Pass Package...................................................................................................... 181
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B.2 Rosemount IMPS 4000 Intelligent Multiprobe Test Gas Sequencer............................................. 181
vi Emerson.com/Rosemount
Reference Manual Contents
00809-0100-4340 October 2019
™
B.3 Rosemount SPS 4001B Single Probe Autocalibration Sequencer.................................................182
Appendix C Safety instructions..................................................................................................... 185

Appendix D Safety data sheet for ceramic fiber products............................................................... 187
D.1 Identification............................................................................................................................... 187
D.2 Physical data................................................................................................................................ 187
Appendix E Rosemount™ Oxymitter™ product certifications........................................................ 189

E.1 European Directive information....................................................................................................189
E.2 Ordinary location certification...................................................................................................... 189
E.3 Installing equipment in North America......................................................................................... 189
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E.4 Rosemount OXT4A Oxymitter for general purpose locations and OXT4C hazardous locations
certification................................................................................................................................... 189
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E.5 Rosemount Xi, X-Stream Xi Remote Interface, for general locations certification........................191
Appendix F Declaration of Conformity.......................................................................................... 193

Appendix G China RoHS table........................................................................................................197
Rosemount Oxymitter 4000 vii

Contents Reference Manual
October 2019 00809-0100-4340
viii Emerson.com/Rosemount
Reference Manual Description and specifications
00809-0100-4340 October 2019
1 Description and specifications

1.1 Components checklist
A typical Rosemount™ Oxymitter 4000 should contain the items shown in Figure 1-1.
Record the part number, serial number, and order number for each component of your
system.
WARNING
The Rosemount Oxymitter 4000 is offered in both hazardous area and general
purpose configurations.
The hazardous area version has special markings on the approval label. The general
purpose version does not. If you received the general purpose version, ensure you do not
install it in a potentially explosive atmosphere.
Also use Table 1-1 through Table 1-4 to compare your order number against your unit. The
title of the table defines the model. The rest of the table defines the various options and
features of the Rosemount Oxymitter 4000. Ensure the features and options specified by
your order number are on or included with the unit.
Rosemount Oxymitter 4000 9

Description and specifications Reference Manual
October 2019 00809-0100-4340
Figure 1-1: Typical System Package
A. Quick Start Guide

B. Rosemount IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (optional)
C. Rosemount Oxymitter 4000 with integral electronics
D. Rosemount SPS 4001B Single Probe Autocalibration Sequencer (optional) (safe area
only)
E. HART® Communicator package (optional)
F. Mounting plate with mounting hardware and gasket
G. Rosemount Oxymitter 4000 with remote electronics (optional)
H. Reference air set (used if Rosemount SPS 4001B without reference air option or
Rosemount IMPS 4000 is not supplied)
10 Emerson.com/Rosemount
00809-0100-4340 October 2019
Table 1-1: Rosemount Oxymitter 4000 Ordering Information

Code Sensing probe type with flame arrestor
1 Ceramic diffusion element probe (ANSI 3-in. 150 lb.)
2 Snubber diffusion element (ANSI 3-in. 150 lb.)
3 Ceramic diffusion element probe (DIN 2527): ¼-in. (6.35 mm)
tube fittings
4 Snubber diffusion element (DIN 2527): ¼-in. (6.35 mm) tube
fittings
7 Ceramic diffusion element (ANSI 3-in. 300 lb.)
8 Ceramic diffusion element (ANSI 4-in. 300 lb.)
Code Probe assembly
0 18 in. (457 mm) probe
3 3 ft. (0.91 m) probe
5 6 ft. (1.83 m) probe
Code Mounting adapter - stack side
0 No adapter plate (0 must be chosen under Mounting adapter -
probe side below)
1 New installation - square weld plate with studs
2 Model 218 mounting plate (with Model 218 shield removed)
3 Adapter plate required; must reference adapter plate part
number.
Code Mounting adapter - probe side
0 No adapter plate
1 Probe only (ANSI)
4 Probe only (DIN)
Code Electronic housing & filtered customer termination - NEMA®
4X, IP66
12 HART integral electronics, transient protected filtered
termination, ATEX certification
14 HART remote electronics (requires cable), transient protected
termination, ATEX certification
22 HART integral electronics, transient protected termination, CSA
certification
24 HART remote electronics (requires cable), transient protected
termination, CSA certification
Code Communications
1 Membrane keypad - HART capable
2 Membrane keypad - HART capable glass window
3 Gas fluorescent LOI HART capable, glass window, English only

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Table 1-1: Rosemount Oxymitter 4000 Ordering Information (continued)

Code Language
1 English
2 German(1)
3 French(1)
4 Spanish(1)
5 Italian(1)
Code Termination filtering
00 No option - specified as part of electronic housing
Code Calibration accessories
00 No hardware
01 Cal/Ref flow meters and ref pressure regulator
Code Hazardous area approval
00 Specified as part of electronics
Code Electronics to probe cable
00 No cable
10 20 ft. (6 m) cable
11 40 ft. (12 m) cable
12 60 ft. (18 m) cable
13 80 ft. (24 m) cable
14 100 ft. (30 m) cable
15 150 ft. (45 m) cable
16 200 ft. (61 m) cable
(1) Membrane keypad only.
Note
1. Recommended uses: High velocity particulates in flue stream, installation within
11.5 ft. (3.5 m) of soot blowers or heavy salt cake buildup. Applications: pulverized
coal, recovery boilers, or lime kiln.
2. Where possible, specify ANSI or DIN designation; otherwise, provide details of
existing mounting plate as follows:
Plate with studs Bolt circle diameter, number and arrangement of studs,
stud thread, and stud height above mounting plate
Plate without studs Bolt circle diameter, number, and arrangement of holes,
threads, and depth of stud mounting plate with accessories
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3. You can use the membrane keypad to start up, calibrate, and operate the
transmitter. Remote access and additional functionality available via HART
Communications.
Table 1-2: Rosemount OXT4CDR Oxymitter Probes

Code Sensing probe type with flame arrestor
1 Ceramic diffusion element probe (ANSI), 115 V heater
2 Snubber diffusion element (ANSI), 115 V heater
3 Ceramic diffusion element probe (DIN), 115 V heater
4 Snubber diffusion element probe (DIN), 115 V heater
7 Ceramic diffusion element probe (ANSI) 3-in. 300 lb. bolt circle,
115 V heater
8 Snubber diffusion element probe (ANSI) 3-in. 300 lb. bolt circle,
115 V heater
A Ceramic diffusion element probe (ANSI), 44 V heater
B Snubber diffusion element (ANSI), 44 V heater
C Ceramic diffusion element probe (DIN), 44 V heater
D Snubber diffusion element (DIN), 44 V heater
Code Probe assembly
0 18 in. (457 mm) probe
3 3 ft. (0.91 m) probe
5 6 ft. (1.83 m) probe
0 No adapter plate
1 Probe only (ANSI)
4 Probe only (DIN)
Code Electronic housing & filter customer termination - NEMA 4X,
IP66
12 Transient protected filtered termination
Code Existing electronics
03 No hardware, for use with 218A Electronics, World Class IFT, or
Oxymitter or X, V Electronics
07 Westinghouse/Rosemount digital 132 electronics
08 Yokogawa ZA-8 series electronics - max. operating temp of
junction box is 149 °F (65 °C).
09 Other competitive electronics - specify brand and model
10 ATEX

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Table 1-2: Rosemount OXT4CDR Oxymitter Probes (continued)

20 CSA
Table 1-3: Rosemount OXT4CNF: Oxymitter 4000 - In Situ Oxygen Transmitter

Code Sensing probe without flame arrestor
1 Ceramic diffusion element probe (ANSI 3 in. [76,2 mm] 150 lb.
[68 kg])
2 Snubber diffusion element (ANSI 3 in. [76,2 mm] 150 lb. [68 kg])
3 Ceramic diffusion element probe (DIN 2527) - ¼-in. (6.35 mm)
tube fittings
4 Snubber diffusion element (DIN 2527) - ¼-in. (6.35 mm) tube
fittings
7 Ceramic diffusion element probe (ANSI 3 in. [76.2 mm] 300 lb.
[136,1 kg])
8 Ceramic diffusion element probe (ANSI 4 in. [101.6 mm] 300 lb.
[136.1 kg])
Code Probe assembly
0 18 in. (457 mm) probe
3 3 ft. (0.91 m) probe
5 6 ft. (1.83 m) probe
0 No adapter plate (0 must be chosen under Mounting adapter -
probe side below).
1 New installation - square weld plate with studs
2 Model 218 mounting plate (with Model 218 shield removed)
3 Adapter plate required - must reference adapter plate part
number.
0 No adapter plate
1 Probe only (ANSI)
4 Probe only (DIN)
Code Electronics housing & filtered customer termination, NEMA
4X, IP66
12 HART electronics, mounted integral to probe, transient
protected termination. ATEX II 2/-G Ex de IIB +H2 T4 Gb/-
14 HART electronics, mounted remotely, transient protected
termination; requires cable. ATEX II 2/- G Ex de IIB +H2 T4 Gb/-
22 HART electronics, mounted integral to probe; Class 1, Div. 1
Groups B, C, D, T2
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Table 1-3: Rosemount OXT4CNF: Oxymitter 4000 - In Situ Oxygen Transmitter

(continued)
24 HART electronics, mounted remotely, electronics mounting

hardware included. Probe rating Class I Div. 1, Groups B, C, D T2;
electronics rating Class I Div. II, Group B, C, D T2; requires cable.
Code Communications
1 Electronics with membrane keypad with blind cover
2 Electronics with membrane keypad with window cover
3 Electronics with LOI display with window cover (English only)
Code Language (membrane keypad only)
1 English
2 German
3 French
4 Spanish
5 Italian
Code Calibration accessories
00 No hardware
01 Cal/ref flow meter & reference pressure regulator
Code Electronics to probe cable
00 No cable - integral electronics or reusing existing cable
10 20 ft. (6 m) cable
11 40 ft. (12 m) cable
12 60 ft. (18 m) cable
13 80 ft. (24 m) cable
14 100 ft. (30 m) cable
15 150 ft. (45 m) cable
16 200 ft. (60 m) cable
Table 1-4: Rosemount OXT4CDRNF: Oxymitter 4000 In-Situ Oxygen Transmitter - DR

Probe, Optional Rosemount Xi Electronics, Safe Area Only
Code Sensing probe type without flame arrestor
1 Ceramic diffusion element probe (ANSI), 115 V heater
2 Snubber diffusion element (ANSI), 115 V heater
3 Ceramic diffusion element probe (DIN), 115 V heater
4 Snubber diffusion element (DIN), 115 V heater
7 Ceramic diffusion element probe (ANSI) 3-in. (76 mm) 300 lb.
(136,1 kg) bolt circle for acidic service, 115 V heater

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Table 1-4: Rosemount OXT4CDRNF: Oxymitter 4000 In-Situ Oxygen Transmitter - DR

Probe, Optional Rosemount Xi Electronics, Safe Area Only (continued)
8 Ceramic diffusion element probe (ANSI) 4-in. (102 mm) 300 lb.
(136,1 kg) bolt circle for acidic service, 115 V heater
Code Probe assembly
0 18 in. (457 mm) probe
3 3 ft. (0.91 m) probe
5 6 ft. (1.83 m) probe
0 No adapter plate. For this option, you must select 0 for the
mounting adapter, probe side.
1 New installation - square weld plate with stud
2 Model 218 mounting plate (with model 218 shield removed)
3 Adapter plate required; must reference adapter plate part
number.
0 No adapter plate
1 Probe only (ANSI)
4 Probe only (DIN)
Code Electronics housing and filtered customer termination. NEMA
4X, IP66
12 Transient protected filtered termination
Code Arrangement
03 No hardware. For use with 218 analog electronics, world-class IFT
electronics or Rosemount Oxymitter electronics, Xi electronics
04 (1A) Digital
07 (1A) Model 132 digital
08 Yokogawa Electronics
09 Other competitive electronics: specify brand and mode.
10 ATEX approved: ATEX II 2G Exd IIB +H2 T4 Gb
20 Class 1, Div 1 Groups B, C, D, T2
Table 1-5: Calibration Components

Part number Description
1A99119G01 Calibration gas kit: Contains 0.4% and 8.0% O2 bottles, 145.3 gal.
(550 L) each (requires two CGA-590 regulators)(1)
1A99119G02 Calibration gas regulators kit: Contains two CGA-590 regulators
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Table 1-5: Calibration Components (continued)

1A99119G03 Wall bracket kit for two O2 gas bottles
(1) Calibration gas bottles cannot be shipped via air freight.
Table 1-6: Rosemount Intelligent Multiprobe Test Gas Sequencer Versions (General
Purpose Only)
3D39695G01 Intelligent multiprobe sequencer (IMPS) - 1 probe
3D39695G02 IMPS - 2 probes
3D39695G05 IMPS with 115 V heater - 1 probe
3D39695G06 IMPS with 115 V heater - 2 probes
3D39695G09 IMPS with 220 V heater - 1 probe
1.2 Overview
A typical Rosemount™ Oxymitter 4000 should contain the items shown in Figure 1-1.
Record the part number, serial number, and order number of each component of your
system.
The transmitter comes with the following:
• Signal conditioning electronics that output a 4-20 mA signal representing an O2 value.
• A membrane keypad or full function local operator interface for setup, calibration, and
diagnostics.
You can also access information from the transmitter with a HART® handheld
communicator or Asset Management Solution (AMS) software.
1.3 Measurement
Emerson designed the Rosemount™ Oxymitter 4000 to measure the net concentration of
oxygen in an industrial process (i.e., the oxygen remaining after all fuels have been

October 2019 00809-0100-4340
oxidized). The probe is permanently positioned within an exhaust duct or stack and
performs its task without a sampling system.
The equipment measures oxygen percentage by reading the voltage developed across a
heated electrochemical cell, which consists of a small yttria stabilized zirconia (YSZ) disc.
Both sides of the disc are coated with porous metal electrodes. When the equipment is
operated at the proper temperature, the following Nernst equation gives the millivolt
output of the cell:
EMF = KT log10(P1/P2) + C
Where:
• P2 is the partial pressure of the oxygen in the measured gas on one side of the cell.
• P1 is the partial pressure of the oxygen in the reference air on the opposite side of the
cell.
• T is the absolute temperature.
• C is the cell constant.
• K is an arithmetic constant.
Note
For best results, use clean, dry, instrument air (20.95 percent oxygen) as the reference air.
When the cell is at an operating temperature and there are unequal oxygen
concentrations across the cell, oxygen ions will travel from the high oxygen partial
pressure side to the low oxygen partial pressure side of the cell. The resulting logarithmic
output voltage is approximately 50 mV per decade. The output is proportional to the
inverse logarithm of the oxygen concentration. Therefore, the output signal increases as
the oxygen concentration of the sample gas decreases. This characteristic enables the
transmitter to provide exceptional sensitivity at low oxygen concentrations.
The transmitter measures net oxygen concentration in the presence of all the products of
combustion, including water vapor. Therefore, it may be considered an analysis on a "wet"
basis. In comparison with older methods, such as the portable apparatus, which analyze
on a "dry" basis, the "wet" analysis will, in general, indicate a lower percentage of oxygen.
The difference between the "dry" and "wet" analyses will be proportional to the water
content of the gas stream.
1.4 Configuration
Rosemount™ Oxymitter 4000 Transmitters are available in three length options, giving the
operator flexibility to use an in situ penetration appropriate to the size of the stack or duct.
The options are:
• Length: 18 in. (457 mm), weight: 29 lb. (13.15 kg)
• Length: 3 ft. (0.91 m), weight: 34 lb. (15.42 kg)
• Length: 6 ft. (1.83 m), weight: 44 lb. (19.96 kg)
The electronics control probe temperature and provide an isolated output, 4-20 mA, that
is proportional to the measured oxygen concentration. The power supply can accept
voltages of 90 - 250 Vac and 48/62 Hz; no setup procedures are required. Modulating the
duty cycle of the probe heater portion of the electronics maintains the oxygen sensing cell
00809-0100-4340 October 2019
at a constant temperature. The electronics accepts millivolt signals generated by the

sensing cell and produces the outputs to be used by remotely connected devices. The
output is an isolated 4-20 mA current.
The transmitter is available with an integral or remote electronics package. Two
calibration gas sequencers are available, the Rosemount IMPS 4000 and the Rosemount
SPS 4001B (Figure 1-2). The operator must install the Rosemount IMPS 4000 and the
Rosemount SPS 4001B in a nonhazardous, explosive-free environment.
Figure 1-2: Rosemount Oxymitter 4000 Autocalibration System Options
A. Rosemount Oxymitter 4000

B. Rosemount SPS 40001B (1 probe). Must be installed in a safe area.
C. Rosemount IMPS 4000 (1 to 4 probes). Must be installed in a safe area or be X- or Z-
purged by the customer.
Systems with multiprobe applications may employ an optional Rosemount IMPS 4000
Intelligent Multiprobe Test Gas Sequencer. The Rosemount IMPS 4000 provides automatic
calibration gas sequencing for up to four Rosemount Oxymitter 4000 units and
accommodates autocailibrations based on the CALIBRATION RECOMMENDED signal from
the transmitter, a timed interval set up in HART® or the Rosemount IMPS 4000, or
whenever a calibration request is initiated.
For systems with one or two transmitter units per combustion process, the operator can
use an optional Rosemount SPS 4001B Single Probe Autocalibration Sequencer with each
transmitter to provide automatic calibration gas sequencing. The sequencer performs
autocalibrations based on the CALIBRATION RECOMMENDED signal from the transmitter,
a timed interval set up in HART, or whenever a calibration request is initiated.
1.5 Features
The cell output voltage and sensitivity increase as the oxygen concentration decreases.
The Rosemount™ Oxymitter 4000 includes:

October 2019 00809-0100-4340
• An optional local operator interface (LOI), which allows continual O2 display and full
interface capability.
• Field replaceable cell, heater, thermocouple, diffuser, and PC boards.
• Rugged 316L stainless steel wetted parts.
• Electronics adaptable for line voltages from 90 - 250 Vac; no configuration is necessary.
• Membrane keypad available in five languages: English, French, German, Italian, and
Spanish.
An operator can communicate with the transmitter in one of three ways:
• Membrane keypad
• Local operator interface (LOI)
• Optional HART® interface
1.5.1 Membrane keypad

The membrane keypad and HART® communications are standard.
Figure 1-3: Membrane Keypad
WARNING
Accessing the probe keypad requires opening the electronics housing.

Opening the electronics housing will cause the loss of all hazardous permits. Opening the
electronics housing in hazardous areas may cause an explosion resulting in loss of
property, severe personal injury, or death.
You may need to get a hot work permit from your company safety officer before opening
the electronic housing.
The membrane keypad, housed within the right side of the electronics housing, provides
flashing LEDs to indicate faults. You can calibrate from the membrane keypad.
00809-0100-4340 October 2019
To use the HART capability, you must have either:

• HART handheld communicator.
• Asset Management Solution (AMS) software for the PC.
1.5.2 Local operator interface (LOI)

The optional LOI takes the place of the membrane keypad and allows local communication
with the electronics.
Figure 1-4: LOI
1.5.3 Optional HART® interface

The transmitter's 4-20 mA output line transmits an analog signal proportional to the
oxygen level. The HART output is superimposed on the 4-20 mA output signal.
WARNING
The HART option is not protected by energy limiting barriers.

Do not interface with the HART option from within the hazardous area.
Route the 4-20 mA cables and make the connections outside the hazardous area.
This is the case even when using the intrinsically safe version of the handheld
communicator.
You can access HART information through the following:

• Handheld communicator: Requires device description (DD) software specific to the
Rosemount™ Oxymitter 4000. The DD software is supplied with many handheld
communicator units, but Emerson service technicians can also program it into existing
units.

October 2019 00809-0100-4340
• Personal computer (PC): Requires AMS software available from Emerson.

• Selected distributed control systems: Requires input/output (I/O) hardware and AMS
software.
1.6 System considerations

Prior to installing the transmitter, make sure you have all the components necessary for
installation. Ensure all the components are properly integrated to make the system
functional.
CAUTION
Handle with care

The Rosemount™ Hazardous Area Oxymitter 4000 is designed for industrial applications.
Some probe components are made from ceramics, which are susceptible to shock when
mishandled.
Take adequate antistatic precautions to prevent equipment damage when handling
printed circuit boards and integrated circuits.
Treat each component of the system with care to avoid physical damage.
After verifying that you have all the components, select mounting locations and
determine how each component will be placed in terms of available line voltage, ambient
temperatures, environmental considerations, convenience, and serviceability.
WARNING

communicator.
Figure 1-5 shows a typical system wiring. Figure 1-6 shows a typical system installation
with integral electronics. Figure 1-9 shows a typical installation with remote electronics.
00809-0100-4340 October 2019
Figure 1-5: Rosemount Oxymitter 4000 HART® Connections and AMS Application
A. Rosemount Oxymitter 4000 with integral electronics

B. 4-20 mA output (twisted pairs)
C. HART handheld interface
D. Asset Management Solutions
E. Termination in control room
F. Line voltage
G. Two calibration gas lines by customer (300 ft. [90 m]) maximum

October 2019 00809-0100-4340
Figure 1-6: Standard Installation with Integral Electronics
A. Adapter plate
B. Instrument air supply (reference air)
C. Pressure regulator
D. Calibration gas
E. Flow meter
F. 4 to 20 mA signal
G. Logic I/O
H. Line voltage
I. Rosemount Oxymitter 4000
J. Stack
K. Gases
L. Duct
00809-0100-4340 October 2019
Figure 1-7: Rosemount IMPS 4000 Multiprobe Autocalibration Option Installation

with Integral Electronics
A. Duct
B. Calibration gas
C. Rosemount IMPS 4000
D. Reference air
E. Logic I/O
G. Line voltage
H. Rosemount Oxymitter 4000
I. Adapter plate
J. Stack
K. Gases

October 2019 00809-0100-4340
Figure 1-8: Rosemount 4001B Single Probe Autocalibration Option (with Reference
Air Option) Installation with Integral Electronics
A. Duct
B. Calibration gas
C. Rosemount SPS 4001B
D. Reference air
E. Logic I/O
G. Line voltage
H. Rosemount Oxymitter 4000
I. Adapter plate
J. Stack
K. Gases
WARNING
Install the Rosemount IMPS 4000 and SPS 4001B in a non-hazardous, explosive-free
environment.
00809-0100-4340 October 2019
Figure 1-9: Standard Installation with Remote Electronics
A. Duct
B. Adapter plate
C. Instrument air supply (reference air)
D. Pressure regulator
E. Flow meter
F. Calibration gas
G. Line voltage
H. 4 to 20 mA signal
I. Logic I/O
J. Remote electronics
K. Rosemount Oxymitter 4000
L. Stack
M. Gases

October 2019 00809-0100-4340
Figure 1-10: Rosemount IMPS 4000 Multiprobe Auticalibration Option Installation

with Remote Electronics
A. Duct
B. Calibration gas
C. Reference air
D. Rosemount IMPS 4000
E. Line voltage
G. Logic I/O
H. Line voltage
I. Remote electronics
J. Rosemount Oxymitter 4000
K. Adapter plate
L. Stack
M. Gases
00809-0100-4340 October 2019
Figure 1-11: Rosemount SPS 4001B Single Probe Autocalibration Option (with
Reference Air Option) Installation with Remote Electronics
A. Duct
B. Calibration gas
C. Reference air
D. Rosemount SPS 4001B
E. Line voltage
F. Logic I/O
G. 4 to 20 mA signal
H. Line voltage
I. Remote electronics
J. Rosemount Oxymitter 4000
K. Adapter plate
L. Stack
M. Gases
A source of instrument air is optional at the transmitter for reference air use. Since the unit
can be equipped with an in-place calibration feature, you can make provisions to
permanently connect calibration gas bottles to the transmitter. If you are permanently
connecting the calibration gas bottles, use a check valve next to the calibration fittings on
the integral electronics. The check valve is to prevent breathing of the calibration gas and
subsequent flue gas condensation and corrosion. The check valve is in addition to the stop
valve in the calibration gas kit and solenoid valves in the Rosemount IMPS 4000 or SPS
4001B.
Note
The integral electronics is rated NEMA 4X (IP66) and is capable of operation at
temperatures up to 185 °F (85 °C). The optional LOI is also rated for operation at
temperatures up to 185 °F (85 °C). The infrared keypad functionality will degrate at
temperatures above 158 °F (70 °C).
Retain the transmitter's original packaging in case you need to ship the components to
another site. This packaging is designed to protect the product.

