04 SVC Plus Decreto422 Class Room Training Iba DFR Rev0

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SVC PLUS NUEVA PAN DE AZÚCAR

iba Digital Fault Recorder

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Agenda

 DFR System
 System Overview
 Iba Modules
 Connection Overview
 Software

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Agenda

 DFR System
 System Overview
 Iba Modules
 Connection Overview
 Software

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DFR System Overview

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DFR System Overview

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DFR System Overview

Utility
• Live measure data acquisition
• Measured data can be recorded and analyzed

Software
• Iba PDA Client
• Iba Analyzer

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DFR System Overview

Technical highlights • 6 special slots for iba extension modules in compact design

• Xeon E3 processor, Supermicro X10SAT industrial • Optical DVD drive with read/write function

motherboard and 8 GB DDR3-RAM • Ports for external devices (keyboard, mouse, network and

• High performance hard disk in SAS technology others)

• Slots for up to 8 hard disks • USB interface for the dongle on the frontside (concealed

• Power supply unit (single/redundant) installation)

• On board graphics board • Monitoring of temperature and power supply (optional) with

• 5 PCIe slots for measuring boards LED status indication and 2 separate alarm outputs

• 1 PCIe x16 slot for SAS controller • High efficiency cooling system
• 19 inch built-in housing

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DFR System Overview

Signal processing
• DFR binary signals (sampling rate 1kHz)
• DFR analog Values (sampling rate 20kHz)

Automatic (triggered) recording


• Record-time 5s
• Pre-time 1s
• Up to 3 extensions if Trigger occurs again

Manual recording
• Record-time 1min
• Pre-time 1s

User specific recording


• Specify own triggers
• Specify recording time

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DFR System Overview

DFR PC at Decreto 422 – Cubicle -AF01-CF01

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Agenda

 DFR System
 System Overview
 Iba Modules
 Connection Overview
 Software

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DFR Iba Modules - ibaPADU-S-CM

ibaPADU-S-CM
• Modular concept with one common backplane
• CPU with up to four other I/O modules (analog and digital I/O of different signal levels)
• Voltage and current signals
• I/O modules are detected automatically by ibaPADU-S-CM and DFR PC

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DFR Iba Modules - ibaPADU-S-CM

Central Processing Unit (CPU)


• CPU for modular data acquisition system
• 8 digital inputs 24V DC Galvanically isolated,
protected against reverse polarity
• 32Mbit Flex FO ST coupling for RX and TX
• Sampling rate up to 40kHz

ibaPADU-S-CM

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DFR Iba Modules - ibaPADU-S-CM

Central Processing Unit (CPU) - ibaPADU-S-CM

The operating status of the device is shown by colored status


LEDs:

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DFR Iba Modules - ibaMS3xAI-1A-100A

ibaMS3xAI-1A-100A
• 3 analog inputs, galvanically isolated
• Input level ± 6.25A (± 100A for 1 sec.
• Sampling rate up to 40 kHz, freely adjustable
• Analog and digital filters per channel

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DFR Iba Modules - ibaMS3xAI-1A-100A

Analog Input Card - ibaMS3xAI-1A-100A


The operating status of the device is shown by colored status
LEDs:

AI 00..02

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DFR Iba Modules - ibaMS8xAI-110V

ibaMS8xAI-110V
• 8 analog inputs, galvanically isolated
• Input level AC 110V
• Sampling rate up to 40 kHz, freely adjustable
• Analog and digital filters per channel

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DFR Iba Modules - ibaMS8xAI-110V

Analog Input Card - ibaMS8xAI-110V

The operating status of the device is shown by colored status


LEDs:

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DFR Iba Modules - ibaMS32xDI-24V-1mA

ibaMS32xDI-24V-1mA
• 32 digital inputs, Galvanically isolated, 8 separated
groups of 4 inputs with commom root each, protected
against reverse polarity
• Input level 0V to ± 48V permanent
• Input current 1 mA, constant
• Sampling rate up to 40 kHz, freely adjustable

