Weinmann Oxymat 3 Oxygen Concentrator - Service Manual
Weinmann Oxymat 3 Oxygen Concentrator - Service Manual
Weinmann Oxymat 3 Oxygen Concentrator - Service Manual
repair instructions
OXYMAT 3
Oxygen Concentrator
from Appliance No. 8000
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 3 7. Repair information and repair instructions . . 28
1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7.1 General . . . . . . . . . . . . . . . . . . . . . 28
7.2 Replacing the castors. . . . . . . . . . . . . 28
2. Functional description . . . . . . . . . . . . . . . . . . 5
7.3 Opening the appliance . . . . . . . . . . . 29
3. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.4 Closing the appliance . . . . . . . . . . . . 30
3.1 General . . . . . . . . . . . . . . . . . . . . . . 8
7.5 Replacing the compressor
3.2 Implementation . . . . . . . . . . . . . . . . . . 8
(up to appliance no. 13350) . . . . . . . . 30
3.3 Disposal . . . . . . . . . . . . . . . . . . . . . . 9
7.6 Replacing the compressor
4. Hygienic Preparation . . . . . . . . . . . . . . . . . . . 9 (from appliance no. 13351 to 14999) . 33
4.1 No change of patient . . . . . . . . . . . . . 9 7.7 Replacing the compressor
4.2 Change of patient or reuse . . . . . . . . . . 9 (from appliance no. 15000) . . . . . . . . 36
2
Introduction
For decades, Weinmann has developed, manu- described in the instructions, as well as conduct
factured and distributed equipment for oxygen ther- any repairs which may be necessary, as outlined
apy, inhalation therapy, sleep apnea therapy and in these service and repair instructions.
emergency medicine.
In the event of a guarantee claim, OXYMAT 3 should
In 1982, Weinmann introduced the first oxygen be returned to Weinmann.
concentrator to the market. In order to enable us to process any guarantee or
Long-term oxygen therapy with an oxygen concen- goodwill claims, please return the consumer's
trator now has a firm place in the treatment of proof of purchase (invoice) together with the appli-
chronic obstructive diseases of the respiratory ance.
tracts. Many studies have proven that long-term Repair and maintenance work must be carried out
oxygen therapy can bring about a tangible im- only by Weinmann or by knowledgeable expert
provement in life expectancy and quality of life. staff.
The OXYMAT 3 oxygen concentrator from Wein-
mann is part of this therapy concept. You are responsible for any repairs performed by
yourself and for guaranteeing them!
The aim of these service and repair instructions is
to familiarise you, as a knowledgeable expert, with Only original Weinmann spare parts should be used
the OXYMAT 3 with regard to function, techno- for repair purposes.
logy, servicing and repairs. In conjunction with the Please remember:
training you have already received from Wein- Your customer trusts you and relies on your exper-
mann, you are now a "trained, qualified expert" tise, just as you rely on Weinmann.
and are able to instruct your clients correctly, rectify
faults yourself, and carry out the functional checks
Note:
The following information can be found in the description and operating instructions for OXYMAT 3:
• Safety instructions
• Installation
• Operation
• Hygienic preparation
• Warranty
3
1. Overview
Front
(with dosage monitor)
1 Handle for lifting or
12 Nasal cannula moving
2 On/Off knob
3 Warning notices
11 Connecting tube 4 Operating hours meter
(3 m) for nasal
cannula 5 Oxygen outlet
7 Connecting tube
(20 m)
Back Front
up to appliance no. 19999 from appliance no. 20000 (with Flowmeter)
16 Flowmeter
17 Connecting tube
13 Coarse dust filter (10 m)
22 Ball, indicates
5,0
flow
26 Connection, 4,0
3 m hose to 3,0
2,0
flow 28 Connection,
OXYMAT 3
23 Connection, long
25 Humidifier 29 Connection for
tube to
glass of tubes
OXYMAT 3 (20 m)
bubble (3 m or 10 m)
humidifier
24 Flow control knob 27 Flow control knob
4 Overview
2. Functional description
OXYMAT 3 is a time-controlled appliance, i.e. the changeover time remains constant; only the pressure is
monitored.
Layout
The appliance essentially consists of three compo-
nents:
• the compressor, 5,0
4,0
2,0
1,0
0,5
In order to allow the process to run continuously, the containers operate alternately, i.e. before one container
is saturated with nitrogen, the system switches to the second container, which then continues with oxygen
enrichment. During this period, the first container is regenerated by a brief reduction in pressure, and at the
same time is flushed by a partial flow of enriched oxygen. This procedure is implemented cyclically at 7-
second intervals, thereby ensuring continuous oxygen enrichment of the inspiratory air.
Functional description 5
The level of oxygen concentration depends on the
Oxygen concentration
set flow and is available within a few minutes.
The waste air is expelled to the rear via a noise
suppressor on the underside of the appliance.
The electronic control with microprocessor consists
of one circuit board. It is housed separately from
the oxygen system on the front panel.
Flow [ l/min ]
Ambient air
housing via a coarse dust filter. Part of this air is
used to cool the compressor assembly. The other
part enters the compressor via the suction filter,
Pressure sensor
The adsorption containers (ADS containers) are Suction filter
alternately filled with compressed air in fixed
cycles, then regenerated by expanding the
compressed air and flushing with oxygen.
Compressor
Throttle
ADS container
6 Functional description
Part of the oxygen flows via the flushing nozzle into In order to attain adequate desorption of the mo-
the other ADS container for flushing. lecular sieve, part of the oxygen extracted in one
ADS container is continuously passed to the other
During the oxygen enrichment process, the area ADS container via the flushing nozzle.
where adsorption of the nitrogen occurs will shift
from the beginning of the ADS container towards The oxygen stored in the oxygen tank at an over-
the end. Before reaching the end of the container, pressure of up to 1.7 bar is reduced to 0.6 bar via
the pressure between the two ADS containers is the pressure-reducer.
compensated via the pressure compensating
The pressure sensor monitors this system pressure.
valve. Parallel to this, the pressure escapes via the
If the pressure falls below 0.5 bar or rises above
noise suppressor and the other ADS container is
2.5 bar, the system activates visual and acoustic
opened. The same procedure then takes place
alerts.
there.