October 2019 00809-0100-4340
1.7 Optional Rosemount IMPS 4000

The programmable lead controller (PLC) in the Rosemount IMPS 4000 provides fault
indications using flashing LEDs and LCD display messages.
WARNING
Install the Rosemount IMPS 4000 in a non-hazardous, explosive-free environment. Refer to

the Rosemount IMPS Intelligent Multiprobe Test Gas Sequencer Reference Manual for
more information.
1.8 Optional Rosemount SPS 4001B

WARNING
Install the Rosemount SPS 4001B in a non-hazardous, explosive-free environment. For

further information, refer to the Rosemount SPS 4001B Single Probe Autocalibration
Sequencer Reference Manual.
1.9 Rosemount 751 remote powered loop LCD

display
The optional Rosemount 751 remote mounted LCD display panel is loop driven by the
4-20 mA output signal representing the O2 percentage.
The display provides a simple, economical means to obtain accurate, reliable, and remote
indication of important process variables. This display operates on the 4-20 mA line from
the Rosemount Hazardous Area Oxymitter 4000.
Figure 1-12: Rosemount 751 Remote Powered Loop LCD Display
00809-0100-4340 October 2019
Refer to the Rosemount 751 Remote Powered Loop LCD Display Reference Manual for
calibration and wiring.
1.10 Probe options

1.10.1 Diffusion elements
Flame arrestor ceramic diffusion assembly
The ceramic diffusion assembly includes a set of baffles between the cell and stack gases.
This keeps 1500 °F (816 °C) cell temperatures from igniting unburned fuel in the stack. The
ceramic diffusion assembly is also available with a dust seal for use with the abrasive shield
assembly.
Figure 1-13: Flame Arrestor Ceramic Diffusion Assembly
Flame arrestor snubber diffusion assembly

The snubber diffusion assembly is satisfactory for most applications. This element is also
available with a dust seal for use with an abrasive shield.
Figure 1-14: Flame Arrestor Snubber Diffusion Assembly
1.10.2 Abrasive shield assembly

The abrasive shield assembly is a stainless steel tube that surrounds the probe assembly.
The shield protects against particle abrasion and condensations, provides a guide for ease
of insertion, and acts as a positive support, especially for longer probes. The abrasive

October 2019 00809-0100-4340
shield assembly uses a modified diffusor and vee deflector assembly, fitted with dual dust
seal packing.
Figure 1-15: Abrasive Shield Assembly
Dimensions are millimeters with inches in parentheses.

A. View A.
B. View B.
C. Before welding, butt item 02 with item 01 as shown.
D. Weld on both sides with expanding chill block.
E. On inside Ø break for smooth rounded edge on both ends of chamber.
F. Skin cut face for 90°.
G. Ø 0.75 in. (19 mm) through four places equally spaced on Ø 4.75 in. (120.65 mm) B.C.
Note
In highly abrasive applications, rotate the shield 90 degrees at normal service intervals to
present a new wear surface to the abrasive flow stream.
00809-0100-4340 October 2019
1.11 Specifications
1.11.1 Performance specifications
User configurable O2 range Variable 0-10% to 0-40%
(Rosemount™ Xi electronics offer 0-50% O2 range)
Temperature limits Process: 32 to 1300 °F (0 to 705 °C), up to 2400 °F (1300 °C) with
optional accessories
Electronics housing: -40 to 158 °F (-40 to 70 °C)
Electronics package: -40 to 185 °F (-40 to 85 °C) Operating
temperature inside of instrument housing, as measured by
HART® communicator, Rosemount™ Asset Management
Solutions software)
Local operator interface: -40 to 158 °F (-40 to 70 °C), ambient/
-40 to 185 °F (-40 to 85 °C), internal (At temperatures above 158
°F (75 °C) inside infrared housing, the infrared keypad will cease
to function, but the transmitter will continue to operate
properly.)
Mounting and mounting Vertical or horizontal
position A spool piece (P/N 3D39761G02) is available to offset transmitter
housing from host ductwork.
Accuracy in oxidizing ±0.75% of reading or 0.05% of O2, whichever is greater
conditions
Process temperature effect on Less than .05% O2 from 212 to 1292 °F (100 to 700 °C)
repeatability
Lowest detectable limit 0.02% O2
System speed of response to Tintial < 3 seconds
calibration gas T90 < 8 seconds
Response to process gas changes will vary depending on process
gas velocity and particulate loading of the diffuser.
Calibration Manual, semi-automatic, or automatic
Calibration gas repeatability ±0.02% O2
Accuracy in reducing ±0.10% of reading or 0.1% O2, whichever is greater
conditions
System responses in reducing Oxidizing to reducing: T90 in 120 sec.
conditions Reducing to oxidizing: T90 in 30 sec.
Calibration gases Low: 0.4 to 2% O2, balance nitrogen
High: 8 to 21% O2, balance nitrogen
Regulate to 20 psi (137.9 kPa), 5 standard cubic feet in gas per
hour (SCFH) (2.36 L/min)
Reference air 2 SCFH (1 L/min), clean, dry, instrument quality air (20.95% O2),
regulated to 2.5 psi (34 kPa)
Pollution degree 2
Over voltage category II

October 2019 00809-0100-4340
Relative humidity 5 to 95% (non-condensing)

Signals Analog output/HART: 4-20 mA isolated from power supply, 950
ohms maximum load
Logic I/O: Two terminal logic contact configurable as either an
alarm output or as a bi-directional calibration handshake signal
to Rosemount IMPS 4000 or SPS 4001B, self-powered (+5V) in
series with 340 ohms conduit ports - ¾-in. -14 NPT (for analog
output and logic I/O signal lines)
Power requirements Normal operation: 175 W
Maximum (warmup): 500 W
Ambient operating 200 °F (93 °C)
temperature (junction box) 160 °F (71 °C) maximum for YEW replacement
Rosemount has satisfied all obligations coming from the
European legislation to harmonize the product requirements in
Europe.
1.11.2 Electrical specifications

Rosemount™ Oxymitter power requirements and consumption
Probe heater electrical power 100 to 240 V ±10%, 50/60 Hz

Power consumption of probe heater 776 VA maximum during warm-up
Electrical power of Rosemount 120 to 240 V ±10%, 50/60 Hz
Oxymitter or optional Xi electronics
Power consumption of Rosemount 10 watts maximum
Xi
Transmitter electrical power 12 to 42 Vdc (loop-powered from the control
room or from the Rosemount Xi box)
Rosemount Xi power requirements and consumption
Electrical power 100 to 240 V ±10%, 50 -60 Hz

Power consumption Traditional architecture: 776 VA maximum
Digital architecture: 12 VA maximum
Rosemount SPS 4001B power requirements

100 to 240 Vac, 50/60 Hz, 15 VA
Rosemount IMPS 4000 power requirements

85 to 264 Vac, 50/60 Hz, 50 VA
00809-0100-4340 October 2019
Figure 1-16: Rosemount Oxymitter Electronics and Rosemount Xi Maximum Loop

Resistance is Determined by the Voltage Level of the External Power Supply as
Described by
A. Load (ohms)
B. Minimum lift off
C. Power supply voltage
D. Maximum
E. Without HART® communicator
F. Operating region
1.11.3 Physical specifications

Materials of Transmitter probe: Process-wetted materials are 316L or 304 stainless
construction steel.
Rosemount™ Oxymitter Transmitter electronics housing (integral to
probe or remote mounted): Low copper aluminum IP66 (NEMA 4X)
with reference air exhaust port piped to clean area
Optional Rosemount Xi Electronics: NEMA 4X, polycarbonite material
Process 2-in. 150# (4.75-in. [121 mm] bolt circle); DIN (5.71-in. [145 mm] bolt
connections circle)
Note
Flanges are flat-faced and for mounting only. Flanges are not
pressure-rated. Spool piece part numbers are available to offset
electronics housing from hot ductwork. Many adapter flanges are
available to mate to existing flanges.
Orientation Vertical or horizontal mount

October 2019 00809-0100-4340
Table 1-7: Probe Lengths and Approximate Shipping Weights

Length Weight
18 in. (457 mm) 16 lb. (7.3 kg)
3 ft. (0.91 m) 21 lb. (9.5 kg)
6 ft. (1.83 m) 27 lb. (12.2 kg)
9 ft. (2.74 m) 33 lb. (15.0 kg)
12 ft. (3.66 m) 39 lb. (17.7 kg)
15 ft. (4.57 m) 45 lb. (20.5 kg)
18 ft. (5.49 m) 51 lb. (23 kg)
Reference Manual Install
00809-0100-4340 October 2019
2 Install
WARNING
The instrument is heavy.

Use proper lifting and carrying procedures to avoid personal injury.
WARNING
Electrical shock
Failure to install covers and ground leads could result in serious injury or death.
Install all protective equipment covers and safety ground leads after installation.
WARNING
Hazardous areas
For Rosemount™ Hazardous Area Oxymitter OXT4CNF (without process side flame
arrestor), the non-process side of the transmitter can be placed in a hazardous rated
area according to the product label. The flue gas side of the Rosemount OXT4CNF shall
not be installed in the processes that are rated as hazardous.
For Rosemount Hazardous Area Oxymitter 4000 OXT4C (with process side flame
arrestor), both the non-process and process sides of the transmitter can be installed in
hazardous areas according to the product label. The process side of the probe should
be considered a potential source if an explosive gas mixture is present.
All cable entry devices and blanking elements for unused apertures must be certified
flameproof and suitable for conditions of use. They must also be properly installed.
Do not open when an explosive atmosphere may be present.
Do not open while energized.
Process temperature at mounting flange location shall not exceed 239 °F (115 °C).
Only use supply cables and Ex d certified cable glands rated for ≥ 230 °F (110 °C).
Non-flame arrestor probe versions "NF" must have the probe tube mounted in a Safe
Area.
2.1 Mechanical installation

2.1.1 Select location
The location of the transmitter in the stack or flue is most important for maximum
accuracy in the oxygen analyzing process.
Procedure
1. Position the transmitter so that the gas it measures is representative of the process.
You will obtain best results by positioning the transmitter near the center of the
duct (40 to 60 percent insertion). Longer ducts may require several transmitter

Install Reference Manual
October 2019 00809-0100-4340
units since the O2 can vary due to stratification. A point too near the wall of the duct
or the inside radius of a bend may not provide a representative sample because of
the very low flow conditions. Select the sensing point so the process gas
temperature falls within a range of 32 to 1300 °F (0 to 704 °C). Figure 2-1 through
Figure 2-7 provide mechanical references.
The ambient temperature of the electronics housing must not exceed 150 °F
(70 °C). For higher ambient temperature, Emerson recommends the remote
mounted electronics option.
Note
In highly abrasive applications, rotate the shield 90 degrees at normal service
intervals to present a new wear surface to the abrasive flow stream.
2. Check the flue or stack holes for air leakage. Make any necessary repairs or install
the transmitter upstream of any leakage.
Holes and leakage substantially affect the accuracy of the oxygen reading.
3. Ensure that the area is clear of internal and external obstructions that will interfere
with probe installation and access to the membrane keypad or LOI. Allow adequate
clearance for removal of the transmitter.
CAUTION
Damage to the unit may result.

Do not allow the temperature of the transmitter electronics to exceed 185 °F (85
°C).
00809-0100-4340 October 2019
Figure 2-1: Rosemount™ Oxymitter 4000 Probe Installation
Note
These flat faced flanges are measured to ANSI and DIN patterns and are not pressure
rated. All dimensions are in millimeters with inches in parentheses unless otherwise noted.
A. Dimension A.
B. Dimension B.
C. 0.062-in. (1,57 mm) gasket.
D. Insulate if exposed to ambient weather conditions.
E. Certification approved label.
F. External earth.
G. Internal earth.
H. Electrical connection ¾ NPT.
I. See Table 2-1.
J. Cover removal and access.
K. Bottom view.
L. Vent reference air.
M. See Table 2-2.
Table 2-1: Calibration Gas and Reference Air

Calibration gas Reference air
ANSI 6.34 (¼) tube
DIN 6.35 (¼) tube
Table 2-2: Mounting Flange (Gasket Included)

ANSI DIN
Flange diameter 190 (7.5) 210 (8.25)

October 2019 00809-0100-4340
Table 2-2: Mounting Flange (Gasket Included) (continued)

ANSI DIN
Hole diameter 19 (0.75) 18 (0.71)
4 holes equally spaced on BC 152,4 (6.00) 170 (6.69)
Figure 2-2: Remote Electronics with Membrane Keypad and Blind Cover
Note
All dimensions are in millimeters with inches in parentheses.
A. Pipe mount configuration
00809-0100-4340 October 2019
Figure 2-3: Remote Electronics with LOI and Window Cover, Wall Mount
Configuration

October 2019 00809-0100-4340
Figure 2-4: Rosemount Hazardous Area Oxymitter 4000 Probe with Abrasive Shield
Note
These flat faced flanges are measured to ANSI and DIN patterns and are not pressure
rated. All dimensions are in millimeters with inches in parentheses unless otherwise noted.
A. Dimension A (see Table 2-3)

B. Dimension B (see Table 2-3)
C. Snubber/dust seal assembly
D. Deflector assembly
E. Diffuser/dust seal assembly
F. 91 (3.6) diameter nominal
G. ¾ NPT electrical connection
Table 2-3: Installation/Removal

Probe Dimension A Dimension B
18 in. 387 (15.3) 912 (35.9)
3 ft. 842 (33.2) 1367 (53.8)
6 ft. 1762 (69.4) 2287 (90.0)
Table 2-4: Abrasive Shield 3D390003

Flange ANSI DIN
Flange diameter 229 (9.0) 235 (9.25)
Hole diameter 19 (0.75) 24 (0.94)
8 holes equally spaced on BC 191 (7.50) 190 (7.48)
Ref air Cal gas(1)

ANSI ¼-in. tube
DIN ¼-in. tube
(1) Add check valve in cal gas line.
00809-0100-4340 October 2019
Figure 2-5: Mounting Plate for Rosemount Oxymitter 4000
Note
Dimensions are in millimeters with inches in parentheses.
A. Dimension A
B. Dimension B
C. Dimension C
D. Four studs, lockwashers, and nuts equally spaced on C diameter B.C.
Table 2-5: Adapter Plate Dimensions for Rosemount Oxymitter 4000

Part numbers for adapter plates include attaching hardware.
Dimensions: mm (in.) ANSI (PN DIN (PN 4512C36G01) JIS (PN 451235G01)
4512C34G01)
A 153 (6.00) 191 (7.5) 165 (5.50)
B thread 0.625-11 (M-16 x 2) (M-12 x 1.75)
C diameter 121 (4.75) 145 (5.708) 130 (4.118)
Table 2-6: Mounting Plate Dimensions for Rosemount Oxymitter 4000

Dimensions in mm (in.) ANSI DIN
A 197 (7.75) 216 (8.5)
B: stud size 0.625 - 11 M16 x 2
C: diameter B.C. 142,4 (6.00) 170,0 (6.69)

October 2019 00809-0100-4340
Figure 2-6: Mounting Plate for Rosemount Oxymitter 4000 with Abrasive Shield
Note
Dimensions are in inches with millimeters in parentheses.
A. Dimension A.
B. Dimension B.
C. Dimension C.
D. Crosshatched area in four corners may be used to provide additional holes for field
bolting of plate to outside wall service.
E. Eight threaded holes equally spaced on D diameter B.C.
F. Abrasive shield flange O.D.
Table 2-7: Adapter Plate Dimensions for Rosemount Oxymitter 4000 with Abrasive
Shield
Dimensions in in. (mm) ANSI (PN 3536B58G02) DIN (PN 3535B58G08)
A 9.0 (229) 9.25 (235)
B: diameter 4.75 (121) 3.94 (100)
C: thread 0.625-11 (M-16 x 2)
D: diameter B.C. 7.50 (191) 7.48 (190)
00809-0100-4340 October 2019
Figure 2-7: Abrasive Shield Mounting for Metal Wall Stack or Duct Construction
Note
• Dimensions are in millimeters with inches in parentheses.
• All masonry stack work and joints except adapter are not furnished by Emerson.
A. Minimum diameter hold in wall.

B. Stack or duct metal wall.
C. Weld or bolt mounting plate to metal wall of stack or duct; joint must be airtight.
D. Mounting holes shown rotated 45° out of true position.

October 2019 00809-0100-4340
Figure 2-8: Abrasive Shield Mounting for Masonry Wall Stack Construction
All masonry stack work and joints except adapter plate not furnished by Rosemount.
A. Pipe 101,6 mm (4.00 in.) in sched 40 pipe sleeve (not by Emerson) length by customer.
B. Masonry stack wall.
C. Outside wall surface.
D. Joint must be airtight.
E. Mounting holes shown rotated 45° out of true position.
F. Field weld pipe to mounting plate.
G. Bolt mounting plate to outside wall surface.
00809-0100-4340 October 2019
Figure 2-9: Probe Mounting for Metal Wall Stack or Duct Construction
A. Minimum diameter hole in wall.

B. Stack or duct metal wall.
C. Weld or bolt mounting plate to metal wall of stack or duct. Joint must be airtight.
Figure 2-10: Probe Mounting for Masonry Wall Stack Construction
A. Field weld pipe to mounting plate.

B. Pipe 88,9 mm (3.5 in.) sched 40 pipe sleeve (not by Emerson) length by customer
C. Masonry stack wall
D. Outside wall surface
E. Joint must be airtight.
F. Bolt mounting plate to outside wall surface.

October 2019 00809-0100-4340
2.1.2 Install probe

You may install the Rosemount™ Oxymitter 4000 intact, as you have received it.
Prerequisites
Ensure all components are available to install the transmitter. If equipped with a ceramic
diffuser, make sure the diffuser is not damaged.
Note
Emerson recommends an abrasive shield for high velocity particulates in the flue stream
(such as those in coal-fired boilers, kilns, and recovery boilers).
Procedure
1. Weld or bolt mounting plate onto the duct.
2. If using the optional ceramic diffusion element, make sure to correctly orient the
vee deflector. Before inserting the transmitter, check the direction of the flow of
gas in the duct. Orient the vee deflector so the apex points upstream towards the
flow.
a) Loosen the setscrews.
b) Rotate the vee deflector to the desired position.
c) Retighten the setscrews.
00809-0100-4340 October 2019
Figure 2-11: Orienting the Optional Vee Deflector
A. Gas flow direction

B. Vee deflector
C. Ceramic diffusion element
D. Setscrew
E. Filter
F. Apex
The ambient temperature of the electronics housing must not exceed 150 °F
(70 °C). For higher ambient temperatures, Emerson recommends the remote
mounted electronics option.
3. In vertical installations, ensure the system cable drops vertically from the
transmitter and the conduit is routed below the level of the electronics housing.
This drip loop minimizes the possibility that moisture will damage the electronics.

October 2019 00809-0100-4340
Figure 2-12: Installation with Drip Loop and Insulation Removal
A. Line voltage.
B. Logic I/O 4-20 mA signal.
C. Drip loop.
D. Stack or duct metal wall.
E. Mounting plate.
F. Insulation.
G. Replace insulation after installing Rosemount Oxymitter 4000.
4. If the system has an abrasive shield, check the dust seal gaskets. Make sure the
joints in the two gaskets are staggered 180 degrees and that the gaskets are in the
hub grooves as the transmitter slides into the 15 degree forcing cone in the abrasive
shield.
Note
If process temperatures will exceed 392 °F (200 °C), use anti-seize compound on the
stud threads to ease future removal of the transmitter.
5. Insert probe through the opening in the mounting plate and bolt the unit to the
plate.
Note
To maintain CE compliance, ensure a good connection exists between the
mounting plate studs or earthing screws on electronics housing and earth.
00809-0100-4340 October 2019
6. Ensure the transmitter is properly earthed by way of both internal and external
points.
CAUTION
Uninsulated stacks or ducts may cause ambient temperatures around the

electronics to exceed 185 °F (85 °C), which may cause overheating damage to the
electronics.
If you remove duct work insulation for transmitter mounting, replace the insulation
afterwards. See Figure 2-12. Ensure the probe installation does not obsure the
warnings on the housing covers.
2.1.3 Install remote electronics

For a Rosemount Oxymitter 4000 with the remote electronics option, install the probe
according to the instructions in Install probe. Install the remote electronics unit on a wall,
stand pipe, or similar structure (see Figure 2-2 and Figure 2-13).
Figure 2-13: Remote Electronics Mounting
2.2 Electrical installation with integral electronics

All wiring must conform to local and national codes.
WARNING
Disconnect and lock out power before connecting the unit to the power supply.

