Virtual Field Trip
Virtual Field Trip
Virtual Field Trip
Prepared by Aquino, Melvin Matthew V.
Reviewed by R . A. Bolina, Jr.
Approved by Dr. Jesusa N. Padilla
2015-1610307
October 4, 2020
October 2020
TABLE OF CONTENTS
1. Introduction 1
3. Seminars 19
INTRODUCTION
The purpose of plant tour is to provide students with an insight into the
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PLANT
VIRTUAL
TOURS
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2.1. PETROCHEMICAL PLANT VIRTUAL TOUR
General
JG Summit Petrochemicals Group (JGSPG) consists of JG Summit Petrochemical
Corporation (JGSPC) and JG Summit Olefins Corporation (JGSOC) which are both wholly
owned subsidiaries of JG Summit Holdings, Inc (JGSHI). JGSPG has a 250-hectare fully
integrated, world-class manufacturing complex in Brgy. Simlong, Batangas City, 120 km
south of manila.
JG Summit started in 1957 when Universal Corn Products, Inc. was established to operate a
cornstarch plant in Pasig. Since then, JG Summit has pioneered breakthroughs, broadened
its enterprise, and stayed at the forefront in every phase of the country’s rise to development.
It also helped individuals who strived for the good life—the entrepreneur, who invested in
agribusiness and the manufacture of feeds and prime food commodities; the visionary, who
channeled resources and expanded into financial services, textile and property, all backbones
of a growing economy; the captain of industry, who invested in power, telecommunications,
petrochemicals, cement, and air transportation, all requisites for industrialization; the
innovator, who continually provides value and fun in snacking; and the new regional
multinational, who has embraced the challenge of global competitiveness with zeal.
Currently, JG Summit is one of the largest and most diversified Filipino conglomerates,
engaged primarily in businesses that serve a growing middle class with rising disposable
incomes in the Philippines, Southeast Asia, and Australasia.
Company Workforce
Estimate of 100 – 200 working mechanical engineers, other engineers, and staff.
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Plant Production Capacity
The JG Summit Petrochemicals Group complex is located 120 km south of Metro Manila, in
Barangay Simlong, Batangas City, overlooking the scenic Batangas Bay. At present,
JGSPG has a 250-hectare fully integrated, world-class manufacturing complex that houses
the Naphtha Cracker Plant and the Polymers Plant.
Naphtha Cracker Plant
JGSOC’s $700 million Naphtha Cracker Plant uses Lummus Technology (a CB&I company)
which is one of the more widely applied processes to produce polymer-grade ethylene and
propylene. This plant is designed to produce 320 KTA of ethylene and 190 KTA of
propylene.
Features of JGSOC’s ethylene process as adopted from Lummus Technology are:
Use of Short Residence Time (SRT) pyrolysis furnace for high olefins yield, high
thermal efficiency, long run-length, feed flexibility
Quick Quencher Transfer Line Exchanger (TLE) for low pressure drop and short
residence time resulting in minimum yield degradation
TLE decoking technology for reduced maintenance, longer tube life and less
emissions
Low pressure chilling train for energy efficiency and lower investment cost
Hydrogenation process for acetylene/diene towards higher selectivity, minimization
of green oil production and reduction of energy consumption
Tertiary refrigeration that results in lower investment cost, enhanced reliability and
simplified maintenance
Polymer Plants
Commissioned in 1998, JGSPC’s Polymer Plant was constructed in a 27.9-hectare lot by
Mitsubishi Heavy Industries as turnkey contractor and with EEi, DMCI and Cape East as
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subcontractors. The Group initially invested $350 million to build the Polymer Plants.
Another $100 million were spent for its expansion which was completed in 2014.
