Enacs800 104 HW Manf

7/14/2019 EN_ACS800-104 HW Man_F
ACS800
Hardware Manual
ACS800-104 Inverter Modules
http://slidepdf.com/reader/full/enacs800-104-hw-manf 1/200
7/14/2019 EN_ACS800-104 HW Man_F
7/14/2019 EN_ACS800-104 HW Man_F
ACS800-104 Inverter Modules
Hardware Manual
3AFE64809032 REV F
EN
EFFECTIVE: 13.03.2009
© 2009 ABB Oy. All Rights Reserved.
7/14/2019 EN_ACS800-104 HW Man_F
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Table of contents
Table of contents
Introduction to this manual

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Related publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hardware description
Typical drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Inverter module hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Frames R2i to R5i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Module layout (Frame size R3i pictured) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cabinet layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Frame R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Module layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cabinet layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Frame R8i and multiples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Reduced run capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Module layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cabinet layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Basic code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Option codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cabinet construction
Frame R2i to R5i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Guiding the cooling air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Layout examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Frame R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mounting examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
LH mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
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RH mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Frame R8i and multiples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Module extraction/insertion ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Mounting examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Single R8i module in a Rittal TS 8 cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Two R8i modules in a Rittal TS 8 cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Three R8i modules in a Rittal TS 8 cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Three R8i modules side by side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Cabinet ventilation (all frame sizes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
IP54, 400 mm wide Rittal TS 8 cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
IP42, 800 mm wide generic cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
IP54, 800 mm wide generic cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Electrical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Notes on Optical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Power connections – Frame R2i to R5i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Conductor stripping lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Connection box kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Cable connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Frame R2i to R4i power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Frame R5i power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Power connections – Frame R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
DC and motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Charging circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Common mode filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Power connections – Frame R8i and multiples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
DC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Charging circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Direct motor cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Common motor terminal cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Frame R2i to R5i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Frame R2i to R4i (R3i pictured) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Frame R5i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
External +24 V power supply for the RMIO board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Frame R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
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Drive control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Control connections of the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Frame R8i and multiples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Drive control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Control connections of the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
360 degrees grounding of I/O cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
When the outer surface of the shield is covered with non-conductive material . . . . . . 81
Connecting the shield wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Cabling of I/O and fieldbus modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Pulse encoder module cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Installation of optional modules and PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Fibre optic links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Installation of NLMD-01 LED Monitoring Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Control panel with monitoring display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Monitoring display only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Motor control and I/O board (RMIO)

Note on cabinet-installed ACS800 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Note on terminal labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
External control connections (non-US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
External control connections (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
RMIO board specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Analogue inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Constant voltage output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Auxiliary power output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
DDCS fibre optic link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
24 VDC power input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
External +24 V power supply for the RMIO board (Frames R2i to R5i)

When to use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Connecting +24 V external power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Installation checklist
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
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Maintenance
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Inverter module replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Reduced run capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Checking and replacing the air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Heatsinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Cooling fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Fan replacement (R2i, R3i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Fan replacement (R4i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Additional fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
Replacement (R2i, R3i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
Replacement (R4i, R5i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
Power connections (R8i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Capacitor reforming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
ACS800-104 ordering information

Inverter modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Frame sizes R2i to R5i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Frame size R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
Frame size R8i and multiples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
DC fuses and fuse bases; DC switch fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
DC fuses and fuse bases; DC switch fuses/IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
DC fuses and fuse bases; DC switch fuses/UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Mounting plates for R2i to R5i modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Inclined mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Vertical mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Mounting parts for R7i modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
Common mode filters for R7i modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Installation
Quickparts for R8ichassis
connector modules . . . .kits
socket . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .121
.121
DC busbar kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Upper and lower guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Common mode filters for R8i modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Cabinet ventilation kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
PPCS branching units for n×R8i inverter units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Output (du/dt) filters for frame R2i to R7i inverter modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Other options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
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Technical data
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Frame R2i to R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Frame R8i and multiples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Temperature derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Altitude derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Dimensions, noise, DC capacitance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Power loss and cooling characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Cable terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Input power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Auxiliary power consumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Cooling fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Circuit diagrams
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Frame R2i to R5i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
R2i/R3i – Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
R4i – Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
R5i – Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Example – Three frame R2i to R5i inverter units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Frame R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Connection diagram (400/500 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Connection diagram (690 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Frame R8i and multiples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
R8i – Internal diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Charging circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
2×R8i .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..
3×R8i 156
157
I/O and control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
2×R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Cooling fan control (inverter modules without optional speed-controlled fan) . . . . . . . . . . . 160
Auxiliary voltage distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
2×R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Example – Emergency stop (Category 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Example – Prevention of unexpected start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
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Dimension drawings
Frame R2i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Module dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Frame R3i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
Frame R4i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
Frame R5i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
Frame R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Frame R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
Quick connector chassis socket kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Kit #68239427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Kit #68239435 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
Kit #68242231 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
Module extraction/insertion ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Control electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
RDCU-x2 control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
APBU-44C(E) branching unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
Fuse bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
SB series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
OFAX00S2L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
170H series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
Switchgear and charging components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
170M series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
OESA00-160D2PL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
OESA250D2PL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
OESA630D2PL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
OESL630V32D02(V1), OESL630R3A02B1, OESL630R3A02B2 . . . . . . . . . . . . . . . . . . . .188
OESL630V32D04(V1), OESL630R3A04B1, OESL630R3A04B2 . . . . . . . . . . . . . . . . . . . . .189
OESL630V32D24(V1), OESL630R3A24B1, OESL630R3A24B2 . . . . . . . . . . . . . . . . . . . . .190
OETL-NF 200A-2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
OETL-NF 400-2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
OS160D02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
OT 160E3/E4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
ASFC-01C switch fuse controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
ZRF charging resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
Diverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
Output (du/dt) filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
Common mode filter toroids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
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What this chapter contains

This chapter gives the basic information on the manual.
Compatibility
The manual is compatible with the ACS800-104 inverter modules intended for user-
defined cabinet installations.
Safety instructions
Follow all safety instructions delivered with the drive.
Intended audience
The reader of the manual is expected to know the standard electrical wiring
practices, electronic components, and electrical schematic symbols.
Contents
• Hardware description
• Cabinet construction
• Electrical installation
• Motor control and I/O board (RMIO)
• External +24 V power supply for the RMIO board (Frames R2i to R5i)
• Installation checklist
• Maintenance
• ACS800-104 ordering information
• Technical data
• Circuit diagrams
• Dimension drawings.
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Related publications
• ACS800 MultiDrive Safety Instructions (3AFE64760432 [English])
• ACS800 MultiDrive; Planning the Electrical Installation (3AFE64783742 [English])
• ACS800 MultiDrive Modules; Planning the Cabinet Installation (3AFE64783572
[English])
• ACS800-204 IGBT Supply Units as Modules HW Manual (3AFE68393124)
• ACS800-304 and ACS800-704 Diode Supply Units User’s Manual
(3AFE64494023 [English])
• ACS800-404 Thyristor Supply Modules User’s Manual (3AFE68769566)
• ACS800 Multidrive Modules Product Reference (3AFE64813340 [English]).
Contains descriptions of ACS800 drive products and information on generic
options
• Firmware manuals
• Option-specific manuals.
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Terms and abbreviations

Term/ Explanation
Abbreviation
AGPS Gate driver Power Supply board. An optional board within inverter modules used to
implement the Prevention of Unexpected Start function.
APBU Types of optical branching unit used for connecting parallel-connected inverter
modules to the RDCU.
CMF Common mode filtering.
DDCS Distributed Drives Communication System; a protocol used in optical fibre

communication inside and between ABB drives.
Drive unit See Inverter unit.
DSU Diode supply unit (consisting of one or more diode supply modules).
DTC Direct Torque Control.
EMC Electromagnetic Compatibility.
Frame (size) Relates to the construction type of the component in question. For example,
several supply modules with different nominal powers may have the same basic
construction. The term is often used in reference to a group of components that
share a similar mechanical construction.
To determine the frame size of a component, refer to the rating tables in chapter
Technical data.
IGBT Insulated Gate Bipolar Transistor; a voltage-controlled semiconductor type widely

used in inverters due to their easy controllability and high switching frequency.
Inverter unit An entity containing all inverter modules controlling a motor, together with their
control electronics, and I/O and auxiliary components.
I/O Input/Output.
NDBU Types of optical branching unit for fibre links between the drive control unit and the
inverter modules.
PLC Programmable Logic Controller.
PPCS Power Plate Communication System; a protocol used in the optical fibre link that
controls the output semiconductors of an inverter module.
RDCU Drive control unit. The RDCU is a separate unit consisting of an RMIO board built
in a plastic housing. Module sizes R2i to R5i have the RMIO board built-in.
RFI Radio-Frequency Interference.
RMIO Motor control and I/O board. Contains the principal inputs and outputs of the drive.
Module sizes R2i to R5i have the RMIO board built-in; with larger units, the RMIO
is contained within a separate RDCU drive control unit.
THD Total Harmonic Distortion
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This chapter describes a typical drive system and the hardware of the inverter
modules. The information is valid for all ACS800-104 inverter modules.
Typical drive system

The diagram below depicts a common DC bus drive system.
M
2 5 5 6
M M M
M M
3~ 3~
1
1 – Input (AC) fuses
2 – Supply unit (in this example, consisting of two supply modules)
3 – DC bus
4 – Inverter DC fuses
5 – Inverter units (in this example, one of the units consists of two
inverter modules connected in parallel)
6 – Brake chopper(s) (optional)
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Inverter module hardware

The ACS800-104 range of inverter modules contains components for building the
inverter unit(s) of a common DC bus system drive.
The chapter ACS800-104 ordering information lists the order codes of the inverter
module components. See also the Dimension drawings for dimensions of the
modules and related equipment.
The section Control interfaces below shows the available control and I/O options.
The ACS800-104 inverter modules have coated circuit boards as standard. A
Prevention of Unexpected Start feature is optionally available, consisting of a built-in
AGPS board.
Frames R2i to R5i

The DC input and motor output cables are connected to screw terminal blocks at the
bottom of the module, covered by a metal housing.
Frame R2i to R5i modules do not require an external charging circuit.
External du/dt filters are available; see the chapter ACS800-104 ordering
information.
Module layout (Frame size R3i pictured)
Item Explanation
1 1 Control panel mounting platform and CDP

312R control panel (optional). Can be
turned aside.
2 DC (input) connections
4
3 Motor (output) connection
4 Slots for optional I/O modules

4
5 I/O terminal blocks on RMIO (obscured)
4
2 3
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Cabinet layout
Several modules can be installed in one cubicle. The modules can be mounted
vertically, or in a slightly inclined position to save more vertical space. See the
chapter Cabinet construction.
and inclined mounting, suitableDrawings of mounting
for common accessories
cabinet systems, are for bothunder
shown vertical
Dimension drawings. (The plates for inclined mounting can be ordered from ABB.)
Vertical mounting Inclined mounting
Cool area Hot area

Cool area Hot area
Inverter Inverter
modules modules
Airflow guides
Mounting
plates
Mounting
plates
Air baffle
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Frame R7i
The frame R7i module has the DC input connection at the top, while the AC
connection is at the bottom. The DC voltage is connected to the input busbars either
through fusesbe
module must only or through
equipped withaan
switch fuse.
internal If a switch
charging fuse
circuit is to be
(option used,
code the
+F272).
The drive control unit (type RDCU) containing the RMIO board is to be installed
separately.
The modules can be ordered with a 230 V (50 Hz) or 115 V AC (60 Hz) cooling fan
depending on the desired auxiliary voltage.
Module layout
Front view with

cooling fan removed
1 Item Explanation
1 DC (input) connections.
5 2 Motor (output) connection.
7
3 Cooling fan.
7 4 Power connection for cooling fan (X41).
5 Fan control terminals (X50).
6 Fibre optic connectors.

7 Prevention of unexpected start connector.
6
4
2
Cabinet layout
See the chapter Cabinet construction.
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Frame R8i and multiples

Frame R8i modules are used to achieve output powers from approximately 200 kW
upwards in single or parallel configurations. R8i modules run on wheels, and can
easily be removed from the cubicle for cable installation or service.

The DC input is located on the top front part of the module. The DC voltage is
connected to the input busbars either through fuses only or through a switch fuse
with charging control circuitry. Common mode filtering is implemented by running the
DC busbars through ferrite cores (optionally available).
The motor connection is via a quick connector at the back of the module that couples
when the module is inserted into the cubicle. From the connector, the cables can be
run directly through the bottom plate of the cubicle. Each parallel module is cabled
separately to the motor, or connected to a common output cubicle by busbars or
cables of equal length.
The
a fanmodules
suppliedare
fromavailable with either
an external an internally-supplied,
three-phase (400 V 50 Hz or speed-controlled fan, or
320 V 60 Hz) source.
Internal du/dt filters are also available. For information on whether du/dt filtering is
necessary, see the document ACS800 MultiDrive; Planning the Electrical Installation
(3AFE 64783742 [English]). (du/dt filtering must be selected if a common motor
terminal cubicle is used. See the chapter Electrical installation.)
The drive control unit (type RDCU) containing the RMIO board is to be installed
separately.
Reduced run capability
If one of two or more parallel-connected modules fails, the drive can continue to be
run at reduced
utilising power using the remaining modules. See page 100 for information on
this feature.
Cooling fan
The cooling fan at the base of the inverter module is usually fed from the auxiliary
voltage supply of the cabinet. A speed-controlled fan is optionally available, involving
an additional power supply board and a fan inverter board that outputs a frequency
in the range of 5 to 55 Hz to the fan. The fan is regulated according to the
temperature of the output stage of the module. Through drive parameters, other
operating modes, such as constant speed, may also be available; see the
appropriate Firmware Manual delivered with the drive.
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Module layout
8
7
1
3
5
2
Item Explanation
1 DC (input) connections
2 Output busbars. To be aligned with the quick connector socket mounted in the cubicle.
Direct connection of cables without using the quick connector is also possible.
3 Fibre optic connectors of the AINT board. Connected to the RDCU drive control unit (via
an APBU branching unit in case of parallel inverter modules).
4 Retractable support legs
5 Handle
6 Cooling fan
7, 8 Lifting points
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Cabinet layout
Inverter modules can be installed side by side. The DC fuses and/or switch fuse are
to be installed above the modules. The control electronics (RDCU control unit, PPCS
branching
equipment)unit
are[for parallel
to be modules
installed only], relays
in a separate andSee
cubicle. otherexamples
auxiliary in
voltage
the chapter
Cabinet construction.
Using the quick connectors at the motor output enables quick replacement of a
module for maintenance, even though direct connection of cables to the module
output is also possible.
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Control interfaces
The following diagram shows the control interfaces and I/O options of the inverter
unit.
The front cover of frame R5i has a platform for the CDP 312R control panel; frames
R2i to R4i require an additional platform kit if the panel needs to be mounted on the
module.
For frame R7i to R8i (and multiples), the control panel is to be installed on a door
platform, available as a separate kit.
See the chapter Electrical installation for more information.
*Drive control unit

(RDCU)
CDP 312R Control panel

*Motor control Optional module 1: I/O extension (RAIO,
and related accessories RDIO), pulse encoder interface (RTAC), or
and I/O board
(RMIO) fieldbus adapter (e.g. RMBA, RDNA, RPBA)
Optional module 2: I/O extension (RAIO,

External control via RDIO) or pulse encoder interface (RTAC)
analogue/digital inputs
Optional module 3: DDCS communication
and outputs option (RDCO-0x)
*In frame sizes R2i to
The fibre optic channels provided by the
R5i, the RMIO board is
RDCO module can be used for I/O extension
built in the inverter
module instead of a (using NAIO/NDIO modules), pulse encoder
connection (NTAC module), fieldbus
separate RDCU unit.
connection (Nxxx fieldbus adapter modules),
PC connection (DriveWare® PC tools), or
master/follower connection.
Input power
= ~
~ = To motor
Supply unit Inverter unit
Brake choppers and

resistors (optional)
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Type designation
Each module has a type designation label attached, containing e.g. the type
designation of the unit. The type designation contains information on the
specifications and configuration of the unit.
• The first 17 digits form the basic code. It describes the basic construction of the
unit. The fields in the basic code are separated with hyphens.
• The option codes follow the basic code. Each option code starts with an
identifying letter (common for the whole product series), followed by descriptive
digits. The option codes are separated by plus signs.
The main selections are described below. Not all options are necessarily available
for all types. For more information, contact your local ABB representative.
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Basic code
Digit no. Name/Description Alternatives Description
1…6 Product series ACS800
8…10 Construction 104 Inverter module
12…14 Size 0003 and up 3 kVA and up
16 Voltage rating 3 380/400/415 V. Nominal voltage: 400 V.
5 380/400/415/440/460/480/500 V. Nominal
voltage: 500 V.
7 525/575/600/660/690 V. Nominal voltage: 690 V.
Option codes
Ident. Name/Description Alternatives Description

letter
C +C126 Speed-controlled cooling fan supplied

from the DC bus. Frame R8i only.
E Filters +E205 Internal output (du/dt) filters. Frame R8i

only.
F +F272 Internal charging circuit. To be used with

a DC fuse switch. Frame R7i only.
G Control voltage +G304 115 V AC control voltage. Frame R7i

only.
P Protection class +P901 Coated circuit boards. This feature is

standard.
Q Safety features +Q950 Prevention of unexpected start (built-in

AGPS board).
V Other +V991 Hardware version delivered from 1

December 2006 onwards. In inverter
units consisting of parallel-connected
frame R8i inverter modules, either all or
none of the modules must have this
option. In a single-module unit, modules
with or without this code are
interchangeable. Frame R8i only.
An example of the type designation label is shown below.
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This chapter contains instructions for constructing the cabinet for ACS800-104
inverter units.
Also refer to the document ACS800 MultiDrive Modules; Planning the Cabinet
Installation (3AFE64783572 [English]).
Note: The installation must always be designed and made according to applicable
local laws and regulations. ABB does not assume any liability whatsoever for any
installation which breaches the local laws and/or other regulations. Furthermore, if
the recommendations given by ABB are not followed, the drive may experience
problems that the warranty does not cover.
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Frame R2i to R5i
Guiding the cooling air flow
The hot air from an inverter module must not be allowed to enter another module. In
a cubicle with multiple modules, a practical way of achieving this is to install a
mounting plate to separate the cool area (at the front part of the cubicle) from the hot
area (back part). The mounting plate can be fastened to two vertical pillars on both
left and right. Since the air outlet at the top of the modules points directly upwards,
the air must be guided to the hot area. See the example below.
SIDE VIEW
Cool area Hot area
Inverter modules
Airflow guides
Mounting plates
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To save vertical space, the inverter modules can be mounted by their flanges in an
inclined position as exemplified below.
SIDE VIEW
Cool area Hot area
Inverter modules
Mounting plates
Air baffle
Dimension drawings of the mounting plates are available from ABB by request.
The mounting plates are directly mountable in a 400 mm-wide Rittal TS 8 cabinet
system; the outer dimensions and fastening holes can easily be adapted for another
system.
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Layout examples
The drawing below is a front view of a cubicle with three R2i modules installed on top
of each other.
DC switch fuse
DC fuses
du/dt filter
Inverter modules
Motor cable entries
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This drawing is a side view of three R3i modules in a 400 mm-wide cubicle.
DC bus
DC fuse bases
Airflow guides
Inverter modules
Motor cable entries
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Frame R7i
General
See the chapter Technical data for module-specific cooling requirements.
Cooling
In a typical cabinet construction, the air inlet is at the bottom of the cabinet, while the
outlet is at the top. The inlet may be filtered.
Note: Do not install a filter in the air outlet.
Circulation of air within the cabinet must be prevented. Lateral airflow should be
blocked with an air baffle at the bottom of the module. The mounting parts kits
available for the R7i module include an air baffle (see the chapter ACS800-104
ordering information).
Mounting examples
The following pages contain examples of an R7i module installed on the left and the
right in a 400 mm wide Rittal TS 8 cubicle.
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LH mounting
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RH mounting
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General
See the chapter Technical data for module-specific cooling requirements.
Cooling
In a typical cabinet construction, the air inlet is at the bottom of the cabinet, while the
outlet is at the top, ideally on the roof. The inlet may be filtered.
Note: Do not install a filter in the air outlet.
Circulation of air within the cabinet must be prevented. With R8i inverter modules,
lateral airflow should be blocked with a collar-type air baffle at the top of each
module. Special attention must be paid to covering the gap between the guide at the
top of the module and the side wall of the cubicle.
Module extraction/insertion ramp

