Rough Framing Army FM5-426
Rough Framing Army FM5-426
Rough Framing Army FM5-426
framework. The framework consists of beams, trusses, walls and partitions, flooring, ceilings,
sheathing and siding, stairways, roof framing and coverings (Chapter 7), and doors and
windows (Chapter 8). This chapter familiarizes the carpenter with materials, tools, and
techniques used to build the framework.
TYPES OF FRAMING
Framing consists of light, heavy, and expedient framing.
LIGHT FRAMING
There are three principal types of framing for light structures: western, balloon, and braced.
Figure 6-1, page 6-2, illustrates these types of framing and specifies the nomenclature and
location of the various members.
Light framing is used in barracks, bathhouses, and administration buildings. Figure 6-2, page
6-3, shows some details of a 20-foot wide building (such as ground level, window openings,
braces, and splices) and labels the framing parts.
Much of light framing can be done in staging areas while staking out, squaring, and floor
framing is being done. Subflooring can begin when a portion of the floor joists has been laid.
The better-skilled men should construct the frame, and with good coordination, a large force of
men can be kept busy during framing.
Western Frame
The western or platform frame (Figure 6-1, 1) is used extensively in military construction. It is
similar to the braced frame, but has boxed-sill construction at each floor line. Also note that
cross bridging is used between the joists and bridging is used between the studs. The platform
frame is preferred for one-story structures since it permits both the bearing and nonbearing
walls (which are supported by the joist) to settle uniformly.
Balloon Frame
The balloon frame (Figure 6-1, 2) is a widely used type of light framing. The major difference
between balloon and braced framing in a multistory building is that in balloon framing the
studs run the full length, from sill to rafters. It is customary for second-floor joists to rest on a
1- x 4-inch ribbon that has been set into the studs. The balloon frame is less rigid than a braced
frame.
Braced Frame
A braced frame (Figure 6-1, 3) is much more rigid than a balloon frame. Exterior studs extend
only between floors and are topped by girts that form a sill for the joists of the succeeding floor.
Girts are usually 4 x 6 inches. With the exception of studs, braced frame members are heavier
than those in balloon framing. Sills and corner posts are customarily 4 x 6 inches. Unlike the
studs, corner posts extend from sill to plate. Knee braces, usually 2 x 4 inches, are placed
diagonally against each side of the corner posts. Interior studding for braced frames is the
same as for balloon-frame construction.
HEAVY FRAMING
Heavy-frame buildings are more permanent, and are normally used for warehouses and shops.
Heavy framing is seldom used in TO construction. Figure 6-3, page 6-4, shows the details of
heavy framing. Heavy framing consists of framing members at least 6 inches in dimension
(timber construction). Long, unsupported areas between walls are spanned by built-up roof
trusses.
EXPEDIENT FRAMING
• Light siding. Chicken wire and water-resistant bituminous paper can be sandwiched to
provide adequate temporary framing in temperate climates.
• Salvaged framing. Salvaged sheet metal, such as corrugated material or gasoline cans, can
be used as siding in the construction of emergency housing.
• Local timber. Poles trimmed from saplings or bamboo can be constructed into reasonably
sound framing and may be secured with native vines if necessary.
• Wood-substitute framing. Adobe (soil, straw, and water—mixed until spreadable) can be
used to form walls, floors, and foundations. A similar mixture may be used to form sun-
dried bricks.
• Excavations. Proper excavation and simple log cribbing may also be covered with sod and
carefully drained to give adequate shelter.
CONNECTIONS
Weak points in a structure usually occur at the connections (joints and splices) between pieces
of lumber. However, these connections can be structurally sound if done correctly. Such weak
points are usually a sign of poor workmanship.
JOINTS
Joints are connections between two pieces of timber that come together at an angle. The types
of joints most commonly used in carpentry are butt joints and lap joints.
Butt Joints
A butt joint is formed by placing the end of one board against another board so that the boards
are at an angle (usually a right angle), forming a corner. The types of butt joints are shown in
Figure 6-4 and are described below.
Straight Butt Joint. This joint is formed by placing the square-cut end of one board against
the square face of another. The butt end of one board should be square and the face of the other
board smooth so that they fit perpendicular to each other. Select the right type of nails or
screws to hold such a joint securely. For framing, butt joints are secured by 8d or 10d nails that
are toenailed to strengthen the joint. The end grain is the weakest part of a piece of wood when
used in joints. A butt joint is made at either one or two end-
grain parts. It will be no stronger than the quality of those
parts. A butt joint is, therefore, the weakest type of joint.
This is especially true if the joint is made of two pieces of
wood only.