The JGSPC Plant has the following facilities:
Two reactors for Polyethylene with 320 KTA combined capacity
One reactor for Polypropylene with 190 KTA per annum capacity
Central Control Room with Distributed Control System (DCS) Technology by
Honeywell-Yamatake
Tank Farm with cryogenic and ambient storage tanks and Flare Facilities
Laboratory with state-of-the-art instruments for Quality Control, Quality Assurance,
Product Applications and Technical Services
Closed-loop Cooling Water System, with heat exchange to sea water
Jetty that can accommodate 54,000 DWT vessels
Three-hectare covered warehouse for storing up to 37,000 tons of packaged
products. It includes a packaging facility for loading products into 25kg, 750kg, and 1,000kg
bags, as well as in-house heavy-duty bag-making equipment.
Modern safety equipment and fire prevention facilities situated in accessible
locations all over the plant to ensure the safety of employees and surrounding communities.
OLEFINES
Ethylene
Ethylene is produced by steam cracking. Its primary use is as raw material for the
manufacture of polyethylene. It is also used as raw material for ethylbenzene (precursor to
styrene), ethylene dichloride (precursor to PVC) and ethylene glycol, among many other
applications.
Propylene
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Propylene is the second most important starting product in the petrochemical industry after
ethylene. Its primary use is as raw material for the manufacture of polypropylene. It is also
used to produce important chemicals such as propylene glycol, propylene oxide, cumene,
butyraldehyde, acrylic acid, isopropyl alcohol, acrylonitrile, and epoxy resins.
Mixed C4
Mixed C4 is a by-product of the steam cracking process. It is primarily used as feedstock in
Butadiene Extraction Units (BTD) to recover 1,3-butadiene and other 4-carbon chemicals.
One main application of the products is in the manufacture of industrial rubber which is used
for tires.
Pygas
Pyrolysis Gasoline (commonly known as Pygas) is a naphtha-range, high aromatics by-
product of the steam cracking process. It is commonly used as feedstock in BTX (Benzene,
Toluene and Xylene) extraction units or as a blending component for gasoline.
EVALENE
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Under the EVALENE® brand, we offer a comprehensive portfolio of HDPE, LLDPE, PP-H
and PP-R grades that are used as raw materials in flexible and rigid packaging, durables,
infrastructure, commercial and industrial markets.
All EVALENE® HDPE, LLDPE, PP-H and PP-R grades comply with FDA Philippines food-
contact requirements for PE and PP resins and are likewise Halal certified.
Certifications Earned
In 2017, Chairman Emeritus John L. Gokongwei, Jr., received the Legacy Award from the
ASEAN Business Advisory Council (BAC) and the Management Man of the Year Award from
the Management Association of the Philippines (MAP). In 2015, Chairman and CEO James L.
Go, received the Best CEO in Asia Talent Management award, one of the categories in
CNBC’s prestigious Asia Business Leaders Awards (ABLA). In 2014, Chairman Emeritus
John L. Gokongwei, Jr., received the Lifetime Achievement Luminary Award from Channel
News Asia. In 2013, JG Summit Holdings, Inc. was awarded one of the 50 best publicly
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traded companies in Asia for 2012.In 2012, JG Summit Holdings, Inc. was awarded one of the
50 best publicly traded companies in Asia for 2011.
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Plant /Factory Virtual Tour
Process Overview/ Technology
JGSPC’s polyolefins manufacturing processes are based on UNIPOL™ PE Process and
UNIPOL™ PP Process Technology, known for its safety, environment-friendliness,
simplicity, operational stability, cost-effectiveness, and versatility. UNIPOL™’s relatively low
pressures and low temperatures eliminate over-pressurization and runaway reactions,
making it one of the safest PE and PP polymerization technologies available today. This gas
phase process is also the cleanest in its class due to the absence of liquid and solid
effluents emitted to the environment.
Today, The Dow Chemical Company’s fully owned Univation Technologies is the licensor
for UNIPOL™ PE Process, while W.R. Grace & Co. is the licensor for UNIPOL™ PP
Process Technology. The licensing agreements with these companies are characterized by
continuous liaison, extensive documentation, complete training and technical assistance,
which ensure the continuous improvement of the Plant and our personnel.