The inverter module is to be inserted into and extracted from the cabinet along a
suitable ramp. A dimension drawing of the ramp is available from ABB by request.
Mounting examples
The following pages contain examples of 1, 2 and 3 R8i modules installed into a
Rittal TS 8 cabinet frame. In addition, there is an example of 3 R8i modules installed
side-by-side.
See also the chapter ACS800-104 ordering information.
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Single R8i module in a Rittal TS 8 cubicle
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Single R8i module in a Rittal TS 8 cubicle (continued from previous page)
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Two R8i modules in a Rittal TS 8 cubicle
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Two R8i modules in a Rittal TS 8 cubicle (continued from previous page)
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Three R8i modules in a Rittal TS 8 cabinet
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Three R8i modules in a Rittal TS 8 cabinet (continued from previous page)
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Three R8i modules side by side
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Three R8i modules side by side (continued from previous page)
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Cabinet ventilation (all frame sizes)
General
The following drawings show how the ventilation kits (see the chapter ACS800-104
ordering information ) are installed in the cubicle.
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IP54, 400 mm wide Rittal TS 8 cubicle
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IP42, 800 mm wide generic cubicle
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IP54, 800 mm wide generic cubicle
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This chapter describes the electrical installation procedure of ACS800-104 inverter
modules.
The wiring diagrams in this chapter are simplified presentations. See the chapter
Circuit diagrams for details.
Note: The installation must always be designed and made according to applicable
local laws and regulations. ABB does not assume any liability whatsoever for any
installation which breaches the local laws and/or other regulations. Furthermore, if
the recommendations given by ABB are not followed, the drive may experience
problems that the warranty does not cover.
General
WARNING! Make sure that the drive system is disconnected from the mains (input
power) during installation. If the drive system is already connected to the mains, wait
for 5 min after disconnecting mains power. Measure the voltage between the L+ and
L– terminals with a multimeter (impedance at least 1 Mohm) to ensure that the drive
system is discharged before beginning work.
WARNING! Circuit boards contain components sensitive to electrostatic discharge

(ESD). Wear an earthing wrist band when handling the boards. Do not touch the
boards unnecessarily.
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Notes on Optical Components

Handle fibre optic cables with care. When unplugging optic cables, always grab the
connector, not the cable itself. Do not touch the ends of the fibres with bare hands as
the fibre is extremely sensitive to dirt. The specifications of the optic cable are as
follows:
• Storage temperature: -55 … +85 °C
• Installation temperature: -20 … +70 °C
• Maximum short-term tensile force: 50 N
• Minimum short-term bend radius: 25 mm
• Minimum long-term bend radius: 35 mm
• Maximum long-term tensile load: 1 N
• Flexing: Max. 1000 cycles
ABB drive products in general utilise 5 and 10 MBd (megabaud) optical components
from Agilent Technologies’ (Hewlett-Packard) Versatile Link range.
Note: The optical component type is not directly related to the actual communication
speed.
Note: The optical components (transmitter and receiver) on a fibre optic link must be
of the same type.
Plastic optical fibre (POF) cables can be used with both 5 MBd and 10 MBd optical
components. 10 MBd components also enable the use of Hard Clad Silica (HCS®)
cables, which allow longer connection distances thanks to their lower attenuation.
HCS® cables cannot be used with 5 MBd optical components.
The maximum lengths of fibre optic links for POF and HCS® cables are 20 and 50
metres respectively.
HCS® is a trademark of SpecTran Corporation.
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Checking the insulation of the assembly

Every ACS800-104 inverter module has been tested for insulation between the main
circuit and the chassis (2500 V rms 50 Hz for 1 second) at the factory. Therefore, do
not make
on the any voltage
inverter units ortolerance
modules.orCheck
insulation resistance
the insulation oftests (e.g. hi-pot
the assembly asor megger)
follows.
WARNING! Check the insulation before connecting the drive to the main supply.
Make sure that the drive is disconnected from the mains (input power).
1. Check that the motor cable is connected to the motor, and disconnected from the
drive output terminals U2, V2 and W2.
2. Measure the insulation resistance between each phase conductor and the
Protective Earth conductor using a measuring voltage of 500 V DC. The
insulation resistance of an ABB motor must exceed 10 Mohm (reference value at
25 °C or 77 °F). For the insulation resistance of other motors, please consult the
manufacturer’s instructions. Note: Moisture inside the motor casing will reduce
the insulation resistance. If moisture is suspected, dry the motor and repeat the
measurement.
U1
M
V1
3~
ohm W1
PE
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Power connections – Frame R2i to R5i
Diagram
Inverter module
INPUT OUTPUT
UDC+ UDC- U2 V2 W2
1)
2)
V1
U1 W1
L+ L- 3~
Motor
1) 360 degrees grounding Grounding of the motor cable shield at the motor end
For minimum radio frequency interference:
• ground the cable shield 360 degrees at the lead-through of
the motor terminal box
2) Use a separate grounding cable if the 360 degrees grounding

conductivity of the cable shield is less than 50%
of the conductivity of the phase conductor in a
cable with no symmetrically constructed Conductive gaskets
grounding conductor (see the document
ACS 800 MultiDrive; Planning the Electrical • or ground the cable by twisting the shield as follows:
Installation [3AFE 64783742, English]). flattened width > 1/5 × length.
Note:
If there is a symmetrically constructed grounding

conductor in the motor cable in addition to the b > 1/5 × a
conductive shield, connect the grounding conductor
to the grounding terminal at the drive and motor
b
ends. a
Do not use an asymmetrically constructed motor
cable. Connecting its fourth conductor at the motor
end increases bearing currents and causes extra
wear.
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Conductor stripping lengths

Strip the conductor ends as follows to fit them inside the power cable connection
terminals.
Stripping length
Frame size
mm in.
R2i, R3i 10 0.4
R4i, R5i 16 0.6
Connection box kit

The inverter module is supplied with a connection box kit containing the following
items:
• back plate
• cover
• 3 clamps
• lug terminals (frame sizes R2i and R3i only)
• screws.
The kit also contains a shroud for covering the relay outputs of the RMIO board.
Cable connection procedure

Refer to the diagram below.
1. Insert the hooks of the connection box back plate to the two corresponding slots
in the bottom plate of the inverter module.
2. Fasten the back plate to the module frame with two screws.
3. Strip off the plastic sheaths of the input (DC) cable (if of shielded type) and motor
cables under the cable clamps. Fasten the clamps onto the stripped part of the
cable.
4. (Frame sizes R2i and R3i) Crimp a lug terminal (supplied in the connection box
kit) onto the twisted shields of the cables.
(All frame sizes) Connect the shields to the grounding terminals.
5. Connect the conductors of the input (DC) cable to the UDC+ and UDC– terminals
and the phase conductors of the motor cable to the U2, V2 and W2 terminals.
6. Secure the cables outside the unit mechanically.
7. Connect the control cables as described in section Control connections.
8. Fasten the cover to the back plate with two screws.
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Cover
Cable clamps
8
3
3 2
4
Back plate 4 8
Frame R2i to R4i power connections

Frame R3i pictured.
Item No. Information
UDC+ UDC– 1 Connect to PE busbar of cabinet.
2…4 Prevention of unexpected start (optional).

4 3 2 See also the chapter Circuit diagrams.
U2 V2 W2
2 L (95…265 V AC). Voltage must be ON for
the inverter to start.
3 N
1 4 PE
5 Strip off the outer sheathing of the cable at

the clamp.
Input (DC) power Motor cable

cable clamp clamp
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Frame R5i power connections
Item No. Information
1 Connect to PE busbar of cabinet.
UDC+ UDC– 2…4 Prevention of unexpected start (optional).

See also the chapter Circuit diagrams.
U2 V2 W2
2 L (95…265 V AC). Voltage must be ON
for the inverter to start.
1 3 N
4
4 PE
2 3
5 Strip off the outer sheathing of the cable at
the clamp.
Input (DC) power Motor cable

cable clamp clamp
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Power connections – Frame R7i
Diagram
Cabinet Inverter module
INPUT OUTPUT
UDC+ UDC- U2 V2 W2
Common mode filtering (optional)

PE
**) *)
V1
U1 W1
3~
Motor
L+ L-
*Use a separate grounding cable if the conductivity Grounding of the motor cable shield at the motor end
of the cable shield is less than 50% of the For minimum radio frequency interference:
conductivity of theconstructed
no symmetrically phase conductor in a cable
grounding with
conductor • ground the cable shield 360 degrees at the lead-through of
the motor terminal box
(see the document ACS 800 MultiDrive; Planning
the Electrical Installation [3AFE 64783742,
English]).
Note: 360 degrees grounding
If there is a symmetrically constructed grounding
conductor in the motor cable in addition to the
conductive shield, connect the grounding conductor Conductive gaskets
to the grounding terminal at the drive and motor
ends. • or ground the cable by twisting the shield as follows:
flattened width > 1/5 × length.
Do not use an asymmetrically constructed motor
cable. Connecting its fourth conductor at the motor
end increases bearing currents and causes extra
wear. b > 1/5 × a
**The inverter module can be connected to the DC
bus through a switch fuse or through fuses only. b
Using a switch fuse requires internal charging a
control (option code +F272).
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DC and motor connections
DC input L+ (UDC+) L– (UDC–)
Motor output
U2 V2 W2
Charging circuit
Installing a switch fuse between the inverter module(s) and the DC link necessitates
a charging circuit. Frame R7i modules are optionally available with an internal
charging circuit (option +F272).
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Common mode filtering

A common mode filter kit is available, consisting of three toroidal cores with the
necessary mounting parts (see the chapter ACS800-104 ordering information). The
drawings below show how the common mode filters are installed.
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Power connections – Frame R8i and multiples

See also the document ACS800 MultiDrive; Planning the Electrical
Installation (3AFE 64783742 [English]).
Wiring diagram
Inverter module
INPUT OUTPUT
UDC+ UDC- U2 V2 W2
Common mode filtering (optional)

PE
V1
U1 W1
PE
ASFC-01C
Switch fuse controller
3~
Motor
L+ L-
DC connection
The DC connection busbars are located at the top of the module. See the
dimensional diagrams for the exact location. Busbar sets for the DC connection with
holders for common mode filter toroids are available, and pictured in the chapter
Cabinet construction.
WARNING! Make sure the M12 screws used for connecting the DC link to the
inverter module do not extend into the module farther than 20 mm.
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Charging circuit
Installing a switch fuse between the inverter module(s) and the DC link necessitates
a charging circuit. The charging circuit contains two resistors per inverter module
and a switch
included fuse
in the controller
switch (type ASFC-01C). The resistors and the controller are
fuse kits.
The minimum wire sizes to be used in the charging circuit are as follows:
• DC bus to fuses: 2.5 mm2 (AWG 14), double-insulated
• ASFC to ground: 2.5 mm2 (AWG 14)
• From fuses/ASFC to charging resistors: 1.5 mm2 (AWG 14)
• Switch fuse auxiliary contact/solenoid wiring; auxiliary voltage supply to ASFC:
0.75 mm2 (AWG 18).
The ASFC is also to be connected to the AINT board of the inverter module(s) by a
fibre optic link. See section Control connections of the module on page 80 .
Motor connection
The motor connection of frame R8i inverter modules is located at the back of the
module so that a quick connector can be used, enabling easy extraction of the
module from the cabinet for maintenance. The chassis socket – available separately
with different mounting parts – is attached to the rear part of the cubicle (see the
examples in the chapter Cabinet construction). The picture below shows a cabling
example.
Chassis socket with

mounting plate
Output busbars
Cable entries
Lower module
guide
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Direct motor cabling

The diagram below shows the connection of the motor when the inverter unit
consists of one inverter module only.
PE
U2
V2
U1
V1
M
W2
W1 3~
PE
Inverter unit cubicle
If a common motor terminal cubicle is not used, all the inverter modules in a parallel
configuration (2×R8i, 3×R8i, etc.) are to be cabled separately to the motor as shown
in the diagram below.
PE
U2
V2
W2
U1
V1
M
W1 3~
U2 PE
V2
W2
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WARNING! The cabling from all inverter modules to the motor must be physically
identical considering cable type, cross-sectional area, and length. For example,
“jumpering” the cables from one inverter module to another (and then to the motor) is
not allowed.
PE
U2
V2
U1
V1
M
W2
W1 3~
PE
U2
V2
W2
PE
U2
V2
W2
U1
V1
M
W1 3~
U2 PE
V2
W2
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Common motor terminal cubicle

Instead of direct cabling from each inverter module to the motor, it is also possible to
build a common motor terminal cubicle.
WARNING! If a common motor terminal cubicle is constructed, the inverter modules

must be equipped with the +E205 option (internal du/dt filters).
Note: The distance from both modules to the common output should be of roughly
equal length and the common output field should be situated in the middle.
PE
U2
V2
U1
V1
M
W2
W1 3~
PE
Inverter unit cubicle Common motor terminal

cubicle
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Control connections
Frame R2i to R5i
These inverter modules have a built-in RMIO (Motor control and I/O) board. For
descriptions of the terminals, see the chapter Motor control and I/O board (RMIO).
Frame R2i to R4i (R3i pictured)
Detachable I/O terminals (pull upwards)

The control cable connection
terminals are exposed when the
RMIO X39 for control
control panel platform (if present) is
panel cable
turned aside by pulling this lever. Be
careful – do not use excess force
when pulling.
Optional module slot 1

I/O cables: Ground the
control cable shields in the
holes with screws. See 360 Optional module slot 2
degrees grounding of I/O
cables on page 75
DDCS communication
option module slot 3:
RDCO
Install shroud
3
4 (included) on the relay
2
1
outputs if voltage at the

terminals exceeds
50 V AC
Prevention of unexpected start

(optional) – see Frame R2i to R4i
power connections on page 64
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Frame R5i
RMIO X39 for

control panel cable
DDCS communication option
module slot 3: RDCO
Control cable Install shroud (included) on the

grounding: see 360 relay outputs if voltage at the
degrees grounding terminals exceeds 50 V AC
of I/O cables on
page 81
Detachable I/O terminals (pull
upwards)
Prevention of unexpected
start (optional) – see
Frame R5i power
connections on page 65
External +24 V power supply for the RMIO board

The RMIO board of the inverter module can be powered from an external 24 V DC
supply. This is practical if the board needs to be kept live even if the main power to
the drive is off. The 24 V supply can be fed by a UPS if necessary.
Refer to chapter External +24 V power supply for the RMIO board (Frames R2i to
R5i), starting on page 93.
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Frame R7i
Drive control unit
Inverter units consisting of a frame R7i inverter module employ a separate control
unit, RDCU-x2, containing the RMIO board. For the terminals of the RMIO board,
see the chapter Motor control and I/O board (RMIO). For further information on the
RDCU unit, see the document RDCU Drive Control Units Hardware Manual
(3AFE 64636324 [English]).
24 V DC power Optional module 1 Optional module 2

input
Optical link to AINT

board of inverter module
RMIO X39 for

control panel
connection
DDCS communication
option module 3: RDCO
LED indicators
Detachable I/O terminals
A fibre optic link is used to connect the RDCU to the AINT board in the inverter
module.
The connections between the control unit and the inverter module are shown in the
chapter Circuit diagrams.
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Control connections of the module

The fibre optic connectors on the AINT board of the inverter module are accessible
through an opening on the front. The connectors of the AGPS board (units equipped
with
of thethe Prevention of unexpected start option) are also accessible through the front
module.
The auxiliary voltage for the cooling fan is to be connected to terminal block X41.
The voltage can be wired through terminal block X50 for temperature-based on/off
control.
X50
Terminal no. Information
1 Fan control - AC in.
2 Fan control - AC out.
3 Not connected.
AGPS/X1
1 2 3
AINT/V1
1…3 Prevention of unexpected start (optional).
AINT/V2 See also the chapter Circuit diagrams.
1 PE
2 N
3 L
95…132 V AC (with jumper set to “115V”);
185…265 V AC (with jumper set to “230V”).
Voltage must be ON for the inverter to start.
X41
1…4 Cooling fan power input.

