DESIGN PHILOSOPHY FOR 120X40M PEB SHED

1.0 BASIC DETAILS OF BUILDING:

Type of structure is Multi Span PEB Structure. The Length of the Building is 120m,
Width is 40m, and Height at eve is 12.0m with a roof slope of 1:10.It contains two
EOT’s with a capacity of 30 Tonne each and with a hook clear height of 8 meters
from FFL.

2.0 ANALYSIS AND DESIGN PHILOSOPHY:

Structure is modeled as 3D model in STAAD. Analysis and Design of Steel

Structure is carried out STAAD and substructure is analyzed in STAAD and Design
is carried out Using Excel work sheets.

The building framing shall be structural steel with moment connection in the
transverse direction and bracing in longitudinal direction located by the side of
building.

A Crane of 30MT lifting capacity shall be considered in two bays of each 20 mtr
width. Impact load of 25% as per IS 875 part2 shall be considered in addition to
total static load. At crane girder top flange level a crane walkway of 600mm shall
be provided in line with Factory rules. Access shall be provided to crane walkway
through staircase through cage ladder at two ends. Bottom level of roof framing
shall be decided by the crane clearance required, duly taking into account
clearance required for mounting light fixtures. Roofing shall consist of
permanently colour coated galvanised M.S troughed metal sheet of approved
profile supported on steel purlins. Side cladding and end cladding shall be of
translucent sheets and polycarbonate sheet in 20% areas shall be provided except
in areas where fans are mounted.

3.0 DEAD LOAD:

The Dead load of Sheeting, Fasteners, Purlin Load is applied on Rafters(50

kg/sqm). Sign Board load is applied as a Point Load at the top of Columns.

The Following are Considered Unit Weight of materials :

Materials : Unit weight

Plain cement concrete : 2.40 t/cum

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 Reinforced cement concrete : 2.50 t/cum

Structural steel : 7.85 t/cum

Brick work (including both side plaster) : 2.2 t/cum

Soil weight (dry condition) : 1.8 t/cum

Soil weight (submerged condition) : 0.8 t/cum

Reinforced cement concrete(submerged condition):1.5 t/cum

4.0 COLLATERAL LOAD:

The Load of 20 kg/sqm is applied on Rafter.

5.0 LIVE LOAD:

The Load of 75kg/sqm is applied on Rafter.

6.0 WIND LOAD:

The wind Load is calculated as per IS 875 Part III - 2015

Following data is considered for wind load calculation on structure:

1. The basic wind speed “Vb” at 10

meters above the mean ground level 47m/s.

2. Terrain category 2

3. Risk Coefficient, K1 1.0

4. Terrain Category Factor, K2 1.05, at 10m height

1.09, at 15m height

1.12, at 20 m height

1.15, at 30 m height

5. Topography factor,K3 1.0

6. Importance factor, K4 1.15

And the wind loads on structure are calculated as follows

Design wind speed, Vz = k1 k2 k3 k4

Wind pressure at height z, Pz = 0.6 Vz2

And the Designed wind pressure can be obtained using following parameters
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 Pd = Kd Ka Kc Pz

Where, Kd = wind directionality factor from clause 7.2.1 0f IS 875 – III

Ka = Area averaging factor from clause 7.2.2 of IS 875 – III

Kc = combination factor from clause 7.3.3.13 of IS 875 – III

The value of Pd, however shall not be taken as less than 0.7 Pz

7.0 EARTHQUAKE LOAD:

The dynamic analysis is carried out using Response spectrum method. The seismic
loads are considered in Horizontal Directions.

Following data is considered as per IS 1893 (part I) -2002 for seismic load
calculation on structure:

1 Zone Factor, Z 0.24 (for Zone IV) – (Refer Table 2 )

2 Importance Factor 1.0 (Refer Table 6)

3 Response Reduction Factor 4 (refer Table 23 of IS 800-2007)

4 Soil type soft soil (type III) (Refer clause 6.4.4)

8.0 TEMPERATURE LOAD:

50% of the 2/3rd average difference in Maximum and Minimum mean

temperature shall be considered in the design.

9.0 OTHER MISCELLANEOUS LOADS:

Provision for Electrical, mechanical, S&T equipments to be made on column

faces by drilling holes and by considering a load of 100kg/mtr at a height of
7.5 mtr from FFL on column face along the length of shop on each row of
columns

10.0 LOAD COMBINATIONS :

Limit State of Serviceability:

1. (DL+LL)

2. (DL+WL/EL)

3. (DL+LL+CL + TL)

4. (DL+0.8*LL+0.8*WL/EL+0.8*CL +0.8 TL)

Limit State of Strength:

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 5. 1.5*(DL+LL + TL)

6. 1.5*(DL+WL/EL + TL)

7. (0.9*DL+1.5 WL/EL + 1.5 TL)

10. (1.5*DL+1.5*LL+1.05*CL +1.5TL)

11. (1.5*DL+1.05*LL+1.5*CL+ 1.5TL)

12. (1.2*DL+1.2*LL+0.6*WL/EL+1.05*CL + 1.2 TL)