October 2019 00809-0100-4340
WARNING
WARNING
To meet the safety requirements of IEC 61010 (EC requirement) and ensure safe
operation of this equipment, connect to the main power supply through a circuit
breaker (minimum 10 A) which will disconnect all current-carrying conductors during a
fault situation.
Make sure this circuit breaker includes a mechanically operated isolating switch.
If there is no switch, locate another external means of disconnecting the power supply
close by.
Circuit breakers or switches must comply with a recognized standard, such as IEC
60947.
WARNING

WARNING
To maintain explosion-proof protection, all cable entry devices and blanking elements for
unused apertures must be certified flameproof and suitable for the conditions of use.
Make sure they are properly installed.
Note
To maintain CE compliance, ensure a good connection exists between the mounting
flange bolt and earth.
2.2.1 Connect line voltage

Procedure
1. Remove screw, cover lock, and captive washer. Remove cover from terminal block.
00809-0100-4340 October 2019
Figure 2-14: Rosemount™ Oxymitter 4000 with Integral Electronics - Exploded

View
Note
Not all parts shown.
1. Blind cover 12. Screw 24. Gasket

1A. Window cover 13. Lock washer 25. Corrugated seal
2. Electronic assembly(1) 14. Cable clamp 26. Cell and flange assembly
3. Screw 15. Terminal block 27. Retainer screw
4. Membrane keypad 16. Captive screw 28. Flame arrestor with
snubber diffuser

October 2019 00809-0100-4340
4A. LOI module 17. Blind cover 29. Flame arrestor fitting.
5. Microprocessor board 17A. O-ring 30. Cap
6. Analog board 18. Screw 31. O-ring
7. Fuse cap 19. Cover lock 32. Heater strut assembly
8. Fuse 20. Captive washer 33. Tube clamp
9. Power supply board 21. Washer 34. Silicone tube
10. Captive screw 22. Screw 35. Strut pressure clamp
11. Housing 23. Probe tube assembly
(1) The electronic assembly (Item 2) consists of items 3 through 10.
2. Connect the line (or L1) wire to the L1 terminal and the neutral (or L2) wire to the N
terminal.
Figure 2-15: Integral Electronics without Rosemount SPS 4001B
A. 4-20 mA signal
B. Calibration handshake/logic I/O
C. Line voltage
D. Terminal block
E. Ground lugs
F. 90 - 250 Vac, 50-60 Hz line voltage input
00809-0100-4340 October 2019
Figure 2-16: Integral Electronics with Remote Rosemount SPS 4001B
A. 90-250 Vac, 50-60 Hz line voltage input

B. Wall-mounted Rosemount SPS 4001B
C. 90-250 Vac, 50-60 Hz line voltage input
D. Calibration handshake
Figure 2-17: Integral Electronics with Remote Rosemount IMPS 4000
A. 90-250 Vac, 50-60 Hz line voltage input.

B. Calibration handshake. Refer to Rosemount IMPS 4000 Reference Manual.
The transmitter will automatically configure itself for 90 to 250 Vac line voltage and
50/60 Hz.
WARNING
Electrical shock
Install the power terminal cover.
AC wiring should be rated for 240 Vac and be at least 14 gauge or greater.
3. Connect 4-20 mA signal and calibration handshake/logic I/O leads.

October 2019 00809-0100-4340
a. 4-20 mA signal: The 4-20 mA signal represents the O2 value and can also
operate the Rosemount 751 LCD Loop Display or any other loop-powered
display. Superimposed on the 4-20 mA signal is HART® information that is
accessible through a handheld communicator or AMS software.
WARNING
If using a Rosemount IMPS 4000 or SPS 4001B, install it in a non-hazardous,

explosive-free environment.
b. Calibration handshake/Logic/I/O: You can use this output signal to trigger an

alarm or provide a calibration handshake signal to a Rosemount IMPS 4000 or
SPS 4001B.
If not using autocalibration, a common bi-directional logic contact is
provided for any of the equipment alarms listed in Table 2-8.
Table 2-8: Diagnostic LEDs
LED Flashes Status 4-20 mA line Fault Recoverable
Heater C/T 1 Open Dependent on position 3 of 1 No
SW2(1)
2 Shortened Dependent on position 3 of 2 No
SW2(1)
3 Reversed Dependent on position 3 of 3 No
SW2(1)
4 A/D Comm Error Dependent on position 3 of 4 No
SW2(1)
Heater 1 Open Dependent on position 3 of 5 No
SW2(1)
2 High High Temp Dependent on position 3 of 6 No
SW2(1)
3 High Case Temp Dependent on position 3 of 7 Yes
SW2(1)
4 Low Temp Dependent on position 3 of 8 Yes
SW2(1)
5 High Temp Dependent on position 3 of 9 Yes
SW2(1)
O2 cell 1 High mV Dependent on position 3 of 10 Yes
SW2(1)
3 Bad Track O2 11 Yes
4 EEprom Corrupt Dependent on position 3 of 12 No
SW2(1)
Calibration 1 Invalid Slope Track O2 13 Yes
2 Invalid Constant Track O2 14 Yes
3 Last Calibration Failed Track O2 15 Yes
00809-0100-4340 October 2019
Table 2-8: Diagnostic LEDs (continued)

LED Flashes Status 4-20 mA line Fault Recoverable
(2) Calibration Recommended Track O2 Yes
(1) Critical alarm conditions will render the O2 measurement as unusable, and any of these events will cause the 4-20 mA
signal to go to a user-selectable limit of 3.5 mA or 21.6 mA (position 3 of SW2). Factory default value is 3.5 mA. Alarms
which are not self-clearing (Self-Clearing = NO) will require a reset. Perform the reset procedure in Configure transmitter
with membrane keypad to continue operation.
(2) The Calibration Recommended alarm was disabled in 2014, although it remains in the menu.
The assignment of alarms that will actuate this contact is modified by one of
seven additional configuration settings (mode 1 through mode 7) listed in
Table 2-9.
Table 2-9: Logic I/O Configuration (as Set at HART®/AMS or LOI)
Mode Configuration
0 The unit is not configured for any alarm condition.
1 The unit is configured for a Unit alarm.
2 The unit is configured for Low O2.
3 The unit is configured for both a Unit alarm and Low
O2.
4 The unit is configured for a High AC Impedance/
CALIBRATION RECOMMENDED.
5(1) The unit is configured for both a Unit alarm and a High
AC Impedance/CALIBRATION RECOMMENDED.
6 The unit is configured for both a Low O2 and High AC
Impedance/CALIBRATION RECOMMENDED.
7 The unit is configured for a Unit alarm, a low O2, and a
High AC Impedance/CALIBRATION RECOMMENDED.
8(2) The unit is configured for a calibration handshake with
Rosemount IMPS 4000 or SPS 4001B. CALIBRATION
RECOMMENDED initiates the calibration cycle.
9 The unit is configured for a calibration handshake.
CALIBRATION RECOMMENDED will not initiate the
calibration cycle with the Rosemount IMPS 4000 or SPS
4001B.
(1) The default condition for a Rosemount Oxymitter 4000 without a Rosemount
IMPS 4000 or SPS 4001B.
(2) The default condition for a Rosemount Oxymitter 4000 with a Rosemount IMPS
4000 or SPS 4001B.
The logic contact is self powered, +5 Vdc, with a 340 ohm series resistance.
An interposing relay is required if the logic alarm will annunciate a higher
voltage device, such as a light or horn. An interposing relay may also be
required for certain DCS input cards. A Potter & Braunfield model R10s-E1Y1-

October 2019 00809-0100-4340
J1.OK 3.2 mA DC (or equal) interposing relay will be mounted where the
contact wires terminate in the control/relay room.
4. Install cover and secure with captive washer, cover lock, and screw.
2.3 Electrical installation with remote electronics

All wiring must conform to local and national codes.
WARNING
Electrical shock
Disconnect and lock out power before connecting the unit to the power supply.
WARNING
Failure to install covers and ground leads could lead to serious injury or death.
WARNING
To meet the Safety Requirements of IEC 1010 (EC requirement) and to ensure safe
operation of this equipment, connect to the main electrical power supply through a
circuit breaker (minimum 10 A) which will disconnect all current-carrying conductors
during a fault situation.
This circuit breaker should also include a mechanically operated isolating switch.
If there is no switch, locate another external means of disconnecting the supply from
the equipment close by.
Circuit breakers or switches must comply with a recognized standard, such as IEC 947.
WARNING

WARNING
To maintain explosion-proof protection, all cable entry devices and blanking elements for
unused apertures must be certified flameproof and suitable for the conditions of use; they
must also be properly installed.
Note
To maintain CE compliance, ensure a good connection exists between the mounting
flange bolts and earth.
00809-0100-4340 October 2019
2.3.1 Connect line voltage

Procedure
1. Remove screw, cover lock, captive washer, and left side blind cover from the
remote electronics.
2. Connect the line (or L1) wire to the L1 terminal and the neutral (or L2) wire to the N
terminal.
The transmitter will automatically configure itself for 90 - 250 Vac line voltage and
50/60 Hz.
WARNING
Electrical shock
Figure 2-18: Electrical Installation: Rosemount™ Hazardous Area Oxymitter

4000 with Remote Electronics

October 2019 00809-0100-4340
1. Blind cover 12. Screw 24. Junction box

1A. Window cover 13. Lock washer 25. Adapter ring
2. Electronic assembly 14. Cable clamp 26. O-ring
3. Screw 15. Terminal block 27. Harness assembly
4. Membrane keypad 16. Captive screw 28. Spacer block
4A. LOI module 17. Blind cover 29. Connecting cable, signal
5. Microprocessor board 17A. O-ring 30. Connecting cable, heater
6. Analog board 18. Screw 31. Interconnecting cable
7. Fuse cap 19. Cover lock 32. Terminal block, remote
probe head
8. Fuse 20. Captive washer 33. Probe
9. Power supply board 21. Lock washer 34. Housing
10. Captive screw 22. Screw
11. Housing 23. Mounting kit
Note
The electronic assembly (Item 2) consists of items 3 through 10.
Note
Refer to Figure 2-14 for component parts of probe.
3. Connect 4-20 mA signal and calibration handshake/logic/I/O leads.
2.3.2 4-20 mA signal

The 4-20 mA signal represents the O2 value and can also operate the Rosemount™ 751
Loop LCD Display or any other loop powered display. Superimposed on the 4-20 mA signal
is HART® information that is accessible through a handhedl communicator or AMS
software.
2.3.3 Rosemount™ World Class Intelligent Field Transmitter

setup
The DR probe operates with a 115 Vac heater. Ensure that the voltage selection jumpers in
the IFT or HPS, if used, are set properly.
Always disconnect line voltage from intelligent field transmitters before changing
jumpers.
Line voltage selection Jumper (install)

100 Vac JM3, JM7, JM2
00809-0100-4340 October 2019

Probe heater voltage selection Jumper (install)

World Class probe (44 V) JM10
218 probe (115 V) JM9
Rosemount World Class "Direct Replacement" JM9
Probe (115 V) or Rosemount Oxymitter Direct
Replacement Probe (115 V)
CAUTION
If you select incorrect heater voltage, damage to the transmitter may occur.
Always update the relevant labeling to reflect the set voltage.
Always disconnect the voltage from heater power supply and analog electronics (if used)
before changing jumpers.

100/120 Vac(1) JM4, JM1
220/240 Vac JM5
(1) 100 Vac operation requires transformer part number 1M02961G02.
Heater power Jumper

Remote Remove JM2
On Install JM2
Probe heater voltage selection Jumper (install)

Rosemount World Class probe (44 V) JM7
218 probe (115 V) JM8
Rosemount Direct Replacement World Class or JM8
DR Oxymitter
Electronics selection Jumper

Analog (existing) Install JM3, JM6
Digital (next generation) Remove JM3, JM6

October 2019 00809-0100-4340
2.3.4 Yokogawa® ZA8C and AV8C Converter Electronics setup

You can wire the Rosemount Oxymitter DR Probe to work with the Yokogawa ZA8C and
AV8C Converters.
Connect the cabling from the Yokogawa ZA8C or AV8C terminal to the probe terminal in
the junction box as shown below.
00809-0100-4340 October 2019
Figure 2-19: Rosemount Oxymitter DR Probe Wired to the Yokogawa ZA8C or AV8C
Converter
Note
A. Heater temperature set to 1380 °F (750 °C).
B. The greater mass of the Rosemount Oxymitter Direct Replacement Probe requires a
longer time to heat up. Upon start-up, the Yokgawa Electronics may indicate an error
because the probe has not reached temperature setup in the normal time. Remove
power from the Yokogawa Electronics or probe module to clear the error and restore
power. You may have to do this a couple of times before the transmitter reaches the
operating temperature.
A. ZA8C or AV8C terminal

B. Cell
C. Thermocouple
D. Cold junction
E. Ground shield
F. ZA8C or AV8c
G. Probe heater
H. ZA8C or AV8C converter

October 2019 00809-0100-4340
I. Heater and signal cable

J. Rosemount Oxymitter DR probe with adapter flange
K. Existing mounting
L. Stack wall
M. Shield
N. Cold junction device
WARNING
If using a Rosemount IMPS 4000 or SPS 4001B, install it in a non-hazardous, explosive-free

environment.
2.3.5 Calibration handshake logic I/O

You can use the output signal to trigger an alarm or to provide a calibration handshake
signal to a Rosemount™ IMPS 4000 or SPS 4001B.
1. If you are not using autocalibration, the transmitter provides a common bi-
directional logic contact for any of the equipment alarms listed in Table 2-8. The
assignment of alarms that will actuate this contact is modified by one of seven
additional configuration settings (mode 1 through mode 7) listed in Table 2-9.
2. The logic contact is self powered, +5 Vdc with a 340 ohm series resistance. An
interposing relay is required if the logic contact will annunciate a higher voltage
device, such as a light or horn. An interposing relay may also be required for certain
DCS input cards. A Potter & Brumfield model R10S-E1Y1.OK 3.2 mA DC (or equal)
interposing relay will be mounted where the contact wires terminate in the control/
relay room.
Install cover (Figure 2-14) and secure with captive washer, cover lock, and screw.
2.3.6 Install interconnecting cable

Note
If you did not purchase the interconnecting cable with the transmitter, consult the factory
for the proper wire type and gauge.
Procedure
1. Remove cover from the junction box. Connect the electronics end of the
interconnecting cable to the FROM PROBE side of the terminal block (Figure 2-18).
WARNING
If using a Rosemount™ IMPS 4000 or SPS 4001B, install it in a non-hazardous,

explosive-free environment.
2. Loosen screw, cover lock, and washer at the probe head. Remove cover.
00809-0100-4340 October 2019
3. See Figure 2-18. Connect the heater power leads, the thermocouple leads, and the
oxygen signal leads of the interconnecting cable to the terminal block.
The cable leads are tagged for polarity.
WARNING
Electrical shock
Install the heater power terminal cover.
4. Install covers and secure with captive washers, cover locks, and screws.
2.4 Pneumatic installation

2.4.1 Reference air package
After the Rosemount Oxymitter 4000 is installed, connect the reference air set to the
transmitter.
Refer to Figure 2-20.

October 2019 00809-0100-4340
Figure 2-20: Air Set, Plant Air Connection
Note
Dimensions are in millimeters with inches in parentheses. All piping specified in US
standards.
A. Schematic hookup for reference air supply to Rosemount Oxymitter 4000 probe head
B. 0.250 in. or 6 mm O.D. tubing (supplied by customer)
C. Instrument air
69-1551 kPa gage (10-225 psig) maximum
D. Reference air set: 263C152G01
E. Mounting holes: 81.03 (3.19) Lg for 7.92 (0.312) diameter through bolts
F. Drain valve
G. Outlet
H. 0.125-27 NPT outlet
I. Flow set point knob
Table 2-10: Replacement Parts

1 Flow meter 0.006-0.057 scmh (0.1 - 771B635H02
2.0 scfh)
2 Pressure gage 0-103 kPa gage (0-15 psig) 275431-006
3 Combination filter- 0-207 kPa gage (0-30 psig) 4505C21G01
regulator
• Instrument air (reference air): 68.95 kPa gage (10 psig) minimum, 1551.38 kPa gage
(225 psig) maximum at 0.25 L/min (0.5 scfh) maximum; less than 40 parts per million
total hydrocarbons.
• Set regulator outlet pressure at 35 kPa (5 psi).
00809-0100-4340 October 2019
Figure 2-21: Rosemount Hazardous Area Oxymitter 4000 Gas Connections
A. Calibration gas
B. Reference air
2.4.2 Calibration gas

CAUTION
Failure to use proper gases will result in erroneous readings.

Do not use 100 percent nitrogen as a low gas (zero gas).
Emerson suggests that gas for the low (zero) be between 0.4 percent and 2.0 percent
O2.
Do not use gases with hydrocarbon concentrations of more than 40 parts per million.
Use two calibration gas concentrations with the transmitter: low gas - 0.4 percent O2 and
high gas - 8 percent O2. See Figure 2-21 for connections.
WARNING
If using a Rosemount IMPS 4000 or SPS 4001B, install it in a non-hazardous, explosive-free

environment.

October 2019 00809-0100-4340
2.5 Rosemount™ IMPS 4000 connections

Ensure that the Rosemount IMPS 4000 is installed in a safe (non-hazardous and explosive-
free) area and verify the wiring and pneumatic connections per the Rosemount IMPS 4000
Intelligent Multi-probe Test Gas Sequencer Reference Manual.
2.6 Rosemount SPS 4001B connections

Ensure that the Rosemount SPS 4001B is installed in a safe (non-hazardous, explosive-free)
area and verify the wiring and pneumatic connections per the Rosemount SPS 4001B
Single Probe Autocalibration Sequencer Reference Manual.
CAUTION
Upon completing installation, ensure that the Rosemount Oxymitter 4000 is turned
on and operating prior to firing up the combustion process.
Damage can result from having a cold Rosemount Oxymitter 4000 exposed to the process
gases.
During outages, if possible, leave all Rosemount Oxymitter 4000 units running to prevent
condensation and premature aging from thermal cycling.
WARNING
If the ducts will be washed down during outage, ensure that the transmitter units are
powered down and removed from the was area.
Reference Manual Configure transmitter with membrane keypad
00809-0100-4340 October 2019
3 Configure transmitter with

membrane keypad
3.1 Verify installation
WARNING

Ensure the transmitter is installed correctly.
See Install.
WARNING
Opening the electronics housing in hazardous areas may cause an explosion resulting in
severe injury or death.
You may need to get a hot work permit from your company safety officer before you open
the housing.
3.3 Wire terminal block

See Figure 2-14 or Figure 2-18.
Procedure
1. Remove screw, cover lock, and captive washer that secure cover on left side of
housing. Remove the cover.
2. Check the terminal block wiring. Be sure the 4-20 mA signal and the logic outputs
are properly connected and secure. For units with remote electronics, check the
terminal block wiring at the probe and at the remote electronics unit.
WARNING
Electrical shock

Configure transmitter with membrane keypad Reference Manual
October 2019 00809-0100-4340
Figure 3-1: Electronics Housing Terminals and Membrane Keypad
A. Rosemount™ Hazardous Area Oxymitter 4000 electronics housing

B. Terminal block
C. Ground lugs
D. Logic I/O
E. 4-20 mA signal
3. Install the cover over terminal block and secure with captive washer, cover lock, and
screw.
3.4 Configuration
Located on the microprocessor board, the top board, are two switches that configure
outputs for the transmitter.
WARNING
The HART® option is not protected by energy limiting barriers.

communicator.
00809-0100-4340 October 2019
Figure 3-2: Defaults: Rosemount™ Hazardous Area Oxymitter 4000 with Membrane
Keypad
A. Default position (ex-factory).

B. 4-20 mA requires external power.
C. 4-20 mA is internally powered (default).
SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:
• Transmitter status: HART or LOCAL
• Oxygen range: 0 to 10% O2 or 0 to 25% O2. (0 to 40% O2 is also configurable only
through HART/AMS.
• 4-20 mA signal, at fault or power up: 3.5 mA or 21.6 mA

October 2019 00809-0100-4340
CAUTION
If you change defaults under power, damage to the electronics package may occur.
Remove power from the transmitter before changing defaults.
3.4.1 SW1 setting

You can set SW1 to either internally or externally power the 4-20 mA signal. The factory
setting is to internally power the 4-20 mA signal.
3.4.2 SW2 setting

The factory sets this switch as follows:
1. Position 1 is HART®/LOCAL. This switch setting controls the configuration of the
transmitter. The defaults cannot be changed via HART/AMS unless the switch is in
the HART position. Placing SW2, position 1 in the LOCAL position forces the O2
range to the setting of position 2. The position 1 switch must be in the LOCAL
position or changes in SW2, position 2 will have no effect.
2. Position 2 determines the O2 range. You can set it to either 0 to 10 percent O2 or 0
to 25 percent O2. The factory default setting is 0 to 10 percent O2. If necessary, you
can configure the O2 range from 0 to 40 percent O2. To select values within this
range, set SW2, position 1 to HART and then enter the range via HART/AMS. Do not
change SW2 position 1 to LOCAL unless you want to operate in the range specified
by SW2, position 2.
WARNING
Typically, the probe's sensing cell, in direct contact with the process gases, is
heated to approximately 1357 °F (736 °C).
The external temperature of the probe body may exceed 842 °F (450 °C). If
operating conditions also contain high oxygen levels and combustible gases, the
transmitter may self-ignite.
3. Position 3 determines the output at start-up or at an alarm. The settings are 3.5 mA
or 21.6 mA. The factory setting is 3.5 mA. At start-up, the analog output is 3.5 mA
or 21.6 mA.
4. You can use position 4 to set the heater for 115 or 220 Vac operation. This switch is
functional only when the software is set for manual voltage selection (Auto Tune =
No). Otherwise, the internal electronics auto detect the input line voltage and set
the heater voltage accordingly (Auto Tune = Yes).
00809-0100-4340 October 2019
3.4.3 Read O2 concentration

Once the cell is up to operating temperature, you can read O2 percentage.
1. Access TP5 and TP6 next to the membrane keypad. Attach a multimeter across TP6
and TP6. You can now monitor the calibration and process gases. Press INC or DEC
once to switch the output from process gas to calibration gas. Press INC or DEC a
second time to increase or decrease the calibration gas parameter. If the keys have
been inactive for one minute, the output reverts to the process gas. When you have
initiated a calibration, the value at TP5 and TP6 is the %O2 seen by the cell. Oxygen
levels, as seen on the multimeter are:
• 8.0% O2 = 8.0 Vdc
• 0.4% O2 = 0.4 Vdc
2. HART®/AMS
WARNING

Do not interface with HART from within the hazardous area.
Route the 4-20 mA cables and make the connections outside the hazardous
area.
communicator.
3. Rosemount™ 751: the loop driven LCD display
3.5 Logic I/O

You can configure the two-terminal logic contact either as a solid-state relay-activated
alarm or as a bi-directional calibration handshake signal to a Rosemount™ IMPS 4000 or
SPS 4001B.
The configuration of this signal depends on the setting of the Logic I/O PIN MODE via
HART®/AMS or LOI. The ten different modes available are explained in Table 2-9.
3.5.1 Alarm
When configured as an alarm, this signal alerts you to an out-of-spec condition. The
output is +5 Vdc in series with a 340 ohm resistor.
For optimum performance, Emerson recommends connecting the output to a Potter &
Brumfield 3.2 mA DC relay (PN R105-E1Y1-J1.OK).
Of the 10 modes in Table 2-9, modes 0 through 7 are the alarm modes. The factory default
is mode 5 for a Rosemount™ Oxymitter 4000 without a Rosemount IMPS 4000 or SPS
4001B. In this mode, the output will signal when a unit alarm or a CALIBRATION
RECOMMENDED indication occurs.

