AE Mitsubishi s4s-dt Manual

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The document discusses the specifications and components of a diesel engine. It provides details about the engine model, output, dimensions, fuel and lubrication systems, cooling system, and other technical specifications.

The engine is a 4-cylinder, water-cooled diesel engine. It has a displacement of 3.331 liters and outputs 36 kW at 1500 rpm. Additional specifications include the compression ratio, weight, dimensions, inclination angles, fuel type, and lubricating oil classification.

The fuel system uses an in-line fuel injection pump and multi-hole injection nozzle. It also has a mechanical centrifugal governor and a filtering paper type fuel filter. A fuel pump is built into the injection pump.

SPC-S4S-398(2/6)

Revised record

No. Date Items New Old Remarks


Model S4S-Z3DT61SD S4S-DT change
MHI No. 32A00-07310 32A98-62103 change
Regulations 97/68/EC Stage3A certified
engine family S4S-DTDG3A
add spec
(engine type ; S4S-DT DG 36kW-A1)
97/68/EC as last amended by 2010/26/EC
Idling engine speed Max 1598rpm 1050±20rpm change spec
Approx. 0.1 ~ 0.3% of fuel
consumption <reference
Oil consumption value> @ Full load rated Within 2.7g/kW-h change spec
speed
1 2010.11.30 Oil cooler Plate type add spec
Glow plug 11V,5.5A x 4 add spec
Engine attached items
OIL FILTER 32A40-00400 reference drawings
COOLING FAN(6P-440) 32A48-00400 reference drawings
FILTER ASSY,FUEL 34462-00011 reference drawings
STARTER(12V-2.2kW) 32A66-10101 reference drawings
PLUG,GLOW 32A66-07011 reference drawings
ALTERNATOR(12V-75A) 32A68-16501 reference drawings
AIR HEATER ASSY 32B66-06100 reference drawings
32A00-07311
Model MHI No. 32A00-07311 Addition of oil filler
1/2-CHG0,2/2-CHG0
2 Jul. 16. 2012 Fuel pump
Yes(Built in injection pump) ― Addition spec
Engine attached item & reference drawings parts change
STARTER(12V-2.2kW) 32A66-20100 32A66-10101 Interchangeable

MHI CONFIDENTIAL
SPC-S4S-398(3/6)
1. Principal Particulars of Diesel Engine
General Specification

Standard All items, unless otherwise specified, are in accordance


with JIS and maker's standards
1 Model Mitsubishi S4S-Z3DT61SD
2 1 MHI No. 32A00-07311 1/2-CHG0,2/2-CHG0
1 Regulations 97/68/EC Stage3A certified
engine family S4S-DTDG3A
(engine type ; S4S-DT DG 36kW-A1)
97/68/EC as last amended by 2010/26/EC
Type 4 cycle water-cooled, vertical overhead valve, cylinder in line,
direct injection type
Number of cylinders 4
Bore × Stroke 94mm × 120mm
Piston displacement 3.331 liters
Compression ratio 19.5 : 1
Rotation Anti-Clockwise rotation as viewed from flywheel side
Firing order 1-3-4-2
Engine weight(Dry) Approx. 255kgf
Dimensions(Length) Approx. 780mm
(Width) Approx. 602mm
(Height) Approx. 821mm
Inclination(Continuous) 15°
(Temporary) 25°
Fuel ASTM diesel fuel oil No.2-D(JIS K2204 gas oil specification No.2 or 3)
Lubricating oil API classification service CF, CF-4 or CH-4 class
Output(Without fan) Prime ; 36.0kW{49.0PS}/1500rpm
(With Fan Prime ; 35.3kW{48.0PS}/1500rpm)
Out Put Tolerance ;±5%
1 Idling engine speed Max 1598rpm (Governor lever is fixed)
Speed regulation Steady state speed regulation at rated speed, within 6.5%
Rating conditions(Without fan) ISO 15550
Total barometric pressure : 100kPa
Air temperature : 298K
Relative humidity : 30%
Fuel consumption(Without fan) Approx. 245g/kW-h {180g/PS・h}at Prime output and standard air conditions
1 Oil consumption Approx. 0.1 ~ 0.3% of fuel consumption <reference value> @
Full load rated speed
Fuel injection timing 4°BTDC
Mean effective pressure 0.86MPa{8.8kgf/cm2} at Prime(Without fan)
Piston speed 6.0m/s at 1500rpm