230 V AC (115 V AC with option +G304)
1 L
2 N
3 Not connected.
4 PE
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Drive control unit
Inverter units consisting of frame R8i inverter modules employ a separate control
unit, RDCU-x2, containing the RMIO board. For the terminals of the RMIO board,
see the chapter Motor control and I/O board (RMIO). For further information on the
RDCU unit, see the document RDCU Drive Control Units Hardware Manual
(3AFE 64636324 [English]).
24 V DC power Optional module 1 Optional module 2

input
Optical link to AINT/NINT

board of inverter module
(or branching unit)
RMIO X39 for

control panel
connection
DDCS communication
option module 3: RDCO
LED indicators
Detachable I/O terminals
A fibre optic link is used to connect the RDCU to the AINT board in the inverter
module. In case of parallel-connected inverter modules, a PPCS branching unit
(APBU) distributes the optical control link to all the modules.
The switch fuse controller board (ASFC), used in conjunction with R8i modules, also
connects to the AINT board of each inverter module through a fibre optic link.
The connections between the control unit, branching unit (if present), switch fuse
controller and the inverter module are shown in the chapter Circuit diagrams.
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Control connections of the module

The fibre optic connectors (for connections to both the RDCU and the ASFC boards)
on the AINT board of the inverter module are accessible through an opening on the
front.
Optical cable
routing
Access to fibre
optic connectors
of AINT board
If the inverter module is equipped with the Prevention of unexpected start option
(+Q950), or not equipped with a speed-controlled fan (option +C126), the necessary
connections are made via a detachable terminal block (X50). The counterpart –
included in the delivery – can be installed near the top of the module. In the picture
below, the terminal block is installed on the mounting plate on the upper guide of the
module.
DC busbars
Terminal
X50 block
Inverter module
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360 degrees grounding of I/O cables
Insulation
4
3
2
1
Double shielded cable Single shielded cable
When the outer surface of the shield is covered with non-conductive material
• Strip the cable carefully (do not cut the grounding wire and the shield)
• Turn the shield inside out to expose the conductive surface.
• Wrap the grounding wire around the conductive surface.
• Slide a conductive clamp onto the conductive part.
• Fasten the clamp to the grounding plate with a screw as close as possible to the
terminals where the wires are about to be connected.
Connecting the shield wires
Single shielded cables: Twist the grounding wires of the outer shield and connect
them through the shortest possible route to the nearest grounding hole with a cable
lug and a screw. Double shielded cables: Connect each pair cable shield (twisted
grounding wires) with other pair cable shields of the same cable to the nearest
grounding hole with a cable lug and a screw.
Do not connect shields of different cables to the same cable lug and grounding
screw.
Leave the other end of the shield unconnected or ground it indirectly via a few
nanofarads high-frequency capacitor (e.g. 3.3 nF / 630 V). The shield can also be
grounded directly at both ends if they are in the same ground line with no significant
voltage drop between the end points.
Keep the signal wire pairs twisted as close to the terminals as possible. Twisting the
wire with its return wire reduces disturbances caused by inductive coupling.
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Cabling of I/O and fieldbus modules
Module
Keep as short as
possible
Shield
4
3
2
1
Note: The RDIO module does not

include a terminal for cable shield
grounding. Ground the pair cable
shields here.
Pulse encoder module cabling
As short as
possible
Note 1: If the encoder is of
1
2 unisolated type, ground the encoder
3
4 cable at the drive end only. If the
encoder is galvanically isolated
from the motor shaft and the stator
S frame, ground the encoder cable
h
i
e shield at the drive and the encoder
l
d RTAC end.
Note 2: Twist the pair cable wires.
Wrap copper tape around the

stripped part of the cable under the
clamp. Be careful not to cut the
grounding wire.
the terminals as Clamp as close to
possible.
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Installation of optional modules and PC

Optional modules (such as fieldbus adapters, I/O extension modules and the pulse
encoder interface) are inserted in the optional module slot of the RMIO board and
fixed with two screws. See the appropriate optional module manual for cable
connections.
Fibre optic links

DDCS fibre optic links are provided by the RDCO module (optional) for PC tools,
master/follower link, NDIO, NTAC, NAIO and fieldbus adapter modules of type Nxxx.
See RDCO User’s Manual for the connections. Observe colour coding when
installing fibre optic cables: blue connectors go to blue terminals, and grey
connectors to grey terminals.
When installing multiple devices on the same channel, connect them in a ring.
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Installation of NLMD-01 LED Monitoring Display
Mechanical installation
64152955
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Wiring
Control panel with monitoring display
X3
Monitoring Display NLMD-01
X4
Control Panel CDP 312R
X1 X4
X1 X3
Panel Interface ADPI-01 RMIO
X2 X39
X5
Monitoring display only
RMIO
X3 X39
NLMD-01
X4
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Earthing
Each NLMD-01 board is to be individually earthed. The earthing wires are included
in the control panel platform and LED display kits.
NLMD-01
DIN 7981 F 3,5×6,5
TORX, St/Zn
NLMD-01
NLMD-01
X3
ADPI-01
X2
X5
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This chapter shows
• external control connections to the RMIO board for the ACS 800 Standard
Application Program (Factory Macro)
• specifications of the inputs and outputs of the board.
Note on cabinet-installed ACS800 drives

The terminals of the RMIO board are optionally wired to terminal block X2. The
connections shown below apply also to terminal block X2 (the markings are identical
to the ones on the RMIO board).
Terminals of X2 accept cables from 0.5 to 4.0 mm 2 (22 to 12 AWG). The tightening
torque for screw terminals is 0.4 to 0.8 Nm (0.3 to 0.6 lbf.ft). For disconnecting wires
from spring terminals, use a screwdriver with a blade thickness of 0.6 mm (0.024”)
and width of 3.5 mm (0.138”), e.g. Phoenix Contact SZF 1-0,6X3,5.
Note on terminal labelling

Optional modules (type Rxxx) may have terminal designations that coincide with
those on the RMIO board.
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External control connections (non-US)

External control cable connections to the RMIO board for the ACS 800 Standard
Application Program (Factory Macro) are shown below. For external control
connections of other
Firmware Manual . application macros and programs, see the appropriate
X20
Terminal block size: 1 VREF- Reference voltage -10 VDC, 1 kohm < R L <
cables 0.3 to 3.3 mm 2 (22 to 12 AWG) 2 AGND 10 kohm
Tightening torque: X21
0.2 to 0.4 Nm (0.2 to 0.3 lbf ft) 1 VREF+ Reference voltage 10 VDC, 1 kohm < R L <
2 AGND 10 kohm
3 AI1+ Speed reference 0(2) ... 10 V, R in >
4 AI1- 200 kohm
5 AI2+ By default, not in use. 0(4) ... 20 mA, R in =
6 AI2- 100 ohm

8 AI3- 100 ohm
rpm 9 AO1+ Motor speed 0(4)...20 mA = 0...motor nom.
10 AO1- speed, R L < 700 ohm
A 11 AO2+ Output current 0(4)...20 mA = 0...motor
12 AO2- nom. current, R L < 700 ohm
X22
1 DI1 Stop/Start
1)
Only effective if par. 10.03 is set to 2 DI2 Forward/Reverse 1)
REQUEST by the user. 3 DI3 Not in use
4 DI4 Acceleration & deceleration select 2)
2) 0 = open, 1 = closed 5 DI5 Constant speed select 3)
DI4 Ramp times according to 6 DI6 Constant speed select 3)
0 parameters 22.02 and 22.03 7 +24VD +24 VDC max. 100 mA
1 parameters 22.04 and 22.05 8 +24VD
9 DGND1 Digital ground
3)
See par. group 12 CONSTANT
SPEEDS.
11 DIIL Start interlock (0 = stop) 4)
DI5 DI6 Operat ion
X23
0 0 Set speed through AI1
1 0 Constant speed 1 1 +24V Auxiliary voltage output/input, non-isolated,
2 GND 24 VDC 250 mA 5)
0 1 Constant speed 2
1 1 Constant speed 3 X25
1 RO1 Relay output 1: ready
4) 2 RO1
See parameter 21.09 START INTRL
FUNC. 3 RO1
5)
Total maximum current shared X26
between this output and optional
modules installed on the board. 1 RO2 Relay output 2: running
2 RO2
3 RO2
X27
1 RO3 Relay output 3: fault (-1)
Fault 2 RO3
3 RO3
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External control connections (US)

External control cable connections to the RMIO board for the ACS 800 Standard
Application Program (Factory Macro US version) are shown below. For external
control
Firmwareconnections
Manual . of other application macros and programs, see the appropriate
X20
Terminal block size: 1 VREF- Reference voltage -10 VDC, 1 kohm < R L <
cables 0.3 to 3.3 mm 2 (22 to 12 AWG) 2 AGND 10 kohm
Tightening torque: X21
0.2 to 0.4 Nm (0.2 to 0.3 lbf ft) 1 VREF+ Reference voltage 10 VDC, 1 kohm < R L <
2 AGND 10 kohm
3 AI1+ Speed reference 0(2) ... 10 V, R in >
4 AI1- 200 kohm
100 ohm
6 AI2-
8 AI3- 100 ohm
rpm 9 AO1+ Motor speed 0(4)...20 mA = 0...motor nom.
10 AO1- speed, R L < 700 ohm
A 11 AO2+ Output current 0(4)...20 mA = 0...motor
12 AO2- nom. current, R L < 700 ohm
X22
1 DI1 Start ( )
1)
Only effective if par. 10.03 is set to 2 DI2 Stop ( )
REQUEST by the user. 3 DI3 Forward/Reverse 1)
4 DI4 Acceleration & deceleration select 2)
2) 0 = open, 1 = closed 5 DI5 Constant speed select 3)
DI4 Ramp times according to 6 DI6 Constant speed select 3)
0 parameters 22.02 and 22.03 7 +24VD +24 VDC max. 100 mA
1 parameters 22.04 and 22.05 8 +24VD
3)
See par. group 12 CONSTANT
SPEEDS.
11 DIIL Start interlock (0 = stop) 4)
DI5 DI6 Oper at ion
X23
0 0 Set speed through AI1
1 0 Constant speed 1 1 +24V Auxiliary voltage output/input, non-isolated,
2 GND 24 VDC 250 mA 5)
0 1 Constant speed 2
1 1 Constant speed 3 X25
1 RO1 Relay output 1: ready

4) 2 RO1
See parameter 21.09 START INTRL
FUNC. 3 RO1
5)
Total maximum current shared X26
between this output and optional
modules installed on the board. 1 RO2 Relay output 2: running
2 RO2
3 RO2
X27
1 RO3 Relay output 3: fault (-1)
Fault 2 RO3
3 RO3
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RMIO board specifications

Analogue inputs
With Standard Application Program two programmable differential current inputs
(0 mA / 4 mA ... 20 mA, R in = 100 ohm) and one programmable differential voltage
input (-10 V / 0 V / 2 V ... +10 V, R in > 200 kohm).
The analogue inputs are galvanically isolated as a group.
Isolation test voltage 500 VAC, 1 min
Max. common mode voltage ±15 VDC
between the channels
Common mode rejection ratio > 60 dB at 50 Hz
Resolution 0.025 % (12 bit) for the -10 V ... +10 V input. 0.5 % (11 bit) for the 0 ... +10 V and 0 ...
20 mA inputs.
Inaccuracy ± 0.5 % (Full Scale Range) at 25 °C (77 °F). Temperature coefficient: ± 100 ppm/°C
(± 56 ppm/°F), max.
Constant voltage output

Voltage +10 VDC, 0, -10 VDC ± 0.5 % (Full Scale Range) at 25 °C (77 °F). Temperature
coefficient: ± 100 ppm/°C (± 56 ppm/°F) max.
Maximum load 10 mA
Applicable potentiometer 1 kohm to 10 kohm
Auxiliary power output

Voltage 24 VDC ± 10 %, short circuit proof
Maximum current 250 mA (shared between this output and optional modules installed on the RMIO)
Analogue outputs
Two programmable current outputs: 0 (4) to 20 mA, R L < 700 ohm
Resolution 0.1 % (10 bit)
Inaccuracy ± 1 % (Full Scale Range) at 25 °C (77 °F). Temperature coefficient: ± 200 ppm/°C
(± 111 ppm/°F) max.
Digital inputs
With Standard Application Program six programmable digital inputs (common ground:
24 VDC, -15 % to +20 %) and a start interlock input. Group isolated, can be divided in
two isolated groups (see Isolation and grounding diagram below).
Thermistor input: 5 mA, < 1.5 kohm “1” (normal temperature), > 4 kohm “0”
(high temperature), open circuit “0” (high temperature).
Internal supply for digital inputs (+24 VDC): short circuit proof. An external 24 VDC
supply can be used instead of the internal supply.
Isolation test voltage 500 VAC, 1 min
Logical thresholds < 8 VDC “0”, > 12 VDC “1”
Input current DI1 to DI5: 10 mA, DI6: 5 mA
Filtering time constant 1 ms
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Relay outputs
Three programmable relay outputs
Switching capacity 8 A at 24 VDC or 250 VAC, 0.4 A at 120 VDC
Minimum continuous current 5 mA rms at 24 VDC
Maximum continuous current 2 A rms
Isolation test voltage 4 kVAC, 1 minute
DDCS fibre optic link

With optional communication adapter module RDCO. Protocol: DDCS (ABB
Distributed Drives Communication System)
24 VDC power input
Voltage 24 VDC ± 10%
Typical current consumption 250 mA
(without optional modules)
Maximum current consumption 1200 mA (with optional modules inserted)
The terminals on the RMIO board as well as on the optional modules attachable to the board fulfil the Protective Extra
Low Voltage (PELV) requirements stated in EN 50178 provided that the external circuits connected to the terminals also
fulfil the requirements, and that the installation site is below 2000 m (6562 ft) in altitude.
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Isolation and grounding diagram
(Test voltage: 500 V AC)

X20
1 VREF-
2 AGND
X21
1 VREF+
2 AGND
3 AI1+
4 AI1- Common mode
voltage between
5 AI2+
channels ±15 V
6 AI2-
7 AI3+
8 AI3-
9 AO1+
10 AO1-
11 AO2+
12 AO2-
X22
1 DI1
2 DI2
3 DI3
4 DI4
Jumper J1 settings:
9 DGND1
5 DI5 All digital inputs share a common

J1
ground. This is the default setting.
6 DI6
7 +24VD
8 +24VD Grounds of input groups
11 DIIL DI1…DI4 and DI5/DI6/DIIL
or
are separate (isolation
10 DGND2
voltage 50 V).
X23
1 +24 V
2 GND
X25
1 RO1
2 RO1
3 RO1
X26
1 RO2
2 RO2
3 RO2
X27
1 RO3
2 RO3
3 RO3
(Test voltage:
4 kV AC)
Ground
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External +24 V power supply for the RMIO board

(Frames R2i to R5i)

This chapter describes how to connect external +24 V power supply for the RMIO
board.
When to use
External +24 V power supply for the RMIO board is recommended if
• the application requires fast start after connecting the input power supply
• fieldbus communication is required when the input power supply is disconnected.
For current consumption of the RMIO board, see the chapter Motor Control and I/O
Board (RMIO).
Parameter settings
In Standard Application Program, set parameter 16.09 CTRL BOARD SUPPLY to
EXTERNAL 24V if the RMIO board is powered from an external supply.
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Connecting +24 V external power supply

1. Break off the tab covering the +24 VDC power input connector with pliers.
2. Lift the connector upwards.
3. Disconnect the wires from the connector (keep the connector for later use).
4. Isolate the ends of the wires individually with insulating tape.
5. Cover the isolated ends of the wires with insulating tape.
6. Push the wires inside the skeleton.
7. Connect the wires of the +24 V external power supply to the disconnected
connector: + wire to terminal 1 and - wire to terminal 2.
8. Plug the connector in.
Frame sizes R2i to R4i Frame size R5i
4
4
3
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6 7
5
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Checklist
Check the mechanical and electrical installation of the drive before start-up. Go
through the checklist below together with another person.
Check that…
MECHANICAL INSTALLATION
The ambient operating conditions are allowed. (See Technical data.)
The unit is properly fastened on a non-flammable base. (See Cabinet construction, and

separate document ACS800 MultiDrive Modules; Planning the Cabinet Installation
[3AFE 64783531, English])
The cooling air is able to flow freely.
The motor and the driven equipment are ready for start. (See Technical data: Motor
connection, and separate document ACS800 MultiDrive; Planning the Electrical Installation
[3AFE 64783742, English])
ELECTRICAL INSTALLATION (See Electrical installation, and separate document ACS800

MultiDrive Modules; Planning the Cabinet Installation [3AFE 64783531, English])
The capacitors are reformed if stored over one year (refer to ACS 600/800 Capacitor
Reforming Guide [64059629, English]).
The module is grounded properly.
The input voltage matches the nominal input voltage of the module.
The power connections at UDC+ and UDC– and their tightening torques are OK.
Appropriate DC fuses are installed.
The motor connections at U2, V2 and W2 and their tightening torques are OK.
Theunit).
the RDCU control unit is loaded with the appropriate application program (see the label on
R7i and R8i modules with Prevention of unexpected start option only: The voltage selection
jumper on the AGPS board is correctly set (230 or 115 V).
Inverter units with parallel-connected modules and an APBU branching unit only: Memory
backup battery is enabled on the APBU (actuator 6 of switch S3 is ON).
The motor cable is routed away from other cables.
There are no power factor compensation capacitors in the motor cable.
The external control connections to the inverter unit are OK.
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Check that…
There are no tools, foreign objects or dust from drilling inside the module or cubicle.
All shrouds and covers are in place.

