RL Spec

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Series RL

General Mounting positions


Maximum number of contacts 4
Rated thermal current (Ith) < 55ºC 20A
Rated operational voltage (Ue) 690V
Insulation voltage (Ui) 1000V

Conformity to standards
IEC / EN 60947-1 IEC / EN 60947-5-1 ASE 1025
EN 50005 EN 50011 VDE 0660 / 102
NFC 63-110 NFC 63-140
Auxiliary contactors

CENELEC HD 410 CENELEC HD 420


NEMA ICS 1 CSA C22.2/14
UL 508 BS 4794 With the same pick-up and drop-out voltage
With the same rated power

Approvals
cULus DEMKO NEMKO
SEMKO FI CE
Lloyd’s Register Bureau Veritas
Control circuit
RL4RA... RL4RD... RL4RD...W

Ambient conditions Rated insulation voltage Ui (V) 1000 1000 1000


Standard voltages Us
Storage temperature -55ºC to +80ºC
50Hz (V) 24 ... 690 – –
Operation temperature -40ºC to +60ºC
60Hz (V) 24 ... 600 – –
Altitude up to 3000m Nominal values
DC (V) – 12 ... 440 12 ... 440
from 3000 to 4000m 90%Ie 80%Ue
A from 4000 to 5000m 80%Ie 75%Ue
Voltage (1)
Operating limits xUs 0.8 ... 1.1 0.8 ... 1.1 0.7 ... 1.3
Pick-up xUs 0.65 ... 0.75 0.45 ... 0.65 0.45 ... 0.55
Seal xUs 0.4 ... 0.55 0.15 ... 0.3 0.15 ... 0.3
Climatic resistance (IEC 68-2) Consumption
B Continuous tests 40 / 125 / 56 AC Magnetic circuit closed (VA) 6 – –
Cold (72h) Magnetic circuit open (VA) 45 – –
Temperature -40ºC DC Magnetic circuit closed (W) – 5.5 6.5
Dry heat (96h) Magnetic circuit open (W) – 5.5 6.5
C Temperature +125ºC Power dissipation (W) 2.4 5.5 6.5
Relative humidity < 50% Power factor
Humid heat (56 days) Magnetic circuit closed cos ! 0.34 – –
Temperature +40ºC Magnetic circuit open cos ! 0.82 – –
D Relative humidity 95% Opening and closing times
Cyclical tests (6 cycles) at 0,8 to 1,1 Us
Humid heat Closing time NO (ms) 6 ... 25 35 ... 65 25 ... 65
First half-cycle (12h) Opening time NO (ms) 6 ... 13 6 ... 13 6 ... 13
E Low temperature
Relative humidity
+25ºC
93%
at Us
Closing time NO (ms) 8 ... 20 35 ... 45 25 ... 55
Second half-cycle (12h) Opening time NO (ms) 6 ... 13 7 ... 12 6 ... 13
Low temperature +55ºC Mechanical endurance 106 ops 15 15 15

F Relative humidity 95% Maximum rate no load ops./h 9000 3600 3600

Contact sequence (distance in mm)


G

Auxiliary contact
H NO
Auxiliary contact
NC

0 3.35 0 1.3
I Auxiliary RL4R......◆
contactor
0 1.85 0 2.8
RL4R...G◆
X
0 3.3 0 1.3 Open
Auxiliary BC_F.../
contact BRLL...
blocks
0 1.8 0 2.8
BCLF...G
Closed

A.34
Series RL
Internal auxiliary contacts Instantaneous auxiliary contact blocks
RL4..... BCLF../BCRF../BRLL..

Rated insulation voltage (Ui) acc. IEC 60947-5 1000V Rated insulation voltage (Ui) acc. IEC 60947-5 1000V
Rated thermal current (Ith) < 55ºC 20A Rated thermal current (Ith) < 55ºC 10A
Making capacity (r.m.s.) acc. IEC 60947-5 Making capacity (r.m.s.) acc. IEC 60947-5
AC-15 Ue ≤ 400V, 50/60 Hz 250A AC-15 Ue " 440V, 50/60 Hz 90A
DC-13 Ue ≤ 220V DC 250A DC-13 Ue " 220V DC 90A
Breaking capacity (r.m.s.) acc. IEC 60947-5 Breaking capacity (r.m.s.) acc. IEC 60947-5
AC-15 Ue ≤ 400V, 50/60 Hz 250A AC-15 Ue " 400V, 50/60 Hz 60A
DC-13 Ue ≤ 220V DC 2A (4A with 2 DC-13 Ue " 220V DC 0,95A
contacts in series Rated voltage and rated current Ue-Ie
Ue ≤ 110V DC 7A (12A with 2 AC-15 according to IEC 110/120V - 6A
contacts in series) 220/240V - 6A
Ue ≤ 48V DC 10A (18A with 2 380/400V - 4A
contacts in series) 415/440V - 3.5A