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Reflections/Observations
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2.2. AIR SOFT MANUFACTURING PLANT VIRTUAL TOUR
GENERAL
Known for the quality of their products, Tokyo Marui is an airsoft guns and accessories
manufacturer from Japan. The Company was founded in 1965 and they are the ones to
pioneer the design for AEG (Automatic Electric Gun) we know and love today. They were
the first to introduce an airsoft fun powered by an electric gearbox (in 1991) and they are the
ones to create the first battery-powered AEG, the FAMAS F1 (a replica of the FAMAS, an
assault rifle designed and manufactured in France starting with 1946).Tokyo Marui also
designed the 3-gear AEG which is still used today and was copied by other manufacturers.
With the start of a new millennium, Tokyo Marui launched their airsoft guns and accessories
business and nowadays, their products are exported and known worldwide. Furthermore,
some designs are so realistic that some movies even used them as props. A good example
is the movie ‘The Kingdom’, where, in several fighting scenes, you can see the Tokyo Marui
Sig 552 airsoft gun being used by the soldiers. As a bonus and to show that the company
members really understand the fun of playing airsoft, there is a Tokyo Marui field
(called Tokyo Marui BB Sports Field), which has been operational since 2010.
COMPANY WORKFORCE:
TOTAL NUMBER OF EMPLOYEES:
5,130 (Consolidated total excluding temporary employees)
None specified how many engineers are there.
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Main services and products
Tokyo Marui started as a toy company and it took them about 20 years to reach their airsoft
guns glory. Still, when they started, they made history, and this is proven by the types of
guns they developed such as:
Tokyo Marui P90-One of the reasons Tokyo Marui is so popular is the bad ass design of
their airsoft weapons! Let us take the P90: this is a highly compact AEG, with a version 6
gearbox and a trans-mounted motor that will make everyone drop their jaw on the field.
Besides the tough design, the rifle has a magazine with fake rounds mounted on top. And if
this is not enough, the RIS rail allows the user to install all sorts of accessories. As you can
imagine, the body is both ABS and metal and the accuracy is spot-on. The P90 supports
semi and full auto firing mode shoots at about 265 FPS and carries a magazine with 68
rounds. TM recommends a 7.4v with Small Tamiya battery, but you can use other designs if
you feel adventurous.
Tokyo Marui MK23-This one is a classic adaptation of the popular MK23, the TM design is
equipped with a fixed slide and a metal silencer (due to the special threading of the barrel,
only KSC branded SOCOM silencers will fit). The look is impressive, and you know the
pistol will be with you for a long time because there are no moving parts that could break
(due to the fixed slide feature). The pistol also features adjustable hop-up and uses green
gas as fuel. It can shoot at a speed of 330 FPS, it holds a magazine of 28 rounds, and it is a
rather large sidearm.
Tokyo Marui Glock 18C-A loyal replica of the well-known real-steel gun, the TM Glock 18C
is one of the smallest platforms that feature the auto and semi functions. The pistol is
lightweight but durable as the body is high-quality ABS plastic and the internals are metal.
This is a gas-powered design that has the authentic Glock markings for a more realistic feel
and look. It’s also equipped with adjustable hop-up (you can only reach it through the slide)
which make it one of the most accurate pistols on the market. While it’s not very powerful
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(295 FPS), it does have a bit of recoil, which is why I wouldn’t recommend it for an absolute
beginner.
Tokyo Marui Glock 17- Another cool replica of a real-steel pistol (the Glock 17), this GBB is
fueled by gas and has removable phosphorescent sights, which allow you to use it in low-
light conditions. The pistol has a rather low range (45m) and can only fire in semi-auto
mode, but it gets to 295 FPS and has an adjustable hop-up for improved accuracy. Overall,
the TM Glock 17 makes for a great sidearm, especially for someone who is just starting to
wrap their mind around the game. Still, you should watch out for that recoil!