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DFR Iba Modules - ibaMS32xDI-24V-1mA

Binary Input Card - ibaMS32xDI-24V-1mA

The operating status of the device is shown by colored status


LEDs:

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DFR Iba Modules - ibaPADU-4-AI-U

ibaPADU-4-AI-U
• 4 analog inputs, electrically isolated
• Input level AC ±10V
• Sampling rate of 100 kHz max., freely adjustable
• Antialiasing filters can be activated
• ibaNet protocol 32Mbit Flex
• Standalone Card at -AF01-KF02 Cubicle

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DFR Iba Modules - ibaPADU-4-AI-U

Analog Input Card - ibaPADU-4-AI-U

The operating status of the device is shown by colored status


LEDs:

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DFR Iba Modules - ibaLink-VME

ibaLink-VME

VME bus Interface Board

• 1 bidirectional fiber-optic link for inputs/outputs (ch. 1)


• 1 unidirectional fiber-optic link for outputs (ch. 2)

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DFR Iba Modules - ibaLink-VME

TDC Interface Card - ibaLink-VME


The operating status of the device is shown by colored status
LEDs:

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DFR Iba Modules - ibaLink-VME

TDC Interface Card - ibaLink-VME

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DFR Iba Modules - ibaLink-VME
TDC Interface Card - ibaLink-VME

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DFR Iba Modules - ibaNet750-BM-D

ibaNet750-BM-D

ibaNet750-BM-D extends the range of iba I/O functionalities using the I/O modules of the
series 750 produced by WAGO/Beckhoff.

 Decentralized input and output system


 Bus connection for WAGO I/O-System 750
 Supports analog and digital input and output
modules and complex terminals
 Automatic module detection (32Mbit Flex)
 Flexible setting of the sampling rate (32Mbit Flex)
 Ring topology for input and output processes with
up to 15 devices (32Mbit Flex)
 ibaNet protocol 32Mbit Flex, 32Mbit, 3Mbit

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DFR Iba Modules - ibaNet750-BM-D

The operating status of the device is shown by


colored status LEDs:

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DFR Iba Modules - ibaNet750-BM-D

ibaNet750-504/4-DO 0.5A

Data Pins

Power Supply Pins

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DFR Iba Modules - ibaNET750-BM-D

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DFR Iba Modules - ibaPADU-S-CM

ibaPADU-S-CM at Decreto 422

Cubicle -AF01-CF01 Cubicle -AF01-BU13

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DFR Iba Modules - ibaPADU-S-CM

ibaPADU at Decreto 422

ibaNet750 at Cubicle -AF01-CF01 ibaPADU-4-AI-U at Cubicle -AF01-KF02

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Agenda

 DFR System
 System Overview
 Iba Modules
 Connection Overview
 Software

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DFR System – Connection Overview
-AF01-KF02

ibaPADU RX

-BU61
SIMATIC TDC 1 TX

……………..
……………..
DCF77 Signal

DFR (Fiber Optic) -BU10 / -BU20


Binary Inputs

Iba PC

RX RX
TX TX

IBA PADU-S-CM IBA PADU-S-CM


-BU10 -BU40

……………..

……………..

……………..
……………..
……………..

……………..
……………..
……………..
……………..
……………..
……………..

……………..
……………..
……………..
SIMATIC TDC 2

RX RX
TX TX

IBA PADU-S-CM IBA PADU-S-CM


-BU20 -BU50
……………..

……………..

……………..
……………..
……………..
……………..
……………..

……………..
……………..
……………..
……………..
-AF01-BU13
RX
ibaNet-750-BM-D
……
……
…..