At an overpressure of around 0.6 bar, the oxygen
Via pressure compensation, the remaining oxygen
flows towards the outlet of the appliance.
passes to the other ADS container, compression
energy is saved, and blow-off noise is reduced. The prescribed flow is set on the dosage monitor
or on the flowmeter. It then flows to the patient via
The nitrogen adsorbed in the first ADS container is
the nasal cannula.
desorbed as a result of the pressure drop when the
valve is opened and is expelled via the noise
suppressor.
Functional description 7
3. Servicing
3.1 General
3.2 Implementation
Servicing the OXYMAT 3 involves changing the coarse dust filter and the suction filter and performing a final
check (see "5. Functional check" on page 10).
The filters are located on the back of the appliance.
1. Detach the coarse dust filter 13 from the
service flap 38. 13
8 Servicing
3.3 Disposal
Do not dispose of the unit with domestic waste. For proper disposal of the device and its compo-
nents, please contact a certified waste disposal site for electronic goods. Ask your Environmental
Officer or local council for the address. Appliance packaging (cardboard and inserts) may be dis-
posed of in the paper recycling bin.
4. Hygienic Preparation
Hygienic Preparation 9
5. Functional check
5.1 General
• Should you discover any faults or deviations • For environmental reasons a capacitor back-
from the set values during your functional up unit has been installed instead of a battery
check, OXYMAT 3 must not be used again un- to serve the power failure alarm function.
til the faults have been rectified. As soon as OXYMAT 3 is operational, the ca-
pacitor is recharged. Charging takes approxi-
• The possible causes underlying the fault and
mately 5 minutes.
how to rectify them are outlined in Chapter “6.
If the device has been out of service for some
Troubleshooting” on page 19.
time, an alarm cannot be triggered until the de-
vice has been operational for at least 5 minutes.
Please use the following equipment to carry out the functional check:
• Oxygen measuring device,
• Filled oxygen cylinder with adjustable pressure reducer (e.g. HIT,WM 33100),
• Respiratory tubes WM 5726 and WM 5772.
5.2 Intervals
5.3 Implementation
10 Functional check
5.3.2 Checking the coarse dust filter
Check the coarse dust filter 13 to determine its general condition:
1. Unclip the coarse dust filter from the back of
OXYMAT 3.
2. If the filter is dirty, clean it. As a general rule,
the filter should be freed from dust once a
week (either by tapping or vacuuming). 13
Functional check 11
3. Switch on the OXYMAT 3 at the On/Off
O/ I
knob 2. The following LED displays will ap-
pear: 2
19
– The power indicator (green LED) 20 lights O/I O2
up. 20 18
– The fault indicator (red LED) 18 and status Oxygen appliance!
Increased
indicator (yellow LED) 19 light up briefly. fire risk!
Important
The program then makes an internal check for
leaks:
– Pressure is built up within 20 seconds. The
green operating indicator 20 flashes light/
dark.
– Then the compressor is switched off and the
existing pressure is monitored for about 20
seconds. If there is a fault and the pressure
drops, the yellow status indicator 19 lights
up.
– Finally the system is vented so that the com-
pressor can start up again without any
back-pressure.
26
3. To check the dosage monitor 9 for leaks, 4, 0
3, 0
22
25 1, 0
12 Functional check
5.3.8 Checking the operating hours meter
Check that the red minute counter on the operating Observe instructions
for use!
Leave the OXYMAT 3 to run for at least 10 minutes How to calibrate the oxygen sensor:
before starting the measurement.
1. Connect the oxygen measuring device to the
Before you check the oxygen concentration on the pressure reducer of the oxygen cylinder using
OXYMAT 3, you must first calibrate the oxygen the respiratory tube WM 5726.
measuring device (e.g. OXYcontrol WM 13550).
2. Slowly open the cylinder valve. One revolution
For this purpose, you will need the respiratory tube is sufficient!
WM 5726 and an oxygen cylinder with an ad-
3. Set a flow of 4 l/min at the pressure reducer.
justable pressure reducer (e.g. WM 33100).
4. Leave the oxygen measuring device (e.g.
Caution !
OXYcontrol) flowing for approximately 2 minutes,
Please observe the instructions for handling oxygen!
until the displayed oxygen level remains steady.
Important!
5. Set a value of "100" using the calibration
Before calibrating the oxygen sensor for the first knob.
time, the sensor must be stored in ambient air for
at least 15 minutes (refer to instructions for use of 6. Close the cylinder valve again.
the sensor).
Functional check 13
9. After waiting for a short while, read the oxy-
gen concentration from the oxygen measuring
device.
It should be between 90 and 95 % by volume.
10. Re-connect the connecting tube 11.
11. If the O2 concentration is outside the tolerance
range, proceed as described in “6.3 O2 con-
centration outside tolerance range” on
page 27.
When operating with a flowmeter:
7. Connect the oxygen measuring device:
– To do this, remove connecting tube 17 from
connection 29 of the flowmeter and use
breathing tube WM 5772 to make a con- 27
nection between connection 29 and the
oxygen measuring device;
or 29
alarms occur:
– Acoustic: The device emits a continuous O/I O2
tone. 20 18
– Optical: The red fault indicator 18 lights up;
the green power indicator 20 is off.
Oxygen appliance!
Increased
fire risk!