MHI CONFIDENTIAL
SPC-S4S-398(4/6)
Fuel system

Fuel injection pump In-Line type


Fuel injection nozzle Multi-Hole type
Governor Mechanical centrifugal type
Fuel filter Filtering paper type
2 Fuel pump Yes(Built in injection pump)

Lubricating system

Lubricating system Forced lubrication by trochoid gear pump


Lubricating oil filter Filtering paper type, full flow
Oil pressure 0.19~0.39MPa (2~4kgf/c㎡) at duty run
0.1MPa (1.0kgf/c㎡) min. at low idling
Oil capacity Approx. 10.0 liters (Oil pan high level 9.0 liters,Oil filter etc.
Approx. 1.0 liters, High ~ Low Approx. 3.0 liters)
Oil dipstick Standard dipstick
Oil pressure switch Yes
Oil pressure unit No
1 Oil cooler Plate type

Cooling system

Cooling system Forced circulation of fresh water by centrifugal pump with thermostat
Engine water capacity Approx. 5.5 liters
Cooling fan Yes; 440mm diameter, pusher
Water pump pulley PCD 116mm
Pulley ratio 1.38 ( Crankpulley : Water pump pulley = 160 : 116 )
Fan spacer 22mm thickness
Water temp. switch Yes
Water temp. sensor Yes
Thermo. Unit No
Thermostat Open at 76.5deg.C - full open at 90deg.C

Electrical system

Alternator 12V - 75A


Voltage regulator IC type (Built in alternator)
Regulator set voltage 14.7 ±0.3 V at Reg. temp:20℃, Na=5000rpm,
I load=5~10A(Batt+R)
Alternator pulley PCD 70mm
Starting system Electric starting
Starter motor 12V-2.2kW
1 Glow plug 11V,5.5A x 4
Air heater 11V-0.96kW

MHI CONFIDENTIAL
SPC-S4S-398(5/6)
Engine shut off system Electric solenoid (ETR)
Eng. stop solenoid (Rated) 12V
Pull coil current 46.5 A(20 deg C)
Hold coil current 1.10 A(20 deg C)
No permitted to use S-terminal(starter) in the pull coil circuit.Before
closing starter circuit,stop lever must be energized to run position.
Recommendatory pull in coil timer:31A66-06100

Intake and Exhaust system

Air intake Engine rear side of turbo charger


Exhaust outlet Engine front side of turbo charger
Induction Resistance Max 1.96kPa{200mmH20}
Exhaust Back Pressure Max 4.0 kPa{410mmH20}

Turbo system

Manufacturer Mitsubishi Heavy Industries,Ltd.

Type TD04L

<Remarks>

Engine color Black


Flywheel 11-1/2 inch
Flywheel housing SAE #3

MHI CONFIDENTIAL
SPC-S4S-398(6/6)
2. Engine attached items&Reference drawings

Parts Name Parts No. Q'ty Remarks


1 SWITCH,OIL PRESSURE 31A90-00500 1 A4
2 SWITCH,THERMO MC880-901 1 MC880-900(Writing together) A4
3 UNIT,PRESSURE GAGE
4 UNIT,THERMOMETER
1 5 OIL FILTER 32A40-00400 1 A4
1 6 COOLING FAN(6P-440) 32A48-00400 1 A4
1 7 FILTER ASSY,FUEL 34462-00011 1 A4
2 1 8 STARTER(12V-2.2kW) 32A66-20100 1 A4
1 9 PLUG,GLOW 32A66-07011 4 A4
1 10 ALTERNATOR(12V-75A) 32A68-16501 1 A4
11 STOP SOLENOID 32A87-03010 1 A4
12 SENSOR,WATER TEMP 32A90-00300 1 A4
1 13 AIR HEATER ASSY 32B66-06100 1 A4

3. Accessories(Loose supply parts)

Parts Name Parts No. Q'ty Remarks


1 GASKET 32A32-03300 1 A4
2 RADIATOR ASSY 32A47-06010 1
3 HOSE,RUBBER 32A47-06700 1
4 HOSE,RUBBER 32A47-06800 1 Radiator Kit
A3
5 CLAMP 05317-01700 2 32A47-03010
6 CLAMP F4300-05701 2
7 CUSHION 31A47-03100 4
8 CONTROLLER,AIR HEATER 32B66-06500 1 A4

Note: Drawing No. subject to alteration without notice.