Lap Joints
The lap joint is the strongest joint. Lap joints (Figure 6-5)
are formed in one of two ways: a plain lap joint or a half-lap
splice joint.
SPLICES
Compression-Resistant
Splices. Compression-resistant
splices support weight or exert
pressure and will resist
compression stress only. The most
common types of compression- Figure 6-7. Splice stresses
resistant splices are the butt splice
and the halved splice.
Butt Splice. This splice is constructed by butting the squared ends of two pieces of timber
together and securing them in this position with two wood or metal pieces fastened on opposite
sides of the timber. The two short supporting pieces keep the splice straight and prevent
buckling. Metal plates used as supports in a butt splice are called fishplates. Wood plates are
called scabs and are fastened in place with bolts or screws. Bolts, nails, or corrugated fasteners
may be used to secure scabs. If nails are used with scabs, they are staggered and driven at an
angle away from the splice. Too many nails, or nails that are too large, will weaken a splice.
Halved Splice. This splice is made by cutting away half the thickness of equal lengths from
the ends of two pieces of timber, then fitting the tongues (laps) together. The laps should be
long enough to provide adequate bearing surfaces. Nails or bolts may be used to fasten the
halved splice. Note: To give the halved splice resistance to tension as well as
compression, fishplates or scabs may be used.
Tension-Resistant Splices
In members such as trusses, braces, and joists, the joint undergoes stress in more than one
direction; this creates tension, buckling the member in a predictable direction. Tension-
resistant splices provide the greatest practical number of bearing surfaces and shoulders
within the splice.
Square Splice. This splice is a modification of the compression halved splice. Notches are cut
in the tongues or laps to provide an additional locking shoulder. The square splice may be
fastened with nails or bolts. Note: It may be greatly strengthened by using fishplates or
scabs.
Long, Plain Splice. This splice is a hasty substitute for the square splice. A long overlap of
two pieces is desirable to provide adequate bearing surface and enough room for fasteners to
make up for the lack of shoulder lock.
Bend-Resistant Splices
Horizontal timbers supporting weight undergo stress at a splice that results in compression of
the upper part; this has a tendency to crush the fibers. Tension of the lower part also tends to
pull the fibers apart. Bend-resistant splices resist both compression and tension. Make a bend-
resistant splice as follows:
Step 1. Cut oblique, complementary laps in the end of two pieces of timber.
Step 2. Square the upper lap (bearing surface) to butt it against the square of the other lap.
This offers maximum resistance to crushing.
Step 4. Fasten a scab or fishplate along the bottom of the splice to prevent separation of the
pieces.
NOTE: When this splice cannot be done, a butt joint, halved splice, or square splice
secured by fishplates or scabs may be used.
SILLS
There are four types of wood sill construction: platform construction, balloon-framed
construction, braced-framed construction, and the builtup sill. The sill is the foundation that
supports a building and is the first part of a building to be set in place. It rests directly on the
foundation posts or on the ground and is joined at the corners and spliced when necessary.
Figure 6-8, page 6-8, shows the most common sills. The type of sill used depends on the type of
construction used in the frame. To prevent air from entering into the building, spread a thin
bed of mortar on top of the foundation wall. This also provides a solid base for the sill. Another
technique is to use a sill sealer made of fiberglass. Place insulation material and a termite
shield under the sill if desired.
PLATFORM CONSTRUCTION
Box sills are commonly used with platform framing, which is the most common type of framing.
These may be used with or without the sill plate.
The sill or sill plate is anchored to the foundation wall for supporting and fastening joists with
a header at the end of the joists resting on the foundation wall. In this type of sill, the sill is
laid edgewise on the outside edge of the sill plate.
BALLOON-FRAMED CONSTRUCTION
“T” sills are usually used in balloon framing. There are two types of T-sills: one for dry, warm
climates and one for colder climates. They are made the same, except that in the latter case the
joists are nailed directly to the studs and sills and headers are used between the floor joists.
BRACED-FRAMING SILLS
Braced-framing sills (Figure 6-8) are usually used in braced-framing construction. The floor
joists are notched and nailed directly to the sill and studs.
BUILT-UP SILLS
If posts are used in the foundation, use either sills made of heavy, single timbers or built-up
sills. Built-up sills are made with two or more light timbers, such as 2 x 4s. A built-up sill is
used when heavy, single timbers are not available and lighter lumber (such as a 2 x 4) alone
would not support the building load. Figure 6-9 shows how to make a corner joint for a builtup
sill.
Whether heavy timber or built-up sills are used, the joints should be over posts. The size of the
sill depends on the load to be carried and the spacing of the posts. The sill plates are laid
directly on the post or, in expedient framing, directly on graded earth. When earth floors are
used, nail the studs directly to the sill.