14 Functional check
5.3.11 Checking the indirect status indicator (yellow LED) with appliance closed
The purpose of this check is to establish whether the status indicator that warns if a leak that is likely to cause
a drop in the oxygen concentration is working properly. This is done by an internal program that creates an
artificial leak which results in the alarm being triggered.
1. Switch on the OXYMAT 3 at the On/Off
switch 2. O/ I
To start the test program, proceed as follows: 11. Check that the yellow status indicator 19 is on
while this is happening.
3. Remove power cord 10 from the wall socket or
the appliance. If the status indicator does not light up, either:
– you have not set the flow to exactly 4 l/min
4. Wait for the acoustic power failure alarm to or
sound (two groups of five tones – – – – –). – the status indicator is faulty.
5. Switch off the OXYMAT 3 at the On/Off 12. Switch off the OXYMAT 3 at the On/Off
switch 2. Do not connect the power cord switch 2, then switch it on again.
again.
The test program is now deactivated and the
6. Switch OXYMAT 3 on again at On/Off OXYMAT 3 is in normal operating mode.
switch 2.
7. Wait for the acoustic power failure alarm to
sound again (two groups of five tones
– – – – –).
8. Switch off the OXYMAT 3 at the On/Off
switch 2.
The yellow status indicator 19 must now light
up. If it does not, repeat the procedure.
9. Connect the power cord again.
10. Switch on the OXYMAT 3 at the On/Off
switch 2.
The following LED indicators appear:
– green operating indicator 20 lights up
– red fault indicator 18 lights up briefly
– yellow status indicator 19 lights up briefly.
The program then runs an internal leak check
routine:
– pressure is built up within 20 s. The green
operating indicator 20 flashes.
– the pressure is checked for about 20 s with
the compressor switched off.
An artificial leak is created in the OXYMAT 3, and
this results in the oxygen concentration falling be-
low 82 %.
Functional check 15
5.3.12 Checking the indirect status indicator (yellow LED) with the appliance open
Note:
Not necessary as part of a normal functional check or service.
The purpose of this check is to establish whether the status indicator that warns if a leak that is likely to cause
a drop in the oxygen concentration is working properly. This is done by an internal program that creates an
artificial leak which results in the alarm being triggered. If the appliance is open (e.g. for repair work) you
can start this test program with switch S5 on the printed circuit board.
1. Switch on the OXYMAT 3 at the On/Off
switch 2. O/ I
S5
– green operating indicator 20 lights up O /I
O2
16 Functional check
5.3.13 System pressure test
General
The system pressure should only be tested if there is a fault in the appliance.
42
Pressure test
Oxygen outlet 6. Switch the appliance off, then remove the
mains plug from the wall socket and the power
1. Plug the power cord 10 into the appliance and cord from the appliance.
insert the mains plug in a wall socket.
7. Remove the pressure gauge.
2. Switch the OXYMAT 3 on.
8. Perform a functional check (see "5. Functional
3. After 10 minutes, attach the pressure gauge to
check" on page 10).
the oxygen outlet 5.
4. Read off the pressure.
The reading must be in the range
0.6 bar ± 0.1 bar (at sea level).
5. Rectify any discrepancies you find (see "6.2
Remedies" on page 22).
Functional check 17
O2 tank inlet 14. Switch the appliance off, then remove the
mains plug from the wall socket and the power
9. Attach the dosage unit 21 or the flowmeter 16. cord from the appliance.
10. Plug the power cord 10 into the appliance and 15. Remove the dosage unit 21 or flowmeter 16
insert the mains plug in a wall socket. from the appliance.
11. Switch the OXYMAT 3 on. 16. Remove the pressure gauge.
Caution!
17. Attach the tube 56.
Risk of injury or death!
Beware of live or moving components. 18. Slacken the strap system.
12. Set the flow to 4 l/min. 19. Carefully insert the foam section 44 and tight-
13. After 10 minutes, read off the pressure on the en the straps again.
pressure gauge. 20. Close the appliance (see "7.4 Closing the
The reading must be in the following range: appliance" on page 30).
At the O2 tank inlet: 21. Perform a functional check (see "5. Functional
min. 1.2 + 0.3/- 0.2 bar to check" on page 10).
max. 1.65 bar + 0.3/- 0.2 bar
at 4 l/min (at sea level).
Rectify any discrepancies you find(siehe „6.2
Remedies“ auf Seite 22).
General
A check for leaks should only be made if there is a
problem with the appliance.
Method
Soap all connections between the compressor exit,
the pressure equalization system (tubes, exit) and
the shutoff valve after the pressure reducer.
18 Functional check
6. Troubleshooting
6.1.1 Alarms
The following appliance states trigger an alarm: 4. Under-pressure
This alarm is activated if the pressure sensor at the
1. Power failure inlet to the O2 system measures a pressure lower
2. Overheating than the required operating pressure.
3. Memory error 5. Over-pressure
4. Under-pressure This alarm is activated if the pressure sensor at the
inlet to the O2 system measures a pressure higher
5. Over-pressure than the required operating pressure.
6. Implausible pressure measurement
6. Implausible pressure measurement
7. Leak in O2 system Since the OXYMAT 3 has a time control, there
must be a defined pressure pattern over time. This
1. Power failure
pressure pattern is measured by the pressure
The energy for a power failure alarm is supplied by
sensor and analyzed by the appliance software. If
a capacitor back-up unit. If the capacitor back-up
necessary an alarm is activated.
unit is fully discharged, the power failure alarm is
not available for the first minute after switching on 7. Leak in O2 system
the OXYMAT 3 until the back-up unit has charged Every time the appliance is switched on, the con-
up again. trol system runs a leak test on the entire O2 system.
If a leak is found, the yellow status indicator 19 is
2. Overheating
switched on, as sooner or later this leak in the O2
A temperature sensor is mounted on the printed cir-
system may result in the oxygen concentration at
cuit board. If the temperature rises above 60 °C
the outlet falling below 82 %.