MHI CONFIDENTIAL
(42.7)

J IS 0 5403 PA

3
. 97

仕 様
SPEC IFICAT I0NS
作 動 圧 力
98kPa {1. Okgf/cm2}
O
PER
ATI
NGP
RES
S.

接 点 世割

12V-5W
CU
RRE
NTC
APA
CIT
Y
結 韓 様 式
b (------0-0一一)
CONNECTION

オイルプレッシャスイッチ
SW ITCH,0 IL PRESSURE 31A90-00500

MHI C0NFIDENTIAI
│ L

部 品番号 作動温度
PART No
. OPERATING TEMP.で接点聞

一一一
一一一
温度下降時 孟 100℃±4℃ OPEN
MC880-900 DECREASE で接点聞
温度上昇防 孟 100℃±2℃ CLOSE


目 RISE
温度下降時 で接点聞
孟 105t:
i4t
DECREASE OPEN
MC880 901
温度上昇防 で接点閉

孟 105t:
i2t
L RISE CLOSE

定格負荷
1A以上 M IN. O. 5A以上 M IN.
RATED LOADED
定格電圧
RATED VOLT. 12V 24V

SWITCH,THERMO I MC880-900
MH I C0NFIDENT IAI
│ L
'
"

1-12UNF

ゆ102

仕 様
SPEC IF ICAT IONS
遁 過 面 積
O
. 2m2
FI LTRATION AREA
29kPa {O. 3kgf/cm2} Max.
圧 力 損 失
(at 80:t3t. SAE 草 30•
PRESSURE L0SS
171/min. )
破 壊 圧 力
2MPa{20kgf/cm2}
PRESS. AT FRACTURE
エレメン卜差庄強度
686kPa {7kgf/cm2}
E
LEM
ENTR
ESI
STA
NCET
OPR
ESS
.DI
FFE
REN
CE
選し弁謂整圧力
98t
:20kPa{1. Ot
:O. 2kgf/cm2}
RELIEF VALVE PRESSURE
A3
M
CUTEA
TIHnn

nnuN'L

M閃 FUll
FUHnzL
1 1 T l M問

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TI

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nbFE


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F

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し PU



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nu
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E

3.取付け後、工ンジンを始動してガスケット面からのオイル洩れを点検して下さい.
2. 取付けはシー J
レ面にガスケッ卜が接触してから 3I4自転締付けて下さい。
注 記 1
. 取付け前、ガスケッ卜に工ンジンオイルを薄く塗布して下さい。
オイルフィルター
CARTR IDGE ASSY,0 Iし 32A40-00400

MHI CONFIDENTIAし

\)\\\EC1\~ ~O~ ~OTATION AIR FLOW
回転方向 風向き
E ミ 4と
==:
::J

40. 5

コ Cコ
C

+
o

o
c
.o

で弘

FAN,C00LING(6P-440) 32A48-00400

MHI C0NFI0ENTIAI
│ L
1-

2-M14Xl.5

Cコ
co o
cn

¥
-i 仕 様
SPECIFICATIONS
ろ 過 面 積 2
1500cm
FILTRATION AREA
ろ 過 精 度
6
μ
FILTER MESH SIZE
定 格 流 量
31/mi n
RATE0 FLOW
圧 力 損 失 6.7kPa以下 (清量 3.
. / m in)
R
PRESS. L0SS MAX CAPAC ITY
乾 燥 重 量
650g
WEIGHT

6 o5946-01401 WASHER. SEALING 4


5 MH037-087 BOLT. EYE 2
4 o5946-00801 WASHER. SEALING
3 MH037-084 PLUG.AIR
2 34462-00300 ELEMENT ASSY
34462-00201 BRACKET
SYM PART No PART NAME Q TY
L _一一

FUEL F ILTER ASSy 34462-00011

MHI C0NFIDENTIAI
│ L
A正
l -圃 -
nD

T--M川

QH V︿

M川一円/﹄
M川一 1 1

11﹂一
F



ZO

227
.3

Mo0EL PART NO
. IR
ATE
DOU
TPU
TOFS
TAR
TERI
BAT
TER
Y(R
EFE
REN
CE)
S4S 32A66-20100 IOC12V-2.2KWI 92AH

STARTER (DC12V-2. 2kW) 32A66-20100


MHI C0NFI0ENTIAI
│ L
M4XO.7

六角対辺 8
WIDTH ACROSS FLATS

六角対辺 12
WIDTH ACROSS FLATS
識別刻印(電圧)
IDENTIFICATION
STAMP (VOLTAGE)