October 2019 00809-0100-4340
3.5.2 Calibration handshake signal

If using an optional Rosemount IMPS 4000 or SPS 4001B, you must configure the logic I/O
for calibration handshaking.
Of the 10 modes in Table 2-9, only modes 8 and 9 are configured for calibration
handshaking. For a transmitter with a Rosemount IMPS 4000 or an SPS 4001B, the factory
sets the default to mode 8. In this mode, the logic I/O is used to communicate between
the transmitter and the sequencer.
3.6 Recommended configuration

3.6.1 4-20 mA signal on critical alarm
Emerson recommends using the factory default. The 4-20 mA signal will go to the 3.5 mA
level upon any critical alarm, which will cause the O2 reading to be unstable.
The customer can also select 21.6 mA as the failure setting if normal operations cause the
O2 readings to go below the zero % O2 (3.5 mA) level. If using the O2 measurement as part
of an automatic control loop, place the loop into manual upon this failure event or take
other appropriate action.
3.6.2 Calibration
Emerson recommends using an autocalibration system actuated by the Calibration
recommended diagnostic.
New O2 cells may operate for more than a year, but older cells may require recalibration
every few weeks as they near the end of their lives. This strategy ensures that the O2
reading is always accurate and eliminates many unnecessary calibrations based on
calendar days or weeks since previous calibration. When using the Rosemount™ SPS 4001B
or IMPS 4000, consider wiring some or all associated alarm contacts.
1. CALIBRATION INITIATE: Contact from the control room to a Rosemount SPS4001B
or IMPS 4000 (one per probe) provides the ability to manually initiate a calibration
at any time from the control room. Note that calibrations can also be initiated from
a HART® handheld communicator, from Asset Management Solutions software, or
from the keypad on the Rosemount Oxymitter 4000.
2. IN CALIBRATION: One contact per probe provides notification to the control room
that the Calibration recommended diagnostic has initiated an automatic
calibration through the Rosemount SPS 4001B or IMPS 4000. If the O2 signal is
being used in an automatic control loop, use this contact to place the control loop
into Manual during calibration.
3. CALIBRATION FAILED: One contact per probe from a Rosemount SPS 4001B or IMPS
4000 to the control room for notification that the calibration procedure has failed. A
pressure switch, which indicates when the calibration gas bottles are empty, is
grouped with this alarm.
4. 4-20 mA SIGNAL DURING CALIBRATION: You can configure the 4-20 mA signal to
respond normally during any calibration or to hold the last O2 value upon the
00809-0100-4340 October 2019
initiation of calibration. The factory default is for the 4-20 mA signal to track
(operate normally) throughout calibration. Holding the last O2 value may be useful
if several probes are being averaged for the purpose of automatic control. Unless
you are averaging several probes, always place control loops that are using the O2
signal into the Manual mode prior to starting the calibration.

October 2019 00809-0100-4340
Reference Manual Configure transmitter with LOI
00809-0100-4340 October 2019
4 Configure transmitter with LOI

4.1 Verify installation
WARNING

Ensure the transmitter is installed correctly.
See Install.
WARNING
Opening the electronics housing in hazardous areas may cause an explosion resulting in
severe injury or death.
You may need to get a hot work permit from your company safety officer before you open
the housing.
4.3 Wire terminal block

See Figure 2-14 or Figure 2-18.
Procedure
1. Remove screw, cover lock, and captive washer that secure cover on left side of
housing. Remove the cover to expose the terminal block.
2. Check the terminal block wiring. Be sure the power, 4-20 mA signal, and the logic
outputs are properly connected and secure. For units with remote electronics,
check the terminal block wiring at the probe and at the remote electronics unit.
WARNING
Electrical shock

Configure transmitter with LOI Reference Manual
October 2019 00809-0100-4340
Figure 4-1: Electronics Housing Terminals with LOI
A. Rosemount™ Oxymitter 4000 electronics housing

B. LOI
C. Terminal block
D. Ground lugs
E. Logic I/O
F. 4-20 mA signal
3. Install the cover over terminal block and secure with captive washer, cover lock, and
screw.
00809-0100-4340 October 2019
4.4 Configuration
Two switches that configure the transmitter outputs are located on the microprocessor
board. To access these switches, remove the LOI module.
Figure 4-2: Defaults: Rosemount™ Hazardous Area Oxymitter 4000 with LOI
Note
The 115 V option at switch SW2 position 4 is active only when the heater voltage option is
set to manual in the software.
A. 4-20 mA is internally powered (default).

B. 4-20 mA requires external power.
C. Default position (ex-factory).

October 2019 00809-0100-4340
WARNING

communicator.
SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:
• Transmitter status: HART or LOCAL
• Oxygen range: 0 to 10% O2 or 0 to 25% O2. (You can only configure 0 to 40% O2
through HART/AMS).
• The 4-20 mA signal at fault or power up: 3.5 mA or 21.6 mA
CAUTION
If you change defaults under power, damage to the electronics package may occur.
Remove power from the transmitter before changing defaults.
4.4.1 SW1 setting

You can set SW1 to either internally or externally power the 4-20 mA signal. The factory
setting is to internally power the 4-20 mA signal.
4.4.2 SW2 setting

The factory sets this switch as follows:
1. Position 1 is HART®/LOCAL. This switch setting controls the configuration of the
transmitter. The defaults cannot be changed via HART/AMS or the LOI unless the
switch is in the HART position. Placing SW2, position 1 in the LOCAL position forces
the O2 range to the setting of position 2. The position 1 switch must be in the
LOCAL position or changes in SW2, position 2 will have no effect.
2. Position 2 determines the O2 range. You can set it to either 0 to 10% O2 or 0 to 25%
O2. The factory default setting is 0 to 10% O2. If necessary, you can configure the O2
range from 0 to 40% O2. To select values within this range, set SW2, position 1 to
HART and then enter the range via HART/AMS or the LOI. Do not change SW2
position 1 to LOCAL unless you want to operate in the range specified by SW2,
position 2.
00809-0100-4340 October 2019
WARNING
Typically, the probe's sensing cell, in direct contact with the process gases, is
heated to approximately 1357 °F (736 °C).
The external temperature of the probe body may exceed 842 °F (450 °C). If
operating conditions also contain high oxygen levels and combustible gases, the
transmitter may self-ignite.
3. Position 3 determines the output at start-up or at an alarm. The settings are 3.5 mA
or 21.6 mA. The factory setting is 3.5 mA. At start-up, the analog output is 3.5 mA
or 21.6 mA.
4. You can use position 4 to set the heater for 115 or 220 Vac operation. This switch is
functional only when the software is set for manual voltage selection (Auto Tune =
No). Otherwise, the internal electronics auto detect the input line voltage and set
the heater voltage accordingly (Auto Tune = Yes).
4.4.3 Read O2 concentration

Once the cell is up to operating the temperature, you can read the O2 percentage.
Procedure
1. To access TP5 and TP6 under the LOI module (Figure 4-2), power down the
transmitter and remove the LOI module.
2. Attach alligator leads from a multimeter across TP5 and TP6.
3. Install the LOI module and power up the transmitter. Allow time for the cell to reach
operating temperature.
You can now monitor the calibration and process gases. When you have initiated a
calibration, the value at TP5 and TP6 is the % O2 seen by the cell. Oxygen levels, as seen on
the multimeter, are:
• 8.0% O2 = 8.0 Vdc
• 0.4% O2 = 0.4 Vdc
You can also read the O2 concentration on:
• HART®/AMS
WARNING

communicator.
• Rosemount™ 751, loop-driven LCD display

October 2019 00809-0100-4340
4.5 Logic I/O

You can configure the two-terminal logic contact either as a solid-state relay-activated
alarm or as a bi-directional calibration handshake signal to a Rosemount™ IMPS 4000 or
SPS 4001B.
The configuration of this signal depends on the setting of the Logic I/O PIN MODE via
HART®/AMS or LOI. The ten different modes available are explained in Table 2-9.
4.5.1 Alarm
When configured as an alarm, this signal alerts you to an out-of-spec condition. The
output is +5 Vdc in series with a 340 ohm resistor.
For optimum performance, Emerson recommends connecting the output to a Potter &
Brumfield 3.2 mA DC relay (PN R105-E1Y1-J1.OK).
Of the 10 modes in Table 2-9, modes 0 through 7 are the alarm modes. The factory default
is mode 5 for a Rosemount™ Oxymitter 4000 without a Rosemount IMPS 4000 or SPS
4001B. In this mode, the output will signal when a unit alarm or a CALIBRATION
RECOMMENDED indication occurs.
4.5.2 Calibration handshake signal

If using an optional Rosemount IMPS 4000 or SPS 4001B, you must configure the logic I/O
for calibration handshaking.
Of the 10 modes in Table 2-9, only modes 8 and 9 are configured for calibration
handshaking. For a transmitter with a Rosemount IMPS 4000 or an SPS 4001B, the factory
sets the default to mode 8. In this mode, the logic I/O is used to communicate between
the transmitter and the sequencer.
4.6 Recommended configuration

4.6.1 4-20 mA signal on critical alarm
Emerson recommends using the factory default. The 4-20 mA signal will go to the 3.5 mA
level upon any critical alarm, which will cause the O2 reading to be unstable.
The customer can also select 21.6 mA as the failure setting if normal operations cause the
O2 readings to go below the zero % O2 (3.5 mA) level. If using the O2 measurement as part
of an automatic control loop, place the loop into manual upon this failure event or take
other appropriate action.
4.6.2 Calibration
Emerson recommends using an autocalibration system actuated by the Calibration
recommended diagnostic.
New O2 cells may operate for more than a year, but older cells may require recalibration
every few weeks as they near the end of their lives. This strategy ensures that the O2
00809-0100-4340 October 2019
reading is always accurate and eliminates many unnecessary calibrations based on

calendar days or weeks since previous calibration. When using the Rosemount™ SPS 4001B
or IMPS 4000, consider wiring some or all associated alarm contacts.
1. CALIBRATION INITIATE: Contact from the control room to a Rosemount SPS4001B
or IMPS 4000 (one per probe) provides the ability to manually initiate a calibration
at any time from the control room. Note that calibrations can also be initiated from
a HART® handheld communicator, from Asset Management Solutions software, or
from the keypad on the Rosemount Oxymitter 4000.
2. IN CALIBRATION: One contact per probe provides notification to the control room
that the Calibration recommended diagnostic has initiated an automatic
calibration through the Rosemount SPS 4001B or IMPS 4000. If the O2 signal is
being used in an automatic control loop, use this contact to place the control loop
into Manual during calibration.
3. CALIBRATION FAILED: One contact per probe from a Rosemount SPS 4001B or IMPS
4000 to the control room for notification that the calibration procedure has failed. A
pressure switch, which indicates when the calibration gas bottles are empty, is
grouped with this alarm.
4. 4-20 mA SIGNAL DURING CALIBRATION: You can configure the 4-20 mA signal to
respond normally during any calibration or to hold the last O2 value upon the
initiation of calibration. The factory default is for the 4-20 mA signal to track
(operate normally) throughout calibration. Holding the last O2 value may be useful
if several probes are being averaged for the purpose of automatic control. Unless
you are averaging several probes, always place control loops that are using the O2
signal into the Manual mode prior to starting the calibration.

October 2019 00809-0100-4340
Reference Manual Start up and operate transmitter with membrane keypad
00809-0100-4340 October 2019
5 Start up and operate transmitter with

membrane keypad
5.1 Power up
5.1.1 Start-up display
When the operator applies power to the probe, the cell heater turns on. It takes
approximately half an hour for the cell to heat to operating temperature.
This condition is indicated by the top four LEDs (diagnostic alarms) on the membrane
keypad. Starting with the CALIBRATION LED, the LEDS light in ascending order until all four
LEDs are on. At this point, all four turn off, and the cycle starts again. This ramp cycle
continues until the cell is up to operating temperature.
5.1.2 Operating display

The ramp cycle turns into a cycle where the diagnostic LEDs light in sequence from the top
to the bottom, one at a time.
After the bottom LED turns on, the sequence starts again at the top with the HEATER T/C
LED.

Start up and operate transmitter with membrane keypad Reference Manual
October 2019 00809-0100-4340
Figure 5-1: Defaults: Rosemount™ Oxymitter 4000 with LOI
A. Heater thermocouple
B. Heater
C. O2 cell
D. Calibration
E. Lighting sequence during warm up (start-up display)
F. Lighting sequence during normal operation (operating display)
5.1.3 Error
If there is an error condition at start-up, one of the diagnostics LEDs will be blinking.
Refer to Troubleshoot to determine the cause of the error. Clear the error and cycle power;
the operating display should return.
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5.1.4 Keypad
During calibration, only use the five membrane keys on the membrane keyapd to adjust
the high and low gas and to initiate the calibration sequence.
Figure 5-2: Calibration Keys
A. Diagnostic LEDs
B. Membrane keys

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5.1.5 Reference air

Ensure reference air, if used, is set to 0.25 L/min (0.5 SCFH).
5.2 Operate
Ensure the transmitter is at normal operation. The diagnostic LEDs will display the
operating cycle. All other LEDs should be off.
Figure 5-3: Normal Operation
A. Heater thermocouple
B. Heater
C. O2 cell
D. Calibration
E. Calibration LED
5.2.1 Diagnostic alarm LEDs

If there is an error in the system, one of these LEDs will flash various blink codes. In the case
of multiple errors, only one LED will flash based on a priority system.
Correct the problem and cycle power. The operating display will return to normal, or the
next error will be displayed. The alarms are:
• HEATER T/C
• HEATER
• O2 CELL
• CALIBRATION
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5.2.2 Calibration Recommended LED

This LED when the system determines that a calibration is recommended.
Note
The Calibration Recommended alarm was discontinued in 2014. It is still available on
the Rosemount™ 6888 product.
5.2.3 Test points

Test points 1 through 6 allow you to monitor the following with a multimeter: the heater
thermocouple, the O2 cell millivolt value, and the process O2.
• TP1 and TP2 monitor the oxygen cell millivolt output, which equates to the percentage
of oxygen present.
• TP3 and TP4 monitor the heater thermocouple.
• TP5 and TP6 monitor the process gas or the calibration gas procedures.
Figure 5-4: Test Points
5.2.4 Cal LED

The Cal LED is on steady or flashing during calibration.
Keys
Use the INC and DEC keys to set the values of the calibration gases. Attach a multimeter
across TP5 and TP6. You can now monitor the calibration and process gases. Press the INC
or DEC once to switch the output from the process gas to the calibration gas. Press INC or
DEC a second time to increase or decrease the calibration gas parameter. If the keys have

October 2019 00809-0100-4340
been inactive for one minute, the output reverts to the process gas. When you have
initiated a calibration, the value at TP5 and TP6 is the % O2 seen by the cell.
Oxygen levels, as seen on the multimeter, are:
• 8.0% O2 = 8.0 Vdc
• 0.4% O2 = 0.4 Vdc
5.2.5 Cal
The Cal key can:
• Initiate a calibration.
• Sequence through calibration.
• Abort the calibration.
Keys
Refer to the Remote Powered Loop LCD Reference Manual for calibration and operation.
Reference Manual Start up and operate transmitter with LOI
00809-0100-4340 October 2019
6 Start up and operate transmitter with

LOI
6.1 Power up
6.1.1 Start-up display
When you apply power to the probe, the cell heater turns on. It takes approximately half
an hour for the cell to heat to operating temperature.
This condition is indicated by a Warm up display on the LOI. The message will continue to
display until the cell is up to operating temperature.
Figure 6-1: Start-up Display
6.1.2 Operating display

The normal operating display is the % O2 concentration.
The normal display is shown in Figure 6-2.

Start up and operate transmitter with LOI Reference Manual
October 2019 00809-0100-4340
Figure 6-2: Normal Display
6.1.3 Error
If there is an error condition at start-up, an alarm message will be displayed.
Refer to Troubleshoot to determine the cause of the error. Clear the error and cycle the
power; the % O2 display should return.
6.1.4 LOI
You can use the local operator interface to adjust the high and low gas settings and to
initiate the calibration sequence.
Refer to Figure 6-3.
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Figure 6-3: Local Operator Interface Menu Tree

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00809-0100-4340 October 2019
6.1.5 Reference air

Ensure reference air, if used, is set to 0.25 L/min (0.5 SCFH).
6.2 Navigating the local operator interface

6.2.1 Overview
The local operator interface (LOI) uses a bright blue gas-fluorescent display.
Figure 6-4: LOI Features
A. Selection arrow
B. Touch confirmation LED
C. LCD display window
You can adjust the intensity of the display. There is an infrared LED source and a detector
for each key. The detectors can detect a finger placed above the button through the glass
window. There is no need to open the instrument in bad weather or in hazardous areas in
order to access the electronics.
The transmitter also uses HART® communications, permitting access to all instrument
functionality anywhere the 4-20 mA signal terminates via a HART handheld
communicator.

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6.2.2 Lockout
The LOI has a lockout feature that prevents nuisance actuation by someone brushing
against the glass window, raindrops, dirt, insects, etc.
This lockout mode is automatically established when no buttons are pushed for 30
seconds (default). You can configure the countdown to lockout.
To unlock the display, input a Z pattern. First, push the top left (gray) arrow, then the top
right, followed by the bottom left, and finally the bottom right. The LK notation in the
upper right corner of the display disappears. Push the gray arrow at the top left hand
corner once more to enter into the menu structure. Once you move deeper into the menu
structure, the transmitter gives you additional time, so that the lockout initiation doesn't
become a nuisance. This additional revert time is defaulted at one hour and is also user-
configurable.
CAUTION
Excessive dust can prevent the LOI from entering lockout.

This condition can cause uncommanded operations to occur
Always clean the dust and soil away from the LOI screen each time you use the LOI.
6.3 LOI key designations

The gray key (top left) moves one level higher in the menu structure. When entering
numbers, this key moves the cursor to the left.
This key also doubles as an Enter key once numbers are entered and when the cursor is
moved to its leftmost position. The new data entry value appears in the top line of the LOI
display once it is accepted.
The blue key (bottom left) acts as a selector when choosing from among a number of
menu items. This key also moves the cursor to the right when entering numbers.
Up/Down keys (to the left side of the keypad) are used to increment up and down when
selecting from a series of menu picks. You can also use them to increment values up and
down when inputting data.
6.4 LOI menu tree

The following menu tree is specific to the Rosemount™ Oxymitter 4000 and will assist you
in navigating the LOI.
Menu items in normal text display information only. Menu items in italics permit data
entry.
00809-0100-4340 October 2019
Figure 6-5: Local Operator Interface Menu Tree (Sheet 1 of 2)
A. Use Z pattern touch command to unlock menu.

B. For this menu column, the selections in italics are user configurable. All other parameters
are display only.

October 2019 00809-0100-4340
Figure 6-6: Local Operator Interface Menu Tree (Sheet 2 of 2)
A. See Table 2-9.
6.5 Setup at the LOI

In setting up the transmitter from the LOI, it's best to start at the SYSTEM/Calibration
Setup menu.
SYSTEM/ O2 Gas #1: Enter the high or low cal gas value (the order is not
Calibration important).
Setup O2 Gas #2: Enter the second cal gas value.
Note
See Maintenance and service for calibration instructions.
Note
Emerson recommends 0.4% O2 and 8% O2 for calibration gases.
00809-0100-4340 October 2019
O2 Reset Values Resets factory default values.

O2 Output 4 to 20 mA signal can be held at the last value during calibration, or
Tracks the signal can be left to track the cal gases.
O2 Cal Interval If you select automatic calibration, this selects the interval between
calibrations.
O2 Next Cal If you select automatic calibration, this selects the time until the initial
calibration takes place.
Gas Time How long each cal gas should flow. The factory default is 300 seconds,
but the operator may want to vary this depending upon the length of
calibration gas tubing runs.
Purge Time Used if the O2 output is selected to hold the last value during
calibration. Determines how long until the sensor comes back to the
normal process reading and when the 4-20 mA signal can be released
after the second cal gas is removed.
Auto Calib? Select Yes if a Rosemount SPS or IMPS autocalibration system is part
of the system.
SYSTEM/Input/ • Analog: Pertaining to the analog 4-20 mA signal representing O2.
Output — O2 Type: 4-20 mA signal may be configured to increase with
increasing O2 or the reverse.
— O2 Range: Upper O2 range is user-selectable.
— O2 Alarm Level: Operator can configure the digital output to
alarm at a given O2 level.
— Do O2 Trim: Procedure for calibrating the 4-20 mA signal to a
precision mA source. Procedure is intuitive.
• Digital: The operator may configure a bi-directional logic signal as
an alarm or as a calibration handshake signal.
— Logic I/O Mode: One of nine different conditions can be set for
the digital signal. See Table 8-2.
— Low O2 Alarm: If any of the conditions noted above include a
low O2 process alarm, set the value here.
— Input State: Notes the current condition of the bi-directional
signal.
— Force Output: Forces the output state of the signal to either
open or closed. This is used primarily when diagnosing
potential problems with this signal.
6.6 SYSTEM/Parameters
O2 Slope Data regarding the strength of the calibration output. The transmitter
automatically collects this information after a calibration, and the
operator does not normally input this data.

