Automatic Transfer Switch - Zabatt
Automatic Transfer Switch - Zabatt
Automatic Transfer Switch - Zabatt
Owner’s Manual
ATS Service Entrance
HS Type Transfer Switch
decals, and labels that may be affixed to the transfer switch. Replace any decal or label that
is no longer legible.
utility shall be by means of suitable transfer equipment so as to isolate the electric system
DANGER! Connection of a generator to an electrical system normally supplied by an electric
from utility distribution system when the generator is operating (Article 701 Legally Required
Standby Systems or Article 702 Optional Standby Systems, as applicable). Failure to isolate
electric system by these means may result in damage to generator and may result in injury
or death to utility workers due to backfeed of electrical energy.
Generac Power Systems, Inc., hereafter referred to as Four commonly used safety symbols accompany the
the “manufacturer”, cannot anticipate every possible DANGER, WARNING and CAUTION blocks. The type
circumstance that might involve a hazard. The warn- of information each indicates follows:
ings in this manual, and on tags and decals affixed
to the unit are, therefore, not all-inclusive. If using This symbol points out important safety infor-
mation that, if not followed, could endanger
a procedure, work method or operating technique
the manufacturer does not specifically recommend, personal safety and/or property.
ensure that it is safe for others. Also make sure the
procedure, work method or operating technique cho- This
ard.
symbol points out potential explosion haz-
• Competent, qualified personnel should install, Safety Rules .........................................Inside Front Cover
operate and service this equipment. Adhere strictly Section 1 — General Information ...................................2
to local, state and national electrical and building
1.1 Introduction............................................................. 2
codes. When using this equipment, comply with
regulations the National Electrical Code (NEC), 1.2 Equipment Description ........................................... 2
CSA Standard; C22.1 Canadian Electric Code and 1.2.1 Transfer Switch Mechanism .......................... 2
Occupational Safety and Health Administration 1.2.2 Service Disconnect Circuit Breaker ............... 2
(OSHA) have established. 1.3 Transfer Switch Data Decal ..................................... 2
• Never handle any kind of electrical device while 1.4 Transfer Switch Enclosure ...................................... 3
standing in water, while barefoot, or while hands or 1.5 Safe Use Of Transfer Switch .................................... 3
feet are wet. DANGEROUS ELECTRICAL SHOCK
MAY RESULT. Section 2 — Installation ....................................................3
• Jewelry conducts electricity and wearing it may 2.1 Introduction to Installation ...................................... 3
cause dangerous electrical shock. Remove all jew- 2.2 Unpacking ............................................................... 3
elry (such as rings, watches, bracelets, etc.) before 2.3 Mounting ................................................................. 3
working on this equipment. 2.4 Connecting Power Source and Load Lines ............... 3
• If work must be done on this equipment while 2.5 Connecting Start Circuit Wires ................................ 4
standing on metal or concrete, place insulative
mats over a dry wood platform. Work on this Section 3 — Operation.......................................................4
equipment only while standing on such insulative 3.1 Functional Tests & Adjustments .............................. 4
mats. 3.2 Manual Operation .................................................... 4
• Never work on this equipment while physically or 3.2.1 Close to Normal Source Side ........................ 5
mentally fatigued. 3.2.2 Close to Emergency Source Side ................... 5
• Keep the transfer switch enclosure door closed 3.2.3 Return to Normal Source Side ...................... 5
and bolted at all times. Only qualified personnel 3.3 Voltage Checks......................................................... 6
should be permitted access to the switch interior.
3.4 Generator Tests Under Load ................................... 6
• In case of an accident caused by electric shock,
immediately shut down the source of electrical Section 4 – Installation Diagram ....................................7
power. If this is not possible, attempt to free the Section 5 – Electrical Data ...............................................8
victim from the live conductor but AVOID DIRECT Section 6 – Exploded Views & Parts Lists ..................12
CONTACT WITH THE VICTIM. Use a nonconduct-
ing implement, such as a dry rope or board, to free Section 7 – Notes .............................................................16
the victim from the live conductor. If the victim is Section 8 – Warranty ...................................... Back Cover
unconscious, apply first aid and get immediate
medical help.
• When an automatic transfer switch is installed for
a standby generator set, the generator engine may
crank and start at any time without warning. To
avoid possible injury that might be caused by such
sudden start-ups, the system’s automatic start cir-
cuit must be disabled before working on or around
the generator or transfer switch. For that purpose,
a SAFETY DISCONNECT is provided inside the
transfer switch. Always set that switch to its OFF
position before working on the equipment. Then
place a “DO NOT OPERATE” tag on the transfer
switch and on the generator. Remove the Negative
(Neg) or (–) battery cable.