GIRDERS
The distance between two outside
walls is usually too great to be
spanned by a single joist. A girder
is used for intermediate support
when two or more joists are
needed to cover the span. A girder
is a large beam that supports
other smaller beams or joists. A
girder may be made of timber,
steel, reinforced concrete, or a
combination of these materials.
Girders carry a large part of the building weight. They must be rigid and properly supported at
the foundation walls and on the columns. They must be installed properly to support joists. The
ends of wood girders should bear at least 4 inches on posts.
A girder with a ledger board is used where vertical space is limited. This provides more
headroom in basements and crawl spaces. A girder with joist hangers is used where there is
little headroom or where the joists must carry an extremely heavy load. These girders are
shown in Figure 6-11, page 6-10.
SIZE REQUIREMENTS
Carpenters should understand the effect of length, width, and depth on the strength of wood
girders before attempting to determine their size.
LOAD AREA
A building load is carried by foundation walls and the girder. Because the ends of each joist
rest on the girder, there is more weight on the girder than on any of the walls. Before
considering the load on the girder, it may be well to consider a single joist.
Example 1. Suppose a 10-foot plank weighing 5 pounds per foot is lifted by two men. If the men
were at opposite ends of the plank, they would each support 25 pounds.
Now assume that one of these men lifts the end of another 10-foot plank of the same weight as
the first one. A third man lifts the opposite end of that plank. The two men on the outside are
each now supporting one-half of the weight of one plank (25 pounds apiece), but the man in the
center is supporting one-half of each of the two planks (50 pounds).
The two men on the outside represent the foundation walls. The center man represents the
girder. The girder carries one-half of the weight, and the other half is equally divided between
the outside walls. However, the girder may not always be located halfway between the outer
walls.
Example 2. Imagine the same three men lifting two planks that weigh 5 pounds per foot. One
of the planks is 8 feet long and the other is 12 feet long. The total length of these two planks is
the same as before. The weight per foot is the same, so the total weight in both cases is 100
pounds.
One of the outside men is
supporting one-half of the 8-
foot plank) or 20 pounds. The
man on the opposite outside
end is supporting one-half of
the 12-foot plank, or 30
pounds. The man in the center
is supporting one-half of each
plank (50 pounds). This is the
same total weight he was
lifting before.
FLOOR LOAD
Dead Load
• The allowance for an average subfloor, finish floor, and joists without basement plaster
should be 10 pounds per square foot.
• If the basement ceiling is plastered, allow an additional 10 pounds per square foot.
• If the attic is unfloored, make a load allowance of 20 pounds for ceiling plaster and joists
when girders or bearing partitions support the first-floor partition.
• If the attic is floored and used for storage, allow an additional 10 pounds per square foot.
Live Load
The live load is the weight of furniture, persons, and other movable loads, not actually a part of
the building but still carried by the girder. The live load per square foot will vary according to
the building use and local weather conditions. Snow on the roof is also a part of the live load.
• Allowance for the live load on floors used for living purposes is 30 pounds per square foot.
• If the attic is floored and used for light storage, allow an additional 20 pounds per square
foot.
• The allowance per square foot for live loads is usually governed by local building
specifications and regulations.
The load per linear foot on the girder is easily figured when the total load per square foot of
floor area is known.
Example. Assume that the girder load area of the building shown in Figure 6-12 is sliced into
1-foot lengths across the girder. Each slice represents the weight supported by 1 foot of the
girder. If the slice is divided into 1-foot units, each unit will represent 1 square foot of the total
floor area. To determine the load per linear foot of girder, multiply the number of units by the
total load per square foot.
Note in Figure 6-12 that the girder is off-center. Remember that half of the load is supported
by the girder and half by the foundation walls. Therefore, the joist length to be supported on
one side of the girder is 7 feet (one half of 14 feet) and the other side is 5 feet (one half of 10
feet), for a total distance of 12 feet across the load area. Since each slice is 1 foot wide, it has a
total floor area of 12 square feet.
Assume that the total floor load for each square foot is 70 pounds. Multiply the length times
the width to get the total square feet supported by the girder (7 feet x 12 feet = 84 square feet).
84 square feet x 70 pounds per square feet (live and dead load) = 5,880 pounds total load on the
girder
BUILT-UP GIRDERS
Figure 6-10, page 6-9, shows a built-up girder. Notice that the joists rest on top of the girder.
This type of girder is commonly used in frame building construction. To make a built-up girder,
select lumber that is as free from knots and other defects as possible.