(± 2.5 °C), an alarm is given and at the same time
the compressor is switched off. The compressor re- During the leak test the green power indicator 20
mains switched off as long as the temperature flashes.After the leak test the OXYMAT 3 switches to
alarm is activated. The cause may for example be normal operating mode.
a malfunction of the fan.
If the leak test is not successfully completed within
3. Memory error one minute, the control system stops the test cycle
Every time the appliance is switched on, the and switches on the yellow status indicator 19 to
EEPROM is first read out. Among other things, this indicate an operating fault. The cause of the leak
contains the operating cycles for the valves and the must now be identified.
calibration data for the temperature sensor. A plau-
sibility check is performed on the data read out. No further test for leaks is performed during normal
operation.
If a memory error occurs:
– default values (basic settings) are read from
the program memory and used to start the
control program;
– the memory error alarm is activated;
– after every alarm cycle a fresh attempt is
made to read the EEPROM;
– after a successful read attempt the alarm is
terminated.
Troubleshooting 19
6.1.2 Signal patterns
The alarm signal patterns are in accordance with EN 475 (see Table of Signal Patterns). To make it possible
to distinguish the alarm sources, this standard assigns specific signal patterns to individual error situations
(see Table of Error Situations).
Since it is possible that two or more errors may occur at the same time, the alarms are weighted by the
software and the appropriate alarm pattern is output. For example: if under-pressure and overheating occur
simultaneously, the alarm pattern for overheating is output (see Table of Alarm Situations).
Table of Alarm Situations:
Classification of
Release after Pattern of alarm
Appliance Status Weighting signal patterns
x minutes signal indicators
under EN 475
Buzzer: A
1 minute after Red LED: A
Power failure 1 High priority
cold start Yellow LED: off
Green LED: off
Buzzer: A
Immediately after Red LED: A
Overheating 1 High priority
switching on Yellow LED: off
Green LED: on
Buzzer: A
Implausible 1 minute after Red LED: C
2 High priority
pressure reading end of leak test Yellow LED: off
Green LED: on
Buzzer: B
Immediately after Red LED: B
Memory error 3 High priority
switching on Yellow LED: off
Green LED: on
Buzzer: C
1 minute after Red LED: C
Under-pressure 4 High priority
end of leak test Yellow LED: off
Green LED: on
Buzzer: C
1 minute after Red LED: D
Over-pressure 5 High priority
end of leak test Yellow LED: off
Green LED: on
Buzzer: off
Is indicated
Test immediately Red LED: off
O2 status independently by Low priority
after switching on Yellow LED: on
the yellow LED
Green LED: on
Note:
The green power indicator 20 is not an alarm signal indicator. Its status is only given here for completeness’
sake.
20 Troubleshooting
The signal patterns for the buzzer consist of 2 identical pulse sequences, repeated every 10 seconds. Each
pulse sequence consists of 5 individual pulses (see Table of Signal Patterns).
Table of Signal Patterns:
Flashing pattern
Flashing
for On time / ms Off time / ms Graphic representation
frequency / Hz
red LED
A 1.43 200 500 — —
B 1.43 400 300 —— ——
C 2.5 80 320 – –
D 2.5 240 160 — —
Tip:
For fault-finding purposes it can be useful to open coding switch S4. This enables the alarms immediately on
completion of the leak test.
Troubleshooting 21
6.2 Remedies
22 Troubleshooting
The following faults are based on a defective circuit. They occur with the compressor and fan running.
Caution !
Always pull out the mains plug before working on electrical components.
Remember that all coding switches on the circuit board must be closed during normal operation.
Troubleshooting 23
Fault Cause Localisation Remedy
Each time the appliance is
Warm-up phase not switched on, the overpressure
Wait for one minute.
No underpressure yet complete. alarm is blocked for one
alarm. minute.
Circuit board Replace the circuit board
defective. (7.9, page 40).
Miniature fuse in non- Compressor and fan not Check fuse 39 and replace
heating appliance running and green LED is if necessary (5.3.4,
connector has tripped. extinguished. page 11).
Internal connection has
worked loose at non- Check connection and re-
See above.
heating appliance make if necessary.
connector.
Connector X1 has Check connection and re-
See above.
worked loose. make if necessary.
Replace the cable harness
Cable harness
Mains failure alarm See above. (item no. 86 in the spare
defective.
parts list).
Check fuse F1 and replace
Compressor and fan not
if necessary
Fuse F1 has tripped. running and green LED is
(7.9, page 40)
extinguished.
(10.1, page 76).
Thermal release in trans- Replace the circuit board
See above.
former has tripped. (7.9, page 40).
Green LED illuminated,
Circuit board Replace the circuit board
compressor and fan running.
defective. (7.9, page 40).
Valves are switching.
Coding switch S3 is Green LED is extinguished. Close coding switch S3
open. Buzzer off. Red LED is flashing. (7.9, page 40).
Green LED is extinguished.
Coding switch S2 is Close coding switch S2
Buzzer off. Red LED is
open. (7.9, page 40).
extinguished.
Device fails to emit
correct mains Voltage supply for Operate the device for one
failure alarm. mains failure alarm See above. minute to recharge the
discharged. voltage supply.
Operate the appliance for 30
Mains failure alarm is minutes. If the alarm duration is Replace the circuit board
shorter than 1 minute. then shorter than 1 minute, the (7.9, page 40).
circuit board is defective.
24 Troubleshooting
Fault Cause Localisation Remedy
Examine pneumatic system for
Leak in O2 system Eliminate leaks.
leaks.
