Screw Conveyor Calcultation Sheet
Screw Conveyor Calcultation Sheet
Screw Conveyor Calcultation Sheet
D 0.8 0.266666667
d 0.3239
N 33 Clearence 0.011
t 0.0103 Shell thickness 8
L 11.7 k Value 0.927
BD 1 M 1.46
BD-P 1.3
p 0.8
F 0.3
Sin α 0
K Value 1950
di 0.3033 W1 (Pipe) 932.00583
C 199.6052415 332.6754025 W2 (Casing) 1944.9859
M 1.59E-03 -1.31E-03 W3 (Flight) 789.25072 3666.2425
di x t 2.87E-04 Wt 5352.714
J 0.7781926
HP1 50.93511296 Kw 38.40507518
KW 31.19331792
V 1.3816 Cement < 1.5 m/s
Coal < 0.75 m/s
ROTARY AIRLOCK CALCULTATION SHEET
D 0.9 0.3
d 0.3239
N 25
BD 0.8
BD-P 0.85
p 0.9
F 0.6
C 358.8473247
Clearence 0.648
Screw conveyor
C = (pi/4)x(D2-d2)xPxfxBDxNx60x(1-sinα)
Where
C Capacity
D Casing dia.
d Shaft dia.
P=D In general (0.8D & 0.6D)
f Filling Factor (0.3 to 0.4 for U-Trough)(0.85 for Round)
BD Bulk Density (Volume) Material Volume Power
N RPM (32/√D) Coal 0.6 0.85
α Inclination Cement 1 1.3
To select pipe
M=1.3X10-9x(D2-d2)*L3xBDx1000
D Casing dia.
d Shaft dia.
L Length of Pipe or shaft
BD Bulk Density (Power)
di xt=(do-2xt)3xt
3
di3xt >M To select pipe
do Shaft dia.
t Thickness of the pipe
V=(pixDxN)/60 or DN/19.1 Cement < 1.5 m/sec
V Velocity Coal <0.75 m/sec
D Casing dia.
N RPM
τ=8.177x10-6{L4/(do2+di2)} <0.6
τ Deflection
do Shaft dia.
di do-2xt
L Length of Pipe or shaft
HP=0.1317D3xLxNx{1-(D/d)2}xBDxfmx0.754 0.754 to convert to KW
fm Material Factor Cement 1.8
D Casing dia. Flyash 2
L Length of Pipe or shaft Fine coal 1.2
N RPM
d Shaft dia.
BD Bulk Density (Power)
HP If HP is <5 Multiply by factor (Refer Data sheet)
KW=[(QxL)/367]x(f+Sinα)x1/ƞ
KW Kilo watt
Q=C Capacity (with 65% filling)
L Length of Pipe or shaft
f Factor Cement 4
α Inclination Coal 2.5
ƞ Drive Efficiency 0.85 to 0.96
W1 (Pipe) = 0.0246615x(d-t)xtxL
W Weight
d Shaft dia. (in Mtrs.)
t Thickness of the Shaft to pipe (in mm)
L Length of Pipe or shaft (in mm)
W2 (Casing)=pix{D+2x(c+t)}xTx7.85xL
W Weight
D Casing dia.
c Clearence
t Thickness of the Shaft to pipe
T Thickness of casing (in mm)
L Length of Pipe or shaft (in mm)
W3 (Flight)=K2x(L/D)xTx7.85
For K value refer data sheet by Calculating (d/D)
L Length of Pipe or shaft
D Casing dia.
T Thickness of casing (in mm)
ΣW= Mx(W1+W2+W3)
ΣW Total weight
For M value refer data sheet
a 0.55
b 1.5
t 12
α 30
Cos α 0.866
Sin α 0.5
L 1.732102
W 2162.347
CONVEYOR REF
BD 0.5 T/M3
CONVEYOR RATE 96
PITCH 450
AREA 0.1551
VOL 0.0698
Q! 0.0523
AT ACTUAL
CONVEYING SPEED 1.05 1.0
MAX FILLING 75
WIDTH 1020
HUB DIA 90
Ss 0.3117
Sz 0.0375
Q1 0.2517
AT ACTUAL
CONVEYING SPEED 0.49 0.4