October 2019 00809-0100-4340
O2 Constant Amount of voltage a cell generates with ambient air as the calibration
gas. The transmitter normally calculates this after calibration; the
operator does not normally input this data.
O2 T90 Time Some operators may feel that the O2 reading is too active for certain
processes. This feature permits the operator the dampen the O2 signal.
The default value is zero seconds dampening.
Auto Tune The electronics detects the line voltage powering the instrument
automatically and picks proper algorithms for heater control. The
operator can force a high or low voltage algorithm, but Auto Tune is the
default that Emerson recommends.
Lockout Time Once an operator goes one level deep into the menu structure, the
transmitter provides an additional revert time to prevent nuisance
lockouts. One hour is the default; this is user-configurable.
Revert Time Used if the O2 output is selected to hold the last value during calibration.
After the operator removes the second cal gas, how long until the sensor
comes back to the normal process reading and the 4-20 mA signal can be
released.
Luminance Gas fluorescence brightness is user-adjustable.
6.7 SYSTEM/Status
Alarms Diagnostic alarms. See Troubleshoot.
PID Parameter Displays the line voltage powering the transmitter and infers the
temperature control algorithm used to control heater temperature.
Reset Device The operator can reset the device here as opposed to re-powering it.
The transmitter will lose calibration parameters.
SYSTEM/Software Data regarding the transmitter's software version and errors that
may have occurred.
Sensor Data Displays information about the O2 cell and thermocouple.
Temperatures O2 Temp: Indicates the thermocouple temperature at the sensing
cells; this should always be 1357 °F (736 °C).
O2 Temp Max: Maximum temperature the cell has seen. (Some
process temperatures can exceed the 1357 °F (736 °C) setpoint
temperature, and this will indicate this condition.
Board Temp: The temperature inside the transmitter's electronics
housing. (185 °F [85 °C] is the maximum.)
Board Temp Max: This is the maximum temperature that the
electronics has experienced over time.
00809-0100-4340 October 2019
6.8 LOI installation

The LOI connects to the top of the electronic assembly in the electronics housing.
There are four matching connectors on the back of the LOI module that allow the LOI to be
oriented as desired.
Figure 6-7: LOI Module Rear View - LOI Connector Receptacles
A. Connector receptacles
6.9 Test points

Test points 1 through 6 allow you to monitor the following with a multimeter: the heater
thermocouple, the O2 cell millivolt value, and the process O2.
• TP1 and TP2 monitor the oxygen cell millivolt output, which equates to the percentage
of oxygen present.
• TP3 and TP4 monitor the heater thermocouple.
• TP5 and TP6 monitor the process gas or the calibration gas procedures.

October 2019 00809-0100-4340
Figure 6-8: Test Points
6.10 Remote powered loop LCD display (optional)

Refer to the Remote Powered Loop LCD manual for calibration and operation.
Reference Manual HART®/AMS
00809-0100-4340 October 2019
7 HART®/AMS
WARNING

communicator.
7.1 Overview
The HART® communicator is a handheld communications device. It provides a common
communications link to all microprocessor-based instruments that are HART compatible.
The handheld communicator contains an 8 x 21 character liquid crystal display (LCD) and
25 keys. A pocket-sized manual, included with the HART Communicator, details the
specific functions of each key.
To interface with the transmitter, the HART Communicator requires a termination point
along the 4-20 mA current loop and a minimum load resistance of 250 ohms between the
communicator and the power supply.
The HART Communicator accomplishes its task using a frequency shift keying (FSK)
technique. With FSK, high-frequency digital signals are superimposed on the transmitter's
4-20 mA current loop. The HART Communicator does not disturb the 4-20 mA signal,
since no net energy is added to the loop.
You can interface to the HART Communicator with a personal computer (PC) after
installing the special software. To connect the HART Communicator to a PC, you need an
interface adapter. Refer to the proper HART Communicator documentation to learn more
about the PC interface option.
7.2 HART® Communicator signal line connections

The HART Communicator can connect to the transmitter's analog output signal line at any
wiring termination in the 4-20 mA current loop.
There are two methods of connecting the HART Communicator to the signal line. For
applications in which the signal line has a load resistance of 250 ohms or more, refer to
Method 1. For applications in which the signal line load resistance is less than 250 ohms,
refer to Method 2.

HART®/AMS Reference Manual
October 2019 00809-0100-4340
7.2.1 Method 1, for load resistance ≥ 250 ohms

Refer to the following steps to connect the HART® Communicator to a signal line with 250
ohms or more of load resistance.
Figure 7-1: Signal Line Connections, ≥ 250 Ohms Load Resistance
WARNING
Explosions
Explosions can result in death or serious injury.
Do not make connections to the HART Communicator's serial port, 4-20 mV signal line, or
NICad recharger jack in an explosive atmosphere.
A. 4-20 mA signal line

B. Analog output device
C. Lead set
D. HART Communicator
E. HART Communicator rear panel
F. Loop connectors
G. Terminal block
00809-0100-4340 October 2019
Procedure
1. Using the supplied lead set, connect the HART Communicator in parallel with the
transmitter.
2. Use any wiring termination points in the analog output 4-20 mA signal line.
7.2.2 Method 2, for load resistance < 250 ohms

Refer to the following steps to connect the HART® Communicator to a signal line with
< 250 ohms of load resistance.
WARNING
Explosions
Explosions could result in death or serious injury.
Do not make connections to the HART Communicator's serial port, 4-20 mV signal line, or
NiCad recharger jack in an explosive atmosphere.

October 2019 00809-0100-4340
Figure 7-2: Signal Line Connections, < 250 Ohms Load Resistance
A. 4-20 mA signal line

B. Analog output device
C. 250 ohm load resistor(1)
D. HART Communicator
E. HART Communicator rear panel
F. Loop connectors
G. Terminal block
Procedure
1. At a convenient point, break the analog output 4-20 mA line signal and install the
optional 250 ohm load resistor.
2. Plug the load resistor into the loop connectors (located on the rear panel of the
HART Communicator).
(1) The signal loop must be broken to insert the optional 250 ohm load resistor.
00809-0100-4340 October 2019
7.3 Connect HART® Communicator to a PC

There is an option to interface the HART Communicator with a personal communicator.
Procedure
1. Load the designated AMS software into the PC.
2. Link the HART Communicator to the PC using the interface PC adapter that
connects to the serial port (on the communicator rear panel).
Refer to the proper HART Communicator documentation in regard to the PC
interface option.
7.4 Off-line and on-line operations

You can operate the HART® Communicator both off-line and on-line.
In off-line operations, the communicator is not connected to the transmitter. Off-line
operations can include interfacing the HART Communicator to a PC. Refer to applicable
HART documentation regarding HART/PC applications.
In the on-line mode, the communicator is connected to the transmitter's 4-20 mA signal
line. The communicator is located in parallel to the transmitter or in parallel to the 250
ohm load resistor.
Note
If the HART Communicator is turned on while connected to the 4-20 mA analog output
signal line, an undefined status indicator appears while the communicator warms up. Wait
until the warming period ends.
The opening menu displayed on the LCD is different for on-line and off-line operations.
When powering up a disconnected (off-line) communicator, the LCD will display the Main
Menu. When powering up a connected (on-line) communicator, the LCD will display the
On-Line Menu. Refer to the HART Communicator manual for detailed menu information.
7.5 Logic I/O configurations

You can configure the transmitter's logic I/O output for ten different modes through
HART®/AMS.
The factory default condition is Mode 5. A list of possible configurations appears in Table
7-1.
Table 7-1: Logic I/O Configuration (as Set at HART/AMS or LOI)
Mode Configuration
0 The unit is not configured for any alarm conditions.
1 The unit is configured for a Unit alarm.
2 The unit is configured for Low O2.
3 The unit is configured for both a Unit alarm and Low O2.

October 2019 00809-0100-4340
Table 7-1: Logic I/O Configuration (as Set at HART/AMS or LOI) (continued)
Mode Configuration
4 The unit is configured for a High AC Impedance. Calibration recommended.
5(1) The unit is configured for both a Unit alarm and a High AC Impedance. Calibration
recommended.
6 The unit is configured for both a Low O2 and High AC Impedance. Calibration
recommended.
7 The unit is configured for a Unit Alarm, a Low O2, and a High AC Impedance. Calibration
recommended.
8(2) The unit is configured for a calibration handshake with a Rosemount IMPS 4000 or SPS 4001B.
Calibration recommended will initiate the calibration cycle.
9 The unit is configured for a calibration handshake. Calibration recommended will not
intiate the calibration cycle with the Rosemount IMPS 4000 or SPS 4001B.
(1) The default condition for a Rosemount™ Hazardous Area Oxymitter 4000 without a Rosemount IMPS 4000 or SPS
4001B.
(2) The default condition for a Rosemount Hazardous Area Oxymitter 4000 with a Rosemount IMPS 4000 or SPS 4001B.
Note
The Calibration recommended alarm was discontinued in 2014. It is still available in
the Rosemount 6888 product.
The Unit Alarm configuration available for modes 1, 3, 5, and 7 refers to the diagnostic
alarm faults in .
00809-0100-4340 October 2019
7.6 HART® menu tree

This menu tree is specific to the Rosemount™ Hazardous Area Oxymitter 4000
applications.
Figure 7-3: HART/AMS Menu Tree

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00809-0100-4340 October 2019
7.7 Calibrate O2 with HART®

Use the following procedure to calibrate the transmitter with the HART Communicator.
If necessary, use Figure 7-3 for reference.
Note
To select a menu item, either use the Up or Down arrow keys to scroll to the menu item
and press the Right arrow key or use the number keypad to select the menu item number.
To return to a preceding menu, press the Left arrow key.

October 2019 00809-0100-4340
Procedure
1. From the PERFORM O2 CAL screen, select menu item 1, O2 CAL, to access the O2
calibration procedure.
WARNING
Failure to remove the Rosemount™ Oxymitter 4000 from automatic control loops
prior to performing this procedure may result in a dangerous operating condition.
Remove the Rosemount Oxymitter 4000 from automatic control loops before
starting this procedure.
In the first O2 CAL screen, a Loop should be removed from automatic
control warning appears.
2. Remove the transmitter from any automatic control loops and press OK.
The next three screeens indicate the calibration status.
3. At each of the following status prompts, select menu item 2, NEXT CAL STEP.
COMPLETE → CAL RECOMMENDED → APPLY GAS → GAS 1 FLOW
4. Select menu item 4, EXIT, to leave the O2 calibration procedure.
5. To monitor the transmitter's calibration status:
• From the PERFORM O2 CAL screen, view menu item 3, CALSTATE.
• From the O2 CALIBRATE screen, go to O2 CAL STATUS → CAL-STATE → TIME
REMAIN → PRESENT O2.
6. When CALSTATE displays APPLY GAS 2, return to the O2 calibration procedure.

7. When the Loop should be removed from automatic control warning
appears, press OK.
8. At the APPLY GAS 2 status prompt, select menu item 2, NEXT CAL STEP.
9. When the status displays GAS 2 FLOW, select menu item 4, EXIT to leave the O2
11. When CALSTATE displays STOP GAS, return to the O2 calibration procedure.
12. When the Loop should be returned to automatic control message
appears, return the return the transmitter to the automatic control loops and press
OK.
13. At the STOP GAS status prompt, select menu item 2, NEXT CAL STEP.
14. When the status displays PURGING, select menu item 4, EXIT, to leave the O2
00809-0100-4340 October 2019

When CALSTATE displays COMPLETE, the calibration is finished.
7.8 Automatically calibrate with HART®

Use the following procedure to specify a time interfal (in hours) at which the transmitter
will be automatically calibrated.
If necessary, use the menu tree in Figure 7-3 for reference.
Note
To select a menu item, either use the Up and Down arrow keys to scroll to the menu item
and press the Right arrow key or use the number keypad to select the menu item number.
To return to a preceding menu, press the Left arrow key.
Procedure
1. From the DEVICE SETUP screen, select DETAILED SETUP.
2. From the DETAILED SETUP screen, select O2 CALIBRATION.
3. From the O2 CALIBRATION screen, select menu item 6, CAL MODE. Set the CAL
MODE to AUTO.
4. Return to the O2 CALIBRATION screen and select menu item 7, CAL INTRVL.
5. At the prompt, input a time interval (in hours) at which you want the automatic
calibration to occur; then press ENTER.
7.9 D/A trim

Use the D/A trim procedure to calibrate the 4-20 mA output signal to a precision mA
measurement device, such as a calibrated digital ammeter. The procedure is interactive
and stored in the Rosemount™ Oxymitter 4000 software.
Procedure
1. Use the Z pattern key entry to access the LOI menu.
2. Press the Down key twice to access the SYSTEM menu.
3. Press the Down key once to access the Input/Output menu.
4. Select Analog and press the Right key to display the Analog submenu.
5. Press the Down key as needed to access Trim O2 Out.
6. Press the ENTER key to start the trim procedure. Follow the LOI display prompts to
perform the trim procedure.

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Reference Manual Troubleshoot
00809-0100-4340 October 2019
8 Troubleshoot
8.1 Overview
While the transmitter electronics provides a significant number of diagnostic alarms to
assist in troubleshooting potential problems, it is important to place these alarms in
perspective with respect to the instrument's operating principles.
When the zirconium oxide sensing cell is heated to its setpoint (1357 °F [736 °C]), the cell
will generate a voltage that represents the difference between the process O2 percentage
and the reference O2 percentage inside the probe (20.95 percent O2 ambient air).
Test points (Figure 8-1) are provided to read the raw millivolt value generated by the
thermocouple that controls both the cell temperature and the raw cell signal.
Figure 8-1: O2 Sensor mV Readings vs. Percent O2 at 1357 °F (736 °C) (Reference Air,
20.95 Percent O2)
Table 8-1: Logic I/O Configuration (as Set at HART/AMS or LOI)

O2 % EMF (mV)
100 -34
20 1.0
15 7.25
10 16.1

Troubleshoot Reference Manual
October 2019 00809-0100-4340
Table 8-1: Logic I/O Configuration (as Set at HART/AMS or LOI) (continued)
O2 % EMF (mV)
9 18.4
8 21.1
7 23.8
6 27.2
5 31.2
4 36.0
3 42.3
2 51.1
1 66.1
0.8 71.0
0.6 77.5
0.5 81.5
0.4 86.3
0.2 101.4
0.1 116.6
0.01 166.8
WARNING
Install all protective covers and safety ground leads after troubleshooting.
8.2 Factors to consider when troubleshooting

This chapter describes how to identify and isolate faults that may develop in the
transmitter. When troubleshooting, consider the following:
8.2.1 Grounding
It is essential to take adequate grounding precautions when installing the system.
Thoroughly check both the probe and electronics to ensure the grounding quality has not
degraded during fault finding. The system provides facilities for 100 percent effective
grounding and the total elimination of ground loops.
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8.2.2 Electrical noise

Emerson has designed the transmitter to operate in the type of environment normally
found in a boiler room or control room. Noise suppression circuits are employed on all field
terminations and main inputs.
When fault finding, evaluate the electrical noise being generated in the immediate
circuitry of a faulty system. Ensure all cable shields are connected to earth.
8.2.3 Loose integrated circuits

The transmitter uses a microprocessor and supporting integrated circuits (ICs). If someone
handles the electronics roughly during installation or locates them where they are
subjected to severe vibration, the ICs could work loose.
Before troubleshooting the system, ensure all ICs are fully seated.
8.2.4 Electrostatic discharge

Electrostatic discharge can damage the ICs used in the electronics.
Before removing or handling the processor board of the ICs, ensure you are at ground
potential.
8.3 Alarm indications

The majority of the fault conditions for the transmitter will be indicated by one of the four
LEDs refered to as diagnostic or unit alarms on the operator's keypad.
An LED flashes a code that corresponds to an error message. Only one LED blinks at a time.
Emerson provides an alarm code guide inside the screw-on cover of the electronics.
Figure 8-2: Diagnostic LEDs
A. Diagnostic LEDs

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Alarm indications are also available via the optional LOI or the HART® handheld
communicator and Rosemount's™ Asset Management software. When the error is
corrected and/or power is cycled, the diagnostic alarms will clear or the next error on the
priority list will appear.
8.4 Alarm contacts

If not using autocalibration, Emerson provides a common bi-directional logic contact for
any of the diagnostic alarms listed in Table 2-8. You can modify the assignment of alarms
that can actuate this contact to one of seven additional groupings (mode 0 through mode
7) listed in Table 2-9.
The logic contact is self-powered, +5 Vdc with a 340 ohm series resistance. An interposing
relay will be required if using this contact to annunciate a higher voltage device, such as a
light or horn. You may also need an interposing relay for certain DCS input cards.
A Potter & Brumfield R101-E1Y1-J1.0K 3.2 mA DC or an equal interposing relay will be
mounted where the contact wires terminate in the control/relay room.
If using autocalibration systems, the bi-directional logic contact is used as a "hand-shake"
signal between the autocalibration system (Rosemount™ SPS 4001B or IMPS 4000) and is
unavailable for alarming purposes. The autocalibration systems provide the following
additional contacts.
8.4.1 Rosemount™ SPS 4001B and IMPS 4000: 1 to 4 probes

• One contact closure per probe from the control room to the Rosemount SPS 4001B or
IMPS 4000 for calibration initiate.
• One contact output per probe from the Rosemount SPS 4001B or IMPS 4000 to the
control room for in calibration notification.
• One contact output per probe from the Rosemount SPS 4001B or IMPS 4000 to the
control foom for calibration failed notification. (Includes output from pressure
switch indicating cal gas bottles empty.)
8.4.2 Additional Rosemount™ IMPS 4000 alarm contacts

• One contact per Rosemount IMPS 4000 for low calibration gas flowing.
• One contact per Rosemount IMPS 4000 for high calibration gas flowing.
Note
You can configure the 4-20 mA signal to respond normally during any calibration or to
hold the last O2 value upon the initiation of calibration. The factory default is for the 4-20
mA signal to operate normally through calibration.
Note
Holding the last O2 value may be useful if several probes are being averaged for the
purpose of automatic control. Unless averaging several probes, always place any control
loops using the O2 signal into manual prior to calibrating.
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8.5 Identify and correct alarm indications

For a transmitter with a membrane keypad, four diagnostic or unit alarm LEDs indicate
faults. A pattern of repeating blinks defines the problem. There is a condensed table of
errors and the corresponding blink codes on the inside right cover of the electronics
housing.
Table 2-8 also identifies the blink code and fault status of each LED as well as the output of
the 4-20 mA signal line and a fault number that corresponds to the troubleshooting
instructions provided in this section.
For a transmitter with the optional LOI, alarm messages are displayed on the LOI display
window, and you can access the alarm status display via the LOI menu. Table 8-2 displays a
list of alarm/fault messages and the related fault status descriptions and numbers.
Table 8-2: Alarm Messages
Message Status Fault number Self clearing
O2 T/C Open Heater thermoucouple open 1 No
O2 T/C Shorted Heater thermocouple shorted 2 No
O2 T/C Reversed Heater thermocouple polarity reversed 3 No
ADC Error A/D communications error 4 No
O2 Heater Open O2 heater open 5 No
Very Hi O2 Temp Very high process temperature 6 No
Board Temp Hi Electronics overheated 7 Yes
O2 Temp Low Low process temperature 8 Yes
O2 Temp Hi High process temperature 9 Yes
O2 Cell Open O2 cell open 10 Yes
O2 Cell Bad O2 cell failed 11, 13, 14 Yes
EEprom Corrupt EEprom Failed 12 No
Calib Failed Last calibration failed 15 Yes
Line Freq Error Incorrect line frequency detected on power up ` No
8.5.1 Fault 1, Open Thermocouple

The figures below show the electronic assembly for a transmitter with a membrane
keypad and a transmitter with an LOI. The membrane keypad figure also shows J1 and test
points TP1 through TP6, located on the microprocessor board, below the membrane
keypad or the LOI module.
Fault 1, membrane keypad

The HEATER T/C LED flashes once, pauses for three seconds, and repeats.

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Figure 8-3: Fault 1, Open Thermocouple on Membrane Keypad
Recommended actions
1. Check connector J1. Ensure the connector is properly seated.
2. Using a multimeter, measure the voltage from TP3+ to TP4-.
If the reading is 1.2 Vdc ± 0.1 Vdc, the thermocouple is open.
3. Remove power. Disconnect J1. Measure the resistance across the red and yellow
thermocouple leads.
The resistance should be approximately 1 ohm.
4. If the thermocouple is open, see .
Fault 1, LOI
When Fault 1 is detected, the LOI displays the O2 T/C Open message.
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Figure 8-4: O2 T/C Open Message on LOI
Recommended actions
1. Remove power. Unscrew and remove the LOI module from the electronic assembly.
2. Reconnect power to the transmitter.
3. Perform the recommended actions in Fault 1, membrane keypad.
8.5.2 Fault 2, Shorted Thermocouple

The figure below show the electronic assembly for a transmitter with a membrane keypad
and a transmitter with an LOI.
The transmitter with the membrane keypad also shows J1 and test points TP1 through
TP6, located on the microprocessor bard, below the membrane keypad on the LOI
module.