Technical data
Rated voltage and rated current Ue-Ie 500V - 2.5A
AC-15 according to IEC 110/120V - 10A 660/690V - 1.5A
220/240V - 10A according to UL, CSA A600
380/400V - 6A DC-13 24V - 4A
415/440V - 5A 48V - 2A
500V - 4A 110V - 0.7A
660/690V - 2A 220V - 0.3A
according to UL, CSA A600 415/440V - 0.15A
DC-13 according to IEC 24V - 6A according to UL, CSA Q600
48V - 4 A Electrical endurance 1 x 106 ops.
110V - 2A Minimum operational voltage (operational safety) 17V
220V - 0,7A Minimun operational current 5mA

according to UL, CSA


440V - 0,35A
P600
Short-circuit protection (without welding) gL
Insulation resistance
10A
A
Electrical endurance 1 x 106 ops. between contacts > 10 m#
Minimum operational voltage (operational safety) 17V between contacts and earth > 10 m#
Minimun operational current 5mA between input and output > 10 m#
Short-circuit protection Guaranteed no overlap between NO and NC contacts B
max. fus. class gL fuse 20A Space 1.3 mm
without welding 10A minimum time 1.5 ms
Insulation resistance Impedance of the contacts 1.28 m#
between contacts > 10 mΩ C
between contacts and earth > 10 mΩ
between input and output > 10 mΩ Terminal capacity
Guaranteed no overlap between NO and NC contacts
Solid, stranded and finely stranded mm2 2 x 0.5 to 2.5
space 1.3 mm
without end sleeve 2 x 2.5 to 4 D
minimum time 1.5 ms
Finely stranded with end sleeve mm2 2 x 0.5 to 2.5
Impedance 1.28 mΩ
2 x 2.5 to 4
AWG wires, solid and stranded mm2 2 x 20 to 10

Terminal capacity Tightening torque 0.8 Nm / 7 Lb.in E


Ring terminals 0.8 Nm / 7 Lb.in
Solid, stranded and finely stranded mm2 2 x 0.5 to 6
without end sleeve
.
Finely stranded with end sleeve mm2 2 x 1 to 6 F
AWG wires, solid and stranded mm2 2 x 20 to 12
Tightening torque 1.1 Nm / 10 Lb.in
Ring terminals 1.6 Nm / 15 Lb.in .

. G

A.35
Series RL
Timed auxiliary contact blocks Mechanical latch blocks
BTLF... / BTRF... RMLF.....
Rated insulation voltage (Ui) acc. IEC 60947-5 1000V Rated insulation voltage(Ui) 1000V
Rated thermal current (Ith) < 55ºC 10A Standard voltages (Us); 50-60Hz and direct current 24 ... 690V
Making capacity (r.m.s.) acc. IEC 60947-5 Operating limits 0.75 to 1.1 xUs
AC-15 Ue " 440V, 50/60 Hz 90A Consumption for unlatching (auto cut-out) 210W /VA (24-72V)
DC-13 Ue " 220V DC 90A 130W /VA (110-440V)
Breaking capacity (r.m.s.) acc. IEC 60947-5 Unlatching control (1)
AC-15 Ue " 400V, 50/60 Hz 60A Electrical Min.impuls 10 ms
DC-13 Ue " 220V DC 0.95A Maintained auto
Rated voltage and rated current Ue-Ie cut-out by integral
Auxiliary contactors

AC-15 according to IEC 110/120V - 6A contact 55-56


220/240V - 6A (only AC slots)
380/400V - 4A
415/440V - 3.5A Manual By local (0)
500V - 2.5A push-button
660/690V - 1.5A Contactor control
according to UL, CSA A600 Electrical Min.impuls 40 ms
DC-13 according to IEC 24V - 4A Manual By local (I)
48V - 2A push-button
110V - 0.7A Mechanical endurance CL00 ... CL45 3 x 106 (1200ops./h)
220V - 0.3A CL05 ... CL10 0.1 x 106 (300 ops./h)
415/440V - 0.15A
according to UL, CSA Q600
Electrical endurance 1 x 106 ops. Terminal capacity
Minimum operational voltage (operational safety) 17V
Minimum operational current 5mA Solid, stranded and finely stranded mm2 2 x 0.5 to 2.5
Short-circuit protection (without welding) gL 10A without end sleeve 2 x 2.5 to 4
A Insulation resistance Finely stranded with end sleeve mm2 2 x 0.5 to 2.5
between contacts > 10 M# 2 x 2.5 to 4
between contacts and earth > 10 M# AWG wires, solid and stranded mm2 2 x 20 to 10
between input and output > 10 M# Tightening torque 0.8 Nm / 7 Lb.in
B Guaranteed no overlap between NO and NC contacts
space 1.3 mm
minimum time 1.5 ms Terminal numbering
Timing
C (Ambient temperature between – 25 and + 55ºC)
Accuracy ±5% Auxiliary contactors
Loss of accuracy after 0.5 x 106 ops. + 20 %
Loss of accuracy per rise ºC (0 - 55ºC) + 0.75 % per °C RL4R_040_ _ RL4R_031_ _
D Impedance of the contacts
Mechanical endurance
1.28 m#
5 x 106 ops.
Peak current
during 1 s. 50A
E during 0.1 s. 100A

Terminal capacity RL4R_022_ _ RL4R_004_ _


F Solid, stranded and finely stranded (mm2) 2 x 0.5 to 2.5
without end sleeve 2 x 2.5 to 4
Finely stranded with end sleeve (mm2) 2 x 0.5 to 2.5
2 x 2.5 to 4
G AWG wires, solid and stranded
Tightening torque
(mm2) 2 x 20 to 10
0.8 Nm / 7 Lb.in
Ring terminals 0.8 Nm / 7 Lb.in
RL4R_022G_

H .