TX
-BU30

-AF01-CF01

• IBA-PADU-S-CM and DFR PC are supervised


 In case of a module or PC fault a message is created
• DFR PC is synchronized using the DCF77 signal (-A10 / -A20 Binary Inputs)
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DFR System – Connection Overview

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Agenda

 DFR System
 System Overview
 Iba Modules
 Connection Overview
 Software

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DFR System - Software ibaPDA

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DFR System - Software ibaPDA

Button bar symbols


Start/stop data acquisition

Configuration of data storage

I/O Manager – Hardware and I/O Configuration

Start/stop manual recording (creates manually a Datfile)

Drop-down list for selecting a layout


Switch-over between different layouts also by pressing <F11>

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DFR System - Software ibaPDA

Button bar symbols


Start data acquisition

By using this menu function the data acquisition (measurement) on the


connected server is started.

• This function can be locked by means of the password protection.


• When the measurement is being started, a pop-up window gives information about the
starting sequence (this can take up to several minutes, depending on the number of connected
modules)

Stop data acquisition

By using this menu function the data acquisition (measurement) on the


connected server is stopped (no records can be created).

• This function can be locked by means of the password protection.


• After the stop command a warning pops up which must be acknowledged before the
measurement will be stopped.
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DFR System - Software ibaPDA

Startup of the Server

The ibaPDA server is a service under Windows. It is configured by installation to start automatically
with each system start (boot). You'll find the ibaPDA server service icon in the Windows system tray.

A red square in the icon indicates that the server (service) is running but the measurement, i. e.
the data acquisition is stopped.
A green arrow in the icon indicates if server and measurement are running.

If the server (service) is stopped, you'll see a red cross in the icon:

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DFR System Software ibaPDA

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DFR System Software ibaPDA

Trend Graph Toolbar


Each trend graph (like some other views too) has a couple of control buttons in its own tool bar.
Depending on the type of view the toolbars look different for trend graph, scope view, FFT view, etc.

Start scrolling : Is only enabled when the <Stop scrolling> button was pressed before. Starts the scrolling of the graphs at the actual time.

Stop scrolling: Is only enabled if monitor is scrolling. Stops the scrolling. After the button was pressed the scrolling stops, a signal table (“marker
grid”) appears below the graph and two rulers are displayed in the charts of the trend view. The rulers can be moved with the mouse along the x-axis
showing the corresponding Y-values in the table beneath the graph. You can shift the X-axis in order to see values in the past.

Auto map signal colors: All signal curves will be colored according to the standard scheme per chart.

Autoscale all: All curves in this view will be scaled automatically per graph and Y-axis.

Restore manual scale: Is only enabled if a manual scaling has been defined in the settings of the graphs. The manual scaling will be restored (where
defined) after an autoscaling or zooming action.

Zoom out one level: Is only active if curve is zoomed in. Will zoom out by one step (inverse the last zoom in step).

Zoom out all: Is only active if curve is zoomed in. Will zoom out to initial (automatic) zoom level (no zoom) according to axes settings.

Change legend style: With every click on this button the legend in the trend graph changes between the styles transparent, opaque and invisible.

Change orientation of graphs: Drop-down menu for selection of scrolling orientation of the graphs.
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DFR System Software ibaPDA

When switched into paused mode, there are two markers X1 and X2 available in the chart. You can
move the markers individually in order to check Y-values and differences between the X- and Y-
values of the markers.

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DFR System Software ibaPDA

All visible panes in the ibaPDA-V6 user interface are dockable windows. So are the views. You can shift, drag or
squeeze the views as you like. Or put them one behind the other, separated by tabs. Click on the tab of the view
you'd like to move, hold the mouse key and drag the view in the middle of the destination view window where you
like to put it until a cross-shaped group of docking pads appears. Place the mouse over the central pad. A blue
area indicates where the view will be placed. Release the mouse button and the view is part of the group.
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DFR System Software ibaPDA

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DFR System Software ibaPDA (I/O Manager)

Button bar symbols


I/O Manager

By means of the I/O manager you can define:


 Data sources (interfaces) you'd like to use
 Modules (devices) which are to be connected
 Analog and digital signals you'd like to measure
 Virtual signals you'd like to use
 Signal groups consisting of selected signals
 Techno strings and their derived sections which should be part of the measurement

Furthermore, you'll get live data diagnostics information in this dialog about:
 Status of the connected modules
 Actual values of the signals

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DFR System Software ibaPDA (I/O Manager)

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DFR System Software ibaPDA (I/O Manager)

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DFR System Software ibaPDA (I/O Manager)

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DFR System Software ibaPDA (I/O Manager)

• Virtual signals are created with an integrated expression editor. These expressions
are executed by ibaPDA in real time.