M12X1.25


司 r

p、


n
c
、』

ゆ1O
.2

定 格 電 圧
RATED VOLT
oC11V
定格電圧印加 30秒時
電 I
s
と食
- 値 AT RATE0 VOLTAGE F0R 30sec
CURRENT
5
. 5A (参考値) (REF)
定格電圧印加 800"c到達時間
2
aE
B 度 上 昇 TIME TO 町EACH 800t(AT RATED VOLTAGE)
TEMPERATURE
7-
~:・
1. 50 sec

締付トルク BODY(M12X1 , 25) :20-30N.m


TIGHTENING
TORQUE TERMINAL (M4XO. 7) :1.0"'1. 5N.m
L 一
一一一
一一一

32A66-073011 CAP
32A66-071 011 PLUG,GLOW

PART No, I PART NAME

PLUG ASSY,GLOW 132A66-07011

MH I C0NF IDENT IAI


│ L
L&R-TERMINAL
CONNECTOR EQUIVALENT
7322-2128 (YAZAKI) (1 65
. 5)
TO MATE WITH
CONNECTOR EQUIVAlENT 109
.5
M8084-014 (MHI)
7323-2128 (YAZAKI)


I
.
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co

o
cn

n
ロ一

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M 川 一 ηζ
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AMH
川内一

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t
﹄ -4l

'
U MM


一﹁hd
QU

P-TERMINAL
CONNECTOR EQUIVALENT TO
7322-2215 (YAZAKI)
TO MATE WITH
CONNECTOR EQUIVALENT TO
MM409-660 (MHI)
7323-2215 (YAZAKI)

仕 様
SPECIFICATIONS 2
.実力平均特性曲線 ACTUAL;AVERAGE CHARACTERISTIC CURVE
定 格 連 続
RATING CONTINUOUS 100
電 池 電 圧
12V 90
BATT.VOLT.
運転時の周囲温度
c MAX
100" . 80
AMB.TEMP. I
N USE
レギユレータ性能 調整電圧 . 7士O
14 . 3V
REG. PERFORMANCE SET VOLT 70
凶コ dzoト

使用回転速度
. 000"'18,OOOrpm
1 60
SPEE0 IN USE

O Z 一﹀一 E D

zzzコυ ↑コ且トコ

50

出力性能 OUTPUT PERFORMANCE


1.保証出力性能 GUARANTEE 20"
C
4
0 40
TYPE CA-0027-1
ε
(

電圧 (V)
3
0
・z ↑ .0X)

出力
電 圧 OUTPUT CURRENT (
A) 30
VOLTAGE 回転速度 SPPED
(rp
m) 治 時 COLD 熱 時 HOT
O

24以上 MIN . 2
0 20
1500
( ︿ ) 慣WR一

13.5 2500 54以上 MIN .


hUヱ

1
0 10
A 輔副

5000 ー 73 上 MIN
以 .


ヒー卜ラン速度 TEMP. STA8. SPEED 5000rpm


2 3 4 5 6 7
注記:キー oFF時骨部ユニットを介して L電
子1;
:まわり込み レタネータ回転速度 (X1000rpm)
オJ
電溝がないこと. ALTERNATOR SPEED
w"


nU

PU﹁

﹁H
MN

TIE

H円HAHvnHV

T-EnHHAUH

ilcut-

H円HnHHEEL

AUT1MM
TlMN
UNFEu-L

νRHTIEnHH

llHMnr
VI, ﹁ ト'TE'
﹁F﹂

﹁F﹂

﹁↑﹄﹁F﹂ n


凶W M N T 1

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戸、
円 nHHUN

﹄L

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unHvnHH

uF

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u
nn

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HU

トL

L

オjレタネータ
ALTERNATOR(
12V-75A) 32A68 16501

也HI
μ-

仕様 (20'Cにて)
SPECIFICATIONS(AT 20'C)
DETA IL OF CONNECTOR
定格電圧
R
ATE
DVO
LT. oC12V
CONNECTOR EQUIVALENT TO ブルインコイル ホールデインコイル
定格電溝 PULL IN COIL HOLD IN COIL
7222-6234-40 (YAZAKI) R
ATE
DCU
RRE
NT 46. 5A 1
. 1A
TO MATE WITH
ソレノイド引き措め ソレノイド引き襲わり
30A87-00600 (MHI) 引彊力
T
ENSI
LEF
OREP
C U
LLRAT
IN6A
T25
.41 H
1 OLD RATING
7123-6234-40 (YAZAKI) 89N{9kgfl 178N{18kgfl