Switch S5 for checking
Switch off OXYMAT 3.
status indicator was not
Close switch S5. Close switch S5.
closed again (5.3.12,
Switch on OXYMAT 3.
page 16)
During a power failure
alarm the OXYMAT 3 Connect OXYMAT 3 to
was switched off and on mains.
twice, thereby starting a Then switch OXYMAT 3 off
status indicator check and on again.
(5.3.11, page 15)
O2 alarm
Ensure trouble-free plug-in
Check plug-in connection X13.
connection.
No voltage at shutoff
valve. Change fuse F3
Check fuse F3. (7.9, page 40),
(10.1, page 76).
Flow starts immediately after
Shutoff valve 83 faulty. Change shutoff valve 83.
switching on.
Pressure measurement Self-test is stopped after 60 s Re-route tube 63, replace if
tube 63 blocked. without stopping compressor. necessary.
Pressure sensor B1 Compressor overpressure Change board
faulty. valves activate after 30 s. (7.9, page 40).
Leak occurred since Switch OXYMAT 3 off then on
Eliminate leak.
last switching on. again to initiate self-test.
Check indirect status indicator If yellow LED does not light
Pressure sensor faulty. (5.3.11, page 15) (5.3.12, up, change board
No O2 alarm, page 16). (7.9, page 40).
even though
OXYMAT 3 was oper-
concentration is
ated for long time at Weigh ADS container Change ADS container
< 82 % by
relative humidity in (7.11, 7.12 and 7.13). (7.11, 7.12 and 7.13).
volume.
excess of 75 %.
Fuse F3 defective. Green LED is on. Replace fuse F3.
Clean or replace suction
Suction filter blocked.
filter (3.2, page 8).
Plug-in connection X2 Replace wiring harness if
Check plug-in connection
faulty. necessary.
Allow OXYMAT 3 to cool
Appliance control system down. After the end of the
Compressor not
Overheating alarm. switches off compressor if overheating alarm the con-
running
overheating alarm given. trol system switches the
OXYMAT 3 on again.
Change board
Board faulty.
(7.9, page 40).
Check connection at fan. If
No draught can be felt at the necessary, replace cable
Temperature alarm,
Fan failure. coarse dust filter, compressor is harness (item no. 86 in
fan not running.
running. spare parts list) or fan
(7.10, page 42).
Troubleshooting 25
Fault Cause Localisation Remedy
Comply with maximum
Appliance was ambient temperature of
operated at an 40 °C. After operating for
Accumulated heat warmed the
ambient temperature a short time, the
temperature sensor after
Temperature alarm of > 41 °C, or was switching off.
accumulated heat is
although fan is switched off briefly eliminated by the fan and
running. and back on. the temperature alarm must
stop.
Ambient temperature is
Circuit board Replace the circuit board
< 40 °C, fan and compressor
defective. (7.9, page 40).
working correctly.
Visual inspection to verify
Connector at X9 has Re-make the connection
correct seating of the
worked loose. (7.9, page 40).
connector.
Operating hours Install a replacement meter as a
Replace the operating hours
meter no longer test. If it moves forward by
Meter is defective. meter
counting. 00000.1 after 6 minutes, the
(7.8, page 39).
old meter was defective.
Circuit board If the above measures have Replace the circuit board
defective. failed to solve the problem. (7.9, page 40).
26 Troubleshooting
6.3 O2 concentration outside tolerance range
If the check described in “5.3.9 Checking the O2 – Then check the O2 concentration again as
concentration” on page 13 indicates an oxygen described in “5.3.9 Checking the O2 con-
concentration of less than 91% at a flow of 4 l/min centration”.
after 15 minutes operating time, proceed as – If the new check on O2 concentration still re-
follows: sults in unsatisfactory values, perform anoth-
er system pressure test as described in
1. Check the system pressures as described in
5.3.13. Then change the adsorption con-
“5.3.13 System pressure test” on page 17.
tainers as described in section 7.11.
2. If the test described in “5.3.13 System pres- 3. If the check on the oxygen system in accord-
sure test” reveals that the pressures are outside ance with 5.3.14 reveals that there are no
the tolerance range, proceed as described in leaks or faulty valves, continue as described in
“6.4 System pressure fault” . “7.11 Replace adsorption containers (Mac
If the system pressures are within the tolerance valves)”.
range, continue with test step “5.3.14 Check-
4. Perform a functional check (see "5. Functional
ing the O2 system for leaks”. If this check re-
check" on page 10).
veals leaks or faulty valves, repair them.
Note:
The pressure values listed below refer to sea level. If the measurements are conducted at different altitudes, corre-
sponding correction factors must be taken into account.
* Water uptake by the ADS container increases the flow resistance of the molecular sieve. As a result,
pressure equalization during the flushing phase is disturbed and the pressure increases.
Troubleshooting 27
7. Repair information and repair instructions
7.1 General
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm.
Caution !
If the appliance is standing on a table, lock the castors.
1. Disconnect the plug from the socket and pull 2. Remove the connecting nipple with union nut 6
the power cord 10 from the appliance. or the flowmeter 16 from the oxygen outlet 5.
3. Remove the stoppers 32: 1 32
– Using the disk on the spanner set, rotate the
stopper 32 through 90° to the left. 34
– Lever it out downwards . 33
4. Unscrew the two screws 33 and remove them
together with the spring washer 34 .
O/I
35 O2
O/I
O/I
O2
000
000
Note:
If the housing cannot be pulled off, it may be caught
on the service flap. In such cases, release the lock at 38
the service flap 38, and remove the flap from the
appliance.
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm.
Caution !
If the appliance is standing on a table, please lock the castors.
1. Carefully slide the housing 35 over the foam
sections.
2. Position the housing 35 on the frame in such a
way that the enclosure wall engages with the
groove all the way round.