1
Section 1 — General Information
ATS “HS” Type Transfer Switch
MODEL #
Handle transfer switches carefully when install-
ing. Do not drop the switch. Protect the switch
SERIAL # against impact at all times, and against construc-
tion grit and metal chips. Never install a transfer
switch that has been damaged.
This transfer switch is mounted in a NEMA 3R enclo-
1.4 TRANSFER SWITCH ENCLOSURE sure. It can be mounted outside or inside and should
The standard switch enclosure is a National be based on the layout of installation, convenience
Electrical Manufacturer’s Association (NEMA) 3R and proximity to the utility supply and load center.
type. NEMA 3R type enclosures primarily provide Install the transfer switch as close as possible to the
a degree of protection against falling rain and sleet electrical loads that are to be connected to it. Mount
and is undamaged by the formation of ice on the the switch vertically to a rigid supporting structure.
enclosure. To prevent switch distortion, level all mounting
points. If necessary, use washers behind mounting
1.5 SAFE USE OF TRANSFER SWITCH holes to level the unit.
Before installing, operating or servicing this equip-
ment, read the SAFETY RULES (inside front cover) 2.4 CONNECTING POWER SOURCE
carefully. Comply strictly with all SAFETY RULES to
prevent accidents and/or damage to the equipment. AND LOAD LINES
The manufacturer recommends that a copy of the
SAFETY RULES are posted near the transfer switch. DANGER
Also, be sure to read all instructions and information
found on tags, labels and decals affixed to the equip- Make sure to turn OFF both the UTILITY
(NORMAL) and EMERGENCY ( STANDBY) power
ment.
supplies before trying to connect power source
Two publications that outline the safe use of transfer and load lines to the transfer switch. Supply
switches are the following: voltages are extremely high and dangerous.
• NFPA 70; National Electrical Code Contact with such high voltage power sup-
• UL 1008, STANDARD FOR SAFETY-AUTOMATIC ply lines causes extremely hazardous, possibly
TRANSFER SWITCHES lethal, electrical shock.
Wiring diagrams and electrical schematics are pro-
2.1 INTRODUCTION TO INSTALLATION vided in this manual.
This equipment has been wired and tested at the Two suggested installation methods are shown. One
factory. Installing the switch includes the following for new installations and/or retrofit and one for ret-
procedures: rofit.
• Mounting the enclosure. NOTE:
• Connecting power source and load leads.
All installations must comply with national, state
• Connecting the generator sensing and transfer
and local codes. It is the responsibility of the
relay circuits.
installer to perform an installation that will pass
• Connecting any auxiliary contact (if needed) the final electrical inspection.
• Testing functions.
The utility supply connection is made at the circuit
2.2 UNPACKING breaker terminals. The generator supply and custom-
er load connections are made at the transfer switch
Carefully unpack the transfer switch. Inspect closely
for any damage that might have occurred during ship- mechanism, inside the switch enclosure.
ment. The purchaser must file with the carrier any
claims for loss or damage incurred while in transit.
Check that all packing material is completely removed
from the switch prior to installation.
3
Section 3 — Operation
ATS “HS” Type Transfer Switch
Attach handle to
the moveable contact
carrier arm.
• Manual operation handle in the DOWN posi- 3.2.2 CLOSE TO EMERGENCY SOURCE SIDE
tion - LOAD terminals (T1, T2) are connected to
EMERGENCY terminals (E1, E2). Before proceeding, verify the position of the switch
by observing the position of the manual operation
handle in Figure 3.1. If the handle is DOWN, the
contacts are closed in the EMERGENCY (STANDBY)
Do not use excessive force when operating the
transfer switch manually or damage could be
position. No further action is required. If the handle
is UP, proceed with Step 1.
done to the manual handle.
Step 1: With the handle inserted into the moveable
contact carrier arm, move the handle DOWN.
3.2.1 CLOSE TO NORMAL SOURCE SIDE Be sure to hold on to the handle as it will
Before proceeding, verify the position of the switch by move quickly after the center of travel.
observing the position of manual operation handle in Step 2: Remove manual operating handle from move-
Figure 3.1. If the handle is UP, the contacts are closed able contact carrier arm. Return handle to
in the NORMAL (UTILITY) position, no further action storage bracket.
is required. If the handle is DOWN, proceed with Step
1. 3.2.3 RETURN TO NORMAL SOURCE SIDE
Step 1: With the handle inserted into the moveable Step 1: Manually actuate switch to return manual
contact carrier arm, move handle UP. Be operating handle to the UP position.
sure to hold on to the handle as it will move
Step 2: Remove manual operating handle from move-
quickly after the center of travel.
able contact carrier arm. Return handle to
Step 2: Remove manual operating handle from move- storage bracket.
able contact carrier arm. Return handle to
storage bracket.