Built-up girders are usually made
of three pieces of framing lumber
nailed together. (The pieces must
be nailed securely to prevent
individual buckling.) For proper
arrangement of the pieces of
lumber, the end grains should
match the example in Figure 6-
13. The nailing pattern should be
square across the ends of the
board (1 1/2 inches from each end)
and then diagonal every 16 inches
as shown in Figure 6-13. This
pattern increases the strength of
the girder. A typical two- or three-
piece girder of 2-inch lumber should be nailed on both sides with 16d common nails.
SPLICING
Methods for splicing girders differ according to whether the girder is built-up or solid-beam.
Built-Up Girders
Solid-Beam Girders
Step 1. Place the beam on one edge so that the annual rings run from top to bottom.
Step 2. Lay out the lines for the half-lap joint as shown in Figure 6-14.
Step 3. Make cuts along these lines, then check with a steel square to ensure a matching joint.
Step 5. Nail a temporary strap across the joint to hold it tightly together.
Step 6. Drill a hole through the joint with a drill bit about 1/16 inch larger than the bolt to be
used, and fasten the joint with a bolt, a washer, and a nut.
Butt Joints. When a strapped butt joint is used to join solid beams (Figure 6-14, page 6-13),
the ends of the beams should be cut square. The straps, which are generally 18 inches long, are
bolted to each side of the beams.
GIRDER SUPPORTS
When building a small frame building, the carpenter should know how to determine the proper
size of girder supports (called
columns or posts).
Figure 6-15 shows a solid wooden column with a metal bearing cap drilled to permit fastening
it to the girder. The bottom of this type of column may be fastened to the masonry footing by a
metal dowel. The dowel should be inserted in a hole drilled in the bottom of the column and in
the masonry footing. The base is coated with asphalt at the drilling point to prevent rust or rot.
A good arrangement of a girder and supporting columns for a 24- x 40-foot building is shown in
Figure 6-16.
• Column B will support one-half of the girder load between wall A and column C.
• Column C will support one-half of the girder load between columns B and D.
• Column D will share equally the girder loads with column C and wall E.
GIRDER FORMS
Forms for making concrete girders and beams are made from 2-inch-thick material dressed on
all sides. The bottom piece of material should be constructed in one piece to avoid using cleats.
The temporary cleats shown in Figure 6-17 are nailed on to prevent the form from collapsing
when handled.
FLOORING
After the foundation and deck framing of a building are completed, the floor is built.
FLOOR JOISTS
Joists are the wooden members, usually 2 or 3 inches thick, that make up the body of the floor
frame (Figure 6-18, page 6-16). The flooring or subflooring is nailed to the joists. Joists as small
as 2 x 6 are sometimes used in light frame buildings. These are too small for floors with spans
over 10 feet, but are frequently used for ceiling joists.
Joists must be level when framed to girders. If the girder is not the same height as the sill, the
joist must be notched as shown in Figure 6-20, C. If the girder and sill are the same height, the
joists must be framed to keep the joist level. The joist is always placed crown up. This
counteracts the weight on the joists. In most cases there will be no sag below a straight line.
The simplest way to carry joists on steel girders is to
rest them on top (as shown in Figure 6-20, E), provided
headroom is not restricted. If there is a lack of
headroom, use straps or hangers (iron stirrups) as
shown in Figure 6-20, F. These art among the strongest
joist supports.
FLOOR BRIDGING
Cutting and fitting the bridging by hand is a slow process. A power saw should be used if it is
available. One line of bridging should be placed on joists more than 8 feet long. On joists more
than 16 feet long, two lines should be used.
Group I
Group II
Group IV
FLOOR OPENINGS
Floor openings for stairwells, ventilators, and chimneys are framed by a combination of
headers and trimmers. Headers run at right angles to the direction of the joists and are
doubled. Trimmers run parallel to the joists and are actually doubled joists. The joists are
framed at right angles to the headers of the opening frame. These shorter joists, framed to
headers, are called tail beams, tail joists, or header joists. The number of headers and trimmers
needed at any opening depends upon—
Figure 6-23, page 6-20, shows examples of openings. One runs parallel to the joist and requires
two headers and one trimmer. The other runs at right angles to the joists and requires one
header and two trimmers. The openings shown in Figure 6-24, page 6-21, are constructed with
corner angles supported in different ways. The cantilever method (shown on the right of Figure
6-24) requires that the angle be fairly close to a supporting partition with joists from an
adjacent span that run to the header.
Step 1. Headers 1 and 2 are nailed to trimmers A and C with three 20d nails.
Step 2. Headers 1 and 2 are nailed to short joists X and Y with three 20d nails.
Step 3. Headers 3 and 4 are
nailed to headers 1 and 2 with
16d nails spaced 6 inches
apart.