3. Insert the handle 1 and secure it with the
screws 33 (not forgetting the spring washers 34). 1
4. Insert the two stoppers 32. 34
33
5. Using the disk on the spanner set, rotate the
32
stoppers 32 through 90° to the right. O/I
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm.
appliance.
42
O2
000
000
46
Caution ! 000
000
51
– Connect the power cord 10 to the – Switch off the appliance and pull the power
appliance and to a socket. cord 10 from the socket and from the
– Switch on the appliance. appliance.
– Feel from which side of the compressor air – If the inlet of the compressor is on the left-
is being drawn in. This side is the inlet. It hand side, re-install the compressor.
must be on the right.
16. Check that all cables are laid correctly in the
groove.
17. Place the lower edge of the front plate 46 into
45
the frame and tilt it against the foam section 45.
46
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm,
• Water-pump pliers.
appliance.
42
O2
000
000
46
46
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm.
• Hexagon socket wrench 8 mm,
• Water-pump pliers.
appliance.
42
O2
000
000
46
Caution ! 000
000
46
20. Attach the compressor to the chassis: 22. Close the appliance (see "7.4 Closing the
appliance" on page 30).
– Place the appliance on its back.
– Place a washer 90 and then a spring 23. Perform a functional check (see "5. Functional
washer 91 on the threaded bolt. check" on page 10).
– Now use the socket wrench to tighten the
hexagonal nuts 92 hand tight.
21. Before assembling the housing, subject the
compressor to a test run:
– Connect the power cord 10 to the
appliance and to a socket.
– Switch on the appliance.
If no rattling or slipping is audible, the
compressor is correctly installed.
– Switch off the appliance and pull the power
cord 10 from the socket and from the
appliance.
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm.
X1
pulling off the connector. O2
X2
O/I
44
How to remove the foam section 44:
– Loosen the straps 42, without pulling the
strap out of the fastener, and place them
next to the appliance.
– Remove the foam section 44.
44
42
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm.
appliance.
42
O2
000
000
46
O2
0 0 0
0 0 0
46
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm,
• Open-ended spanner SW 17.
Dismantle
1. Open the appliance (see "7.3 Opening the
appliance" on page 29).
2. Loosen the straps 42, without pulling the strap O/I
appliance.
42
O2
000
000
44
53
Test
1. In order to ascertain whether the ADS
container really needs changing, you should
weigh it. 53
The container needs changing when it has
absorbed approximately 50 g of moisture, i.e. 54
when it is approximately 50 g heavier.
Expiry weight = Original weight + 50 g.
The two containers should always be changed
at the same time.
Tools required
• Spanner set WM 14249
• Allen key 6 mm
• Open-ended spanner SW 17
• Open-ended spanner SW 19
Dismantle
1. Open the appliance (see "7.3 Opening the
appliance" on page 29).
appliance.
42
O2
000
000
44
53
Test
112
1. In order to ascertain whether the ADS
containers really need changing, you should
weigh them. 102
A container needs changing when it has
absorbed approximately 50 g of moisture, i.e. 98
when it is 50 g heavier.
Expiry weight = original weight + 50 g.
Please always replace both containers at the
same time.
Important!
The cable for the 230 V voltage supply must be
routed in the left-hand side of the foam section.
11. Before you assemble the OXYMAT 3, check it
for leaks:
– Connect the dosage unit 21 or the
flowmeter 16 to the oxygen outlet 5.
– Connect the power cord 10 to the
appliance and to a power socket.
– Switch on the appliance.
– Set a flow of 4 l/min.
– Check for leaks by soaping all connection
points to the ADS containers with a foaming
agent (e.g. Gaspruf).
Tools required:
• Spanner set WM 14249
• Allen key 6 mm
• Open-ended spanner SW17
• Water pump pliers
Dismantle
1. Open the appliance (see "7.3 Opening the
appliance" on page 29).
2. Loosen the straps 42 without pulling the strap O/I
appliance.
42
O2
000
000
44
53
112
102
98
Fitting
1. Take a new ADS container and ensure that
there is a pressure seal 55 on the thread of the
double nipple.
2. Screw the screwed connector onto the double
nipple.
3. Take the second ADS container and ensure
that there is a pressure seal 55 on the thread
of the double nipple.
4. Screw the double nipple into the magnetic
valve block.
5. Tighten up the double nipple on the magnetic
valve block with the open-ended spanner.
Warning!
Once the pressure seal between the double
nipple and the magnetic valve is squashed, never
screw the magnetic valve back, otherwise the
pressure seal will no longer seal effectively and a
new seal will be required.
6. Check whether the side with the magnetic 73
valve block coils and the screws for the clip
are flush. If this is not the case, undo the screw
for the clip a little, align the clip and screw up
tightly.
7. Push the Y-connector 73 into the upper angular bush
on the ADS container.
8. Insert the ADS container in the foam section.
Note
Please ensure that there are no cables or tubes
between the ADS container and the foam section.
9. Route cables and/or the tube in the lateral groove
in the foam section.
10. Restore the tube connections.
11. Insert the second ADS container in the foam section
and restore the tube connections.
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm,
• Open-ended spanner SW 17.
5. Take the spring off the cover. Double nipple 108 111 Spring
6. Take a new cover 108 and attach the spring.
Note
If the plastic valve block is used, replace the
double nipple from the new cover with the
adapter 104 from the old cover.
7. Moisten the O-ring 111 slightly, e.g. with
“Snoop” leak detector.
8. Insert the cover in the adsorption container.
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm,
• Open-ended spanner SW 17.
appliance.
42
O2
000
000
44
container. O/ I
O2
X13
6. Pull out the wiring harness for the shutoff valve.
7. Press the ADS container back into the foam
section.
56
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm,
• Side nippers.
Note:
It is easier to change the frame if you have another person to help you.
1. Open the appliance (see "7.3 Opening the
appliance" on page 29).