Tokyo Marui Extreme.45- Designed for advanced players, this bad ass GBB is a fantastic
addition to anyone’s collection. It is big, heavy, and feels good when you grip it in your hand.
It also provides plenty of space around the trigger guard, so you can use it with gloves. The
pistol has only full-auto firing mode and you can adjust the accuracy using the integrated
hop-up. Overall, the design is impressive, with a combination of ABS and metal, and
accepts both 134A gas and green gas (for experienced players only).This bad boy shoots at
about 270 FPS, packs realistic blowback action, and has an insane rate of fire (up to 25
rounds per second)! As you can imagine, it’s not a good fit for a beginner, but it will become
a fire-spitting beast in the hands of an advanced player.
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Awards or certification earned
2020 10th Airsoft Players’ Choice Awards held at Airsoft Meetup at the IWA Outdoor
Classics 2020 in Germany
Best Airsoft Gas Blowback Rifle
Tokyo Marui M4A1 MWS
2016 6th Airsoft Players Choice Awards Airsoft Meetup at the IWA Outdoor Classics
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2.3. Toyota Motor Manufacturing Kentucky USA PLANT VIRTUAL TOUR
GENERAL
Toyota spent $1.33 billion at the facility and added 700 new jobs in 2017 in
preparation for the all-new 2018 Camry; the first copies of which rolled off the line on 28
June 2017. TMMK is also the first US facility to use Toyota's new TNGA (Toyota New
Global Architecture) technology which underpins the 2018 Camry. Also, in 2017 Toyota
invested $1.33 billion in TMMK to introduce Toyota New Global Architecture and $120
million to expand 2.5- liter engine production. Today, TMMK represents a $7 billion
investment.
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Toyota Motor Manufacturing, Kentucky, Inc. (TMMK) is Toyota’s largest vehicle
manufacturing plant in the world, annually capable of producing 550,000 vehicles and more
than 600,000 engines. Since 1988, over 12.5 million vehicles have rolled off Toyota’s
assembly lines in Georgetown, where full-time employment is more than 8,000. In addition
to the Camry, America’s best-selling car, TMMK manufactures the Camry Hybrid, Avalon,
and Avalon Hybrid, as well as four-cylinder and V-6 engines.
The main services and operations of TMMK is stamping, die manufacturing, body
weld, paint, plastics, vehicle assembly, engine/axle machining and assembly of the vehicles.
There are different shops that composes the whole plant. An example of this is the Body
weld shop which produces parts of a certain vehicle for 10 years, it has 700 robots that
works with the team members to be able to accomplish a task. Next one is the Powertrain
shop which produces 2000 engines a day with over their 360 suppliers 120 plus of them are
in Kentucky.
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Plant Virtual Tour:
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SEMINARS
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3.1. Title: MECHANICAL ENGINEERING IN THE SPACE INDUSTRY
SPEAKER/FACILITATOR: ENGR. PHILLIP KEANE
ORGANIZER: PHILIPPINE SOCIETY OF MECHANICAL ENGINEERING (PSME)
VENUE: LIVE VIRTUAL WEBINAR
DATE: OCTOBER 02, 2020
REFLECTION:
This webinar that I attended truly is magnificent. It has a lot of topic including the different
Industries experienced by the world and even rocket science had been discussed. I will start
from my own reflection on the Industry topic. From the 1 st Industrial Revolution (1760-1840)
which new materials emerged and also new energy sources and machines, then came the
2nd Industrial Revolution (1871-1914) which the use of petroleum begun and also the
beginning of electrification, and the invention of Internal combustion engine. In this
industrial revolution, rockets also became important because of the world war. Next came
the 3rd Industrial Revolution which can be considered as the start of modern age. Here came
electronics, space exploration, nuclear energy, and computers. And most importantly, the
internet. And now on the present day, the 4 th Industrial Revolution (2000-?) which has smart
devices, the Internet of Things (IoT). I really liked this topic a lot because it clearly shows
the worth of past generations, slowly becoming something even better with time. And
innovation still goes on. And in our current age, space industry is now becoming well-known
in almost all wealthy countries. Who does not want to explore the vast universe that is now
within the grasp of humankind? Who knows what lies ahead of us? Only science can pave
the way for us in this journey ahead. And being a Mechanical Engineering student will
clearly help me along the path towards space industry.