SUBFLOORS
FINISH FLOORS
Wood Floors
Wood floors must be strong enough to carry the load. The type of building and its intended use
determine the arrangement of the floor system, the thickness of the sheathing, and the
approximate spacing of the joists.
Concrete Floors
Miscellaneous Floors
These types of floors include earth, adobe brick, duckboard, or rushes. Miscellaneous flooring is
used when conventional materials are unavailable or where there is a need to save time or
labor. Such floors may be used if facilities are temporary or if required by the special nature of
a structure. Selection of material is usually determined by availability.
Duckboard is widely used for shower flooring. Earthen floors are common; they conserve both
materials and labor if the ground site is even without extensive grading. Rush or thatch floors
are primarily an insulating measure and must be replaced frequently.
Walls and partitions, which are classed as framed constructions, are composed of studs. Studs
are usually closely spaced, slender, 2 x 4 vertical members. They are arranged in a row with
their ends bearing on a long horizontal member called a bottom plate or sole plate, and their
tops are capped with another plate, called a top plate. Double top plates are used to tie walls
and partitions together. The bearing strength of stud walls is determined by the strength of the
studs. Figure 6-29, page 6-24, shows a typical wall construction.
Partition walls divide the inside space of a building. In most cases, these walls are framed as
part of the building. Where floors are to be installed, the partition walls are left unframed.
The two types of partition walls are bearing and nonbearing. The bearing type supports ceiling
joists; the nonbearing type supports only itself, and may be put in at any time after the other
framework is installed. Only one cap or plate is used. A sole plate should be used in every case,
as it helps distribute the load over a larger area.
Partition walls are framed the same as outside walls; door openings are framed as outside
openings. Where there are corners or where one partition wall joins another, corner posts or T-
posts are used as in the outside walls. These posts provide nailing surfaces for the inside wall
finish. Partition walls in a TO one-story building may or may not extend to the roof. The top of
the studs has a plate when the wall does not extend to the roof. If the wall extends to the roof,
the studs are joined to the rafters.
CORNER POSTS
A corner post forms an inside corner and an outside corner which provides a good nailing base
for inside wall coverings. Figures 6-30, page 6-24, and 6-31, page 6-25, show two of the most
common types of corner posts as they would appear constructed. The studs used at the corners
of frame construction are usually built up from three or more ordinary studs to provide greater
strength. These built-up assemblies are called corner posts. They are set up, plumbed, and
temporarily braced. Corner posts may also be made in any of the following ways (Figure 6-32):
• A 4x 6 with a 2 x 4 nailed on the board side, flush with one edge (Figure 6-32, A). This type
of corner is for a 4-inch wall. Where walls are thicker, heavier timber is used.
• A 4 x 4 with a 2 x 4 nailed to each of two adjoining sides (Figure 6-32, B).
• Two 2 x 4s nailed together with blocks between them and a 2 x 4 flush with one edge
(Figure 6-32, C). This is the most common method.
• A 2 x 4 nailed to the edge of another 2 x 4, the edge of one flush with the side of the other
(Figure 6-32, D). This type is used extensively in the TO where no inside finish is needed.
PARTITION POSTS
T-Posts
Double T-Posts
STUDS
To double the post of the door opening, the outside studs are first placed into position and
nailed securely. Then short studs (or trimmers) the size of the vertical opening are cut and
nailed to the inside face of the outside studs as shown in Figure 6-35 on the sole plate.
The sill of a window opening must be framed. This sill is specified single or double. When it is
double, the top header is nailed to the opening studs at the correct height and the trimmer
next. The sill headers are toenailed to the trimmer. The door header is framed as shown in
Figure 6-35. The jack stud rests on the sole plate.
GIRTS
Girts are always the same width as the studs and are flush with the face of the stud, both
outside and inside. They are used in hasty construction when the outside walls are covered
with vertical siding. Studs are placed from 2 to 10 feet apart, with girts spaced about 4 feet
apart, running horizontally between them. The vertical siding acts in the same way as the
studs and helps carry the weight of the roof. This type of construction is used extensively in the
TO.
The top plate ties the studding together at the top and forms a finish for the walls. It supports
the lower ends of the roof rafters. The top plates serve as connecting links between the wall
and the roof, just as the sills and girders are connecting links between the floors and the walls.
The plate is made up of one or two pieces of framing lumber the same size as the studs.
If the studs at the end of the building extend to the rafters, no plate is used at the end of the
building. When used on top of partition walls, the plate is sometimes called the cap. Where the
plate is doubled, the first plate or bottom section is nailed with 16d or 20d nails to the top of
the corner posts and to the studs. The connection at the corner is made as shown in Figure 6-
36. After the single plate is nailed securely and the corner braces are nailed into place, the top
part of the plate is nailed to the bottom section with 10d nails. The plate may be nailed over
each stud or spaced with two nails every 2 feet. Care must be taken to make sure all joints are
staggered. The edges of the top section and the corner joints are lapped.