2. Remove the compressor (see “7.5 Replacing
the compressor (up to appliance no. 13350)”
on page 30, steps 3. to 7.).
3. Separate the two cable ties 65, which fix the
exhaust damper in position.
65
44
sections.
7. With the other arm, support yourself against
the frame and lift up the foam sections
(including ADS containers, oxygen tank,
cooler, fan and operating panel).
Note: 65
If two people are working together, one of you 66
can lift up the foam sections with both arms whilst
59
the other holds the frame steady.
8. Position the new frame 58 (with appliance
label) on the castors.
9. Insert the foam sections into the frame.
10. Place the appliance connector 59 into the
groove of the frame.
58
11. Push the exhaust damper 66 backwards as far
as possible and secure it to the frame with two
cable ties 65.
12. Align all parts, such as ADS containers and
oxygen tank.
13. Check that the cables and tubes are laid in the
groove on the foam section. If necessary,
press them in.
14. Place the foam section 44 in position.
Note:
Check that both foam pads 88 are in place.
15. Install the compressor (see “7.5 Replacing the
compressor (up to appliance no. 13350)” on
page 30, steps 10. to 16.).
44
88
42
Tools required:
• Spanner set WM 14249,
• Allen key 6 mm,
• Hexagon socket wrench 8 mm,
• Water-pump pliers.
Note:
It is easier to change the frame if you have another person to help you.
1. Open the appliance (see "7.3 Opening the
appliance" on page 29).
2. Remove the compressor (see “7.7 Replacing
the compressor (from appliance no. 15000)”
on page 36, steps 4. to 8.).
3. Remove the foam section 44.
44
This section describes conversion of the magnetic valves are damaged and need to be
appliances from two separate magnetic valves replaced.
WM 13151 to valve block WM 13179
Note
(conversion set WM 15461).
The valve block was fitted in a variant with
Valve block WM 13179 is fitted as standard on
aluminum housing (WM 13177) in concentrators
OXYMAT 3 oxygen concentrators from appliance
with appliance numbers from 35000 to 39999.
number 40000. Old appliances can be
This variant is no longer available. The
converted in accordance with this section if the
Tools required:
• Spanner set WM 14249, • Hexagon socket wrench 20 mm,
• Allen key 6 mm, • Side nippers,
• Hexagon socket wrench 17 mm, • Conversion set WM 15461.
• Hexagon socket wrench 19 mm,
appliance.
42
O2
000
000
44
67
from the pressure sensor on the board.
Use a diagonal cutter to cut through the cable
binders, then remove the pressure measurement tube
from the appliance.
98
Refitting
Note:
Steps 1. to 3. are not necessary for concentrators
up to appliance no. 7999. For these appliances, start with step 4..
1. Carefully push the new pressure measurement tube
99 (WM 13268, pressure sensor piping system)
from the back of the appliance (ADS container) /)
appliance (compressor).
Take care that the pressure measurement tube is the
67
right way round. After installation in the appliance, /
65
100
From appliance
no. 8000 onwards: 80
99
remaining angle 99
inlet hose connector
ADS container.
/
88
42
appliance.
42
O2
000
000
44
Note
Steps 12. to 13. do not apply to
concentrators with an aluminum magnetic
valve block.
Note:
The item numbers in the following table match the numbers in the text of these service and repair instructions.
Spare parts 69
Item no. Description Order No.
52 Fan WM 13185
53 Adsorption container, packs of 2 WM 13225
Magnetic valve, repair set WM 13152
54
Magnetic valve, replacement,repair set WM 13159
55 Pressure seal WM 13244
56 Tube, PU 4 x 1, 740 long WM 13108
Frame, fitted* (up to appliance no. 19999) WM 13171
57
Frame, fitted* (from appliance no. 20000) WM 13197
Frame, with notices* (up to appliance no. 19999) WM 13170
58
Frame, with notices* (from appliance no. 20000) WM 13196
59 Appliance connector WM 13420
Vibration damper (up to appliance no. 14999) WM 13125
60
“O-form” vibration damper (from appliance no. 15000) WM 13104
61 Tube set for pressure sensor
comprising:
62 – nozzle, WM 13206
63 – tube, PU 4 x 1, 580 long, WM 13209
Tube, silicone, 8 x 3.5, 1160 long (up to appliance no. 19999) WM 13132
Exhaust hose (from appliance no. 20000) WM 13175
comprising:
64
– Tube, silicone, 8 x 3,0, 900 long WM 13176
– Coupling WM 13122
– Connector WM 13167
65 Cable tie WM 13148
Exhaust damper, complete,
consisting of:
66 – Exhaust filter housing, complete WM 13129
– Foam cartridge
– Noise suppressor
Piping, vacuum, WM 13145
consisting of:
67 – Container WM 13140
68 – Tube, silicone, 8 x 3.5, 400 long WM 13137
69 – Coupling WM 13122
70 – Tube, silicone, 8 x 3.5, 239 long WM 13136
71 – Connector with foam cartridge WM 13133
– Clip
– Foam sheet
Piping, outlet, WM 13265
consisting of:
72 – Nozzle tube, fitted WM 13290
73 – Y-connector WM 13283
74 – Elbow connector WM 13282
75 – Non-return valve, fitted WM 13294
76 – T-joint WM 13284
70 Spare parts
Item no. Description Order No.