5
Section 3 — Operation
ATS “HS” Type Transfer Switch
6
Section 4 — Installation Diagram
ATS “HS” Type Transfer Switch
Drawing No. 0F0016-B
271mm[10.67"] 26.5mm[1.04"]
0A6599tv
MOUNTING HOLES 0A6599tv
Ø6.3mm[Ø0.25"]
597mm[23.50"] 561mm[22.09"
PADLOCK
(CUSTOMER SUPPLIED)
0A
LOCATION
34mm[1.34"]
7
IF ATS IS USED AS SERVICE ENTRANCE
8
DEVICE A BONDING JUMPER WILL NEED
TO BE INSTALLED SIZED TO MEET
NATIONAL & LOCAL CODES.
UTILITY
METER
SOCKET
SERVICE DISCONNECT
ATS
Section 5 — Electrical Data
ATS “HS” Type Transfer Switch
T2
E1 NOTE: INSTALLATION TO BE DONE BY A
LICENSED ELECTRICIAN AND MUST
MEET ALL NATIONAL, STATE AND
LOCAL ELECTRICAL CODES.
GROUND BAR
22
33
Transfer Switch Interconnections - Drawing No. 0F0017-A
FROM
ALTERNATOR
11 STATOR
44
NEW INSTALLATION
OR RETROFIT
AC GENERATOR
CONTROL PANEL
Section 5 — Electrical Data
ATS “HS” Type Transfer Switch
Transfer Switch Interconnections - Drawing No. 0F0017-A
UTILITY
METER
SOCKET
SERVICE DISCONNECT
ATS
INSULATED SPLICING
CONNECTOR OR
(NEW WIRES CAN BE
PULLED FROM ATS &
PANELBOARD).
E2
T2
E1 NOTE: INSTALLATION TO BE DONE BY A
LICENSED ELECTRICIAN AND MUST
MEET ALL NATIONAL, STATE AND
LOCAL ELECTRICAL CODES.
22
33
FROM
EXISTING WIRES TO ALTERNATOR
11 STATOR
PANELBOARD
44
(SEE ABOVE NOTE)
E1 E2
N1
N2
T1 * *-WIRES T1 & T2 NOT
T2 *
USED ON AIR COOLED UNITS
23 AND SOME LIQUID COOLED UNITS
194
NEUTRAL BAR
DISCONNECT
BONDING
CONNECTION
IN PANELBOARD
RETROFIT
GROUND BAR
AC GENERATOR
PANELBOARD
CONTROL PANEL
9
Section 5 — Electrical Data
ATS “HS” Type Transfer Switch
Wiring Diagram/Schematic - Drawing No. 0F0015-A
10
Section 5 — Electrical Data
ATS “HS” Type Transfer Switch
Wiring Diagram/Schematic - Drawing No. 0F0015-A
11
VIEW SHOWN WITH ITEMS #18 & #19 REMOVED
16 15
12
2 3 33
RATING
SWITCH
4 32
22 INSIDE LEFT SIDE
22473-S
1-4X20STL 22473-S
1-4X20STL
10
0A9457
0C4449A-RS
MAXIMUM AMPS - 100
MAXIMUM VOLTS - 240
WAUKESHA, WI.
19
0F2710
SERIAL NUMBER
MODEL NUMBER
26 46
SYSTEM VOLTAGE
43
11 12 31 31
63378-T
DETAIL A-A
(POWER TERMINAL LUG ASSY)
48
NOTE:
TIGHTEN ITEM #43: 24-30 IN/LBS
TERMINAL TIGHTENING
D2806-E
30A, 600V
18 27 TORQUE 50 INCH-POUNDS
!
D2806-T
30A, 600V
63378-T
TERM. XA1
TERM. XA2
63378-T
63378-T
600 Volt, 5 amp.
0D3587 A SWITCH LEVER
SWITCH LEVER
TERM. XB3
SWITCH XB
52 A
TERM. XB2 46
TERM. XB1
43
63378-T
53 54
B
DETAIL B-B
(POWER TERMINAL LUG ASSY)
D2806-T
51
ATS “HS” Type Transfer Switch
30A, 600V
E1
NOTE:
TIGHTEN ITEM #43: 24-30 IN/LBS
B
B NOTE:
S-6082D
V006 ,A03
21 ASSEMBLE SENSING WIRE
RING TERMINALS SO
63378-T
CLEARANCE IS GIVEN FOR
11 12 31 63378-T 63378-T
ACCESS TO LOWER LUG
SCREWS.