All partition walls and outside walls are finished either with a 2 x 4 or with a piece of lumber the same
thickness as the wall. This lumber is laid horizontally on the floor or joists. It carries the bottom end of
the studs, and is called the sole or sole plate. The sole should be nailed with two 16d or 20d nails at
each joist it crosses. If it is laid lengthwise on top of a girder or joist, it should be nailed with two nails
every 2 feet.
BRIDGING
Frame walls are bridged, in most cases, to make them more sturdy. There are two methods of
bridging—horizontal or diagonal (Figure 6-37).
Horizontal
Horizontal bridging is nailed
between the studs horizontally
and halfway between the sole and
top plates. This bridging is cut to
lengths that correspond to the
distance between the studs at the
bottom. Such bridging not only
stiffens the wall but also helps
straighten studs.
Diagonal
Plumbing Posts
Step 1. Attach a string to the bob. The string should be long enough to extend to or below the
bottom of the post.
Step 2. Lay a rule on top of the post so that 2 inches of the rule extend over the post on the side
to be plumbed.
Step 3. Hang the bob line over the rule so that the line is 2 inches from the post and extends to
the bottom of it, as shown in Figure 6-38.
Step 4. With another rule, measure the distance from the post to the center of the line at the
bottom of the post. If it does not measure 2 inches, the post is not plumb.
Step 5. Move the post inward or outward until the distance from the post to the center of the
line is exactly 2 inches, then nail the temporary brace in place.
Step 6. Repeat this procedure from the other outside face of the post. The post is then plumb.
Step 3. Tack one block near the top of the post between the plumb-bob string and the post
(gauge block 1).
Straightening Walls
Step 3. Place a 3/4-inch block under each end of the line for
clearance.
Step 5. Nail the brace when the wall is far enough away from the line to permit a 3/4-inch
block to slide between the line and the plate.
BRACING
Let-In Bracing
Cut-In Bracing
Diagonal-Sheathing Bracing
The strongest type of bracing is diagonal sheathing. Each board braces the wall. If plywood
sheathing 5/8 inch thick or more is used, other methods of bracing may be omitted.
EXTERIOR WALLS
The exterior surfaces of a building usually consist of vertical, horizontal, or diagonal sheathing
and composition, sheet metal, or corrugated roofing. However, in TOs, those materials are not
always available and substitutes must be provided. Concrete blocks, brick, stone rubble, metal,
or earth may be substituted for wood in treeless regions. In the tropics, improvised siding and
roofs can be made from bamboo and grasses. Roofing felt, sandwiched between two layers of
light wire mesh, may serve for wall and roof materials where the climate is suitable. Refer to
TMs 5-302-1 and 5-302-2 for details on substitute, expedient, and improvised construction.
The following paragraphs cover the types of sheathing, siding, and building paper that may be
used.
Sheathing
Sheathing is nailed directly onto the framework of the building. It is used to strengthen the
building; provide a base wall onto which the finish siding can be nailed; act as insulation; and,
in some cases, be a base for further insulation. Some of the common types of sheathing are—
• Wood, 1 inch thick by 6, 8, 10, or 12 inches wide of No. 1 common square or matched-edge
material.
• Gypsum board, 1/2 inch thick by 4 feet wide and 8 feet long.
• Fiberboard, 25/32 inch thick by 2 or 4 feet wide and 8, 9, 10, or 12 feet long.
• Plywood, 1/4, 3/8, 1/2, or 5/8 inches thick by 4 feet wide and 8, 9, 10, or 12 feet long.
Wood. Wood wall sheathing comes in almost all widths, lengths, and grades. However, it is
normally 6 to 12 inches wide and 3/4 inch thick. Lengths are selected for economical use and
the sheathing is either square- or matched-edge. Sheathing 6 or 8 inches wide should be nailed
with two 8d nails at each stud crossing. Wider boards should be nailed with three 8d nails. It is
laid on tight, with all joints made over the studs. It may be nailed on horizontally or diagonally
(Figure 6-41); however, diagonal application adds much greater strength to the structure. If the
sheathing is to be put on horizontally, start at the foundation and work toward the top. If it is
to be put on diagonally, start at a bottom corner of the building and work toward the opposite
wall.
Gypsum Board. This type of sheathing is made by casting a gypsum core into a heavy, water-
resistant, fibrous envelope. The long edges of the 4 x 8 boards are tongue and grooved. Each
board is 1/2 inch thick. Gypsum board is generally used with wood siding. Gypsum board
should be nailed with 13/4- or 2-inch galvanized roofing nails spaced 7 inches on center.