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Figure 8-5: Fault 2, Shorted Thermocouple
A. Membrane keypad
B. LOI

When Fault 2 is detected, the HEATER T/C LED flashes twice, pauses for two seconds, and
repeats.
Recommended actions
If the reading is 0 ±0.5 mV, then a shorted thermocouple is likely.
2. Remove power and disconnect J1.
3. Measure the resistance from TP3+ to TP4-.
The reading should be approximately 20 K ohms. If it is, the short is not on the PC
board. The thermocouple wiring or the thermocouple is shorted. See Replace
heater strut.
Fault 2, LOI
When Fault 2 is detected, the LOI displays the O2 T/C Shorted message.
Recommended actions
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8.5.3 Fault 3, Reversed Thermocouple Wiring or Faulty PC

Board
keypad and a transmitter with an LOI.
The membrane keypad also shows J1 and test points TP1 through TP6 located on the
microprocessor board, below the membrane keypad or the LOI module.

When Fault 3 is detected, the HEATER T/C LED flashes three times, pauses for three
seconds, and repeats.
Figure 8-6: HEATER T/C LED Alarm on Membrane Keypad
Recommended actions
If the reading is negative, the thermocouple wiring is reversed.
2. Check red and yellow wires in the J1 connector for the proper placement.
If the wiring is correct, the fault is in the PC board. See Replace electronic assembly.

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Fault 3, LOI
When Fault 3 is detected, the LOI displays the O2 T/C REVERSED message.
Figure 8-7: O2 T/C REVERSED Message on LOI
Recommended actions
8.5.4 Fault 4, A/D Comm Error

When Fault 4 is detected, the HEATER T/C LED flashes four times, pauses for three
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Figure 8-8: HEATER T/C LED on Membrane Keypad
Recommended action
Call the factory for assistance.
Fault 4, LOI
When Fault 4 is detected, the LOI displays the ADC Error message.

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Figure 8-9: ADC Error Message on LOI
A. LOI
Recommended action
Call the factory for assistance.
8.5.5 Fault 5, Open Heater

The figures below show the electronic assembly for the transmitter with a membrane
keypad and the transmitter with an LOI.

When Fault 5 is detected, the HEATER LED flashes once, pauses for three seconds, and
repeats.
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Figure 8-10: HEATER LED on Membrane Keypad
Recommended actions
1. Remove power.
2. Remove the electronic assembly per .
3. Using a multimeter, measure the resistance across the terminals of heater
connector, J8.
The measurement should be approximately 72 ohms. If the heater is open, see
Replace heater strut.
Fault 5, LOI
When Fault 5 is detected, the LOI displays the O2 Heater Open message.

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Figure 8-11: O2 Heater Open Message on LOI
A. LOI
Recommended actions
8.5.6 Fault 6, High High Heater Temp


When Fault 6 is detected, the HEATER LED flashes twice, pauses for three seconds, and
repeats. The high high heater temp alarm will activate when the thermocouple produces a
voltage of 37.1 mV (1652 °F [900 °C]).
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Potential cause
The triac and temperature control may be at fault.
Recommended actions
1. Remove power. Allow the transmitter to cool for five minutes. Restore power.
2. If the condition repeats, replace the electronic assembly per Replace electronic
assembly.
Fault 6, LOI
When Fault 6 is detected, the LOI displays the Very Hi O2 Temp message. The very high
O2 temperature alarm will activate when the thermocouple produces a voltage of 37.1
mV (1652 °F [900 °C]).

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Figure 8-13: Very Hi O2 Temp Message on LOI
A. LOI
Potential cause
The triac and the temperature control may be at fault.
Recommended actions
1. Remove power. Allow the transmitter to cool for five minutes. Restore power.
2. If the condition repeats, replace the electronic assembly per Replace electronic
assembly.
8.5.7 Fault 7, High Case Temp


When Fault 7 is detected, the HEATER LED flashes three times, pauses for three seconds,
and repeats. If the case temperature exceeds 185 °F (85 °C), the temperature control will
shut off and the 4-20 mA signal output will go to the default value.
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Potential cause
The environment where the transmitter is installed exceeds the ambient temperature
requirements, or the heat due to convection is causing case temperature to rise above the
limit.
Recommended actions
1. Place a spool piece between the stack flange and the transmitter flange.
2. Relocate the transmitter to a cooler area.
Fault 7, LOI
When Fault 7 is detected, the LOI displays the Board Temp Hi message.

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Figure 8-15: Board Temp Hi Message on LOI
A. LOI
Recommended action
Refer to the recommended actions in Fault 7, membrane keypad.
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8.5.8 Fault 8, Low Heater Temp

The figure below shows the electronic assembly for a transmitter with a membrane
Figure 8-16: Low Heater Temp on Membrane Keypad and LOI
A. Membrane keypad
B. LOI

When Fault 8 is detected, the HEATER LED flashes four times, pauses for three seconds,
and repeats. The low heater temperature alarm is active when the thermocouple reading
has dropped below 28.6 mV. If the thermocouple reading continues to ramp downward
for one minute and does not return to the temperature set point of approximately 29.3
mV, than an Open Heater fault will be displayed.
Recommended actions
1. Power down the electronics. Remove the electronic assembly per Replace
electronic assembly. Using a multimeter, measure the resistance across the
terminals of heater connector J8.
If the heater is good, the reading will be approximately 70 ohms.
2. If the heater is open, see Replace heater strut.

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Fault 8, LOI
When Fault 8 is detected, the LOI displays the O2 Temp Low message.
Recommended action
See the recommended actions in Fault 8, membrane keypad.
8.5.9 Fault 9, High Heater Temp

When Fault 9 is detected, the HEATER LED flashes five times, pauses for three seconds,
and repeats. If the thermocouple produces a voltage in excess of approximately 30.7 mV,
the high heater temp alarm activates. The 4-20 mA signal returns to the default value (4 or
20 mA).
Recommended action
This alarm is self-clearing.
When temperature control is restored and the thermocouple voltage returns to the
normal range, the alarm clears. If the temperature continues to rise, the next alarm will be
the high high heater alarm.
00809-0100-4340 October 2019
Fault 9, LOI
When Fault 9 is detected, the LOI displays the message O2 Temp Hi.
Recommended actions
3. Perform the Recommended actions in Fault 9, membrane keypad.
8.5.10 Fault 10, High Cell mV

When Fault 10 is detected, the O2 Cell LED flashes once, pauses for three seconds, and
then repeats.
Figure 8-18: O2 Cell LED on Membrane Keypad
Potential causes
The orange or green wire has come loose from the crimped connection in connector J1.
Recommended actions
1. Using a multimeter, measure across TP1+ to TP2-.
If you measure 104 mV to 1 volt DC, the cell reading is due to high combustibles.
This is a self-clearing alarm. If you measure 1.2 Vdc, the cell wires, either orange or
green, have become detatched from the input.
2. Replace heater strut per Replace heater strut.

October 2019 00809-0100-4340
Potential cause
The platinum pad has broken free from the back of the cell.
Recommended action
Replace the cell and flange assembly per Replace cell.
Fault 10, LOI

When Fault 10 is detected, the LOI displays the O2 Cell Open message.
Figure 8-19: O2 Cell Open Message on LOI
Recommended actions
3. Perform the Recommended actions in Fault 10, membrane keypad.
8.5.11 Fault 11, Bad Cell

When Fault 11 is detected, the O2 CELL LED flashes three times, pauses for threee
Potential cause
The bad cell alarm activates when the cell exceeds the maximum resistance value.
00809-0100-4340 October 2019
Recommended action
Replace the cell.
See for Replace cell cell replacement instructions.
Fault 11, LOI

When Fault 11 is detected, the LOI displays the O2 Cell Bad message.
Figure 8-20: O2 Cell Bad Message on LOI
Recommended action
See the recommended action in Fault 11, membrane keypad.
8.5.12 Fault 12, EEprom Corrupt

When Fault 12 is detected, the O2 CELL LED flashes four times, pauses for three seconds,
and repeats.

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Figure 8-21: O2 CELL LED on Membrane Keypad
Potential cause
The EEprom has been changed for a later version and at power-up, the EEprom does not
update.
Recommended actions
1. Power down.
2. Restore power.
Potential cause
If the alarm occurs while the unit is running, there is a hardware problem on the
microprocessor board.
Recommended action
Replace the electronic assembly.
See Replace electronic assembly.
Fault 12, LOI

When Fault 12 is detected, the LOI displays the EEprom Corrupt message.
00809-0100-4340 October 2019
Figure 8-22: EEprom Corrupt Message on LOI
A. LOI
Recommended action
Refer to Fault 12, membrane keypad.
8.5.13 Fault 13, Invalid Slope

Fault 13, keypad
When Fault 13 is detected, the CALIBRATION LED flashes once, pauses for three seconds,
and repeats.

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Figure 8-23: CALIBRATION LED on Membrane Keypad
Potential cause
During a calibration, the electronics calibrates a slope value. If the value of the slope is less
than 35 mV/dec or more than 52 mV/dec, the slope alarm will be active until the ened of
the purge cycle.
Recommended actions
1. Ensure the calibration gases match the calibration gas parameters.
See Replace cell. If you attach a multimeter to TP1+ and TP2-, sample gas
measurements are:
• 8% O2: 23 mV
• 0.4% O2: 85 mV
2. Power down the transmitter and remove it from the stack.

3. Replace the cell per .
Fault 13, LOI

00809-0100-4340 October 2019
Recommended action
See Fault 13, keypad.
8.5.14 Fault 14, Invalid Constant

When Fault 14 is detected, the CALIBRATION LED flashes twice, pauses for three seconds,
and repeats.

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After calibration, the electronics calculates a cell constant value. If the cell constant value
is outside the range, -4 mV to 10 mV, the alarm activates. See Calibrate with keypad and
verify the last calibration was performed correctly.
Recommended actions
1. Power down the transmitter and remove it from the stack.
2. Replace the cell per Replace cell.
Fault 14, LOI

00809-0100-4340 October 2019
Recommended action
See Fault 14, membrane keypad.
8.5.15 Fault 15, Last Calibration Failed

When Fault 15 is detected, the CALIBRATION LED flashes three times, pauses for three

October 2019 00809-0100-4340
The Last Calibration Failed alarm activates when the slope and constant values calculated
are out of range and the unit reverts to using the previous calibration values.
Recommended action
Replace the cell.
See Replace cell.
Fault 15, LOI

When Fault 15 is detected, the LOI displays the Calib Failed message.
00809-0100-4340 October 2019
Figure 8-28: Calib Failed Error Message
Recommended action
See Fault 15, membrane keypad.
8.6 Heater not open, but unable to reach 1357 °F

(736 °C) setpoint
Potential cause
The temperature setpoint of 1357 °F (736 °C) cannot be reached, because the transmitter
has an Auto Tune function for establishing heater control parameters. Probes mounted
into processes that operate at above 1112 °F (600 °C) may have a hard time controlling the
temperature with the Auto Tune function enabled.
Recommended actions
1. Go to System → Parameters → Auto Tune?.
2. Select No to disable the Auto Tune function.

October 2019 00809-0100-4340
8.7 Calibration passes, but still reads incorrectly

There are a few conditions where no alarm indication is present and the probe passes
calibration, but the O2 reading is still incorrect.
8.7.1 Probe passes calibration, but still appears to read too

high
Potential cause
There may be a leak that is permitting ambient air to mix with the process gases. Since
many combustion processes are slightly negative in pressure, ambient air caqn be sucked
into the cell area, biasing the O2 reading upward.
Recommended actions
1. Ensure that the calibration gas line is capped tightly between calibrations. If using
Autocal, make sure to check the valve seating properly.
2. If an abrasive shield is installed to protect the entire probe from particulate erosion,
a leak in the probe flange gasket can allow ambient air to migrate down the annular
space between the probe and shield and then into the cell. Always install a new
probe flange gasket when reinstalling a probe.
3. Check calibration gas hoses or tubing for leaks. Repair leaks in hose or tubing.
4. Check cell flange corrugated seal for leaks. Replace seal.
Potential cause
There may be a leak inside the probe itself, permitting the reference air (20.95 percent O2)
to mix with the process gases at the cell.
Recommended actions
1. To confirm this leak condition, connect instrument air for reference. Pressurize the
inside (reference side) of the probe by plugging the reference air exhaust port with
your finger for one minute.
The O2 reading should decrease slightly. If the O2 reading increases during this test,
there is a leak inside the probe.
Acid condensation inside the probe can degrade the red silcone tube that carries
the cal gas to the cell.
2. Remove the housing (11, Figure 2-18) to inspect this hose.

See Maintenance and service.
00809-0100-4340 October 2019
Figure 8-29: Probe Leakage Paths, Bottom View
A. Corrugated seal
B. Reference air exhaust port
C. Probe head
D. Probe flange gasket
The sensing cell is bolted to the end of the probe and uses a corrugated metallic seal
(Item 25, Figure 2-18).
3. This seal can only be used one time, so always replace this seal when replacing a
cell. Always apply anti-seize compound on both sides of the corrugations.
8.7.2 Probe passes calibration, but still appears to read too

low
Potential cause
The diffusion element at the end of the probe is a passive filter. It plugs very slowly since
there is no active flow being drawn across it. In applications that have a heavy particulate
loading (coal or wood fired boilers, cement and lime kilns, catalyst regeneration, recover
boilers, etc.) the diffusion element will eventually plug. This may cause a calibration shift.
Recommended actions
1. Do not pressurize the sensing cell during calibrations by flowing excessive cal gas
against a plugged diffuser.
2. Only set calibration flow rates when a new diffuser is installed.
3. As the diffuser plugs, do not adjust the flow rates upward.
Detecting a plugged diffuser

When a diffuser is plugged, the O2 signal's speed of response will degrade. The O2 trend in
the control room will become smoother. When calibrating, the calibration gas flow rate
will be noted to be lower.
Never readjust this flow upwards. Adjust this flow only when a new diffuser is installed.
Always note the time it takes for the cell to recover to the normal process value after the
cal gas is removed. As the diffuser plugs, this recovery time will get longer and longer. Use
Calibration record.

October 2019 00809-0100-4340
Calibrate a badly plugged diffuser

It may not be possible to immediately replace a plugged diffuser while the process is on-
line. You can calibrate the probe without pressurizing the cell by adjusting the calibration
gas flow rate downward before calibration.
For instance, say the process is at three percent, and the first calibration gas is eight
percent.
WARNING
Procedure
1. Adjust the flow of cal gas downward until the reading begins to migrate from eight
percent to lower values, indicating that process gases are now mixing with the
calibration gases.
2. Adjust the flow rate back up until this mixing is just eliminated.
3. Calibrate at this flow rate.
4. Replace the diffuser at the first opportunity.
Reference Manual Maintenance and service
00809-0100-4340 October 2019
9 Maintenance and service

9.1 Overview
This section identifies the calibration methods available and provides the procedures to
maintain and service the transmitter.
WARNING
When working on the laboratory bench, be aware that the transmitter, probe tube, and
flame arrestor hub can be hot (up to 572 °F [300 °C]) in the region of the probe heater.
WARNING
9.2 Calibrate

Maintenance and service Reference Manual
October 2019 00809-0100-4340
9.2.1 Calibration record

Probe serial number:
Probe tag number:
Probe location:
Date placed into service:
Note
Responseinitial: When the second calibration gas is turned off, note the number of seconds
required for the O2 value to begin migrating back to the process value.
Responsefinal: When the second calibration gas is turned off, note the number of seconds
required for the O2 value to settle out at the process value.
9.2.2 Calibrate with keypad

To calibrate, apply two calibration gases with known O2 concentrations to the transmitter.
The tranamitter calculates slope and constant values from the two calibration gases to
determine if it is correctly measuring the net concentration of O2 in the industrial process.
See Calibration record to track transmitter performance.
Before calibrating, verify that the calibration gas parameters are correct by setting the gas
concentrations used when calibrating the unit and by setting the calibration gas flow
00809-0100-4340 October 2019
meters. See Cal LED to calibrate with the keypad or LOI menu tree to calibrate with the
LOI.
The calibration gas flow meter regulates the calibration gas flow and must be set to 5 scfh.
However, only adjust flow meters to 5 scfh after placing a new diffuser on the end of the
probe. Adjusting the flow meter at any other time can pressurize the cell and bias the
calibration.
In applications with a heavy dust loading, the O2 probe diffusion element may become
plugged over time, causing a slower speed of response. The best way to detect a plugged
diffusion element is to note the time it takes the transmitter to return to the normal
process reading after the last calibration gas is removed and the calibration gas line is
blocked off. A slightly lower reading on the flow meter can indicate a plugged diffusion
element.
Change the diffusion element when the calibration gas flow meter reads slightly lower
during calibration or when response to the process flue gases becomes very slow. Each
time you change the diffusion element, reset the calibration gas flow meter to 5 scfh and
calibrate the transmitter. To change the diffusion element, refer to Replace ceramic
diffusion element.
Three types of calibration methods are available: automatic, semi-automatic, and manual.
WARNING
The HART® option is not protected by energy limiting barriers. Do not interface with the
handheld communicator option from within a hazardous area. This is the case even when
using the intrinsically safe version of the handheld communicator.
WARNING
Installing the Rosemount™ IMPS 4000 or SPS 4001B in a potentially explosive environment
could cause serious injury or death as well as equipment damage.
Do not install a Rosemount IMPS 4000 or SPS 4001B within a hazardous area.
Ensure the sequencer is installed in a safe area.
Note
You can abort a calibration any time during the process. Press the CAL key (see Figure 9-1)
on the transmitter keypad three times within three seconds or abort via the LOI, HART/
AMS, or a Rosemount IMPS 4000. An aborted calibration retains the values of a the
previous good calibration.

October 2019 00809-0100-4340
Figure 9-1: Membrane Keypad
Calibrate automatically
Automatic calibration requires no operation action. However, the operator must set up
the transmitter so that calibration gases are permanently piped to it. In addition, the
operator must install a Rosemount™ IMPS 4000 or SPS 4001B to sequence the gases and
set the logic I/O to mode 8 via HART®/AMS so the sequencer and transmitter can
communicate.
Depending on your system setup, one of the following methods will initiate an automatic
calibration:
• The transmitter will calibrate every time the CALIBRATION RECOMMENDED alarm
signals that a calibration is required.
• Use the HART/AMS or the LOI to enter a time since last calibration (CAL INTRVL)
parameter that will initiate an automatic calibration at a scheduled time interval (in
hours). To configure the CAL INTRVL paremter, refer to Automatically calibrate with
HART® or Setup at the LOI.
• If using a Rosemount IMPS 4000, enter a time interval via the Rosemount IMPS 4000
keypad that will initiate an automatic calibration at a scheduled time interval (in hours).
Once an automatic calibration is initiated, by any of the above three methods, the
transmitter's CALIBRATION RECOMMENDED alarm signals a Rosemount IMPS 4000 or SPS
4001B to initiate a calibration. The sequencer sends an in cal signal to the control room
so that any automatic control loops can be placed in manual mode. Then, the sequencer
begins to sequence the calibration gases.
Calibrate semi-automatically
Semi-automatic calibration requires no operator action other than initiation. However, the
operator must set up the system so that the calibration gases are permanently piped to
the transmitter. In addition, the operator must install a Rosemount™ SPS 4001B or IMPS
4000 to sequence the gases and set the logic I/O mode to mode 8 or 9 via HART®/AMS to
allow the sequencer and the transmitter to communicate.
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Depending on your system setup, you can intiate a semi-automatic calibration with one of
the following methods.
• Membrane keypad: Press the CAL key on the keypad.
• LOI: Select Start Calib from the CALIBRATION menu.
• Rosemount IMPS 4000: Use the keypad to change the InitCalX parameter of the
CHANGE PRESETS display mode from 0000 to 0001.
• HART: Use the HART Communicator to access the O2 CALIBRATE menu and perform
the O2 Cal method. Refer to Calibrate O2 with HART® for the complete calibration
procedure.
• AMS: Refer to AMS documentation for more information.
• Remote contact: Initiate a calibration from a remote location via the remote contact
input connection provided by a Rosemount IMPS 4000 or SPS 4001B. Refer to the
documentation available for the control system in use for more information.
Once you have initiated a semi-automatic calibration by any of the above methods, the
transmitter's CALIBRATION RECOMMENDED alarm signals a Rosemount IMPS 400 or SPS
4001B to initiate a calibration. The sequencer sends an in cal signal to the control room so
that any automatic control loops can be placed in manual mode. Then the sequencer
begins to sequence the calibration gases.
Calibrate manually with membrane keypad

To calibrate manually, the operator must perform the calibration at the transmitter and
complete each step in the process.
The inside right cover of the transmitter displays manual calibration instructions in
condensed form.

October 2019 00809-0100-4340
Figure 9-2: Transmitter Inside Right Cover
Procedure
1. Place control loop in manual.
2. Verify the calibration gas parameters are correct per Calibrate with keypad. If
calibrating manually with the CALIBRATION LED off and the CAL LED off, start at
Step 3. If calibrating manually with the CALIBRATION RECOMMENDED LED on and
the CAL LED on, start at Step 4.
3. Press the CAL key.
The CALIBRATION RECOMMENDED LED turns on, and the CAL LED is on solid. If a
multimeter is attached across TP5 and TP6, the reading displays the percentage of
oxygen the cell sees.
The CALIBRATION RECOMMENDED LED turns off, and the CAL LED flashed
continuously. You can configure the transmitter so that the 4-20 mA signal holds
the last value. The default condition is for the output to track. A flashing LED
indicates that the transmitter is ready to accept the first calibration gas.
5. Apply the first calibration gas.
Electronics will abort the calibration if you do not complete this step within 30
minutes.
00809-0100-4340 October 2019

The CAL LED turns solid. A timer is activated to allow the calibration gas adequate
time to flow (default time of five minutes). When the timer times out, the
transmitter has finished taking the readings using the first calibration gas. The CAL
LED starts to flash continuously. The flashing indicates that the transmitter is ready
to take readings using the second calibration gas.
7. Remove the first calibration gas and apply the second calibration gas.
Electronics will abort the calibration if you do not complete this step within 30
minutes.
The CAL LED turns solid. The timer is activated for the second calibration gas flow.
When the timer times out, the CAL LED flashes a two pattern flash or a three pattern
flash. (A two pattern flash indicates a valid calibration, and a three pattern flash
indicates an invalid calibration). If the slope or the constant is out of specification, a
diagnostic alarm LED starts flashing. The diagnostic alarm remains active until the
purge cycle is over. If the three pattern flash occurs without the diagnostic alarm,
the calibration gases could be the same or the calibration gas could not be turned
on.
A flashing CAL LED indicates the calibration is done. See Troubleshoot for an
explanation of the two pattern and three pattern flashes.
9. Remove the second calibration gas and cap off the calibration gas port.
The CAL LED turns solid as the unit purges. (The default purge time is three
minutes.) When the purge is complete, the CAL LED turns off, and the transmitter
unlocks from its held value and begins to read the process O2.
If the calibration was valid, the DIAGNOSTIC ALARMS LEDs will indicate normal
operation. If either new calibration value (slope or constant) is not within
parameters, the DIAGNOSTIC ALARMS LED indicates an alarm. See Troubleshoot
for alarm codes. If the calibration was invalid, the transmitter will return to normal
operation, as it was before the caqlibration, and the parameters will not be
updated.
11. Place control loop in automatic.
9.2.3 Calibrate with LOI

Refer to LOI menu tree for a view of the LOI menu tree.
Procedure
1. Go to CALIBRATION → Start Calibration.
To abort the calibration at any time, select Abort Calib. This exits the calibration.
After you remove the calibration gases and the purge times out, the transmitter
goes back to normal operational mode.
The LOI instructs you through the entire procedure.
The LOI displays the following:

October 2019 00809-0100-4340
Apply Gas 1
Hit E when ready
The transmitter is ready to accept the first calibration gas.
2. Apply the first calibration gas.