• Virtual signals may be used for a variety of purposes:


 Generation of reference signals
 Configuration of simple and complex trigger conditions
 Online calculations

• Virtual signals may be used and computed together with other virtual signals and real
process signals and may be stored in the data file too.

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DFR System Software ibaPDA (I/O Manager)

• Logical Functions:

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DFR System Software ibaPDA (Data Storage)

Button bar symbols


Configuration of data storage

In this dialog you can define:


Storage profiles which should be available in a pool for data storage
Number and names of the different data storages

Furthermore, you can configure for each data storage:


 Trigger settings and the recording mode
 Selection of signals which have to be stored
 Path and file name of the data files
 Cleanup strategy for the hard disk
 Post processing command

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DFR System Software ibaPDA (Data Storage)

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DFR System Software ibaPDA (Data Storage)

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DFR System Software iba Analyzer

• ibaAnalyzer is a tool for the offline analysis of data files in the iba *.dat format which were
generated using the ibaPDA online program.
• ibaAnalyzer can be used for the following operations on the measuring data contained in the files:
 display,
 linking,
 filtering,
 export into a new file,
 extract into and/or imported from a database.
• Logs and reports can be conveniently printed.

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DFR System Software iba Analyzer

Software iba Analyzer


• Simple placement of any number of
signals in the signal strips using the Drag &
Drop functionality
• Automatic or manual selection of colors for
the curves
• Zooming and moving of the section in a
navigator window
• Statistics, marker…
• Powerful mathematical and technological
functions for combining, calculating and
creating signals

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DFR System Software iba Analyzer

Trigger
Signal
List

Signal
Settings

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DFR System Software ibaAnalyzer

The data file .DAT

A data file for the purposes of ibaAnalyzer contains measuring values and additional information
generated by an iba online data acquisition system. The data files have the extension .dat. They
can be read only by ibaAnalyzer!

The contents of the data file are displayed in the signal tree window. Online data acquisition
systems, such as ibaPDA, not just store the real values measured, but also additional information
in the data file. This additional information can be displayed and evaluated in ibaAnalyzer.

Each data file tree is divided into the areas info, all modules - exactly the way as configured, e.g.,
within the ibaPDA online software - , analog and digital signals within the modules as well as
additional signal information.

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DFR System Software ibaAnalyzer

• DAT Files from the manual trigger are stored on the DFR PC in the directory:

“D:\IBA Datfiles\FROM MANUAL TRIGGER”

• DAT Files from the automatic trigger are stored on the DFR PC in the directory:

“D:\IBA Datfiles\FROM AUTO TRIGGER”

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DFR System Software ibaAnalyzer

Analysis File .PDO

An analysis is the compilation of all the settings of the user interface and additional items which are relevant for the analysis,
such as expressions or virtual signals. An analysis can be applied to any number of data files.
The analysis is stored as a file with the extension .pdo on the hard disk. Every user can store and retrieve at any time the saved
analysis.

The following information is saved in the analysis:

 Number, sequence and size of the signal strips


 Signal composition (module and channel number)
 Strip settings, such as axis scaling, type of presentation, colors
 Mathematical and logic functions (expressions)
 Logic (virtual) signals
 Settings for the hardcopy, including additional text fields
 Setup for report/log generator
 If the database interface is used: all settings for data extraction (archiving profiles) and/or for data exporting
 Any other settings made under "Graph setup"
 The selected tab in the signal tree window

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DFR System Software ibaAnalyzer

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Thank you for your attention!

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