The Prevention of unexpected start circuit is completed (See Electrical installation).
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Maintenance

This chapter contains preventive maintenance instructions, and a description of the
LEDs of the drive.
Safety instructions
Only a qualified electrician is allowed to perform the maintenance.
Before starting work on the drive system,
• isolate the drive system from the main supply

• open the switch-disconnectors and lock them out in the open position
• switch off any voltages connected to the I/O terminals
• wait for 5 minutes to let the intermediate circuit capacitors discharge
• ensure there is no dangerous voltage present by measuring the voltage on the
input, I/O and intermediate circuit terminals.
Inverter module replacement
WARNING! When
has exactly the replacing
same an inverter(see
type designation module, makedesignation
the type sure the replacement module
label) as the old
module. If it does not, consult ABB for more information.
Maintenance
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Maintenance intervals
This table lists the routine maintenance intervals recommended by ABB.
Maintenance Interval Instructions

Capacitor reforming Every year when stored See Capacitor reforming .
Depending on the dustiness of

Heatsink temperature check
the environment, every 6 to 12 See Heatsinks.
and cleaning
months
Cabinet air filter check; See Checking and replacing

Every year
replacement if necessary the air filters.
Frame R4i and R5i inverter

modules: Change of Every 3 years See Cooling fans.
additional cooling fan
Frame R8i inverter modules:

Check and cleaning of power Every 3 years See Power connections (R8i).
connections
Main cooling fan change Every 6 years See Cooling fans.
Units with parallel- Locate the APBU unit. Switch

connected inverter off the power to the unit.
modules: APBU branching Every 6 years Remove cover. Replace
unit – Memory backup battery battery with a new CR 2032
renewal battery.
Frame R4i and larger

inverter modules: capacitor Every 10 years See Capacitors.
renewal
Consult your local ABB Service representative for more details on the maintenance.
On the Internet, go to http://www.abb.com/drives and select Drive Services –
Maintenance and Field Services.
Reduced run capability
Note: This section applies to drives equipped with the APBU branching unit only.
If one of the parallel-connected inverter modules of an inverter unit must be taken

out of the cabinet for service, it is possible to continue operation at reduced power
using the remaining modules. Follow the steps below.
1. Read and repeat the steps in the safety instructions above.
2. Extract the module to be serviced from the cabinet.
3. Block the airflow through the empty module bay with an air baffle made of sheet
metal.
Maintenance
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4. Units with DC switch fuses only: On the ASFC switch fuse controller, set the fibre
optic link to the absent module to “disabled” using the appropriate switch (S1, S2
or S3).
Fibre optic links to 1 to 3 inverter modules
5. Make the necessary parameter adjustments in the drive firmware. Refer to the
appropriate Firmware Manual.
6. Reconnect the module after service in reverse order.
Checking and replacing the air filters

Before replacing the air filters of the cabinet, read and repeat the steps in the safety
instructions above.
Heatsinks
Heatsink fins pick up dust from the cooling air. Inverter modules run into
overtemperature warnings and faults if the heatsink is not clean. In a “normal”
environment (not dusty, not clean) the heatsink should be checked annually, in a
dusty environment more often.
Clean the heatsink as follows (when necessary):
1. Remove the cooling fan as described in Cooling fans elsewhere in this chapter.
2. Blow clean, dry compressed air from bottom to top and simultaneously use a
vacuum cleaner at the air outlet to trap the dust.
Note: Prevent the dust from entering the adjoining equipment.
3. Refit the cooling fan.
Maintenance
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Cooling fans
The cooling fan lifespan is about 50 000 operating hours. The actual lifespan
depends on the drive usage and ambient temperature. See the appropriate ACS 800
firmware manual for an actual signal which indicates the hours of usage of the fan.
Fan failure can be predicted by the increasing noise from fan bearings and the
gradual rise in the heatsink temperature in spite of heatsink cleaning. If the drive is
operated in a critical part of a process, fan replacement is recommended once these
symptoms start appearing. Replacement fans are available from ABB. Do not use
other than ABB-specified spare parts.
Fan replacement (R2i, R3i)

To remove the fan, release the retaining clips. Disconnect the cable. Install the fan in
reverse order.
Bottom view
Fan replacement (R4i)

1. Loosen the screws that fasten the fan mounting plate to the frame.
2. Shift the fan mounting plate to the left and pull the fan assembly out.
3. Disconnect the fan power cable.
4. Undo the screws that fasten the fan to the fan mounting plate.
5. Install the new fan in reverse order.
2 2
1 1 4 4
4 4
Maintenance
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To remove the fan, undo the fixing screws. Disconnect the cable. Install the fan in
reverse order.
Bottom view
Additional fan
If you have an additional fan installed in your drive, see the instructions below for its
replacement.
Replacement (R2i, R3i)
Remove the front cover. To remove the fan, release the retaining clip (1). Disconnect
the cable (2, detachable terminal). Install the fan in reverse order.
Top view
1
2
Replacement (R4i, R5i)

Remove the front cover. The fan is located on the lower right-hand side of the unit
(R4) or on the right-hand side of the control panel (R5). Lift the fan out and
disconnect the cable. Install the fan in reverse order.
Maintenance
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1. Disconnect the wire plug.
2. Remove the two screws holding the fan unit.
3. To free the fan, pull it slightly outwards, then downwards.
4. Install new fan in reverse order.
Maintenance
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2. Open the inverter cubicle doors.
3. Disconnect the fan wiring plug (1).
4. Remove the locking screws (2).
5. Pull the fan out along its sliding rails (3).
6. Install a new fan in reverse order.
Maintenance
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Power connections (R8i)

2. Open the cabinet doors.
3. Extract one inverter module from the cabinet.
4. Check the tightness of the cable connections at the quick connector. Use the
tightening torque table in Technical data.
5. Clean all contact surfaces of the quick connector and apply a layer of suitable
joint compound (e.g. Isoflex® Topas NB 52 from Klüber Lubrication) onto them.
6. Re-insert the inverter module.
7. Repeat steps 3 to 6 for all remaining R8i inverter modules.
Capacitors
The drive intermediate circuit employs several electrolytic capacitors. Their lifespan
is from 45 000 to 90 000 hours depending on drive loading and ambient
temperature. Capacitor life can be prolonged by lowering the ambient temperature.
It is not possible to predict a capacitor failure. Capacitor failure is usually followed by
a mains fuse failure or a fault trip. Contact ABB if capacitor failure is suspected.
Replacements are available from ABB. Do not use other than ABB-specified spare
parts.
Capacitor reforming
Reform (re-age) spare part capacitors once a year according to ACS 600/800
Capacitor Reforming Guide (code: 64059629).
LEDs
This table describes LEDs of the drive.
Where LED When the LED is lit
RMIO board (not visible in frame Red The drive is in fault state
sizes R2i to R5i)
Green The power supply on the board is OK.
Control panel mounting platform Red The drive is in fault state

Green The main +24 V power supply for the control panel and the
RMIO board is OK.
APBU board TXD (Yellow) Data is being sent by the APBU to the drive control unit.
RXD (Yellow) Data is being received by the APBU from the drive control unit.
PWR (Green) APBU logic voltage is OK.
BAT (Green) The memory backup battery is OK. The LED is off if the battery
is disabled.
Maintenance
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This chapter lists the components and accessories specific to the ACS800-104
inverter module range.
See the ACS800 Product Reference (3AFE 64813340 [English]) for generic
equipment for the ACS800 product family such as control panels, I/O options,
application programs and PC tools.
Inverter modules
The following tables list the ACS800-104 inverter modules available.
Notes:
• The application program for the modules must be specified when ordering
• Control panel (CDP 312R) is not included
• Frame R7i modules are delivered with either a 115 or 230 V AC cooling fan
• The modules have coated circuit boards as standard equipment.
Frame sizes R2i to R5i
Option key:
+Q950: Prevention of unexpected start (for more information, see the document
ACS800 MultiDrive; Planning the Electrical Installation [3AFE 64783742, English]).
Inverter modules (R2i to R5i)

P cont.max Order code
ACS800-104 type Frame size
(kW) (no options) +Q950
U N = 400 V (380/400/415 V)
ACS800-104-0003-3 R2i 1.5 64685724 64741730
ACS800-104-0004-3 R2i 2.2 64704338 64751972
ACS800-104-0005-3 R2i 3 64704346 64751999
ACS800-104-0006-3 R2i 4 64704354 64752162
ACS800-104-0009-3 R2i 5.5 64704362 64752243
ACS800-104-0011-3 R3i 7.5 64702262 64752464
ACS800-104-0016-3 R3i 11 64704478 64752529
ACS800-104-0020-3 R3i 15 64704486 64752723
ACS800-104-0025-3 R4i 22 64702271 64752812
ACS800-104-0030-3 R4i 30 64704524 64752855
ACS800-104-0040-3 R5i 37 64702246 64759833
ACS800-104-0050-3 R5i 45 64702254 64759922
ACS800-104-0060-3 R5i 55 64704320 64759965
U N = 500 V ( 380/400/415/440/460/480/500 V)
ACS800-104-0004-5 R2i 2.2 64704419 64752065
ACS800-104-0005-5 R2i 3 64704427 64752111
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Inverter modules (R2i to R5i)

P cont.max Order code
ACS800-104 type Frame size
(kW) (no options) +Q950
ACS800-104-0006-5 R2i 4 64704435 64752146
ACS800-104-0009-5 R2i 5.5 64704443 64752201
ACS800-104-0011-5 R2i 7.5 64704451 64752278
ACS800-104-0016-5 R3i 11 64704494 64752626
ACS800-104-0020-5 R3i 15 64704508 64752707
ACS800-104-0025-5 R3i 18.5 64704516 64752758
ACS800-104-0030-5 R4i 22 64704532 64752839
ACS800-104-0040-5 R4i 30 64704541 64752863
ACS800-104-0050-5 R5i 37 64704567 64759990
ACS800-104-0060-5 R5i 45 64704583 64760033
ACS800-104-0070-5 R5i 55 64704591 64760041
U N = 690 V ( 525/575/600/660/690 V)
ACS800-104-0011-7 R4i 11 64771116 64772473
ACS800-104-0016-7 R4i 15 64772074 64772481

ACS800-104-0020-7 R4i 18.5 64772082 64772490
ACS800-104-0025-7 R4i 22 64772091 64772503
ACS800-104-0030-7 R4i 30 64772104 64772511
ACS800-104-0040-7 R4i 30 64772171 64772520
ACS800-104-0050-7 R5i 45 64772325 64772538
ACS800-104-0060-7 R5i 55 64772376 64772546
PDM-256538
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Frame size R7i

Option key:
+F272: Internal charging circuit. To be selected if the inverter module is connected to
the DC bus through a switching component such as a switch fuse.
+G304: Auxiliary voltage is 115 V AC (instead of 230 V AC).
+Q950: Prevention of unexpected start (for more information, see the document
ACS800 MultiDrive; Planning the Electrical Installation [3AFE 64783742, English]).
Inverter modules (R7i)

Order code
+F272
ACS800-104 type (no +F272 +F272 +G304
+F272 +G304 +Q950 +G304
options) +G304 +Q950 +Q950
+Q950
U N = 400 V (380/400/415 V)
ACS800-104-0105-3 68445396 68446368 68499224 68500257 68499411 68446589 68500729 68499623
ACS800-104-0125-3 68445400 68446384 68499232 68500290 68499437 68446597 68500737 68499631

ACS800-104-0145-3 68445418 68446392 68499241 68500338 68499453 68446601 68500745 68499640
ACS800-104-0175-3 68445426 68446406 68499259 68500346 68499470 68446619 68500753 68499658
U N = 500 V (380/400/415/440/460/480/500 V)
ACS800-104-0105-5 68445434 68446414 68499275 68500362 68499488 68446627 68500770 68499666
ACS800-104-0125-5 68445442 68446422 68499283 68500435 68499518 68446643 68500800 68499674
ACS800-104-0145-5 68445469 68446449 68499291 68500460 68499526 68446651 68500818 68499682
ACS800-104-0175-5 68445477 68446457 68499305 68500516 68499534 68446660 68500842 68499691
ACS800-104-0215-5 68445485 68446465 68499313 68500567 68499542 68446678 68500851 68499704
U N = 690 V (525/575/600/660/690 V)
ACS800-104-0075-7 68446295 68446473 68499321 68500583 68499551 68446686 68500869 68499712
ACS800-104-0105-7 68446309 68446481 68499330 68500672 68499577 68446694 68500877 68499721
ACS800-104-0125-7 68446317 68446490 68499348 68500681 68499585 68446708 68500885 68499739
ACS800-104-0145-7 68446325 68446511 68499364 68500699 68499593 68446716 68500893 68499747
ACS800-104-0175-7 68446333 68446538 68499381 68500702 68499607 68446724 68500907 68499755
ACS800-104-0215-7 68446341 68446546 68499399 68500711 68499615 68446732 68500923 68499763
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Frame size R8i and multiples

Multiple R8i inverter modules can be connected in parallel to produce higher output
powers. The table below shows the quantity and order code of inverter modules
required for each inverter unit.

Option key:
+C126: Speed-controlled cooling fan supplied from the DC bus

+E205: du/dt filtering (required for 690 V modules, and parallel-connected modules)
+Q950: Prevention of unexpected start (factory-installed in parallel-connected
modules) (for more information, see the document ACS800 MultiDrive; Planning the
Electrical Installation [3AFE 64783742, English]).
+V991: Current hardware variant. Not to be used in parallel with modules without
+V991.
Inverter modules (R8i and multiples)

Inverter unit Consists of
Order code
type modules of type…
+C126
+C126 +C126 +E205
+C126 +E205 +Q950 +E205
ACS800-104… Qty +V991 +E205 +Q950 +Q950 Qty ACS800-104-…
+V991 +V991 +V991 +Q950
+V991 +V991 +V991
+V991
U N = 400 V
0210-3 1 68683866 68683874 68683912 68683939 68683882 68683904 68683921 68683891 1 0210-3
0260-3 1 68684072 68684081 68684129 68684145 68684099 68684111 68684137 68684102 1 0260-3
0320-3 1 68684382 68684391 68684439 68684455 68684404 68684421 68684447 68684412 1 0320-3
0390-3 1 68684871 68685346 68684889 68684901 68685354 68685389 68684897 68685362 1 0390-3
0510-3 1 68685079 68685541 68685109 68685150 68685699 68685711 68685125 68685702 1 0510-3
0770-3 1 – – 68752108 – 68752124 – 68752116 68752132 2 0390-3
1030-3 1 – – 68752141 – 68752175 – 68752167 68752183 2 0510-3

1540-3 1 – – 68752205 – 68752221 – 68752213 68752230 3 0510-3
2050-3 1 – – 68752248 – 68752264 – 68752256 68752272 4 0510-3
2570-3 1 – – 68934010 – 68933994 – 68934001 68933986 5 0510-3
3080-3 1 – – 68933978 – 68933951 – 68933960 68933943 6 0510-3
U N = 500 V
0260-5 1 68684153 68684161 68684200 68684234 68684170 68684196 68684226 68684188 1 0260-5
0320-5 1 68684471 68684480 68684561 68684609 68684501 68684544 68684587 68684528 1 0320-5
0400-5 1 68684668 68684676 68684773 68684790 68684692 68684765 68684781 68684757 1 0400-5
0460-5 1 68684994 68685451 68685001 68685044 68685460 68685486 68685028 68685478 1 0460-5
0610-5 1 68685249 68685770 68685265 68685320 68685788 68685800 68685281 68685796 1 0610-5
0910-5 1 – – 68752281 – 68752302 – 68752299 68752311 2 0460-5
1210-5 1 – – 68752329 – 68752345 – 68752337 68752353 2 0610-5
1820-5 1 – – 68752361 – 68752388 – 68752370 68752396 3 0610-5
2430-5 1 – – 68752400 – 68752434 – 68752426 68752442 4 0610-5

3030-5 1 – – 68933935 – 68933951 – 68933927 68933901 5 0610-5
3640-5 1 – – 68933897 – 68933919 – 68933889 68933862 6 0610-5
U N = 690 V
0260-7 1 – – 68684366 – 68684251 – 68684374 68684285 1 0260-7
0320-7 1 – – 68684641 – 68684625 – 68684650 68684633 1 0320-7
0400-7 1 – – 68684854 – 68684820 – 68684862 68684838 1 0400-7
0440-7 1 – – 68684935 – 68685401 – 68684951 68685427 1 0440-7
0580-7 1 – – 68685192 – 68685745 – 68685214 68685753 1 0580-7
0870-7 1 – – 68773512 – 68773539 – 68773521 68773555 2 0440-7
1160-7 1 – – 68752451 – 68752477 – 68752469 68752485 2 0580-7
1740-7 1 – – 68752507 – 68752523 – 68752515 68752531 3 0580-7
2320-7 1 – – 68752558 – 68752574 – 68752566 68752582 4 0580-7
2900-7 1 – – 68933854 – 68933650 – 68933790 68933544 5 0580-7
3490-7 1 – – 68889944 – 68933633 – 68889952 68933536 6 0580-7
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DC fuses and fuse bases; DC switch fuses

The inverter unit can be connected to the DC bus through either fuses only or a
switch fuse. See the chapter Circuit diagrams.
Fitting a switch fuse enables the isolation and reconnection of an inverter module
even when the DC bus is energised. On the other hand, an external circuit is
required for controlled charging of the capacitor bank of the module when the switch
fuse is closed. For frame R2i to R7i inverter modules, only the DC fuses are required
in addition to the switch fuse kit since the modules contain an internal charging
circuit (standard for R2i to R5i, option +G304 for R7i). Frame R8i (and multiples)
inverter units require the switch fuse kit, DC fuses, and fuses for the charging circuit.
The tables below specify the DC fuses, DC fuse bases, switch fuse parts, and
charging circuit fuses for the ACS800-104 inverter units.
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DC fuses and fuse bases; DC switch fuses/IEC

Contents of the switch fuse kits are given in a separate table
DC fuses and fuse bases/Switch fuse parts for inverter modules