Electronics will abort this calibration if this step is not done within 30 minutes.
3. Press ENTER to start the Gas 1 flow.
The transmitter activates a timer to allow the calibration gas adequate time to flow
(default time of five minutes). The LOI displays:
Flow Gas 1 xxxxs
Read Gas 1 xxxxs
Done Gas 1
The display counts down the seconds remaining to flow Gas 1 and then the time
remaining for sensing the O2 concentration of Gas 1. Done Gas 1 indicates
completion.
4. Remove the first calibration gas and apply the second calibration gas.
Electronics will abort the calibration if this step is not done within 30 minutes.
The LOI displays:
Apply Gas 2
Hit E when ready
5. Press ENTER to start the Gas 2 flow.

The transmitter activates the timer. The LOI displays:
Flow Gas 2 xxxxs
Read Gas 2 xxxxs
Done Gas 2 xxxxs
Stop Gas
Hit E when ready
6. Remove the second calibration gas and cap off the calibration gas port.
7. Press ENTER to indicate completion.
The transmitter activates the timer. The LOI displays:
Purge xxxxs
The default purge time is three minutes. When the gas purge timer times out, the
transmitter begins to read the process O2.
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Cal constants - Results

of the calibration
Current Calibration If the calibration passed, the transmitter updates these values.
Log these levels into the calibration record (Calibration
record). if the process has high levels of particulate, the
transmitter removes the response back to the process after
cal gas.
Previous Calibration Values from the prior good calibration.
Failed Calibration The transmitter does not load bad calibration values into the
electronics.
Cal constants status

Calibration Step The current step in an active calibration procedure.
Calibration Time Time until the next scheduled calibration.
Next O2 Cal Time until the next O2 calibration, if different than the next
scheduled calibration.
9.3 Repair
Each of the following procedures details how to remove and replace a specific component
of the transmitter.
WARNING
The transmitter is hot and may cause severe burns.

Remove the transmitter from the stack for all service activities. Allow the transmitter to
cool and take it to a clean work area.
WARNING
Electrical shock
Disconnect and lock out power before working on any electrical components. There is
voltage up to 115 Vac.
9.3.1 Remove probe

Refer to Figure 2-14 if you are using integral electronics or Figure 2-18 if you are using
remote electronics. The numbers indicated in the steps below correspond to the numbers
of the items in those figures.
Procedure
1. Turn off power to the system.
2. Shut off the calibration gases at the cylinders and instrument air.

October 2019 00809-0100-4340
3. Disconnect the calibration gas and instrument air lines from the transmitter.
4. While facing the transmitter and looking at the Rosemount™ label, remove screw
(18), cover lock (19), and captive washer (20) that secures the cover (17) on the left
side of the housing (11). Remove the cover to expose the terminal block (15).
5. Remove all signal and power wiring to the probe.
6. Remove insulation to access the mounting bolts.
7. Unbolt the transmitter from the stack and take it to a clean work area.
8. Allow the unit to cool to a comfortable working temperature.
9.3.2 Replace probe

remote electronics. The numbers in the steps below correspond to the numbers of the
items in those figures.
Procedure
1. Bolt the transmitter to the stack and install the insulation.
2. Connect all signal and power leads at the probe.
Refer to Install for detailed wiring instructions.
3. Install left side cover (17) and ensure it is tight. Secure the cover using captive
washer (20), cover lock (19), and screw (18).
4. Connect the calibration gas and instrument air lines to the probe.
5. Turn on the calibration gases at the cylinders and turn on instrument air.
6. Restore power to the system.
Refer to Start up and operate transmitter with membrane keypad or Start up and
operate transmitter with LOI
7. When the probe has reached operating temperature, calibrate it per Calibrate with
keypad or Calibrate with LOI.
Note
Recalibrate whenever you replace electronic cards or the sensing cell.
9.3.3 Replace entire electronics (with housing)

WARNING
the electronics housing.
Refer to Figure 2-14. The numbers in the following steps correspond to the numbers of the
items in that figure.
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Prerequisites
Follow the instructions in Remove probe to remove the transmitter from the stack or duct.
CAUTION
Damage to the aluminum probe housing can occur.

Do not force the probe housing when installing or removing it from the integral electrical
barrier/feed-through.
Procedure
1. Remove four screws (22) and washers (21) from the probe tube assembly (23).
Remove the probe tube assembly from the housing (11).
2. Disconnect the heater and signal wire connectors from the mating connectors on
the heater strut assembly (32).
Note
The integral electrical barrier/feed-through is thread-locked into the electrical
housing and cannot be removed.
3. Make sure the O-ring (31) is in good condition. Replace the O-ring if damaged.
4. Make sure that the conduit port of the electronic housing is on the same side as the
CAL and REF gas ports. Install four washers (21) and screws (22). Tighten screws.
5. Follow the instructions in Replace probe to replace the probe in the stack or duct.
9.3.4 Replace electronic assembly

WARNING
remote electronics. The numbers in the following steps correspond to the numbers of the
Procedure
1. Remove screw (18), cover lock (19), and captive washer (20), securing cover (1).
Remove the cover.
2. Depress and remove the J1 (cell and thermocouple) connector from the J1 socket.
See Figure 9-3.

October 2019 00809-0100-4340
Figure 9-3: Electronic Assembly
A. Mounting screw
3. Loosen the three captive screws (9). Slide electronic assembly (2) partially out of
housing (11).
4. Squeeze the sides of the J8 connector and carefully remove the J8 connector (heater
leads) from the power supply board.
See Figure 9-4.
Figure 9-4: J8 Connector
A. Power supply board
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5. Remove the electronic assembly (2) from the housing (11).

6. Slide the new electronic assembly (2) partially into the housing.
7. Reconnect the J8 connector to the power supply board. Make sure the connector is
secure.
8. Holding the J1 connector leads, slide the electronic assembly the rest of the way
into the housing. Seat the electronic assembly on the mating connector pins.
9. Gently try to rotate the electronic assembly to check for full seating. If the
electronic assembly rotates, remove the assembly and repeat Step 8.
10. Reconnect the J1 connector to the microprocessor board (Figure 9-3). Ensure the
connector is secure.
11. Tighten the three captive screws (9) in the top of the microprocessor board.
12. Install and tighten cover (1); make sure it is tight. Secure the cover using captive
9.3.5 Replace terminal block

WARNING
Procedure
1. Remove the left side cover (17) from the housing (11).
2. Loosen the three captive screws (16) in the terminal block (15). Carefully lift the
terminal block out of the housing.
3. Carefully align the new terminal block on the pins so that it sits flat in the housing.
The round end of the terminal block should be on the opposite side of the housing
conduit ports and should not be able to rotate.
4. Tighten the three mounting screws and ensure the terminal block is secure in the
housing.

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9.3.6 Replace fuse

WARNING
The transmitter, probe tube, and flame arrestor hub can be hot (up to 572 °F [300 °C]) in
the region of the probe heater. This can cause severe burns.
Wear heat resistant gloves and clothing when removing probe.
Do not attempt to work on the probe until it has cooled to room temperature.
items in those figures. Also see Figure 9-5.
Figure 9-5: Fuse Location
A. Power supply board

B. Fuse
Procedure
1. Remove screw (18), cover lock (19), and captive washer (20) securing cover (1).
Remove the cover.
2. Depress and remove the J1 (cell and T/C) connector from the J1 socket.
See Figure 9-3.
3. Loosen the three captive screws (10). Slide electronic assembly (2) partially out of
housing (11).
4. Squeeze the sides of the J8 connector and carefully remove the J8 connector (heater
leads) from the power supply board.
See Figure 9-4.
5. Remove the electronic assembly (2) from the housing (11).
6. Turn the electronic assembly over so that you are looking at the bottom of the
power supply board (Figure 9-5).
7. Gently depress the two white posts one at a time. Carefully separate the power
supply board from the analog board.
8. Remove the fuse and replace it with a new slow blow fuse rated 250 Vac, 5 A.
00809-0100-4340 October 2019
9. Align the white posts with the post holes on the power supply board and the pin
connector on the power supply board with the connector port on the back of the
analog board. Gently push the boards together until the white posts snap in place.
Ensure the assembly is secure by gently trying to separate the boards.
10. Holding the J1 connector leads, slide the electronic assembly the rest of the way
into the housing. Seat the electronic assembly on the mating connector pins.
11. Gently try to rotate the electronic assembly to check for full seating. If the
electronic assembly rotates, remove the assembly and repeat Step 10.
12. Reconnect the J1 connector to the microprocessor board (Replace electronic
assembly).
13. Tighten the three captive screws (10) in the top of the micropressor board (5).
14. Replace the right housing cover (1); make sure it is tight. Secure the housing cover
using captive washer (20), cover lock (19), and screw (18).
15. Install and tighten cover (1). Make sure it is tight. Secure the cover using captive
9.3.7 Replace entire probe

Do not attempt to replace the probe until you have eliminated all other possibilities for
poor performance.
WARNING
If you need to replace the probe, see Probe replacement parts for part numbers.
Procedure
1. Follow the instructions in Remove probe to remove the transmitter from the stack
or duct.
2. Separate the probe and the electronics housing per Step 1 in Replace entire
electronics (with housing).
3. Reinstall electronics on the new probe per Step 3 and Step 4 in Replace entire
electronics (with housing).
4. Follow the instructions in Replace probe to install the transmitter into the stack or
duct.

October 2019 00809-0100-4340
9.3.8 Replace heater strut

Do not attempt to replace the heater strut until you have eliminated all other possibilities
for poor performance.
WARNING
If you need to replace the heater strut, order a replacement heater strut. See Table 10-2.
Procedure
1. Follow the instructions in Remove probe to remove the transmitter from the stack
or duct.
2. Remove oxygen sensing cell per Replace cell.
CAUTION
Damage to the aluminum housing can occur.

Do not force the probe housing when installing or removing it from the integral
electrical barrier/feed-through (Figure 2-14).
3. Remove four screws (22, Figure 2-14) and washers (21) from the probe tube
assembly (23). Remove the probe tube assembly from the housing (11).
Once you have separated the probe and housing, spring tension releases, and the
heater strut assembly (32) moves up.
4. Remove strut pressure clamp (35).
5. Disconnect the heater and signal wire connectors from the mating connectors on
the heater strut assembly (32).
6. Remove tube clamps (33). Carefully pull the CAL and REF gas silicone tubes (34)
from the CAL and REF gas ports.
7. Remove gas port fittings (29) from the CAL, REF, and VENT ports.
8. Grasp the wire loop and carefully slide the heater strut assembly (32) out of the
probe tube.
See Figure 9-6.
00809-0100-4340 October 2019
Figure 9-6: Heater Strut Assembly
A. V-deflector
B. Ceramic support rod
C. Wire loop
D. Cell flange
E. Ceramic diffuser assembly
F. Heater
9. When replacing the strut, orient the probe so that the small calibration gas tube
lays at the 6 o'clock position of the probe tube. Align the slot on the heater plate
with the calibration gas line in the probe tube. Slide the strut into the probe tube.
The strut turns to align the hole on the back plate of the strut with the calibration
gas line. When the hole and calibration gas line are aligned correctly, the strut will
slide in the rest of the way.
10. Install the guide rod into the calibration gas tube to assist in guiding the calibration
gas tube through the hole in the end of the strut.
11. Push down on the back plate of the strut to make sure you have spring tension and
then install the strut pressure clamp (34) on the back plate.
12. Install gas port fittings (29) in the CAL, REF, and VENT ports.
13. Replace the CAL and REF gas silicone tubes (34) and tube clamps (33).
14. Install the entire electronics per Step 3 and Step 4 in Replace entire electronics (with
housing).
15. Follow the instructions in Install probe to install the transmitter into the stack or
duct.

October 2019 00809-0100-4340
9.3.9 Replace cell

Do not attempt to replace cell until you have eliminated all other possibilities for poor
performance.
WARNING
CAUTION
Removing the cell may damage the cell and platinum pad.
Do not remove the cell unless it needs to be replaced. Go through the complete
troubleshooting procedure to eliminate other possible causes before removing the cell.
If you need to replace the cell, order the cell replacement kit. See Table 10-3. The cell
replacement kit (Figure 9-7) contains a cell and flange assembly, corrugated seal,
setscrews, socket head cap screws, and anti-seize compound. Emerson carefully packages
the items to preserve precise surface finishes. Do not remove items from the packaging
until you are ready to use them. A special tools kit contains spanner and hex wrenches. See
Table 10-3.
00809-0100-4340 October 2019
Figure 9-7: Cell Replacement Kit
A. Probe tube (not included in kit)

B. Calibration gas passage
C. Socket head cap screws
D. Cell and flange assembly
E. Corrugated seal
Procedure
1. Follow the instructions in Remove probe to remove the probe from the stack or
duct.
2. If the probe uses a snubber diffuser, use a spanner wrench to remove the flame
arrestor/snubber diffuser assembly.
3. Remove the locking set screw from the flame arrestor. Use spanner wrenches from
the probe disassembly kit (Table 10-4) to turn the flame arrestor hub free from the
probe flange. If equipped with the flame arrestor with ceramic diffuser, remove and
discard the setscrews and remove the vee deflector (Figure 9-8). Inspect the
ceramic diffuser. If damaged, replace using the element.
Note
The flame arrestor and flame arrestor hub are among the critical components of
this type of protection. See Safety Data Sheet 1A99078.

October 2019 00809-0100-4340
Figure 9-8: Ceramic Diffuser Element Replacement
A. Threaded probe flange

B. M5-0.8 x 5 mm locking set screw (use 2.5 mm hex key)
C. Spanner wrench
D. Ceramic diffusion element
E. M5-1 x 6 mm setscrew (use 3 mm hex key)
F. Vee deflector
G. Cement fillet
H. Cement port
I. Flame arrestor hub
4. If equipped with the optional ceramic diffusion assembly, remove and discard the
setscrews and remove the vee deflector (Figure 9-8). Use spanner wrenches from
the probe disassembly kit (Table 10-4) to turn the hub free from the retainer.
Inspect the diffusion element. If damaged, replace the element.
5. Loosen the four socket head cap screws from the cell and flange assembly.
6. Remove the assembly and the corrugated cell.
00809-0100-4340 October 2019
The cell flange has a notch that you can use to gently pry the flange away from the
probe. The contact pad inside the probe will sometimes fuse to the oxygen sensing
cell.
7. If the cell is fused to the contact pad, push the cell assembly back into the probe
(against spring pressure) and quickly twist the cell assembly.
The cell and contact pad should separate. If the contact pad stays fused to the cell,
you need to install a new contact/thermocouple assembly.
8. Disconnect the orange cell wire at the probe electronics end of the strut by cutting
the wire.
9. Withdraw the cell with the wire still attached.
10. Remove entire electronics per Step 1 and Step 2 in Replace entire electronics (with
housing)
11. If the contact and thermocouple assembly is damaged, replace the assembly or the
contact pad.
Refer to Replace contact and thermocouple assembly to replace the contact and
thermocouple assembly. The cell replacement kit includes instructions for replacing
the contact pad.
12. Remove and discard the corrugated seal.
13. Clean the mating faces of the probe tube and cell.
14. Remove burrs and raised surfaces with a block of wood and a crocus cloth.
15. Clean the threads on the probe flange and flame arrestor hub.
16. Apply a light coating of anti-seize compound to both sides of the new corrugated
seal.
17. Assemble the cell and flange assembly and corrugated seal to the probe tube. Make
sure the calibration tube lines up with the calibration gas passage in each
component. Apply a small amount of anti-seize compound to the screw threads and
use the screws to secure the assembly. Torque to 35 in.-lb. (4 N-m).
18. Apply anti-seize compound to the probe threads, flame arrestor hub, and
setscrews.
19. Reinstall the flame arrestor on the probe.
20. Using pin spanner wrenches, torque to 10 ft.-lb. (14 N-m).
21. Secure the flame arrestor with the locking setscrew. Torque to 25 in.-lb. (2.8 N-m).
22. If applicable, reinstall the vee deflector, orienting apex toward gas flow. Secure with
the setscrew and anti-seize compound. Torque to 25 in.-lb. (2.8 N-m).
23. On systems equipped with an abrasive shield, install the dust seal gaskets with
joints 180 °apart.
24. If previously removed, instll the entire electronics per Step 3 and Step 4 in Replace
entire electronics (with housing).
25. Follow the instructions in Install probe. Install the transmitter into the stack or duct.
If there is an abrasive shield in the stack, make sure the dust seal gaskets are in place
as they enter the 15 ° reducing cone.

October 2019 00809-0100-4340
9.3.10 Replace ceramic diffusion element

The diffusion element protects the O2 cell from particles in process gases. The element
does not normally need to be replaced, because the vee deflector protects it from
particulate erosion. In severe environments, the filter may be broken or subject to
excessive erosion. Examine the ceramic diffusion element whenever removing the probe
for any purpose and replace it if damaged.
Note
This procedure applies to the ceramic diffusion element only.
Damage to the diffusion element may become apparent during calibration. Compare
probe response with previous response. A broken diffusion element will cause a slower
response to calibration gas.
Prerequisites
To remove set-screws and socket head screws, you will need hex wrenches. These
wrenches are part of a probe disassembly kit (Table 10-4).
Procedure
1. Follow the instructions given in Remove probe to remove the transmitter from the
stack or duct.
2. Loosen set screws (Figure 9-8) using the hex wrench from the probe disassembly kit
(Table 10-4) and remove vee deflector. Inspect set-screws. If damaged, replace with
stainless steel set-screws coated with anti-seize compound.
3. On systems equipped with abrasive shield, remove dual dust seal gaskets.
4. Use spanner wrenches from the probe disassembly kit (Table 10-4) to turn hub free
from retainer.
5. Put hub in vise. Break out old ceramic diffusion element with chisel along cement
line and ⅜-in. (9.5 mm) pin punch through cement port.
6. Break out remaining ceramic diffusion element by tapping lightly around hub with
hammer. Clean grooves with pointed tool if necessary.
7. Replace ceramic diffusion element using the ceramic diffusion element
replacement kit in Table 10-3.
This consists of a diffusion element, cement, set-screws, anti-seize compound, and
instructions.
8. Test fit replacement ceramic diffusion element to be sure seat is clean.
9. Thoroughly mix cement and insert tip of squeeze bottle into cement port. Tilt
bottle and squeeze while simultaneously turning ceramic diffusion element into
seat.
CAUTION
Any cement on ceramic diffusion element blocks airflow through the element.
Wiping wet cement off of the ceramic element only forces cement into pores.
Do not get any cement on ceramic diffusion element except where it touches the
hub. Also do not get any cement onto the flame arrestor element.
00809-0100-4340 October 2019
Do not get any cement on upper part of ceramic diffusion element. Ensure
complete penetration of cement around three grooves in hub. Cement should
extrude from opposite hole.
10. Wipe excess material back into holes and wipe top fillet of cement to form a
uniform fillet.
A cotton swab is useful for this.
11. Clean any excess cement from hub with water.
12. Allow filter to dry at room temperature overnight or one to two hours at 200 °F (93
°C).
13. Wipe a heavy layer of anti-seize compound onto the threads and mating surfaces of
the flame arrestor, diffusion hub, and probe tube.
14. On systems equipped with abrasive shield, install dust seal gaskets with joints 180 °
apart.
15. Reinstall vee deflector, orienting apex towards gas flow.
16. Apply anti-seize compound to set-screws and tighten with hex wrench.
17. Reinstall probe on stack flange.
9.3.11 Replace contact and thermocouple assembly

See Figure 9-9.
Figure 9-9: Contact and Thermocouple Assembly Replacement
A. Strut
B. Contact and thermocouple assembly
C. Spring
D. Spring clip
E. Tube support
Procedure
1. Remove the cell per Replace cell, steps Step 1 through Step 10.
2. Remove the heater strut assembly, per Replace heater strut, steps Step 3 through
Step 8.

October 2019 00809-0100-4340
3. Use a pencil to mark locations of the spring clips on the ceramic rod of the contact
and thermocouple assembly.
4. Squeeze the tabs on the spring clips and pull the contact and thermocouple
assembly out of the heater strut. Retain the spring clips and spring. Replace if
damaged.
5. While very carefully handling the new contact and thermocouple assembly, lay the
old assembly next to the new one. Transfer the pencil marks to the new rod. Throw
away the old contact and thermocouple assembly.
6. Carefully guide the new contact and thermocouple assembly through the spring,
spring clips (held open by squeezing the tabs), tube supports, and heater support of
the heater strut assembly until the spring clip reaches the pencil mark.
7. Install the cell per the instructions in Replace cell, steps Step 12 through Step 25.
8. Slide the heater strut assembly into the probe per the instructions in Replace heater
strut, steps Step 9 throughStep 14.
9. On systems equipped with an abrasive shield, install the dust seal gaskets, with
joints 180 ° apart.
10. Follow instructions in Install probe to install the transmitter into the stack or duct. If
there is an abrasive shield in the stack, make sure the dust seal gaskets are in place
as they enter the 15 ° reducing cone.
Reference Manual Replacement parts
00809-0100-4340 October 2019
10 Replacement parts
10.1 Probe replacement parts
Table 10-1: Diffusers
Figure and index number Part number Description
Figure 2-18, 33 1U05677G01 Ceramic flame arrestor diffuser
Figure 2-18, 33 1U05677G03 Snubber flame arrestor diffuser
Table 10-2: Heater Strut Assemblies

Figure 2-14, 32 3D39744G01 18-in. (457.2 mm) heater strut
assembly
Figure 2-14, 32 3D39744G02 3-ft. (0.9 m) heater strut assembly
Figure 2-14, 32 3D39744G03 6-ft. (1.8 m) heater strut assembly
Table 10-3: Cell Replacement Kits

Figure Part number Description
Figure 10-1 4847B61G25 DIN 18-in. (457.2 mm) cell
replacement kit(1)
Figure 10-1 4847B61G20 DIN 3-ft. (0.9 m) cell replacement kit(1)
Figure 10-1 4847B61G21 DIN 6-ft. (1.8 m) cell replacement kit(1)
Figure 10-1 4847B61G27 ANSI 18-in. (457.2 mm) cell
replacement kit(1)
Figure 10-1 4847B61G28 ANSI 3-ft. (0.9 m) cell replacement
kit(1)
Figure 10-1 4847B61G29 ANSI 6-ft. (1.8 m) cell replacement
kit(1)
(1) Includes pad and wire.