13. (1.2*DL+1.05*LL+0.6*WL/EL+1.2*CL+ 1.2 TL)

14. (1.2*DL+1.2*LL+1.2 *WL/EL+0.53*CL+ 1.2 TL)

15. (1.2*DL+1.2*LL+1.2*WL/EL+0.53*CL+ 1.2 TL)

DL = Dead Load

LL = Live Load

WL = Wind Load

EL = Seismic Load

CL = Crane Load

TL = Temperature Load

11.0 GRADE OF MATERIALS :

11.1 Structural Steel :

a) Unless specifically called for, steel conforming only to IS: 2062,

corresponding to Designation Fe -410WB shall be used in the works. Such steel
shall be procured from approved manufactures.

b) Whenever high strength steel is specified, it shall be conforming to IS:

8500.

c) All steel tubes shall be hot finished seamless steel tubes (HFG) of the
specified strength and as approved by the engineer in charge, and shall conform to
IS: 1161. Tubes made by other processes and which have been subjected to cold
working shall be regarded as hot finished if they have subsequently been heat
treated and are supplied in the normalized condition

d) All structural steel items like main portal frames, columns, all types of
bracings, rafter and connection plates etc.(350 MPA yield strength or grade 50
Steel) confirming to ASTM-A572 standards. All secondary steel items like purlins,
girts and sag rod and bolt shall be Pre-Galvanized with 120 GSM of Pre galvanized
coating mass with minimum yield strength of 345 Mpa or grade 50 and confirming

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 to standards of ASTM A-653. All kinds of Bracings (i.e. flange
bracings/Angle or Rod bracings) shall be Pre-galvanized with 120 GSM of Pre-
galvanized coating mass or primed with Zinc chromate Red oxide primer and
further coated with finished with minimum yield strength of 245MPa and
conforming to standards of ASTM A-653.

11.2 THREADED FASTENERS:

a) Technical supply conditions for bolts and nuts shall comply with IS: 1367.
Bolts and nuts shall be of property class 4.6 of IS: 1367. Unless specified
otherwise, the bolts and nuts shall be hexagonal.

b) All anchor bolts and must shall be of property class 4.6 (Grade B) of IS:
1367, and shall conform to IS: 5624. All nuts shall be hexagonal, and shall
conform to property class compatible with the property of the bolt used.

c) Plain washers shall conform to IS: 5369, unless otherwise specified. One
washer shall be supplied with each bolt and, in case of special types of bolts; more
than one washer as needed for the purpose shall be supplied. An additional double
coil helical spring washer, conforming to IS: 6755, shall be provided for bolts
caring dynamic or fluctuating loads and those in direct tension.

11.3 Concrete :

Grade of Concrete will be M25 confirming to IS 10262-2009.And the grade

of PCC will be M10 (1:4:8) and thickness of PCC will be 75 mm for foundations.

11.4 Reinforcement :

Grade of Reinforcement will be Fe 500 Confirming to IS : 1786-2008.

12.0 DEFLECTION LIMITS:

Deflection limits of members shall generally be as per clause 5.6.1 of

IS:800, but within the following provisions

i) Maximum deflection limit for purlins checked under various

combinations of dead loads and imposed loads is to be restricted to span/250. For
combinations of dead, imposed and wind loads, purlin deflection is to be limited to
span/200

ii) For columns in a single storey building, maximum horizontal

deflection at the cap of columns due to worst combination of forces should not
exceed the following limits:

Load combination(worst For columns not For column supporting

of) supporting crane crane gantry girders
gantry girders crane gantry girders

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 DL, H, WL/FQ L/325 L/425

DL, LL, WL/F & Temp L/250 L/425

‘L’ is the actual length of the column

iii) Column permissible deflection at up of cantilevers shall be limited to

span/750. For deflection of cantilevers at any other locations a limit of Span/500
shall be followed.

13.0 MATERIAL SPECIFICATION:

 All structural components shall be made from Hot Rolled Sections and plates
with Grade-B steel, of Designation Fe410W ‘B’ having a minimum tensile
strength of 410 MPs, conforming to IS:2062. Minimum metal thickness for
hot rolled steel shall be 6mm.

 Purlins and side cladding runners only, shall be made from Cold Formed
Sections out of material conforming to Grade St 34-1079 of IS:1079

 Bolts and nuts shall be of properly class 4.6 conforming to IS: 1367.

 Holding down bolts shall be of properly class 4.6 (Grade-B) conforming to

IS: 1367 and shall be in accordance with IS: 5624.

 Cladding on roof and sides of buildings shall be done with pre-formed,

Silicon modified polyester (SMP) coated galvanized steel sheets of minimum
thickness 0.50 mm (TCT) of approved colour.

 Roof lighting, sheets shall be of 3 mm thick, high impact strength, U V

treated, Polycarbonate sheets of approved colour / transparency, placed at
suitable locations, on roofs (in place of metal cladding sheets/PUF panels).
Area of such sheets shall be generally limited to 15% of the total roof area.

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