Module type
DC fuse DC fuse base Switch fuse kits
ACS800-104-…
Order Order Order code(s)
Qty Type Info Qty Type Info Qty
400 V 500 V 690 V code code 230 V 115 V
0003-3 0004-5 64089650 64089650
0004-3 0005-5
170M 25A OFAX 125A
0005-3 0006-5 2 10028566 1 58065749 1
1561 660V 00S2L 690V
0006-3 0009-5
0009-3 0011-5
0011-3 0016-5
2
170M 50A
09838767 1
OFAX 125A
58065749 1 64089650 64089650
0016-3 0020-5 1564 660V 00S2L 690V
0020-3 0025-5
2
170M 80A
09838791 1
OFAX 125A
58065749 1
64089650 64089650
0025-3 0030-5 1566 660V 00S2L 690V
0030-3 0040-5
170M 160A OFAX 125A
64089650 64089650
0040-3 0050-5 2 10003521 1 58065749 1
1569 660V 00S2L 690V
0050-3 0060-5
0060-3 0070-5 2
170M 200A
10003539 1
OFAX 125A
58065749 1
64089650 64089650
1570 660V 00S2L 690V
0105-5 2
170M 200A
10003539 2 SB1-D
250A
68569656 1
68978483 68978483
1570 660V 690V
0105-3 0125-5
2
170M 350A
10028582 2 SB1-D
250A
68569656 1
68978491 68978491
0125-3 0145-5 3818 660V 690V
0145-3 0175-5 2
170M 400A
10003547 2 SB1-D
250A
68569656 1
68978491 68978491
3819 690V 690V
0175-3 0215-5 2
170M 630A
10030617 2 SB3-D
630A
68380430 1
68978505 68978505
6810 690V 690V
0210-3 0260-5
2
170M 800A
64786423 2 SB3-D
630A
68380430 1
64808796 68902789
0260-3 0320-5 8545 690V 690V
0320-3 0400-5 2
170M 1100A
68301564 2 SB3-D
630A
68380430 1
64808796 68902789
8552 690V 690V
0390-3 0460-5 2
170M 1250A
64786512 2 SB3-D
630A
68380430 1
64808796 68902789
8547 690V 690V
0510-3 0610-5 2 170M

8550
1600A
690V
64673734 2 SB3-D 630A
690V
68380430 1 64808796 68902789
0770-3 0910-5 4
170M 1250A
64786512 4 SB3-D
630A
68380430 1
64808800 68902797
8547 690V 690V
1030-3 1210-5 4
170M 1600A
64673734 4 SB3-D
630A
68380430 1
64808800 68902797
8550 690V 690V
1540-3 1820-5 6
170M 1600A
64673734 6 SB3-D
630A
68380430 1
64808826 68902801
8550 690V 690V
2050-3 2430-5 8
170M 1600A
64673734 8 SB3-D
630A
68380430 2
64808800 68902797
8550 690V 690V
170M 1600A 630A 1 64808826+ 68902801+
2570-3 3030-5 10 64673734 10 SB3-D 68380430
8550 690V 690V 1 64808800 68902797
3080-3 3640-5 12
170M 1600A
64673734 12 SB3-D
630A
68380430 2
64808826 68902801
8550 690V 690V
0011-7 2
170M 25A
10032041 1
OFAX 125A
58065749 1
64089650 64089650
2674 1000V 00S2L 690V
0016-7 170M 35A OFAX 125A
0020-7 2 2676 1000V 10033250 1 00S2L 690V 58065749 1 64089650 64089650
0025-7
2
170M 63A
10029791 1
OFAX 125A
58065749 1
64089650 64089650
0030-7 2679 1000V 00S2L 690V
0040-7
2
170M 80A
10029805 1
OFAX 125A
58065749 1
64089650 64089650
0050-7 2680 1000V 00S2L 690V
0060-7 2
170M 125A
10029813 1
OFAX 125A
58065749 1
64089650 64089650
2682 1000V 00S2L 690V
0075-7 2
170M 125A
10029813 2
OFAX 125A
58065749 1
68978483 68978483
2682 1000V 00S2L 690V
0105-7
2
170M 200A
10001731 2 SB1-D
250A
68569656 1 68978491 68978491
0125-7 4700 1250V 690V
0145-7
2
170M 315A
10037158 2 SB3-D
630A
68380430 1
68978505 68978505
0175-7 6301 1250V 690V
0215-7 2
170M 400A
10037166 2 SB3-D
630A
68380430 1
68978505 68978505
6303 1250V 690V
0260-7 2
170M 630A
68265541 2 SB3-D
630A
68380430 1 64808842 68978424
8645 1000V 690V
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Module type
ACS800-104-…
400 V 500 V 690 V Qty Type Info code Qty Type Info code Qty 230 V 115 V
0320-7
2
170M 630A
68316006 2 SB3-D
630A
68380430 1
64808842 68978424
0400-7 8646 1000V 690V
0440-7 2
170M 800A
10029881 2 SB3-D
630A
68380430 1
64808842 68978424
6203 1250V 690V
0580-7 2
170M 1000A
64673769 2 SB3-D
630A
68380430 1
64808842 68978424
8650 1000V 690V
0870-7 4
170M 800A
10029881 4 SB3-D
630A
68380430 1
64808851 68978432
6203 1250V 690V
1160-7 4
170M 1000A
64673769 4 SB3-D
630A
68380430 1
64808851 68978432
8650 1000V 690V
1740-7 6
170M 1000A
64673769 6 SB3-D
630A
68380430 1
64808877 68978441
8650 1000V 690V
2320-7 8
170M 1000A
64673769 8 SB3-D
630A
68380430 2
64808851 68978432
8650 1000V 690V
170M 1000A 630A 1 64808877+ 68978441+
2900-7 10 64673769 10 SB3-D 68380430
8650 1000V 690V 1 64808851 68978432
3490-7 12
170M 1000A
64673769 12 SB3-D
630A
68380430 2 64808877 68978441
8650 1000V 690V
Switch fuse kit contents

Order
Kit contents
code
1–Switch Fuse (OESA00-160D2PL) • 1–Mounting Frame for 4 aux. contacts • 4–Aux. Contact (2–NO, 1–NO gold-
64089650
plated, 1–NC)
64808796 1–Switch Fuse (OESL630V32D02) • 2–Resistor (ZRF 30×167,5) • 1–Switch fuse controller (ASFC-01C)
64808842 1–Switch Fuse (OESL630V32D02) • 2–Resistor (ZRF 30×165) • 1–Switch fuse controller (ASFC-01C)
68902789 1-Switch Fuse (OESL630V32D02V1) • 2–Resistor (ZRF30X165S24R) • 1–Switch fuse controller (ASFC-01C)
68978424 1-Switch Fuse (OESL630V32D02V1) • 2–Resistor (ZRF30X165 SIK.33R) • 1–Switch fuse controller (ASFC-01C)
68978432 1-Switch Fuse (OESL630V32D04V1) • 4–Resistor ( ZRF30X165 SIK.33R) • 1–Switch fuse controller (ASFC-01C)
68978441 1-Switch Fuse (OESL630V32D24V1) • 6–Resistor (ZRF30X165 SIK.33R) • 1–Switch fuse controller (ASFC-01C)
68978483 1-Switch Fuse (OS160D02) • 3–Aux. Contact (OA1G 10) • 1–Aux. Contact (OA3G 01)
68978491 1-Switch Fuse (OESA250D2PL) • 1–Aux. Contact (OZXK 1) • 1–Aux. Contact (OBFZNA11/2)
68978505 1-Switch Fuse (OESA630D2PL) • 1–Aux. Contact (OZXK 1) • 1–Aux. Contact (OBFZNA11/2)
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Charging circuit fuses for inverter modules

Fuse Fuse base
Module type
ACS800-104-… Qty Type Info Order Qty Type Info Order
code code
0210-3 0260-5 0260-7
0260-3 0320-5 0320-7
170M 20A
0320-3 0400-5 0400-7 2 68326435
2673 1000V
0390-3 0460-5 0440-7
0510-3 0610-5 0580-7
0770-3 0910-5 0870-7 170M 20A
4 68326435
1030-3 1210-5 1160-7 2673 1000V
170M 20A
1540-3 1820-5 1740-7 6 68326435
2673 1000V
170M 20A Fuses to be installed on switch fuse
2050-3 2430-5 2320-7 8 68326435
2673 1000V
170M 20A
2570-3 3030-5 10 68326435
2673 1000V
170M 20A
3080-3 3640-5 12 68326435
2673 1000V
2900-7 10 170M
2673 20A
1000V 68326435
170M 20A
3490-7 12 68326435
2673 1000V
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DC fuses and fuse bases; DC switch fuses/UL/CSA

Contents of the switch fuse kits are given in a separate table.

Module type
ACS800-104-…
Qty Type Info Qty Type Info Qty
400 V 500 V 690 V code code 230 V 115 V
0003-3 0004-5 68978459 68978459
0004-3 0005-5
170M 25A 170H 400A,
0005-3 0006-5 2 68469945 2 68449545 1
1411 660V 1007 1000V
0006-3 0009-5
0009-3 0011-5
0011-3 0016-5
2
170M 50A
68470005 2
170H 400A,
68449545 1 68978459 68978459
0016-3 0020-5 1414 660V 1007 1000V
0020-3 0025-5
2
170M 80A
68470021 2
170H 400A,
68449545 1
68978459 68978459
0025-3 0030-5 1416 660V 1007 1000V
0030-3 0040-5
170M 160A 170H 400A,
68978459 68978459
0040-3 0050-5 2 68469988 2 68449545 1
1419 660V 1007 1000V
0050-3 0060-5
0060-3 0070-5 2
170M 200A
68469996 2
170H 400A,
68449545 1
68978459 68978459
1420 660V 1007 1000V
0105-5 2
170M
250A 68584639 2
170H 630A,
10028205 1
68978467 68978467
4159 3005 1400V
0105-3 0125-5
2
170M
350A 68584655 2
170H 630A,
10028205 1
68978467 68978467
0125-3 0145-5 4161 3005 1400V
0145-3 0175-5 2
170M
450 A 68584663 2
170H 630A,
10028205 1
68978467 68978467
4163 3005 1400V
0175-3 0215-5 2
170M
550A 68584671 2
170H 630A,
10028205 1
68978475 68978475
4165 3005 1400V
0210-3 0260-5
2
170M 800A
68327415 1
68978351 68978301
0260-3 0320-5 6212 690V
0320-3 0400-5 2
170M 1100A
68327407 1
68978351 68978301
6215 690V
0390-3 0460-5 2
170M 1250A
68327393 1
68978351 68978301
6216 690V
0510-3 0610-5 2 170M

6219
1600A
690V
68327385 1 68978351 68978301
0770-3 0910-5 4
170M 1250A
68327393 1
68978360 68978319
6216 690V
Fuses to be installed directly to DC
170M 1600A busbar 68978360 68978319
1030-3 1210-5 4 68327385 1
6219 690V
170M 1600A 68978378 68978327
1540-3 1820-5 6 68327385 1
6219 690V
2050-3 2430-5 8
170M 1600A
68327385 2
68978360 68978319
6219 690V
170M 1600A 1 68978378+ 68978327+
2570-3 3030-5 10 68327385
6219 690V 1 68978360 68978319
3080-3 3640-5 12
170M 1600A
68327385 2
68978378 68978327
6219 690V
0011-7 2
170M 25A
68391407 2
170H 400A,
68449545 1
68978459 68978459
4823 1000V 1007 1000V
0016-7
0020-7 2 170M
4825 35A
1000V 68391555 2 170H
1007 400A,
1000V 68449545 1 68978459 68978459
0025-7
2
170M 63A
68391563 2
170H 400A,
68449545 1
68978459 68978459
0030-7 4828 1000V 1007 1000V
0040-7
2
170M 80A
68391571 2
170H 400A,
68449545 1
68978459 68978459
0050-7 4829 1000V 1007 1000V
0060-7 2
170M 125A
68391580 2
170H 400A,
68449545 1 68978459 68978459
4831 1000V 1007 1000V
0075-7 2
170M
160A 10032831 2
170H 630A,
10028205 1
68978467 68978467
4138 3005 1400V
0105-7
2
170M
200A 10032865 2
170H 630A,
10028205 1
68978467 68978467
0125-7 4139 3005 1400V
0145-7
2
170M
315 A 09838848 2
170H 630A,
10028205 1 68978467 68978467
0175-7 4141 3005 1400V
0215-7 2
170M
400 A 09838856 2
170H 630A,
10028205 1
68978467 68978467
4143 3005 1400V
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Module type
ACS800-104-…
400 V 500 V 690 V Qty Type Info code Qty Type Info code Qty 230 V 115 V
170M 630A, 68978386 68978335
0260-7 2 68327466 1
8635 1000V
0320-7 170M 700A
2 68327458 1 68978386 68978335
0400-7 8636 1000V
170M 800A
0440-7 2 68327440 1 68978386 68978335
8637 1250V
170M 1000A
0580-7 2 68327431 1 68978386 68978335
8639 1000V
170M 800A
0870-7 4 68327440 1 68978394 68978343
8637 1250V Fuses to be installed directly to DC
170M 1000A busbar
1160-7 4 68327431 1 68978394 68978343
8639 1000V
170M 1000A
1740-7 6 68327431 1 68978408 68978416
8639 1000V
170M 1000A
2320-7 8 68327431 2 68978394 68978343
8639 1000V
170M 1000A 1 68978408+ 68978416+
2900-7 10 68327431
8639 1000V 1 68978394 68978343
170M 1000A
3490-7 12 68327431 2 68978408 68978416
8639 1000V
Switch fuse kit contents

Order
Kit contents
code
68978301 1–Switch Fuse (OESL630R3A02B1) • 2–Resistor (ZRF30X165S24R) • 1–Switch fuse controller (ASFC-01C)
68978335 1–Switch Fuse (OESL630R3A02B1) • 2–Resistor (ZRF 30X165 SIK.33R) • 1–Switch fuse controller (ASFC-01C)
1–Switch disconnector (OT 160E3) • 1–Mounting base (OEZNP1) • 2–Aux. Contact (OBEA 10)
68978459
• 1–Aux. Contact (OBEA 01) • 1–Aux. Contact unit (OBEA 10 AU)
68978467 1–Switch disconnector (OETL-NF 200A-2P) • 1–Aux. Contact set (OZXK12)
68978475 1–Switch disconnector (OETL-NF 400-2P) • 1–Aux. Contact (OZXK 1) • 4–Aux. Contact (OBFZNA11/2)
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Charging circuit fuses for inverter modules

Fuse Fuse base
Module type
ACS800-104-… Qty Type Info Order Qty Type Info Order
code code
0210-3 0260-5 0260-7
0260-3 0320-5 0320-7 FWJ- 20 A ,
0320-3 0400-5 0400-7 2 20A 1000 68565928
0390-3 0460-5 0440-7 14F V AC
0510-3 0610-5 0580-7
0770-3 0910-5 0870-7 FWJ- 20 A ,
1030-3 1210-5 1160-7 4 20A 1000 68565928
14F V AC
FWJ- 20 A ,
1540-3 1820-5 1740-7 6 20A 1000 68565928
14F V AC
FWJ- 20A,
2050-3 2430-5 2320-7 8 20A 1000 68565928
Fuses to be installed on switch fuse
14F V AC
FWJ- 20 A ,
2570-3 3030-5 10 20A 1000 68565928
14F V AC
FWJ- 20 A ,
3080-3 3640-5 12 20A 1000 68565928
14F V AC
FWJ- 20 A ,
2900-7 10 20A 1000 68565928
14F V AC
FWJ- 20 A ,
3490-7 12 20A 1000 68565928
14F V AC
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Mounting plates for R2i to R5i modules
Inclined mounting
These are ready-made mounting plates for inclined mounting of frame R2i to R5i
inverter modules as exemplified in the chapter Cabinet construction.
Dimension drawings of the plates are available from ABB by request.
Inclined mounting plates for R2i to R5i modules

64739328
Frame size Order code
R2i 64739328
R3i 64739174
R4i 64739344
R5i 64739352
Vertical mounting
These are ready-made mounting plates for vertical mounting of frame R2i to R5i
inverter modules as exemplified in the chapter Cabinet construction.
Dimension drawings of the parts are available from ABB by request.
Vertical mounting plates and airflow guides for

R2i to R5i modules 64792261 64792881
Order codes
Frame size
Mounting plate Airflow guide
R2i 64792261 64792881
R3i 64792270 64792946
R4i 64792288 64792962
R5i 64792296 64792971
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Mounting parts for R7i modules

The kits below include the necessary parts for mounting the module on either the left
or right side in a Rittal TS 8 cubicle. See also the mounting examples starting on
page 30.
Dimension drawings of the sheet metal parts are available from ABB by request.
Rittal TS 8 mounting parts for R7i modules

Kit Contents Quantity Order code
LH 1 kit per inverter module 68646278
RH 1 kit per inverter module 68646294
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Common mode filters for R7i modules

Common mode filtering reduces bearing currents and is required for electromagnetic
compatibility (EMC). The filtering is implemented by installing three toroidal cores
onto the DC input of the inverter module. A filter kit with mounting parts is available.
Common mode filters for R7i and R8i modules
Common mode
1 kit per inverter module 68625548
filter kit
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Installation parts for R8i modules

The following tables list the R8i installation parts available from ABB.
Also refer to the drawings in the chapters Cabinet construction. Dimension drawings
of the sheet metal parts (such as module guides, crossmembers and mounting
plates) are available from ABB by request.
Quick connector chassis socket kits

The chassis socket part of the quick connector is to be mounted on the rear pillars of
the cubicle. The socket can also be mounted on the back plate.
Quick connector kits for R8i modules

Kit For… Contents of 1 kit Order code
Connector only Single R8i 1 pc Quick connector 64698401

module
1 pc Quick connector
Single R8i 1 pc Mounting plate
68239427
module 3 pcs Output busbar
3 pcs Support insulator
2 pcs Quick connector

Connector with Two R8i
1 pcs Mounting plate
mounting parts modules side 68239435
6 pcs Output busbar
and output by side
busbars
3 pcs Quick connector

Three R8i
1 pcs Mounting plate
modules side 68242231
9 pcs Output busbar
by side
1 + 2 R8i
68239427 + 68239435 68260744
modules
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DC busbar kits
These kits contain the parts needed to connect the DC busbars of the inverter
module and the DC switch fuse or DC fuses. The common mode filters (optionally
available) are to be installed on the DC busbars.