Replacement parts Reference Manual
October 2019 00809-0100-4340
Figure 10-1: Cell Replacement Kit
A. ANSI gasket
B. Wire and pad assembly
C. Anti-seize compound
D. 22 gauge wire
E. Closed end connector
F. Set-screws
G. Teflon tubing
H. M16-1 x 6 mm socket head cap screws
I. Cell and flange assembly
J. Corrugated seal
K. Probe tube (not included in kit)
L. Calibration gas passage
Table 10-4: Tool Kits

Figure Part number Description
Figure 10-2 3535B42G03 Probe disassembly kit
Reference Manual Replacement parts
00809-0100-4340 October 2019
Figure 10-2: Probe Disassembly Kit
A. Hex keys
B. Spanner wrench
C. Anti-seize compound
D. Phillips screwdriver
E. Tube insertion tube
10.2 Electronics replacement parts

Table 10-5: Heater Strut Assemblies
Figure 2-14, 1A 6A00170G01 Cover with window
Figure 2-14, 2 3D39861G01 Electronic board assembly (HART®)
Figure 2-14, 4 and Figure 2-18, 4 4849B72H01 Membrane keypad English
Figure 2-14, 4A and Figure 2-18, 4A 6A00115G01 Local operator interface (LOI) module
Figure 2-18, 31 6A00122G01 Cable assembly, 20 ft. (6 m)
Figure 2-18, 31 6A00122G02 Cable assembly, 40 ft. (12 m)
Figure 2-18, 31 6A00122G03 Cable assembly 60 ft. (18 m)

Replacement parts Reference Manual
October 2019 00809-0100-4340
Table 10-5: Heater Strut Assemblies (continued)

Reference Manual Upgrade Rosemount™ Oxymitter DR to full Oxymitter
00809-0100-4340 October 2019
A Upgrade Rosemount™ Oxymitter DR

to full Oxymitter
Figure A-1: Component Replacement
A. Screws
B. Rosemount OXT adapter board
C. Screws
D. Electronic assembly
Procedure
1. Remove power from the Rosemount Oxymitter DR.
2. Remove the left and right covers from the Rosemount Oxymitter termination
housing.
3. Remove and discard screws and Rosemount OXT adapter board (A and B, Figure
A-1) located at the right side of the termination housing.
4. Place the new Rosemount Oxymitter electronic assembly (D) near the right side of
the termination housing.
5. Plug the white connector with the two black wires into the white socket on the
bottom power supply card.
6. Insert the electronics assembly into the termination housing. Ensure the black four-
wire connector remains outside the housing and in the slot provided in the top card
of the electronics assembly.
The electronics assembly should seat on the bulkhead pins easily. Do not force the
assembly into place.

Upgrade Rosemount™ Oxymitter DR to full Oxymitter Reference Manual
October 2019 00809-0100-4340
7. Plug the black four-wire connector into the black socket on the microprocessor
card.
8. Tighten three screws (D) securing the electronics assembly into the termination
housing.
9. In the left side of the termination housing, place the new termination designation
over the labels on the existing terminal block.
After placing the new labels, the terminal block should appear as shown in Figure
A-2.
Figure A-2: Terminal Block and Wiring
A. Terminal block
B. AC line voltage port
C. Ground lugs
D. Signal port
E. Left side of transmitter
F. 4-20 mA signal
G. Logic I/O or calibration handshake
H. Line voltage (90 to 250 Vac)
I. AC terminal cover
You can reuse the existing wires from the transmitter to the electronics. However,
the wires will be carrying new signals as noted by the new labels.
10. Remove the 4-20 mA wires from the old electronics and re-terminate them to the
wires carrying the 4-20 mA signal to the control room.
11. Convert the wires carrying the heater to power to carry AC power (80-250 Vac,
50/60 Hz) for the transmitter.
The re-termination may be inside the old electronics housing, which will function as
a simple junction box. Alternatively, you can remove the old electronics housing
and replace it with a smaller junction box.
Reference Manual Upgrade Rosemount™ Oxymitter DR to full Oxymitter
00809-0100-4340 October 2019
12. Place the round error blink code and calibration instructions label on the inside of
the right housing cover.
13. Install both housing covers.
The HART® electronics offers the following additional features:
1. HART communications.
2. Automatic calbration (requires Rosemount SPS or IMPS autocalibration gas
sequencers).
3. Calibration recommended diagnostic.
The new ambient temperature specification for the electronics is 185 °F (85 °C). You can
read this temperature with HART communications.
To upgrade to FOUNDATION™ Fieldbus, you must change out the entire blue electronics
housing with the Fieldbus version, PN 4850B10G11.

Upgrade Rosemount™ Oxymitter DR to full Oxymitter Reference Manual
October 2019 00809-0100-4340
Reference Manual Optional accessories
00809-0100-4340 October 2019
B Optional accessories
B.1 Rosemount™ By-Pass Package
The specially designed Rosemount By-Pass Package for oxygen transmitters has proven to
withstand the high temperatures in process heaters while providing the same advantages
offered by the in-situ sensor.
Alloy or protection steel tubes provide effective resistance to corrosion, and the package
uses no moving parts, air pumps, or other components common to other sampling
systems.
Figure B-1: By-pass Package Mounting
B.2 Rosemount™ IMPS 4000 Intelligent Multiprobe

Test Gas Sequencer
The Rosemount IMPS 4000 Intelligent Multiprobe Test Gas Sequencer is housed within an
IP56 (NEMA 4X) enclosure and has the intelligence to provide calibration gas sequencing

Optional accessories Reference Manual
October 2019 00809-0100-4340
of up to four Rosemount Oxymitter 4000s to accommodate automatic and semi-

automatic calibration routines.
Figure B-2: Rosemount IMPS 4000
The sequencer works in conjunction with the CALIBRATION RECOMMENDED feature,

eliminating out-of-calibration occurrences and the need to send a technician to the
installation site. In addition, the Rosemount IMPS 4000 provides a remote contact input to
initiate a calibration from a remote location and relay outputs to alert when a calibration is
in progress, an O2 probe is out of calibration, calibration gases are on, or calibration
pressure is low.
B.3 Rosemount™ SPS 4001B Single Probe

Autocalibration Sequencer
Emerson specifically designed the Rosemount SPS 4001B Single Probe Autocalibration
Sequencer to perform automatic or on-demand calculations.
The Rosemount SPS 40001B system must be installed in a remote, safe area if the
Rosemount Oxymitter 4000 is installed in a hazardous area.
The Rosemount SPS 4001B works in conjunction with the Rosemount Oxymitter 4000,
eliminating out-of-calibration occurrences and the need to send a technician to the
installation site.
Reference Manual Optional accessories
00809-0100-4340 October 2019
In addition, the Rosemount SPS 4001B provides a remote contact input to initiate a
calibration from a remote location and relay outputs to indicate when a calibration is in
progress or the Rosemount Oxymitter 4000 is out of calibration.
Figure B-3: Rosemount SPS 4001B
A. Rosemount Oxymitter 4000

B. Rosemount SPS 4001B (in a safe area)

Optional accessories Reference Manual
October 2019 00809-0100-4340
Reference Manual Safety instructions
00809-0100-4340 October 2019
C Safety instructions
The following safety instructions apply specifically to all EU member states. They should be
strictly adhered to in order to ensure compliance with the Low Voltage Directive. Non-EU
states should also comply with the following unless superseded by local or national
standards.
1. Adequate earth connections should be made to all earthing points, internal and
external, where provided.
2. After installation or troubleshooting, all safety covers and safety grounds must be
replaced. The integrity of all earth terminals must be maintained at all times.
3. Main supply cords should comply with the requirements of IEC227 or IEC245.
4. All wiring shall be suitable for use in an ambient temperature of greater than 221 °F
(105 °C).
5. All cable glands used should be of such internal dimensions as to provide adequate
cable anchorage.
6. To ensure safe operation of this equipment, connection to the mains supply should
only be made through a circuit breaker which will disconnect all circuits carrying
conductors during a fault situation. The circuit breaker may also include a
mechanically operated isolating switch. If not, then another means of
disconnecting the equipment from the supply must be provided and clearly marked
as such. Circuit breakers or switches must comply with a recognized standard, such
as IEC947. All wiring must conform with any local standards.
7. Where equipment or covers are marked with the symbol below, hazardous voltages
are likely to be present beneath. These covers should only be removed when power
is removed from the equipment - and then only by trained service personnel.
8. Where equipment or covers are marked with the symbol below, there is a danger of
hot surfaces beneath. These covers should only be removed by trained service
personnel when power is removed from the equipment. Certain surfaces may
remain hot to the touch.
9. Where equipment or covers are marked with the symbol below, refer to the
reference manual for instructions.

Safety instructions Reference Manual
October 2019 00809-0100-4340
10. All graphical symbols used in this product are from one or more of the following
standards: EN61010, IEC417, and ISO3864.
11. Where equipment or labels are marked "Do Not Open While Energized" or similar,
there is a danger of ignition in areas where an explosive atmosphere is present. This
equipment should only be opened when the power is removed and adequate time
as specified on the label or in the instruction manual has been allowed for the
equipment to cool down - and then only by trained service personnel.
Reference Manual Safety data sheet for ceramic fiber products
00809-0100-4340 October 2019
D Safety data sheet for ceramic fiber

products
July 1, 1996
D.1 Identification
Product name Ceramic fiber heaters, molded insulation modules, and
ceramic fiber radiant heater panels
Chemical family Vitreous aluminosilicate fibers with silicon dioxide
Chemical name N/A
Chemical formula N/A
Manufacturer's name and Watlow Columbia
address 2101 Pennsylvania Drive
Columbia, MO 65202
Phone: 573-814-1300, ext. 5170
Fax: 573-474-9402
Health hazard summary warning

• Possible cancer hazard based on tests with laboratory animals.
• May be irritating to skin, eyes, and respiratory tract.
• May be harmful if inhaled.
• Cristobalite (crystalline silica) formed at high temperatures (above 1800 °F [982 °C])
can cause severe respiratory disease.
D.2 Physical data

Appearance and odor Cream to white colored fiber shapes. With or without
optional white to gray granular surface coating and/or
optional black surface coating
Specific weight 12 - 25 lb./cubic foot
Boiling point N/A
Volatiles (percent by weight) N/A
Water solubility N/A

Safety data sheet for ceramic fiber products Reference Manual
October 2019 00809-0100-4340
Reference Manual Rosemount™ Oxymitter™ product certifications
00809-0100-4340 October 2019
E Rosemount™ Oxymitter™ product

certifications
Rev 2.0
E.1 European Directive information

The most recent revision of the EU Declaration of Conformity can be found at
Emerson.com/Rosemount.
E.2 Ordinary location certification

As standard, the transmitter has been examined and tested to determine that the design
meets the basic electrical, mechanical, and fire protection requirements by a nationally
recognized test laboratory (NRTL) as accredited by the Federal Occupational Safety and
Health Administration (OSHA).
E.3 Installing equipment in North America

The US National Electrical Code® (NEC) and the Canadian Electrical Code (CEC) permit the
use of Division marked equipment in Zones and Zone marked equipment in Divisions. The
marking must be suitable for the area classification, gas, and temperature class. This
information is clearly defined in the respective codes.
E.4 Rosemount™ OXT4A Oxymitter for general

purpose locations and OXT4C hazardous
locations certification
Rosemount Oxymitter Oxygen Transmitters (Series 4000 & DR): OXT4A, OXT4ADR,
OXT4C, OXT4CDR, OXT4CNF, and OXT4CDRNF and Rosemount Oxymitter 4000 series
6A00095G05, 6A00095G06, 6A00094G07, and 6A00094G08
E.4.1 USA/Canada
CSA Certificate 1238566
Standards CSA C22.2 No. 30-M1986 (R1999), CSA C22.2 No. 213-M1987, CAN/
CSA-E600079-0:02, CAN/CSA-E60079-1:02, CAN/CSA-E79-7:03, CAN/
CSA-C22.2 No. 61010-1-12, UL Std. No. 1203 Ed. 3, ANSI/ISA
12.12.01-2013, UL 61010-1 (3rd Ed.), ANSI/ISA 12.16.01-1998,
ANSI/ISA 12.00.01-2002, ANSI/ISA 12.22.01-2002
Markings

Rosemount™ Oxymitter™ product certifications Reference Manual
October 2019 00809-0100-4340
Oxymitter oxygen transmitters (Integral & DR): OXT4C, OXT4CNF, OXT4CDR, and
OXT4CDRNF
Class I, Division 1, Groups B, C, and D
Class I, Zone 1, Ex d IIB+H2 T2(2)
Class I, Zone 1, AEx d IIB+H2 T2(2)
Oxymitter oxygen transmitters (split achitecture, probe with remote electronics): OXT4C,
OXT4CNF, 6A00094G
Class I, Zone 1, Ex de IIB+H2 T6 (remote electronics) / T2 probe)
Class I, Zone 1, AEx de IIB+H2 T6 (remote electronics) / (T2 (probe)
Class 1, Division 1, Groups B, C, and D T2 (probe)
Class 1, Division 2, Groups B, C and D T6 (remote electronics)
Special Conditions for Safe Use:

1. Non-flame arrestor probe -"NF" versions must have the probe installed in a non-
classified area.
2. When the probe tube is mounted in a hazardous (classified) area (with flame
arrestor end to complete the assembly) calibration lines that travel in and out of the
equipment bringing reference gas must not contain a pressure higher than 1.1
times the atmospheric pressure; these calibration lines shall not contain pure
oxygen, acetylene, or combustible gases other than the gases for which this Zone 1
classified application has been investigated for: Group IIB +H2 gases.
3. There are no interchangeable components.
4. Contact the original manufacturer for information of flameproof joint dimensions.
5. Fastener property class must be A2-70 for units intended for use in Zone 1 classified
areas.
6. Any other electronics not covered by this report and used in conjunction with the
Rosemount™ Oxymitter probes or with the remote electronics must be installed in a
non-classified area (ex. Rosemount Xi Advanced Electronics).
E.4.2 Europe
ATEX
Certificate Sira 14ATEX1201X

Standards EN 60079-0:2012
EN 60079-1:2007
EN 60079-7:2007
Markings Complete probe assemblies & DR probes:
II 2 G
Ex d IIB+H2 T4 Gb
(2) Except Temperature Code T1 for 44V∼ model of Rosemount OXT4CDR only.
Reference Manual Rosemount™ Oxymitter™ product certifications
00809-0100-4340 October 2019
-40 °C ≤ Ta ≤ +70 °C
Probe assemblies without the frame arrestor end: "-NF"
II 2/- G
Ex d IIB+H2 T4 Gb/-
-40 °C ≤ Ta ≤ +70 °C
Remote electronics: "Split architecture":
II 2 G
Ex d e IIB+H2 T5 Gb
-40 °C ≤ Ta ≤ +70 °C
Special conditions for safe use (X):

1. Mounting flange temperature shall not exceed 115 °C.
2. Non-flame arrestor probe versions "NF" must have the probe tube mounted in a Safe
Area.
3. When the probe tube is mounted in Explosive Areas using flame arrestor end to
complete the assembly, calibration lines that travel in and out of the equipment
bringing reference gas, must not contain a pressure higher than 1.1 times the
atmospheric pressure; these calibration lines shall not contain pure oxygen,
acetylene, or combustible gases other than the gases for which this application has
been investigated for: Group IIB + H2 gases.
4. There are no interchangeable enclosure components.
5. Contact the original manufacturer for information of flameproof joint dimensions.
6. Fastener property class must be A2-70.
E.5 Rosemount™ Xi, X-Stream Xi Remote Interface,

for general locations certification
E.5.1 USA/Canada
CSA Certificate 1913435
Standards CAN/CSA-C22.2 No. 61010-1-04, UL 61010-1:2004 (2nd Ed.), CAN/
CSA-E60079-1:07, CAN/CSA-C22.2 No. 94-M91 (R2001), CAN/CSA
C22.2 No. 60529:05, ANSI/ISA-12.00.01-2005 (IEC 60079-0 Mod),
ANSI/ISA-12.22.01-2005 (IEC 60079-1 Mod), UL 50 (11th Ed.), IEC
60529 (Edition 2.1-2001-02)
Markings
FM Certificate FM17NUS0007
Standards FM Class 3810:2005, ANSI/NEMA 250:1991
Markings Type 4X

Rosemount™ Oxymitter™ product certifications Reference Manual
October 2019 00809-0100-4340
Reference Manual Declaration of Conformity
00809-0100-4340 October 2019
F Declaration of Conformity

Declaration of Conformity Reference Manual
October 2019 00809-0100-4340
Reference Manual Declaration of Conformity
00809-0100-4340 October 2019

Declaration of Conformity Reference Manual
October 2019 00809-0100-4340
Reference Manual China RoHS table
00809-0100-4340 October 2019
G China RoHS table

00809-0100-4340
Rev. AB
2019
GLOBAL HEADQUARTERS NORTH AMERICA

Emerson Automation Solutions Rosemount
6021 Innovation Blvd 8200 Market Boulevard
Shakopee, MN 55379, USA Chanhassen, MN 55317
+1 800 999 9307 or +1 952 906 8888 +1 800 999 9307
+1 952 949 7001 +1 952 949 7001
[email protected] [email protected]
EUROPE MIDDLE EAST AND AFRICA ASIA-PACIFIC

Emerson Automation Solutions Emerson Automation Solutions Emerson Automation Solutions
Neuhofstrasse 19a P.O. Box 1046 Emerson FZE 1 Pandan Crescent
CH-6340 Baar Jebel Ali Free Zone Singapore 128461
Switzerland Dubai, United Arab Emirates, P.O. Box 17033 Singapore
+ 41 (0) 41 768 6111 +971 4 811 8100 +65 777 8211
+ 41 (0) 41 768 6300 +971 4 886 5465 +65 777 0947
[email protected] [email protected] [email protected]
Linkedin.com/company/Emerson-Automation-Solutions
©2019 Emerson. All rights reserved.
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Reference Manual

Rosemount™ Oxymitter 4000

Earth (ground) terminal

Protective conductor terminal

Risk of electrical shock

Refer to reference manual.

Chapter 3 Configure transmitter with membrane keypad............................................................ 69

Chapter 4 Configure transmitter with LOI.....................................................................................77

Chapter 5 Start up and operate transmitter with membrane keypad............................................ 85

Rosemount Oxymitter 4000 v

Chapter 6 Start up and operate transmitter with LOI.................................................................... 91

Chapter 7 HART®/AMS............................................................................................................... 103

Chapter 8 Troubleshoot............................................................................................................. 115

Chapter 9 Maintenance and service............................................................................................149

Chapter 10 Replacement parts..................................................................................................... 173

Appendix A Upgrade Rosemount™ Oxymitter DR to full Oxymitter............................................... 177

Appendix C Safety instructions..................................................................................................... 185

Appendix E Rosemount™ Oxymitter™ product certifications........................................................ 189

Appendix F Declaration of Conformity.......................................................................................... 193

Rosemount Oxymitter 4000 vii

1 Description and specifications

Rosemount Oxymitter 4000 9

Figure 1-1: Typical System Package

A. Quick Start Guide

Table 1-1: Rosemount Oxymitter 4000 Ordering Information

Rosemount Oxymitter 4000 11

Table 1-1: Rosemount Oxymitter 4000 Ordering Information (continued)

(1) Membrane keypad only.

Table 1-2: Rosemount OXT4CDR Oxymitter Probes

Rosemount Oxymitter 4000 13

Table 1-2: Rosemount OXT4CDR Oxymitter Probes (continued)

Table 1-3: Rosemount OXT4CNF: Oxymitter 4000 - In Situ Oxygen Transmitter

Table 1-3: Rosemount OXT4CNF: Oxymitter 4000 - In Situ Oxygen Transmitter

24 HART electronics, mounted remotely, electronics mounting

Table 1-4: Rosemount OXT4CDRNF: Oxymitter 4000 In-Situ Oxygen Transmitter - DR

Rosemount Oxymitter 4000 15

Table 1-4: Rosemount OXT4CDRNF: Oxymitter 4000 In-Situ Oxygen Transmitter - DR

Table 1-5: Calibration Components

Table 1-5: Calibration Components (continued)

(1) Calibration gas bottles cannot be shipped via air freight.

Rosemount Oxymitter 4000 17

at a constant temperature. The electronics accepts millivolt signals generated by the

Figure 1-2: Rosemount Oxymitter 4000 Autocalibration System Options

A. Rosemount Oxymitter 4000

Rosemount Oxymitter 4000 19

1.5.1 Membrane keypad

Figure 1-3: Membrane Keypad

Accessing the probe keypad requires opening the electronics housing.

To use the HART capability, you must have either:

1.5.2 Local operator interface (LOI)

Figure 1-4: LOI

1.5.3 Optional HART® interface

The HART option is not protected by energy limiting barriers.

You can access HART information through the following:

Rosemount Oxymitter 4000 21

• Personal computer (PC): Requires AMS software available from Emerson.

1.6 System considerations

Handle with care

The HART option is not protected by energy limiting barriers.

A. Rosemount Oxymitter 4000 with integral electronics