Gypsum board can be nailed (together with the wood siding) directly to the studs (Figure 6-42).
Gypsum sheathing is fireproof, water resistant, and windproof. It does not warp or absorb
water and does not require the use of building paper.
Siding
The siding for exterior walls should be decay-resistant, hold tight at the joints, and take and
hold paint well.
Wood Siding. Wood siding should be decay-resistant, well-seasoned lumber. It should hold
tight at the joints and take and hold paint well. It ranges from 1/2 to 3/4 inch thick by 12
inches wide.
Vertical Wood Siding. Vertical wood siding (Figure 6-43) is nailed securely to girts with 8d
or 10d nails. The cracks are covered with wood strips called battens. To make this type of wall
more weatherproof, some type of tar paper or light roll roofing may be applied between the
siding and the sheathing.
Horizontal Wood Siding Horizontal wood siding (Figure 6-43) is cut to various patterns and
sizes to be used as the finished outside surface of a structure. There are two types beveled
siding and drop siding (Figure 6-43).
Beveled. Beveled siding is made with beveled boards, thin at the top edge and thick at the
butt. It is the most common form of wood siding. It comes in 1 inch for narrow widths, and 2
inches and over for wide types. Beveled siding is usually nailed at the butt edge, through the
top edge of the board below. Very narrow siding is quite often nailed near its thin edge, like
shingles. It is nailed to solid sheathing over which building paper has been attached. Window
and door casings are first framed. The siding butts are put against the edges of these frames.
Corners may be mitered, or the corner boards may first be nailed to the sheathing. Siding is
then fitted against the edges.
Drop. Drop siding is used as a combination of sheathing and siding or with separate
sheathing. It comes in a wide variety of face profiles and is either shiplapped or tongue and
grooved. If used as a combined sheathing and siding material, tongue-and-groove lumber is
nailed directly to the studs with the tongue up. When sheathing is not used, the door and
window casings are set after the siding is up. If sheathing is first used and then building paper
is added, drop siding is applied with beveled siding, after the window and door casings are in
place.
Corrugated-Metal Siding. Corrugated metal is often used as wall cover since it requires
little framing, time, and labor. It is applied vertically and nailed to girts. Nails are placed in
the ridges. Sheathing can be used behind the iron with or without building paper. Since tar
paper used behind metal will cause the metal to rust, a resin-sized paper should be used.
Vinyl and Aluminum Siding. Vinyl and aluminum sidings are popular, low-maintenance,
low-cost wall covering. They can be backed with polystyrene or other board reinforcement, both
to give the siding a strong base and an insulating R factor value.
Figure 6-44, page 6-34, shows the most common vinyl and aluminum sidings and installation
accessories. Some variations exist between manufacturers, but the basic rules for installation
are universal. They are
Step 1. Place outside and inside corners with the bottom of the trim even with the area to
weatherproof. Use a level or transit to maintain a constant horizontal line.
Step 2. Using a level, transit, or chalk line, place the bottom of the starter strip level with the
bottom of the corner trim. The starter strip will butt the edge of the trim.
Step 3. Snap the bottom of the siding onto the starter strip and slide it tight into the corner
trim, then out 1/4 inch to allow for expansion and contraction of materials in changing
temperatures. Nail with roofing nails, 16 inches on center, in the center of the slot, without
driving the nails home (leaving approximately 1/16 of an inch between the nailhead and the
wall sheathing).
Step 4. Attach additional pieces of siding in a like manner, except the additional pieces will be
placed on top of earlier placed pieces (as top end and bottom ends, like male and female ends in
tongue-and-groove materials). Lap tight, then pull away 1/4 inch.
NOTE: When ending a "run" into a corner or a J-channel, cut so that installation is
1/4 inch from butt to trim.
Step 5. Install J-channels on surfaces where the siding run breaks (as in a window or door).
The J-channel provides a weatherproof surface.
On vertical breaks, butt the siding as described in the previous paragraph. On horizontal
breaks, install the undersill trim inside the J-channel. The undersill trim is a fastening device.
On surfaces such as the top of the door or window trim, this channel will hold pieces of siding
that were cut (removing the part of siding that "snaps" onto the top of previous pieces) tight,
keeping them from flapping in the breeze. On surfaces such as where the siding butts into the
soffit or below windows, a slotting tool is used to pierce the part of the siding that slides into
the undersill trim. This pierce pushes out part of the siding and forms a catch. This is used
when siding is pushed into the undersill trim, providing fastening for the top of a section of
siding where nailing is not possible.