I .

A.36
Series RL

Auxiliary contact blocks. Front mounting Voltage suppressor blocks


BC_F10 BC_F01 BCLF10G BCLF01G BSLR2 BSLDZ BSLV3

Auxiliary contact blocks. Lateral mounting Voltage suppressor blocks to use


BRLL20 BRLL11
with interface modules and electro-
nic timer blocks

Technical data
IMRC IMD1Z IMV3

Pneumatic timer blocks


BT_F_C BT_F_D
Interface modules
IMRD, IMRG IMSSD
A

B
Electronic timer blocks
C
BETL_ _C BETL_ _D

D
IMRFD, IMRFG IMAMS

E
Mechanical (-/electrical) interlock
BELA, BEL BELA02, BEL02 F

H
Mechanical latch block
RMLF
AC AC/DC
I

A.37
Series RL
Terminal numbering in accordance with EN 50011
By combining other basic auxiliary contactors with auxiliary contact blocks BLC..., it is possible to obtain other combinations, and positions of
contacts which are not covered by the table. But in all cases the maximum number of auxiliary contacts should be four.
Type E
Standard contact combination in
which the interchangeability of the
devices does not affect the cabling
or the diagram. Specifies a particular
contact numbering and positioning.

Final structure of Auxiliary contacts Auxiliary contactor


Auxiliary contactors

the combination Combination +Auxiliary contact blocks to be added

Description NO NC
Type E RL4RA040...
40E 4 0

31E 3 1 RL4RA031...

22E 2 2 RL4RA022...

04E 0 4 RL4RA004...

RL4RA040...
A 50E 5 0
+ BC_F10

RL4RA031...
41E 4 1
+ BC_F10
B
RL4RA022...
32E 3 2
+ BC_F10

C 23E 2 3
RL4RA022...
+ BC_F01

RL4RA004...
14E 1 4
D + BC_F10

05E 0 5 RL4RA004...
+ BC_F01

E RL4RA040...
60E 6 0
+ BC_F10 + BC_F10

F 51E 5 1
RL4RA040...
+ BC_F10 + BC_F01

RL4RA040...
42E 4 2
+ BC_F01 + BC_F01
G RL4RA040...
80E 8 0 + BC_F10 + BC_F10
+ BC_F10 + BC_F10

H 71E 7 1
RL4RA040...
+ BC_F10 + BC_F01
+ BC_F10 + BC_F10
RL4RA040...
62E 6 2 + BC_F10 + BC_F01
I + BC_F01 + BC_F10
RL4RA040...
53E 5 3 + BC_F10 + BC_F01
+ BC_F01 + BC_F01
X RL4RA040...
44E 4 4 + BC_F01 + BC_F01
+ BC_F01 + BC_F01

A.38
Series RL
Terminal numbering in accordance with EN 50011
By combining other basic auxiliary contactors with auxiliary contact blocks BLC..., it is possible to obtain other combinations, and positions of contacts which
are not covered by the table. But in all cases the maximum number of auxiliary contacts should be four.
Type Z Type Y
Contact combination the same as Contact combination which differs
Type E. from Type E, although it is obtained
Interchangeability of the devices by a combination of devices provi-
may affect the cabling and the di- ded for this Type E.
agram. Neither contact numbering
nor positioning are retained.

Final structure of Auxiliary contacts Auxiliary contactor


the combination Combination +Auxiliary contact blocks to be added

Description NO NC

Technical data
Type Z RL4RA040...
60Z 6 0
+ BRLL20

51Z 5 1 RL4RA040...
+ BRLL11

80Z 8 0 RL4RA040...
+ BRLL20 + BRLL20

RL4RA040...
71Z 7 1
+ BRLL11 + BRLL20

62Z 6 2 RL4RA040...
+ BRLL11 + BRLL11 A
Type Y RL4RA031...
42Y 4 2
+ BC_F10 + BC_F01
B

42Y 4 2
RL4RA031...
+ BRLL11
C

D
RL4RA031...
53Y 5 3 + BC_F10 + BC_F01
+ BC_F01 + BC_F10
RL4RA022... E
44Y 4 4 + BC_F10 + BC_F01
+ BC_F01 + BC_F10

33Y 3 3 RL4RA022...
+ BC_F10 + BC_F01 F

G
33Y 3 3 RL4RA022...
+ BRLL11

H
RL4RA040...
+ BTLF...C + BRLL20 I
RL4RA040...
+ BTLF...D + BRLL20

RL4RA040...
X
+ BTLF...C + BRLL11

RL4RA040...
+ BTLF...D + BRLL11

A.39

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