DC busbar kits for R8i modules
4 pcs Busbar
Connecting 2 pcs Holder for
busbars from Single R8i common mode filters 64806823
fuse bases to DC module 5 pcs Support insulator
input of module 1 pc Mounting plate for
fuse bases
Connecting
4 pcs Busbar
busbars from Single R8i
2 pcs Holder for
switch fuse module (2-pole 68256747
common mode filters
(OESL) to DC switch fuse)
input of module
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DC busbar kits for R8i modules

Two R8i 8 pcs Busbar

modules side by 4 pcs Holder for
68256771
side (4-pole common mode filters
switch fuse) 8 pcs Support insulator
Connecting
busbars from Three R8i 12 pcs Busbar

switch fuse
6 pcs Holder for
(OESL) to DC modules side by
common mode filters 68256780
input of module side (6-pole
15 pcs Support
switch fuse)
insulator
1 + 2 R8i
12 pcs Busbar
modules in
6 pcs Holder for
adjacent Rittal
common mode filters 68260752
TS 8 cubicles
(6-pole switch 15 pcs Support
insulator
fuse)
Connecting
busbars from DC
busbars to DC
6 pcs Busbar
input of module
Single R8i 9 pcs D30 H30 3AUA
(includes
module Insulator 0000038795
connecting
2 pcs Insulating sheet
busbars for
UL/CSA DC
fuses)
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Upper and lower guides

These parts guide the top and bottom of the module when it is being inserted into the
cubicle.
Guiding parts kits for R8i modules

For… Contents of 1 kit Order code
1 pc Lower guide
Single R8i 1 pc Upper guide
68256836
module 1 pc Upper guide, rear
2 pcs Crossmember
Kit #68256836 and

1 pc Floor plate
Single R8i 1 pc Mounting plate
module in Rittal 2 pcs Air baffle 68283027

TS 8 cubicle 1 pcs EMC sealing,
conductive (comes in 2
pieces)
2 pcs Lower guide

Two R8i
2 pcs Upper guide
modules side by 68259517
2 pcs Upper guide, rear
side
2 pcs Crossmember
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Guiding parts kits for R8i modules

For… Contents of 1 kit Order code
Kit #68259517 and

2 pcs Floor plate
Two R8i
1 pc Mounting plate
modules in a
2 pcs Air baffle 68283035
Rittal TS 8
1 pcs EMC sealing,
cubicle
conductive (comes in 3
pieces)
3 pcs Lower guide

Three R8i 3 pcs Upper guide
modules side by 3 pcs Upper guide, rear 68259541
side 1 pcs Crossmember, front
1 pcs Crossmember, rear
1 + 2 R8i
modules in
68283027 + 68283035 68260833
adjacent Rittal
TS 8 cubicles
Common mode filters for R8i modules

Common mode filtering reduces bearing currents and is required for electromagnetic
compatibility (EMC). The filtering is implemented by installing three toroidal cores
onto the DC input of each module. The DC busbar sets listed later in this chapter
contain holders for the common mode filters.
Common mode filters for R7i and R8i modules

Common mode filter kit

1 kit per inverter module 64315811
(toroids only)
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Cabinet ventilation kits

These kits contain air inlet and outlet gratings, filters and fans for different degrees of
protection.
Air inlet kits

400 mm wide
cubicle.
Aperture size:
274 × 522 mm
1 pc Grille (metallic) 68239478
(10.8” × 20.55”).
Effective area:
1150 cm2
(180 in2) approx.
600 mm wide
cubicle.
Aperture size:
471 × 522 mm
(18.54” × 20.55”).
IP20 inlet kit,
unfiltered Effective area:
1920 cm2
(295 in2) approx.
800 mm wide
cubicle.
Aperture size:
671 × 522 mm
(26.42“ × 20.55”).
Effective area:
2880 cm2
(445 in2) approx.
400 + 600 mm
68239478 + 68239460 68260817
wide cubicles
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Air inlet kits

400 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
1 pc Filter mat (Luftfilter
274 × 522 mm
airTex G150) 68239443
(10.8” × 20.55”).
1 pc Grille, outer
Effective area: (plastic)
1150 cm2
1 pc Fastener
(180 in2) approx.
600 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
471 × 522 mm
airTex G150) 68239451
IP42 inlet kit, (18.54” × 20.55”). 1 pc Grille, outer
filtered Effective area:
(plastic)
1920 cm2
1 pc Fastener
(295 in2) approx.
800 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
671 × 522 mm
airTex G150) 68259797
(26.42“ × 20.55”).
1 pc Grille, outer
2880 cm2 2 pcs Fastener
(445 in2) approx.
400 + 600 mm
wide cubicles 68239443 + 68239451 68260795
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Air inlet kits

400 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
274 × 522 mm
airComp 300-50) 68327806
(10.8” × 20.55”).
1 pc Grille, outer
1150 cm2
1 pc Fastener
(180 in2) approx.
600 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
471 × 522 mm
airComp 300-50) 68327822
(18.54” × 20.55”).
1 pc Grille, outer
Effective area:
(plastic)
IP54 inlet kit, 1920 cm2
1 pc Fastener
filtered (295 in2) approx.
800 mm wide
1 pc Grille, inner
cubicle.
(metallic)
Aperture size:
671 × 522 mm
airComp 300-50) 68328462
(26.42“ × 20.55”).
1 pc Grille, outer
2880 cm2 2 pcs Fastener
(445 in2) approx.
400 + 600 mm
wide cubicles 68327806 + 68327822 68327890
600 + 800 mm
68327822 + 68328462 68328471
wide cubicles
400 + 2×600 mm
68327806 + 2×68327822 68327903
wide cubicles
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Air outlet kits (Roof)

400 mm wide
generic cubicle.
Aperture size: 1 pc Roof plate
314 × 320 mm 2 pcs Side plate (L/R)
68328128
(12.36” × 12.60”). 2 pcs Side plate
Effective area: (Front/Rear)
920 cm2 (140 in2)
approx.
600 mm wide
generic cubicle.
IP21/42
generic
roof outlet 68328144
kit (20.24” × 13.78”). 2 pcs Side plate
1536 cm2 (240 in2)
approx.
800 mm wide
generic cubicle.
68328446
(28.11“ × 12.60”). 2 pcs Side plate
2304 cm2 (355 in2)
approx.
600 + 800 mm wide

68328144 + 68328446 68328608
cubicles
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400 mm wide Rittal

TS 8 cubicle. 1 pc Roof plate
Aperture size: 2 pcs Side plate (L/R)
314 × 320 mm 2 pcs Side plate
68328110
(12.36” × 12.60”). (Front/Rear)
Effective area: 2 pcs Support plate
920 cm2 (140 in2) (L/R)
approx.
IP21/42
roof outlet
kit for Rittal
TS 8
cubicles
600 mm wide Rittal

TS 8 cubicle. 1 pc Roof plate
Aperture size: 2 pcs Side plate (L/R)
514 × 350 mm 2 pcs Side plate
68328136
(20.24” × 13.78”). (Front/Rear)
Effective area: 2 pcs Support plate
1536 cm2 (240 in2) (L/R)
approx.
400 + 600 mm wide

68328110 + 68328136 68328161
cubicles
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UL/CSA
IEC (230V)
(115 V)
1 pc Support plate
1 pc Bottom plate
400 mm wide 1 pc Support frame
cubicle. 1 pc Cooling fan
Aperture size: 1 pc Fan housing 3AUA00000
68327831
314 × 350 mm 2 pcs Grille (inner) 45935
(12.36” × 2 pcs Filter mat
13.78”) (Luftfilter airTex
G150)
2 pcs Grille (outer)
IP54 roof
outlet kit
with fan
1 pc Support plate
1 pc Bottom plate
600 mm wide 1 pc Support frame
cubicle. 1 pc Cooling fan
Aperture size: 1 pc Fan housing 3AUA00000
68327857
514 × 350 mm 2 pcs Grille (inner) 45936
(20.24” × 2 pcs Filter mat
13.78”) (Luftfilter airTex
G150)
2 pcs Grille (outer)
400 + 600 mm 68327831 + 68327857 3AUA00000

68328519
wide cubicles 3AUA0000045935 + 3AUA0000045936 46039
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PPCS branching units for n×R8i inverter units

Inverter units consisting of parallel-connected frame R8i inverter modules require
PPCS branching units for distribution of control signals to the modules. One
branching unit can control up to four inverter modules.
APBU-44C(E) also incorporates a data logger and supports redundancy, enabling, in
case of removal of one inverter module, continued operation using the remaining
modules.
PPCS branching unit (Multiples of frame R8i)

Inverter unit type
Quantity Contents of 1 kit Order code
ACS800-104…
1 pc. APBU-44C branching unit & data logger
0770-3 0910-5 0870-7
1 2 pcs. 2000 mm fibre optic cables *68242355
1030-3 1210-5 1160-7
2 pcs. 3000 mm fibre optic cables
1 pc. APBU-44C branching unit & data logger
1540-3 1820-5 1740-7
2050-3 2430-5 2320-7 1 4 pcs. 3000 mm fibre optic cables *68242371
1 pc. APBU-44CE branching unit (& data logger)
2570-3 3030-5 2900-7 *3AUA00000
1 8 pcs. 5000 mm fibre optic cables
3080-3 3640-5 3490-7 53518
(NOTE: kit includes 4 extra fibres)
*Check availability with ABB
Output (du/dt) filters for frame R2i to R7i inverter modules

For information on the usage of output (du/dt) filters, see the document ACS800
MultiDrive; Planning the Electrical Installation (3AFE 64783742, English).
Output (du/dt) filters for inverter modules

Module type Order I RMS L Power loss Cable size Connection
Qty Type
ACS800-104-… code (A) (µH) (W) (mm2) size
0003-3 0004-5 0011-7
0004-3 0005-5
0005-3 0006-5
1 NOCH0016-60 58982784 15 150 110 0.2 … 10 M5
0006-3 0009-5
0009-3 0011-5
0011-3 0016-5
0016-3 00 20 -5 0 01 6- 7
0020-3 0020-7 1 NOCH0030-60 58982792 28 140 167 0.5 … 16 M5
0025-7
0025-3 0025-5 0030-7
0030-3 0030-5 0040-7
0040-3 0040-5 0050-7 1 NOCH0070-60 58982806 65 115 210 10 … 35 M6
0050-3 0050-5 0060-7

0060-5
00 60 -3 00 70 -5 0075-7
0105-5 0105-7 1 NOCH0120-60 58982814 105 92 240 – M8
0125-7
0105-3 0125-5 0145-7
0125-3 0145-5 0175-7 M10 (in)
1 FOCH0260-70 68490308 289 35 370 –
0145-3 0175-5 0215-7 M12 (out)
0175-3 0215-5
Other options
See the ACS800 Multidrive Modules Product Reference (3AFE 64813340 [English])
for generic equipment for the ACS800 product family such as control panels, I/O
options, application programs and PC tools.
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Technical data

This chapter contains the technical data for the ACS800-104 inverter modules and
associated optional equipment.
Ratings
Frame R2i to R7i
Nominal ratings No-overload use Light-overload use Heavy-duty use

Inverter module type Frame I cont.max I max P cont.max I 2N P N I 2hd P hd
size
A A kW A kW A kW
U N = 400 V
ACS800-104-0003-3 R2i 5.1 6.5 1.5 4.7 1.5 3.4 1.1
ACS800-104-0004-3 R2i 6.5 8.2 2.2 5.9 2.2 4.3 1.5
ACS800-104-0005-3 R2i 8.5 10.8 3 7.7 3.0 5.7 2.2
ACS800-104-0006-3 R2i 10.9 13.8 4 10.2 4.0 7.5 3.0
ACS800-104-0009-3 R2i 13.9 17.6 5.5 12.7 5.5 9.3 4.0
ACS800-104-0011-3 R3i 19 24 7.5 18 7.5 14 5.5
ACS800-104-0016-3 R3i 25 32 11 24 11 19 7.5
ACS800-104-0020-3 R3i 34 46 15 31 15 23 11
ACS800-104-0025-3 R4i 44 62 22 41 18.5 32 15
ACS800-104-0030-3 R4i 55 72 30 50 22 37 18.5

ACS800-104-0040-3 R5i 72 86 37 69 30 49 22
ACS800-104-0050-3 R5i 86 112 45 80 37 60 30
ACS800-104-0060-3 R5i 103 138 55 94 45 69 37
ACS800-104-0105-3 R7i 147 220 75 141 75 110 55
ACS800-104-0125-3 R7i 178 252 90 171 90 133 55
ACS800-104-0145-3 R7i 208 311 110 200 110 156 75
ACS800-104-0175-3 R7i 250 374 132 240 132 187 90
U N = 500 V
ACS800-104-0004-5 R2i 4.9 6.5 2.2 4.5 2.2 3.4 1.5
ACS800-104-0005-5 R2i 6.2 8.2 3 5.6 3.0 4.2 2.2
ACS800-104-0006-5 R2i 8.1 10.8 4 7.7 4.0 5.6 3.0
ACS800-104-0009-5 R2i 10.5 13.8 5.5 10.0 5.5 7.5 4.0
ACS800-104-0011-5 R2i 13.2 17.6 7.5 12.0 7.5 9.2 5.5
ACS800-104-0016-5 R3i 19 24 11 18 11 13 7.5
ACS800-104-0020-5 R3i 25 32 15 23 15 18 11
ACS800-104-0025-5 R3i 34 46 18.5 31 18.5 23 15
ACS800-104-0030-5 R4i 42 62 22 39 22 32 18.5
ACS800-104-0040-5 R4i 48 72 30 44 30 36 22
ACS800-104-0050-5 R5i 65 86 37 61 37 50 30
ACS800-104-0060-5 R5i 79 112 45 75 45 60 37
ACS800-104-0070-5 R5i 96 138 55 88 55 69 45
ACS800-104-0105-5 R7i 115 172 75 110 55 86 55
ACS800-104-0125-5 R7i 135 202 90 130 90 101 55
ACS800-104-0145-5 R7i 166 248 110 159 110 124 75
Technical data
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Nominal ratings No-overload use Light-overload use Heavy-duty use

Frame
Inverter module type I cont.max I max P cont.max I 2N P N I 2hd P hd
size
A A kW A kW A kW
ACS800-104-0175-5 R7i 208 311 132 200 132 156 90
ACS800-104-0215-5 R7i 250 374 160 240 160 187 110
U N = 690 V
ACS800-104-0011-7 R4i 13 14 11 11.5 7.5 8.5 5.5
ACS800-104-0016-7 R4i 17 19 15 15 11 11 7.5
ACS800-104-0020-7 R4i 22 28 18.5 20 15 15 11
ACS800-104-0025-7 R4i 25 38 22 23 18.5 19 15
ACS800-104-0030-7 R4i 33 44 30 30 22 22 18.5
ACS800-104-0040-7 R4i 36 54 30 34 30 27 22
ACS800-104-0050-7 R5i 51 68 45 46 37 34 30
ACS800-104-0060-7 R5i 57 84 55 52 45 42 37
ACS800-104-0075-7 R7i 69 103 55 66 55 52 45
ACS800-104-0105-7 R7i 88 132 75 84 75 66 55
ACS800-104-0125-7 R7i 105 157 90 101 90 79 75

ACS800-104-0145-7 R7i 132 197 110 127 110 99 90
ACS800-104-0175-7 R7i 150 224 132 144 132 112 90
ACS800-104-0215-7 R7i 170 254 160 163 160 127 110
Technical data
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No-overload Light-overload
Nominal ratings Heavy-duty use
Frame Inverter modules use use
Inverter unit type
size used I cont.max I max P cont.max I 2N P N I 2hd P hd
A A kW A kW A kW
U N = 400 V
ACS800-104-0210-3 1×R8i ACS800-104-0210-3 292 400 160 280 160 218 110
ACS800-104-0260-3 1×R8i ACS800-104-0260-3 370 506 200 355 200 277 132
ACS800-104-0320-3 1×R8i ACS800-104-0320-3 469 642 250 450 250 351 200
ACS800-104-0390-3 1×R8i ACS800-104-0390-3 565 773 315 542 315 423 250
ACS800-104-0510-3 1×R8i ACS800-104-0510-3 741 1014 400 711 400 554 315
ACS800-104-0770-3 2×R8i ACS800-104-0390-3 1111 1521 630 1067 630 831 450
ACS800-104-1030-3 2×R8i ACS800-104-0510-3 1452 1988 800 1394 800 1086 630
ACS800-104-1540-3 3×R8i ACS800-104-0510-3 2156 2951 1200 2070 1200 1613 900
ACS800-104-2050-3 4×R8i ACS800-104-0510-3 2845 3894 1600 2731 1600 2128 1120
ACS800-104-2570-3 5×R8i ACS800-104-0510-3 3537 4842 2000 3396 2000 2646 1400
ACS800-104-3080-3 6×R8i ACS800-104-0510-3 4223 5780 2400 4053 2400 3159 1600
U N = 500 V
ACS800-104-0260-5 1×R8i ACS800-104-0260-5 315 457 200 302 200 236 132
ACS800-104-0320-5 1×R8i ACS800-104-0320-5 365 530 250 350 250 273 160
ACS800-104-0400-5 1×R8i ACS800-104-0400-5 455 660 315 437 315 340 200
ACS800-104-0460-5 1×R8i ACS800-104-0460-5 525 762 355 504 355 393 250
ACS800-104-0610-5 1×R8i ACS800-104-0610-5 700 1016 500 672 500 524 355
ACS800-104-0910-5 2×R8i ACS800-104-0460-5 1050 1524 710 1008 710 785 560
ACS800-104-1210-5 2×R8i ACS800-104-0610-5 1372 1991 1000 1317 1000 1026 710
ACS800-104-1820-5 3×R8i ACS800-104-0610-5 2037 2956 1450 1956 1450 1524 1120
ACS800-104-2430-5 4×R8i ACS800-104-0610-5 2688 3901 2000 2580 1850 2011 1400
ACS800-104-3030-5 5×R8i ACS800-104-0610-5 3343 4850 2400 3209 2400 2500 1600
ACS800-104-3640-5 6×R8i ACS800-104-0610-5 3990 5790 2900 3830 2900 2985 2000
U N = 690 V
ACS800-104-0260-7 1×R8i ACS800-104-0260-7 215 322 200 206 200 161 160
ACS800-104-0320-7 1×R8i ACS800-104-0320-7 289 432 250 277 250 216 200
ACS800-104-0400-7 1×R8i ACS800-104-0400-7 336 503 315 323 315 251 240
ACS800-104-0440-7 1×R8i ACS800-104-0440-7 382 571 355 367 355 286 270
ACS800-104-0580-7 1×R8i ACS800-104-0580-7 486 727 450 467 450 364 355
ACS800-104-0870-7 2×R8i ACS800-104-0440-7 729 1091 710 700 710 545 500
ACS800-104-1160-7 2×R8i ACS800-104-0580-7 953 1425 900 914 900 713 710
ACS800-104-1740-7 3×R8i ACS800-104-0580-7 1414 2116 1400 1358 1400 1058 1000
ACS800-104-2320-7 4×R8i ACS800-104-0580-7 1866 2792 1900 1792 1800 1396 1400
ACS800-104-2900-7 5×R8i ACS800-104-0580-7 2321 3472 2300 2228 2200 1736 1600
ACS800-104-3490-7 6×R8i ACS800-104-0580-7 2770 4144 2800 2659 2700 2072PDM-00184674

2000
Technical data
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Symbols
Nominal ratings
I cont.max Continuous RMS output current. No overloadability at 40 °C.
I max Maximum output current.

by drive temperature. Allowable
Note: Maximumfor motor
10 seconds at start,
shaft power is otherwise
150% P hd.as long as allowed
Typical ratings for no-overload use
P cont.max Typical motor power. The power ratings apply to most IEC 34 motors at nominal voltage
(400, 500 or 690 V).
Typical ratings for light-overload use (10% overloadability)
I 2N Continuous rms current. 10% overload is allowed for 1 minute every 5 minutes.
P N Typical motor power. The power ratings apply to most IEC 34 motors at nominal voltage
(400, 500 or 690 V).
Typical ratings for heavy-duty use (50% overloadability)
I 2hd Continuous rms current. 50% overload is allowed for 1 minute every 5 minutes.
P hd Typical motor power. The power ratings apply to most IEC 34 motors at nominal voltage
(400, 500 or 690 V).
Derating
The load capacity (current and power) decreases if the installation site altitude exceeds 1000 metres
(3300 ft), or if the ambient temperature exceeds 40 °C (104 °F).
Temperature derating
In the temperature range +40 °C (+104 °F) to +50 °C (+122 °F), the rated output current is decreased
1 % for every additional 1 °C (1.8 °F). The output current is calculated by multiplying the current given
in the rating table by the derating factor.
Example If the ambient temperature is +50 °C (+122 °F), the derating factor is 100% - 1 % · 10 °C =
90 % or 0.90. The output current is then 0.90 · I or 0.90 · I . °C
2N 2hd
Note: I cont.max rating is not allowed above 40 °C (104 °F).