Piping, inlet, WM 13270
consisting of:
77 – T-joint WM 13274
78 – Hose, PA, 8 x 1. 65 long WM 13271
79 – Hose, PA, 8 x 1. 115 long WM 13272
– Elbow connector. WM 13273
Tube set, inlet, pressure sensor WM 13255
comprising:
– T-connector, WM 13274
80 – Connecting pipe, short, WM 13276
– Elbow connector, WM 13273
81 – Connecting pipe, long, WM 13277
– Plug-in connector. WM 13204
82 Pressure reducer, complete WM 13188
83 Shutoff valve WM 13184
84 Tube, PU, 4 x 1, 480 long WM 13107
85 Plug-in connector WM 13204
86 Cable harness, non-heating appliance circuit board WM 13431
87 Cable harness, circuit board – compr. + fan WM 13432
88 Foam plate WM 13106
89 Clip WM 13314
90 Washer WM 53536
91 Spring washer WM 50370
92 Hexagonal nut WM 50924
93 Screwed socket G1/8 WM 13281
94 Screwed socket G1/4 WM 13153
95 Elbow connector G1/4 WM 13273
96 Elbow connector G1/8 WM 13527
97 Magnetic valve block, plastic WM 13179
98 Push-fit angle connector WM 13146
99 Tubing for pressure sensor, conversion set WM 13268
100 Tubing for exhaust air, conversion set WM 13267
101 Tubing, ADS container WM 13212
102 Screw-in connector WM 13218
103 Blind plug for tubing, pressure sensor WM 13268 WM 13202
104 Adapter for valve block WM 13248
105 Spring clip WM 28052
106 O-ring; 10.5 – 2 WM1145/147
107 O-ring; 12 – 1 WM1145/56
108 Cover, preassembled WM 13240
109 Tapered flange clip D95 WM 13252
110 Cap screw M6x30 EN ISO 7045 WM 53115
111 O-ring; 73-3 WM1145/60
Spare parts 71
Item no. Description Order No.
112 Sealing ring 8-11-1.5 WM 13233
F1 Fuse insert IEC 127-2-T-L 400 mA WM 13426
F2 Fuse insert IEC 127-2-T-L 400 mA WM 13426
F3 Fuse insert IEC 127-2-T-L 1.25 A WM 13427
Control panel, printed WM 13510
for dosage monitor:
measuring tube, compl., 5 l WM 13725
measuring tube, compl., 3 l WM 13726
O-ring 10-1, 3 WM 1145/47
for flow meter:
measuring tube, compl., 5 l WM 13660
measuring tube, compl., 3 l WM 13662
flow meter sleeve WM 1284
O-ring 7-1, 5 WM 1145/40
O-ring 22-1, 5 WM 1145/69
Service bag WM 13632
Service card WM 16196
Pin, chrome-plated WM 13615
Split rivet WM 13617
Label, fire WM 0957
Instructions for use WM 16641
Packaging, complete WM 14570
* When ordering, please specify the model, appliance number and year of construction
72 Spare parts
9. Tools, testing equipment, disinfectants
Below is a list of all tools and test equipment used in these service and repair instructions.
The particular tools and test equipment required are explained in the relevant chapters.
Special tools can be purchased from the manufacturer Weinmann.
9.3 Disinfectants
OXYMAT 3
Product category according to
IIa
93/42/EEC
Dimensions W x H x D in mm 400 x 700 x 350
Weight approx. 20 kg
Temperature range:
– Operation + 10 to + 40 °C
– Storage – 20 to + 70 °C
Power supply 230 V, 50 Hz
Power output / current consumption 360 W / 1.6 A
Mains fuse DIN EN 60127-2 T 2.5 A H 250V
Classification acc. to EN 60601-1:
– Protection against electric shock Class 2
– Degree of protection against Type B
electric shock
Electromagnetic compatibility:
– Radio interference suppression EN 55011 (VDE 0875 T.11)
– Radio interference resistance IEC 1000-4 Parts 2-6 and 11
Sound pressure level approx. 40 dB(A) (from appliance no. 20000)
O2 output
95 (+1/–3) Vol % O2 1 to 4 l/min
(values after 10 min. operation at + 20 °C,
90 (± 3) Vol % O2 4 to 5 l/min
50 % relative humidity and 1013 mbar)
O2 output at 2000 m above msl 90 ± 3 Vol % O2 at 5 l/min
Oxygen outlet pressure 0.6 bar = 60 kPa
0.5 to 5.5 l/min
Flow rate (read at top of ball)
0.2 to 3.0 l/min
O2 status indicator OSCI
according to DIN EN ISO 8359.51.9 Installed
Warning at < 82 VOL % O2
Fault warning Visual and acoustic
Actuating pressure of pressure relief mechanism 3 bar = 300 kPa
Servicing After 1 year / every 5000 operating hours
Materials:
– Case PP
– Foam sections PP
Technical Data 75
10.1 Arrangement of the PCBs
S3 S5
X9
F2
F1
F3
S4
X1
X2
76 Technical Data
11. Technical Changes
Technical Changes 77
78
Device master data Maintenance and repair work carried out in accordance with service documents
Operator :
________________________________
___________ ________________
Date Signature
12. Repair and inspection log
Company
________________________________
Company
________________________________
___________ ________________
Date Signature
13. Test report
• Patient
Name: First name: Health insurance No.:
Address:
• Appliance
Appliance: Oxygen concentrator Oxymat 3 Manufacturer: Weinmann
not
• Findings OK OK
Dosage monitor
Humidifier
20 m Tube
10 m Tube
3 m Tube
Nose piece
Flow meter
Test report 79
not
• Maintenance OK OK
Maintenance carried out after 5,000/10,000 etc. operating hours or once every year in accordance with
service instructions
Replacement of suction filter WM 13190
not
• Final check OK OK
Visual inspection (housing and power cord intact, coarse dust filter fitted properly)
• Comments
WM-No. 13004
80 Test report
For decades Weinmann has been
WM 16642e · 03/07
Weinmann
Geräte für Medizin GmbH + Co. KG
P.O. Box 540268 · D-22502 Hamburg
Phone +49/40/5 47 02-0
Fax +49/40/5 47 02-461
E-Mail [email protected]
Internet www.weinmann.de