Building Paper
Building paper comes in several types. The most common type is resin-sized. It is generally red
or buff in color (sometimes black). It comes in rolls, usually 36 inches wide; each roll containing
500 square feet and weighing 18 to 50 pounds. Normally, this building paper is not waterproof.
Another type is heavy paper saturated with a coal-tar product, sometimes called sheathing
paper. This type is waterproof and insulates against heat and cold. In wood-frame buildings to
be covered with siding, shingles, or iron, building paper is
used to protect against heat, cold, or dampness. Building
paper is applied horizontally from the bottom of the wall, and
nailed with roofing nails at the laps. Overlapping the paper
helps water runoff. Care must be taken not to tear the paper.
The waterproof paper is also used in the built-up roof when
the roof is nearly flat. Several layers are used, with tar
between the layers.
CEILINGS
Ceiling joists form the framework of the ceiling of the room.
They are usually lighter than floor joists but must be large
enough and strong enough to resist bending and buckling.
Selecting and installing the ceiling joists are much the same as for floor joists. Ceiling joists
are nailed to both the plates and the rafters, if possible, and lapped and nailed over bearing
partitions. Joists that lie beside rafters on a plate are cut at the same pitch as the rafter, flush
with the top of the rafter. Joists are installed crown or camber up.
WALL OPENINGS
In addition to doors and
windows (Chapter 8), other wall
openings are needed.
STOVEPIPES
Step 1. Cut a hole through the sheet metal where the stovepipe will penetrate.
Step 2. Mark a circle on the metal 1/2 inch larger in diameter than the pipe. Then make
another circle within this circle, with a diameter 2 inches less than the diameter of the first.
Step 3. With a straightedge, draw lines through the center of the circle from the circumference.
These marks should be from 1/2 to 3/4 inch apart along the outer circumference.
Step 4. Cut out the center circle, then cut to the outside of the circle along the lines drawn.
Step 5. After the lines have been cut, bend the metal strips outward at a 45° angle.
VENTILATORS
Upper Structure
One of the most common methods of ventilating is to use wood or metal louver frames. There
are many types, sizes, and shapes of louvers.
Determine the size and number of ventilators by the size of the area to be ventilated. One
square foot of vent should be placed for each 150 square feet of floor space without soffit vents
and for each 300 square feet of floor space with soffit vents. The minimum net open area
should be 1/4 square inch per square foot of ceiling area.
Louver frames are usually 5 inches wide. The back edge of the frame should be rabbeted out for
a screen, a door, or both. Louvers have ¾-inch slats, which are spaced about 1 3/4 inches apart.
The slats should have sufficient slant or slope to prevent rain from driving in. For the best
results, upper-structure louvers should be placed as near to the top of the gable as possible.
Crawl Spaces
Crawl spaces under foundations (of structures without basements) should be well ventilated.
Air circulation under the flooring prevents excessive condensation which causes warping,
swelling, twisting, and rotting of the lumber. The crawl space ventilators are usually called
foundation louvers. They are set into the foundation as it is built. A good foundation vent
should be equipped with a copper or bronze screen and adjustable shutters for opening and
closing the louver. Louver sizes should be figured on the same basis as upper-structure louvers
1/4 square inch for each square foot of under-floor space.
STAIRWAYS
Stair work is made up of the framing on the sides, known as stringers (or carriages), and the
steps known as treads. Sometimes risers are framed into the stairs at the back of the treads.
The stringers (or carriages) are 2 to 3 inches thick and 8 or more inches wide. They are cut to
form the step of the stairs.
STAIRWAY FRAMING
Step 1. Take a narrow piece of straight stock, called a story pole, and mark on it the distance
from the lower-floor to the upper-floor level. This is the lower-room height, plus the thickness
of the floor joists and the rough and finished flooring. It is also the total rise of the stairs. Keep
in mind that a flight of stairs forms a right triangle. The rise is the height of the triangle, the
run is the base, and the length of the stringers is the hypotenuse.
Step 2. Set dividers at 7 inches, the average distance from one step to another.
To determine the width of each tread, divide the number of risers less onesince there is
always one more riser than tread—into the run of the stairs. This number is used on the steel
square in laying off the run and rise of each tread and riser on the stringer stock. These figures
will be about 7 and 10 inches, respectively, since the ideal run and rise totals 17 inches. Lay off
the run and rise of each step on the stringer stock equal to the number of risers previously
determined by dividing the story pole into equal spaces. The height, base, and hypotenuse of
the right triangle are now complete.
The following are two rules of thumb that may be used to check the dimensions of risers and
treads:
If the sum of the height of the riser and the width of the tread falls between 17 and 19 inches
and the product of the height of the riser and the width of the tread equals between 70 and 75
inches, the design is satisfactory