Altitude derating
In altitudes from 1000 to 4000 m (3300 to 13123 ft) above sea level, the derating is 1% for every 100 m
(328 ft). For a more accurate derating, use the DriveSize PC tool. If the installation site is higher than
2000 m (6600 ft) above sea level, contact your local ABB distributor or office for further information.
Technical data
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Dimensions, noise, DC capacitance

Noise DC
Inverter module/unit Frame Height Width Depth Weight
level capacitance
type size
mm (in.) mm (in.) mm (in.) kg (lbs) dBA µF
U N = 400 V
ACS800-104-0003-3 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0004-3 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0005-3 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0006-3 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0009-3 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0011-3 R3i 466 (18.35) 173 (6.81) *232 (9.13) 12 (26) 62 820
ACS800-104-0016-3 R3i 466 (18.35) 173 (6.81) *232 (9.13) 12 (26) 62 820
ACS800-104-0020-3 R3i 466 (18.35) 173 (6.81) *232 (9.13) 12 (26) 62 820
ACS800-104-0025-3 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 1000
ACS800-104-0030-3 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 1000
ACS800-104-0040-3 R5i 673 (26.50) 265 (10.43) *276 (10.87) 23 (51) 65 2000
ACS800-104-0050-3 R5i 673 (26.50) 265 (10.43) *276 (10.87) 23 (51) 65 2000
ACS800-104-0060-3 R5i 673 (26.50) 265 (10.43) *276 (10.87) 23 (51) 65 2400
ACS800-104-0105-3 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 4100
ACS800-104-0125-3 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 6150
ACS800-104-0145-3 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 6150
ACS800-104-0175-3 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 6150
ACS800-104-0210-3 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 8200
ACS800-104-0260-3 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 8200
ACS800-104-0320-3 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 10250
ACS800-104-0390-3 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 12300
ACS800-104-0510-3 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 14350
ACS800-104-0770-3 2×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 74 24600
ACS800-104-1030-3 2×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 74 28700
ACS800-104-1540-3 3×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 76 43050
ACS800-104-2050-3 4×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 76 57400
ACS800-104-2570-3 5×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 77 71750
ACS800-104-3080-3 6×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 78 86100
U N = 500 V
ACS800-104-0004-5 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0005-5 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0006-5 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0009-5 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0011-5 R2i 401 (15.79) 165 (6.50) *193 (7.60) 9 (20) 62 350
ACS800-104-0016-5 R3i 466 (18.35) 173 (6.81) *232 (9.13) 12 (26) 62 820
ACS800-104-0020-5 R3i 466 (18.35) 173 (6.81) *232 (9.13) 12 (26) 62 820
ACS800-104-0025-5 R3i 466 (18.35) 173 (6.81) *232 (9.13) 12 (26) 62 820
ACS800-104-0030-5 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 1000
ACS800-104-0040-5 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 1000
ACS800-104-0050-5 R5i 673 (26.50) 265 (10.43) *276 (10.87) 23 (51) 65 2000
ACS800-104-0060-5 R5i 673 (26.50) 265 (10.43) *276 (10.87) 23 (51) 65 2000
ACS800-104-0070-5 R5i 673 (26.50) 265 (10.43) *276 (10.87) 23 (51) 65 2400
ACS800-104-0105-5 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 4100
ACS800-104-0125-5 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 6150
ACS800-104-0145-5 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 6150
ACS800-104-0175-5 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 6150
ACS800-104-0215-5 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 6150
Technical data
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Noise DC
Inverter module/unit Frame Height Width Depth Weight
level capacitance
type size
mm (in.) mm (in.) mm (in.) kg (lbs) dBA µF
ACS800-104-0260-5 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 8200
ACS800-104-0320-5 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 8200
ACS800-104-0400-5 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 10250
ACS800-104-0460-5 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 12300
ACS800-104-0610-5 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 14350
ACS800-104-0910-5 2×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 74 24600
ACS800-104-1210-5 2×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 74 28700
ACS800-104-1820-5 3×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 76 43050
ACS800-104-2430-5 4×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 76 57400
ACS800-104-3030-5 5×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 77 71750
ACS800-104-3640-5 6×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 78 86100
U N = 690 V
ACS800-104-0011-7 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 670
ACS800-104-0016-7 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 670
ACS800-104-0020-7 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 670
ACS800-104-0025-7 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 670
ACS800-104-0030-7 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 670
ACS800-104-0040-7 R4i 525 (20.67) 240 (9.45) *252 (9.92) 15 (33) 62 670
ACS800-104-0050-7 R5i 673 (26.50) 265 (10.43) *276 (10.87) 23 (51) 65 1330
ACS800-104-0060-7 R5i 673 (26.50) 265 (10.43) *276 (10.87) 23 (51) 65 1330
ACS800-104-0075-7 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 1530
ACS800-104-0105-7 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 3070
ACS800-104-0125-7 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 3070
ACS800-104-0145-7 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 3070
ACS800-104-0175-7 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 3070
ACS800-104-0215-7 R7i 966 (38.03) 170 (6.69) 408 (16.06) 38 (84) 72 3070
ACS800-104-0260-7 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 4600
ACS800-104-0320-7 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 6130
ACS800-104-0400-7 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 6130
ACS800-104-0440-7 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 7670
ACS800-104-0580-7 1×R8i 1397 (55.00) 245 (9.65) 596 (23.46) 120 (265) 72 9200
ACS800-104-0870-7 2×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 74 15330
ACS800-104-1160-7 2×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 74 18400
ACS800-104-1740-7 3×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 76 27600
ACS800-104-2320-7 4×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 76 36800
ACS800-104-2900-7 5×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 77 46000
ACS800-104-3490-7 6×R8i **1397 (55.00) **245 (9.65) **596 (23.46) **120 (265) 78 55200
*Excluding control panel (optional)
**Single module only
Technical data
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Power loss and cooling characteristics

See the dimensional drawings for free space requirements.
Minimum effective area Minimum effective area Max. pressure

of air inlet of air outlet drop of
Nominal air
Inverter module/ Frame Power loss with with cabinet at
flow
unit type size unfiltered Luftfilter/ unfiltered Luftfilter/ nominal air
airTex G150 airTex G150 flow
W (Btu/h) m3/h (ft3/min) cm2 (in2) cm2 (in2) cm2 (in2) cm2 (in2) Pa
U N = 400 V
ACS800-104-0003-3 R2i 80 (280) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0004-3 R2i 100 (340) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0005-3 R2i 110 (380) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0006-3 R2i 130 (450) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0009-3 R2i 160 (550) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0011-3 R3i 200 (680) 69 (41) 200 (31) 400 (62) 320 (50) 640 (99) 12
ACS800-104-0016-3 R3i 270 (920) 69 (41) 200 (31) 400 (62) 320 (50) 640 (99) 12
ACS800-104-0020-3 R3i 350 (1200) 69 (41) 200 (31) 400 (62) 320 (50) 640 (99) 12
ACS800-104-0025-3 R4i 420 (1440) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0030-3 R4i 490 (1680) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0040-3 R5i 650 (2220) 250 (147) 400 (62) 800 (124) 640 (99) 1280 (198) 17
ACS800-104-0050-3 R5i 790 (2700) 250 (147) 400 (62) 800 (124) 640 (99) 1280 (198) 17
ACS800-104-0060-3 R5i 950 (3250) 250 (147) 400 (62) 800 (124) 640 (99) 1280 (198) 17
ACS800-104-0105-3 R7i 1400 (4780) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0125-3 R7i 1700 (5810) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0145-3 R7i 1900 (6490) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0175-3 R7i 2100 (7170) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0210-3 1×R8i 2700 (9220) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0260-3 1×R8i 3700 (12700) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0320-3 1×R8i 4900 (16700) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0390-3 1×R8i 6100 (20800) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0510-3 1×R8i 8000 (27300) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0770-3 2×R8i 12000 (41000) 2560 (1510) 960 (150) 1920 (295) 1536 (240) 3072 (475) 180
ACS800-104-1030-3 2×R8i 15000 (51200) 2560 (1510) 960 (150) 1920 (295) 1536 (240) 3072 (475) 180
ACS800-104-1540-3 3×R8i 23000 (78600) 3840 (2260) 1440 (225) 2880 (445) 2304 (355) 4608 (715) 180
ACS800-104-2050-3 4×R8i 30000 (102500) 5120 (3010) 1920 (295) 3840 (595) 3072 (475) 6144 (950) 180
ACS800-104-2570-3 5×R8i 37000 (126300) 6400 (3770) 2400 (372) 4800 (744) 3840 (595) 7680 (1190) 180
ACS800-104-3080-3 6×R8i 44000 (150200) 7680 (4520) 2880 (446) 5760 (893) 4608 (714) 9216 (1428) 180
U N = 500 V
ACS800-104-0004-5 R2i 100 (340) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0005-5 R2i 110 (380) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0006-5 R2i 130 (450) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0009-5 R2i 160 (550) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0011-5 R2i 200 (680) 35 (21) 100 (16) 200 (31) 160 (25) 320 (50) 12
ACS800-104-0016-5 R3i 270 (920) 69 (41) 200 (31) 400 (62) 320 (50) 640 (99) 12
ACS800-104-0020-5 R3i 350 (1200) 69 (41) 200 (31) 400 (62) 320 (50) 640 (99) 12
ACS800-104-0025-5 R3i 420 (1440) 69 (41) 200 (31) 400 (62) 320 (50) 640 (99) 12
ACS800-104-0030-5 R4i 490 (1680) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0040-5 R4i 650 (2220) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0050-5 R5i 790 (2700) 250 (147) 400 (62) 800 (124) 640 (99) 1280 (198) 17
ACS800-104-0060-5 R5i 950 (3250) 250 (147) 400 (62) 800 (124) 640 (99) 1280 (198) 17
ACS800-104-0070-5 R5i 1150 (3930) 250 (147) 400 (62) 800 (124) 640 (99) 1280 (198) 17
ACS800-104-0105-5 R7i 1100 (3760) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
Technical data
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Minimum effective area

Minimum effective area Max. pressure
of air inlet of air outlet drop of
Nominal air
Inverter module/ Frame Power loss with with cabinet at
flow
unit type size unfiltered Luftfilter/ unfiltered Luftfilter/ nominal air
airTex G150 airTex G150 flow
W (Btu/h) m3/h (ft3/min) cm2 (in2) cm2 (in2) cm2 (in2) cm2 (in2) Pa
ACS800-104-0125-5 R7i 1300 (4440) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0145-5 R7i 1700 (5810) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0175-5 R7i 2000 (6830) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0215-5 R7i 2200 (7510) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0260-5 1×R8i 3200 (10900) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0320-5 1×R8i 4000 (13700) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0400-5 1×R8i 5400 (18400) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0460-5 1×R8i 5900 (20100) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0610-5 1×R8i 7800 (26600) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0910-5 2×R8i 12000 (41000) 2560 (1510) 960 (150) 1920 (295) 1536 (240) 3072 (475) 180
ACS800-104-1210-5 2×R8i 15000 (51200) 2560 (1510) 960 (150) 1920 (295) 1536 (240) 3072 (475) 180
ACS800-104-1820-5 3×R8i 22000 (75100) 3840 (2260) 1440 (225) 2880 (445) 2304 (355) 4608 (715) 180
ACS800-104-2430-5 4×R8i 29000 (99000) 5120 (3010) 1920 (295) 3840 (595) 3072 (475) 6144 (950) 180
ACS800-104-3030-5 5×R8i 36000 (122900) 6400 (3770) 2400 (372) 4800 (744) 3840 (595) 7680 (1190) 180
ACS800-104-3640-5 6×R8i 43000 (146800) 7680 (4520) 2880 (446) 5760 (893) 4608 (714) 9216 (1428) 180
U N = 690 V
ACS800-104-0011-7 R4i 300 (1030) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0016-7 R4i 340 (1160) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0020-7 R4i 440 (1500) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0025-7 R4i 530 (1810) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0030-7 R4i 610 (2080) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0040-7 R4i 690 (2360) 103 (61) 300 (47) 600 (93) 480 (74) 960 (149) 12
ACS800-104-0050-7 R5i 840 (2870) 250 (147) 400 (62) 800 (124) 640 (99) 1280 (198) 17
ACS800-104-0060-7 R5i 1010 (3450) 250 (147) 400 (62) 800 (124) 640 (99) 1280 (198) 17
ACS800-104-0075-7 R7i 1100 (3760) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0105-7 R7i 1300 (4440) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0125-7 R7i 1600 (5460) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0145-7 R7i 2000 (6830) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0175-7 R7i 2300 (7850) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0215-7 R7i 2600 (8880) 800 (470) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0260-7 1×R8i 3600 (12300) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0320-7 1×R8i 4800 (16400) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0400-7 1×R8i 6100 (20800) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0440-7 1×R8i 7000 (23900) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0580-7 1×R8i 7500 (25600) 1280 (750) 575 (90) 1150 (180) 920 (140) 1840 (290) 150
ACS800-104-0870-7 2×R8i 13000 (44400) 2560 (1510) 960 (150) 1920 (295) 1536 (240) 3072 (475) 180
ACS800-104-1160-7 2×R8i 15000 (51200) 2560 (1510) 960 (150) 1920 (295) 1536 (240) 3072 (475) 180
ACS800-104-1740-7 3×R8i 22000 (75100) 3840 (2260) 1440 (225) 2880 (445) 2304 (355) 4608 (715) 180
ACS800-104-2320-7 4×R8i 29000 (99000) 5120 (3010) 1920 (295) 3840 (595) 3072 (475) 6144 (950) 180
ACS800-104-2900-7 5×R8i 35000 (119500) 6400 (3770) 2400 (372) 4800 (744) 3840 (595) 7680 (1190) 180
ACS800-104-3490-7 6×R8i 42000 (143400) 7680 (4520) 2880 (446) 5760 (893) 4608 (714) 9216 (1428) 180
Technical data
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Cable terminals
DC input and motor cable terminal sizes, accepted cable diameters and tightening
torques are given below.
UDC+, UDC–, U2, V2, W2 Earthing PE
Frame Maximum Tightening
Max. wire size Cable Ø Tightening torque
size wire size torque
mm2 AWG mm in. Nm lbf.ft mm2 AWG Nm lbf.ft
R2i 16* 6 AWG 21 0.83 1.2...1.5 0.9…1.1 10 8 1.5 1.1
R3i 16* 6 AWG 29 1.14 1.2...1.5 0.9...1.1 10 8 1.5 1.1
R4i 25 4 AWG 35 1.38 2…4 1.5…3.0 16 5 3.0 2.2
R5i 70 2/0 AWG 35 1.38 15 11.1 70 2/0 15 11.1
Frame
DC terminals Motor output terminals
size

R7i
M10
Tightening torque: 30 Nm (22 lbf.ft)
M10
Tightening torque: 30 Nm (22 lbf.ft)
Busbars to quick connector: M12. Tightening

torque: 50 Nm (37 lbf.ft)
M12
Busbars to support insulators: M8. Tightening
R8i Tightening torque: 50 Nm (37 lbf.ft)
torque: 9 Nm (6.5 lbf.ft)
Max. intrusion into module: 20 mm (0.8”).
Cables to busbars: M12. Tightening torque:
70 Nm (52 lbf.ft)
2 2
* 16 mm rigid solid cable, 10 mm flexible stranded cable
Technical data
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Input power connection