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3.2 TITLE: MECHANICAL ENGINEERING IN THE MEDICAL FIELD
SPEAKER: ENGR. GLEN D. ESPENA
ORGANIZER: Philippine Society of Mechanical Engineers (PSME)
VENUE: FACEBOOK LIVE
DATE: SEPTEMBER 22, 2020
REFLECTION:
The seminar talks about the Ostrea Vent, a low cost and affordable ventilator designed by
Dr. Enrique R. Ostrea. It shows how wide Mechanical Engineering is, in the past people
thought that our job is specific only for Machines but now we can cope up in the field of
medicine. We know that Mechanical engineers create solutions and solve problems, playing
a central role in the design and implementation of moving parts in a range of industries.
Mechanical engineers provide efficient solutions to the development of processes and
products, ranging from small component designs to extremely large plant, machinery, or
vehicles. They can work on all stages of a product, from research and development to
design and manufacture, through to installation and final commissioning. Most industries
rely on a form of mechanical systems and mechanical engineering is thought to be one of
the most diverse of all engineering disciplines. Due to this, there are employment
opportunities in a range of sectors, including: aerospace, automotive, biomedical,
construction and manufacturing. Mechanical engineers can be involved in the management
of people, projects, and resources, as well as the development and use of new materials
and technologies. For us to Help furthermore in the field of medicine we can improve design
of medical machine with the use of CAD using solid works and fabrication thru 3D printing,
troubleshooting of machines used and many more. I can say that Mechanical engineering is
an interesting course and job so many opportunities for us in the real world.
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3.3. TITLE: MECHANICAL DESIGN ENGINEERING IN THE AGE OF INDUSTRY 4.0
SPEAKER/FACILITATOR: DR. CHRISTIAN N. DELLA
ORGANIZER: PSME
VENUE: FACEBOOK LIVE / YOUTUBE
DATE: SEPTEMBER 23, 2020
REFLECTIONS:
Mechanical Design in the age of industry 4.0 is so useful. Because of this pandemic we,
mechanical engineers must adopt in this crisis. So, the design must focus on making cyber
systems and challenge we in arising the physical resources. The rising paradigm of
enterprise 4.0 poses new structures layout troubles on the interface of clever manufacturing,
sturdy and bendy automation, allotted and reconfigurable manufacturing structures,
business lot and deliver chain integration. The layout calls for a brand-new paradigm that
offers with sustainability of product and service, consumer enjoy and human pride
throughout a clever and related fee chain, in addition to the allotted and networked element
of the product awareness process. The speaker tries to tell us where we are at our current
times in our age of industries. The doctor talks about how the future of mechanical
engineering will be and he says that the future of mechanical engineering IS not mechanical
engineering due to the uncertainties and changes in the future. One of this is simulation
engineering that simulates the product design and how it will work and function. Then the
talk spans on from the state of our age on industry to our up to date industry and how
simulation designs are our current trend in mechanical engineering.
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OVERALL REFLECTIONS/COMMENTS AND SUGGESTIONS
We live in the world where we enjoy different products and services that helps us
to have convenience. Those products help us on our daily lives especially those
things that helps us to make our work faster and easier. Sometimes, we can find
pleasure and satisfaction on using it and more importantly those products help us to
be healthy and fit. On this virtual plant tour/ virtual field trip, I will share what I
observed and realized about these things.
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