E-05884
1
47822-T
LISTED
R 5
C US
AUTOMATIC TRANSFER SWITCH
FOR USE IN OPTIONAL
STAND-BY SYSTEMS
64NL
N1
N2
T1
T2
23
194
B 13
(12 VDC)
(12 VDC)
(240 VAC)
(240 VAC)
(240 VAC)
(240 VAC)
NEUTRAL
WIRE
WIRE
WIRE
WIRE
WIRE
WIRE
(OPTIONAL)
WARNING
P/N 0A2595
NOTE WIRE ORIENTATION
CUSTOMER CONNECTIONS
0A6599tv 0A6599tv
8
Section 6 — Exploded Views and Parts List
22097-S
1/4 STL
22473-S
1-4X20STL 22473-S
1-4X20STL
14 30
8 37 37 38
36
QTY. 2 ITEM #37's BELOW SUBPLATE
QTY. 1 ITEM #37 ABOVE SUBPLATE
4 PLACES
100A Transfer Switch Assembly – Drawing No. 0F0466$-D
9 34 35 DECAL DETAILS
TERMINAL TIGHTENING VIEWS SHOWN WITH ITEMS #18 & #19 FULLY ASSEMBLED
TORQUE 45 INCH-POUNDS (NOT TO SCALE)
DETAIL "A"
! 28
24 7
19
34
0E9999
20
0E3485
35
40 41 42
ENCLOSURE
29
INSIDE
DETAIL A OF
0E3484
COVER
(GROUND LUG ASSEMBLY)
23
0C8308
49 45 18
Section 6 — Exploded Views and Parts List
ATS “HS” Type Transfer Switch
100A Transfer Switch Assembly – Drawing No. 0F0466$-D
13
Section 6 — Exploded Views and Parts List
ATS “HS” Type Transfer Switch
200A Transfer Switch Assembly – Drawing No. 0E9801$-F
16 15 31
2 3
55 INSIDE RIGHT SIDE
17
52 53
0C4449A-T
33
MAXIMUM AMPS - 200
120/240
0A6599tv
0A6599tv
22097-S
1/4 STL
WAUKESHA, WI.
22473-S
1-4X20STL 22473-S
1-4X20STL
0C4449A-RS
0A9457
SYSTEM VOLTAGE
SERIAL NUMBER
MODEL NUMBER
10
11 12 31 31
46
4
7 8 37 38 43
30A, 600V
D2806-E
27
SEE SIDE VIEW FOR HARDWARE DETAIL
30A, 600V
D2806-T
18 TORQUE ITEM #8 TO 12 FT-LBS
63378-T
Replace with UL
63378-T
listed fuse of same 63378-T
5 6 38 44
22097-S
1/4 STL
22473-S
1-4X20STL
TORQUE ITEM #6
47 TO 72 IN-LBS.
63378-T
5 6 38 45
1
30
D2806-T
30A, 600V
STANDBY E1
(C2 & VR2)
21
B
D2806-S
30A, 600V
63378-T
63378-T
63378-T
63378-T
50
11 12 31
48850-E
47822-T
LISTED
R
C US
AUTOMATIC TRANSFER SWITCH
194
WARNING
N1
N2
64NL
NEUTRAL
T1
T2
23
(OPTIONAL)
(12 VDC)
(12 VDC)
(240 VAC)
(240 VAC)
(240 VAC)
(240 VAC)
P/N 0A2595
WIRE
WIRE
WIRE
WIRE
WIRE
WIRE
32 0A6599tv
CUSTOMER CONNECTIONS
0A6599tv0A6599tv
22097-S
1/4 STL
22473-S
1-4X20STL 22473-S
1-4X20STL
32 37 37 38
36
QTY. 2 ITEM #37's BELOW SUBPLATE
QTY. 1 ITEM #37 ABOVE SUBPLATE
4 PLACES
9 34 35
43 13 28 14 48
DETAIL "A"
38 37
8 7 DECAL DETAILS
VIEWS SHOWN WITH ITEMS #18 & #19 FULLY ASSEMBLED
(NOT TO SCALE)
22097-S
1/4 STL
24
S-37422
LTS02X4-1
BUSBAR
19
SWITCH
BUSBAR HARDWARE
DETAIL AUTOMATIC
20
0E3485
TRANSFER SWITCH
51
34
0E9999 NEMA 3R - INDOOR/OUTDOOR USE
9
40 41 42
35 29
ENCLOSURE INSIDE
OF
COVER
DETAIL A
0E3484
0C8308
54 49 18
14
Section 6 — Exploded Views and Parts List
ATS “HS” Type Transfer Switch
200A Transfer Switch Assembly – Drawing No. 0E9801$-F
15
Section 7 — Notes
ATS “HS” Type Transfer Switch
Any equipment that the purchaser/owner claims to be defective must be examined by the
nearest Generac Authorized Warranty Service Dealer by visiting our website at www.gener-
ac.com or by calling the dealer locator number at 1-800-333-1322. Select the prompt that
describes the brand name of the generator.
This warranty gives you specific legal rights. You also may have other rights that vary from
state to state.