Voltage 510…560 V DC for 400 V units
510…675 V DC for 500 V units
710…930 V DC for 690 V units
Motor connection
Voltage (U 2) 0 to U 1, 3-phase symmetrical, U max at the field weakening point
Frequency DTC mode: 0 to 3.2 × f FWP. Maximum frequency 300 Hz.
U Nmains
f FWP = × f Nmotor
U Nmotor
f FWP: frequency at field weakening point; U Nmains : mains (input power) voltage;
U Nmotor : rated motor voltage; f Nmotor : rated motor frequency
Frequency resolution 0.01 Hz
Current See Ratings starting on page 133.
Power limit 1.5 × P hd
Field weakening point 8 to 300 Hz
Switching frequency 3 kHz (average). In 690 V units 2 kHz (average).
Maximum recommended Sizing method Max. motor cable length
motor cable length Motor control mode: DTC Motor control mode: Scalar
according to I 2N and I 2hd
according to I cont.max in R2i to R3: 100 m (328 ft) R2i: 150 m (492 ft)
ambient temperatures below R4i to R5i: 300 m (984 ft) R3i to R5i: 300 m (984 ft)
30 °C (86 °F)
according to I cont.max in R2i: 50 m (164 ft)
ambient temperatures above R3i and R4i: 100 m (328 ft)
30 °C (86 °F)
R5i: 150 m (492 ft)
R7i: 300 m (984 ft)
–
R8i: 500 m (1640 ft)
Note: With cables longer than 100 m, the EMC Directive requirements may not be fulfilled.
Efficiency
Approximately 98% at nominal power level
Degree of protection
IP00
Technical data
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Ambient conditions
Environmental limits for the drive are given below. The drive is to be used in a heated,
indoor, controlled environment.
installedOperation
for stationary use Storagepackage
in the protective in theTransportation
protective package
Installation site altitude 0 to 4000 m (13123 ft) above - -
sea level [above 1000 m
(3281 ft), see Derating on
page 136].
Air temperature 0 to +50 °C (32 to 122 °F). -40 to +70 °C (-40 to -40 to +70 °C (-40 to
No frost allowed. See +158 °F) +158 °F)
Derating on page 136.
Relative humidity 5 to 95% Max. 95% Max. 95%
No condensation allowed. Maximum allowed relative humidity is 60% in the presence of
corrosive gases.
Contamination levels No conductive dust allowed.
(IEC 60721-3-3, IEC 60721-3- Boards without coating: Boards without coating: Boards without coating:
2, IEC 60721-3-1) Chemical gases: Class 3C1 Chemical gases: Class 1C2 Chemical gases: Class 2C2
Solid particles: Class 3S2 Solid particles: Class 1S3 Solid particles: Class 2S2
Boards with coating: Boards with coating: Boards with coating:
Chemical gases: Class 3C2 Chemical gases: Class 1C2 Chemical gases: Class 2C2
Solid particles: Class 3S2 Solid particles: Class 1S3 Solid particles: Class 2S2
Atmospheric pressure 70 to 106 kPa 70 to 106 kPa 60 to 106 kPa
0.7 to 1.05 atmospheres 0.7 to 1.05 atmospheres 0.6 to 1.05 atmospheres
Vibration (IEC 60068-2) Max. 1 mm (0.04 in.) Max. 1 mm (0.04 in.) Max. 3.5 mm (0.14 in.)
(5 to 13.2 Hz), (5 to 13.2 Hz), (2 to 9 Hz),
max. 7 m/s2 (23 ft/s2) max. 7 m/s2 (23 ft/s2) max. 15 m/s2 (49 ft/s2)
(13.2 to 100 Hz) sinusoidal (13.2 to 100 Hz) sinusoidal (9 to 200 Hz) sinusoidal
Shock (IEC 60068-2-29) Not allowed Max. 100 m/s2 (330 ft./s2), Max. 100 m/s2 (330 ft./s2),
11 ms 11 ms
Free fall Not allowed 250 mm (10 in.) for weight 250 mm (10 in.) for weight
under 100 kg (220 lb) under 100 kg (220 lb)
100 mm (4 in.) for weight 100 mm (4 in.) for weight
over 100 kg (220 lb) over 100 kg (220 lb)
Materials
Module • PC/ABS 2.5 mm, colour NCS 1502-Y (RAL 90021 / PMS 420 C)
• hot-dip zinc coated steel sheet 1.5 to 2 mm, thickness of coating 100 micrometres
• cast aluminium AlSi (R2i and R3i)
• extruded aluminium AlSi (R4i and R5i)
Packaging Corrugated cardboard (frames R2i to R5i and option modules), expanded polystyrene.
Plastic covering of the package: PE-LD, bands PP or steel.
Disposal The drive contains raw materials that should be recycled to preserve energy and natural
resources. The package materials are environmentally compatible and recyclable. All
metal parts can be recycled. The plastic parts can either be recycled or burned under
controlled circumstances, according to local regulations. Most recyclable parts are marked
with recycling marks.
If recycling is not feasible, all parts excluding electrolytic capacitors and printed circuit
boards can be landfilled. The DC capacitors (C1-1 to C1-x) contain electrolyte and the
printed circuit boards contain lead, both of which are classified as hazardous waste within
the EU. They must be removed and handled according to local regulations.
For further information on environmental aspects and more detailed recycling instructions,
contact your local ABB distributor.
Technical data
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Auxiliary power consumptions
Circuit boards
U n U n f I n I max

Type
V DC V AC Hz A A
– 230 50 0.1 –
AGPS-11C
– 115 60 0.2 –
230 50 0.3 –
AGPS-21C –
115 60 0.6 –
APBU-44C 24 – – 0.2 0.25
APBU-44CE 24 – – 0.35 0.4
– 230 50 0.04 –
ASFC-01C
– 115 60 0.08 –
RDCU-x2 24 – – 0.25 1.2
Cooling fans
U n f I n I start
Description Type
V AC Hz A A
R7i inverter 50 0.7 1.4
R2E225-BD92-12 230
module cooling 60 0.7 1.4
fan R2E225-BD40-21 115 60 1.8 3.6
R8i inverter 400 50 1.3 2.6
module cooling D2D160-BE02-11
320 60 1.9 3.8
fan
U n f I n I start

Description Included in kit no. Type
V AC Hz A A
IP54 roof outlet fan,
RH35M-4EK.4F.1R
IEC (230 V, 400 mm 68327831 230 50 1,55 3.1
1~230V
wide kit)
RH40M-4EK.4I.1R
IEC (230 V, 600 mm 68327857 230 50 2,4 4.8
1~230V
wide kit)
RH35M-4EK.4F.1R
UL/CSA (115 V, 400 3AUA0000045935 115 60 3,9 7.8
1~115V
mm wide kit)
RH40M-4EK.4I.1R
UL/CSA (115 V, 600 3AUA0000045936 115 60 6,3 12.6
1~115V
mm wide kit)
Technical data
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Circuit diagrams

This chapter contains the block diagrams of the ACS800-104 inverter modules, as
well as example connection diagrams for the whole inverter unit.
Circuit diagrams
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Frame R2i to R5i
R2i/R3i – Block diagram
Circuit diagrams
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R4i – Block diagram
Circuit diagrams
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R5i – Block diagram
Circuit diagrams
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Example – Three frame R2i to R5i inverter units
Circuit diagrams
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Frame R7i
Connection diagram (400/500 V)
Circuit diagrams
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Circuit diagrams
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Connection diagram (690 V)
Circuit diagrams
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Circuit diagrams
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R8i – Internal diagram
The diagram depicts an R8i module with optional speed-controlled fan.
Circuit diagrams
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Charging circuit
R8i
Circuit diagrams
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2×R8i
Circuit diagrams
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3×R8i
Circuit diagrams
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I/O and control

R8i
Circuit diagrams
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2×R8i
Circuit diagrams
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Cooling fan control (inverter modules without optional speed-controlled fan)

Auxiliary voltage distribution
Circuit diagrams
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R8i
Circuit diagrams
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2×R8i
Circuit diagrams
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Example – Emergency stop (Category 1)
Circuit diagrams
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Example – Prevention of unexpected start
Circuit diagrams
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Dimension drawings

This chapter contains dimension drawings of the ACS800-104 inverter modules as
well as auxiliary components. Dimensional drawings of most mounting accessories
are available from ABB by request.
Dimension drawings
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Frame R2i
Module dimensions
Dimension drawings
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Frame R3i
Module dimensions
Dimension drawings
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Frame R4i
Module dimensions
Dimension drawings
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Frame R5i
Module dimensions
Dimension drawings
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Frame R7i
Module dimensions
Dimension drawings
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Dimension drawings
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Dimension drawings
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Frame R8i
Module dimensions
Dimension drawings
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Dimension drawings
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Quick connector chassis socket kits

Kit #68239427
Dimension drawings
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Kit #68239435
Dimension drawings
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Kit #68242231
Dimension drawings
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Module extraction/insertion ramp

This example design of a module extraction/insertion ramp is for a lifting height of
50 mm, and should be redesigned for other heights.
Dimension drawings
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Dimension drawings
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Control electronics
RDCU-x2 control unit
Dimension drawing 69004121.pdf
Dimension drawings
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APBU-44C(E) branching unit
1 2 3 4 5 6 7 8
6 96
A
59
B APBU-4 4C BOARD
V1 V21
CH1 CH5
V2 V22
D
V3 V23
CH2 CH6
V4 V24
E
V5 V25
CH3 CH7
V6 V26
V7 V27
CH4 CH8
 V8 V28
V9 V29
CNTL 1 CH9
V1 0 V30
G
V1 1 V31 275
CNTL 2
OR CH10
V1 2 DDCS (PC) V32
H V33
V1 3
TRIGGER CH11
V1 4 V34
V35
.01 2 3
CH12 E
D 4
S1 DDCS V36
C
B
A
9
5
6
J
8
NODE 01
E . 2 3
S2 ADDR D
C
4
5
APEB-84C B
A
9
8
6
D
I 1
P
1 OPT PWR (V11 ) 2
TEST 1 X APBU-44C 3
4
S3 TEST 2
MODE 1 (4 CH) O
5
MODE 2 N 6
6 BATTERY APBU-44CE
K ON O.. (12 CH) B L
A O
R
RXD TXD
G
SWITCH BATTERY C I
C
O
BAT PWR ON WHEN BRINGING D V
UNIT INTO USE
E E
L R
A S
1 24 VA B I
O
E N
2 GND 24 VDC
L
X1
3 24 VB IN
L 4 GND
6468 8391
DRAWN 05 . 1 1 . 2 002 T.. REERS ACS 800 MD

ABB Oy CHECK 06.09.2004 M. T
APBU -44C ILE 0 0 21 9 0 1 8 . D S 
M
Drives, System AC PPCS BRANCHING & DATALOGGER UNIT, 4 CH
APPROV 06.09.2004 I.T. SHEET 1 /2 REV
Helsinki, inland DIMENSION DRAWING
REVISED DRAWING 3AE 6469 6947 B 64696947-B
Dimension drawings
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Fuse bases
SB series
Dimension drawings
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OFAX00S2L
K K K
L
ØJ EN 50023 M
C G D G D G 75
OFAX_A_ F
A
2
A
9
H1 H2
1
3 N
0
3
0
0
A
0
1
3
A
1
1
H3 0
0
S O
A1
S 0 3
0
S A2 0
0
S
A3
D D D
OFAX_P_
A
3 A
1 4 A
3 1 5
0 3 1
0
0
S
B1 0
S B2 3
0
0
S
B3
E E E
OFAX_S_
A A A

6 7 8
1 1 1
3 3 3
0
0
S
B1
0
0
S B2
0
0
S B3
A1 A2 A3 B1 B2 B3 C D E F G H1 H2 H3 ØJ K L M N O
+8
OFAX 00_ 38 74 109 42 77 112 128 145 148 1 00 -0 25 0 35 70 7.5 35 25.5 2 95 111
OFAX 1_ 59.5 114.5 169.5 6 4 119 174 225 240 250 175 +25
-0
25 30 85 140 1 0.5 55 41 5 1091) 123 2)
OFAX 2_ 69.5 134.5 199.5 8 4 149 214 225 240 250 175 +25
-0 25
30 95 160 1 0.5 65 41 5 119 133
OFAX 3_ 60 141.5 223 84 164 246 241 270 265 210 25 30 82 164 10.5 81.5 38 3 142.5
1)
OFAX 1S_: 119
2)
OFAX 1S_: 133
Ø 4,5 Ø 4,5
27
27
R 4,5 R 4,5
6,6 x 10,6 9 x 13
A
7
A
8 A
6
11 x 23,5 A 11 x 23,5 A
3
5
7 7 7
2
0
2
0
0
8
2
0
8
2
0
4
1
0
∅ 13
0 0
S
S S 0
S
15 20 25 S
30 40
OFAX 00_ OFAX 00_L OFAX 1_ OFAX 2_ OFAX 3_
Dimension drawings
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170H series
Dimension drawings
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Switchgear and charging components
170M series
Size A B B§ C C§ D E H 170M6212, 170M6215, 170M6216, 170M6219

1* 50 104 134 78 108 58 45 22
1 50 108 138 78 108 66 53 25
2 50 108 138 78 108 75 61 25
3 51 109 139 78 108 90 76 30
C
§ Valid for fuses type -/110, -T N /110
A
Dimension in mm.
1mm = 0.0394∑ 1∑ = 25.4mm
11
D
E B
Size A B C Max D1 E G H I 170M8635, 170M8636, 170M8637, 170M8639

1*KN/110 80 138 108 61 43 6 22 11
1KN/110 80 138 108 69 51 6 25 11
2KN/110 80 138 108 77 59 6 25 11
3KN/110 81 139 108 92 74 6 30 11
Size A B C Max D2 E G H I
1*TN/110 80 138 108 61 43 6 22 11
1TN/110 80 138 108 69 51 6 25 11
2TN/110 80 138 108 75 59 6 25 11
3TN/110 81 139 108 90 74 6 30 11
Dimensions in mm
1 mm = 0.0394” 1” = 25.4 mm
KN/110 TN/110
Dimension drawings
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OESA00-160D2PL
Dimension drawings
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OESA250D2PL
OESA630D2PL
Dimension drawings
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OESL630V32D02(V1), OESL630R3A02B1, OESL630R3A02B2
Dimension drawings
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Dimension drawings
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Dimension drawings
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OETL-NF 200A-2P
Dimension drawings
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OETL-NF 400-2P
Dimension drawings
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OS160D02
Dimension drawings
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OT 160E3/E4
182
170
OBEA _ max 6 EN 50022 155
143
6 OEZNP1 EN 50023 50 77 O4,5
OA2G11
I ON OAZX1
75 O
35 45 OFF 85 110 127
O69 119
131
65
52 2 O5
27 36,5 36,5 27
60
B 23 73,5 58,5 85,5
0 85,5
4
2
0 74,5
0 45 185...215 15
S
14
OTPS 160_P 15
127
154
Dimension drawings
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ASFC-01C switch fuse controller
77
65.5
1
1
X7 X8 2
3
1 L 230 V 115 V 4
2 N 5
3 PE
X5 6
4
5 LSOL
6 NSOL
AS.C-01C R
E
SWITCH USE CONTROLLER L
A
Y
TO BE USED WITH
ABB DRIVES ONLY.
MAXIMUM RATED
SYSTEM VOLTAGE
UL: 600 V AC
IE C : 6 9 0 V AC
1 15 V
1
2 AUX2
X4 2
3 GND
3
4 GND
4
PWR
RATINGS
SUPPLY VOLTAGE (X5) DIS 247

230 V, 50/60 Hz, 40 mA S1
11 5 V, 50/60 Hz, 80 mA EN
L
E SOLENOID CONTROL UDC
B OUTPUT (X5) 115/230
A V AC, MAX 2 A /3,5 s
L STAT
E EXCITATIONVOLTAGE V1
D OUTPUT (X4)
O 15 V DC, MAX 10 mA I NV 1
C
R CHARGING CURRENT V2
A MONITORING INPUTS
B
(X1 - X3) MAX 16 A DC
OPER. TEMPERATURE DIS

MAX+70 ºC S2
EN
INV1 UDC 1
1 IR1+
STAT
2
X1 2 V3
3
3 IR1- I NV 2
V4
INV2
1 IR2+ 1
DIS
X2 2 S3 2
EN
3 IR2- 3
UDC
INV3
STAT
1 IR3+ V5
1
X3 2 I NV 3
2
3 IR3- V6
3
6473 9611
68222966-B
Dimension drawings
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ZRF charging resistors
Type L LB fxi D MAX k e

ZRF 30×165 165 ±3 183 5.5 × 8 34 6 (min.) 4.2
ZRF 30×167,5 167.5 ±3 185.5 5.5 × 8 34 6 (min.) 4.2
Dimension drawings
7/14/2019 EN_ACS800-104 HW Man_F
197
Diverse
Output (du/dt) filters
Common mode filter toroids
PDM-58368-B
Dimension drawings
7/14/2019 EN_ACS800-104 HW Man_F
198
Dimension drawings
7/14/2019 EN_ACS800-104 HW Man_F
7/14/2019 EN_ACS800-104 HW Man_F

Enacs800 104 HW Manf

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7/14/2019 EN_ACS800-104 HW Man_F

ACS800-104 Inverter Modules

ACS800-104 Inverter Modules

© 2009 ABB Oy. All Rights Reserved.

Introduction to this manual

Frame R7i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

Drive control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Motor control and I/O board (RMIO)

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

ACS800-104 ordering information

Introduction to this manual

What this chapter contains

Introduction to this manual

Introduction to this manual

Terms and abbreviations

CMF Common mode filtering.

DDCS Distributed Drives Communication System; a protocol used in optical fibre

Drive unit See Inverter unit.

DTC Direct Torque Control.

EMC Electromagnetic Compatibility.

IGBT Insulated Gate Bipolar Transistor; a voltage-controlled semiconductor type widely

PLC Programmable Logic Controller.

RFI Radio-Frequency Interference.

THD Total Harmonic Distortion

Introduction to this manual

Introduction to this manual

What this chapter contains

Typical drive system

Inverter module hardware

Frames R2i to R5i

1 1 Control panel mounting platform and CDP

4 Slots for optional I/O modules

Vertical mounting Inclined mounting

Cool area Hot area

Front view with

7 4 Power connection for cooling fan (X41).

5 Fan control terminals (X50).

6 Fibre optic connectors.

Frame R8i and multiples

easily be removed from the cubicle for cable installation or service.

4 Retractable support legs

*Drive control unit

CDP 312R Control panel

Optional module 2: I/O extension (RAIO,

Supply unit Inverter unit

Brake choppers and

Digit no. Name/Description Alternatives Description

1…6 Product series ACS800

8…10 Construction 104 Inverter module

12…14 Size 0003 and up 3 kVA and up

16 Voltage rating 3 380/400/415 V. Nominal voltage: 400 V.

7 525/575/600/660/690 V. Nominal voltage: 690 V.

Ident. Name/Description Alternatives Description

C +C126 Speed-controlled cooling fan supplied

E Filters +E205 Internal output (du/dt) filters. Frame R8i

F +F272 Internal charging circuit. To be used with

G Control voltage +G304 115 V AC control voltage. Frame R7i