8 F2005-12025 BOLT W/ASSY 2


PULL 7 F1825-06012 BOLT W/ASSY 2
6 F2300-06000 NUT 3
5 F2515-06000 WASHER. SPRING
4 32563-06100 L-JOINT
3 o5901-06220 ROD
2 32A87-03200 BRACKET
. SOLENOI
D
32A87-03100 SOLENO10
SYM PART No. PART NAME QTY
PULL HOLD COM
WHITE RED BLACK
配韓図
WIRING DIAGRAM

STOP SOLENO10 K IT 32A87 03010


コネクタ :RS02MB 三菱電緯

(90)
150

T
E
温度
MP
ERA
TU
(
t
R
E
)
-30 -20 。 20 40 60 80 90

挺抗値(kQ)
2
6.6515
. 64 5
. 95 2 .20 o
. 54 1 .613O.333O
. 250
R
ESI
STA
NCE

水温センサ
SENSOR,WATER TEMP 32A90-00300
ゆ8.4 17 95 12

1- LC')

LC')

0')

仕 樟
SPECIFICATIONS

.
.
.. 量
0, 96kW
CAPACITY
定 格 電 圧
DC 11V
RATED VOLTAGE
定 格 電 流
87At
:l0%
RATED CURRENT

温度特性曲緯
T
EMP
.CH
ARA
CTE
R1S
TICC
URV
E(a
t11V
,20t)
"

エレメント表面温度
1000
900
寸 日---
,〆"
ELEMENT SURFACE レ/
TEMPERATURE (0 C
) 800
./
~
700 v

~
600

o 30 40 50
予議時国 PREHEATING TIME(sec)

AIR HEATER ASSY 32B66-06100


MHI C0NFIDENTIAI
│ L
A-A(5:1)


AVZ

4lrL
41 n
n4U


一4EE

、‘.,,
M川

T1
u

u

••

ガスケット
GASKET (TD04HL) 32A32-03300

MHI C0NFI0ENTIAI
│ L
A-A

RADIATOR WE IGHT:APPROX 7kg


COOLANT:APPROX 41
90

│l

CONNECTOR B(VAZAK1)
コネクタ: 7122-2186 (矢崎)相当
相手側: 7123-2186 (矢崎)
MATING CONNECTOR(YAZAKI)

KEY SWITCH WIRING DIAGRAM


キースイッチ 接続図

oFF

BATTERY
パヲテリー
12V

Uユ
n

n
n
?ーーーか

n
n
FU#TWH

γlh7
ELLU

u
A内 -
E
﹁ ν
卜nb

TIMING CHART
作動シーケンス
タイマー特性
KEY SWITCHST
TIMER CHARACTERISCTICS キースイッチ ON
h3t

水日
却R一
、j ハ

oFF

aDI--E'
w-4一

プレヒータ

M

恥し
)
一 b一
-園園、,


A -

'

LAMP O
N
:・;

'
、司-
一W一
t

PRE. HEAT(sec)

e一
一一

oFF


AU-

一U

ランプ
n

25


RELRAY ON
4

over 0 リレー oFF


仕 様 REGULATOR SWON
SPECIFICATIONS

ギ 1レ
ーヲ s
. 0FF

RATED VOLTAGE A
IRH
EAT
ERT
EMP
定格電圧
DC12V 工アヒ -9温度

OPERATING VOLTAGE
DC8Vrv 16V
使用電圧範囲 25(
S)
AMBIENT TEMPERATURE
-40"
C +80t
rv
when stall ing after
使用温度範囲
TERMI
NAL
I LAMP the engine starts
RATE0 LOADED @
-靖 子│ ランプ 12V、4W 一一一一一始動後工ンストした場合
定格 負荷 TERMINALI RELAY M
AX.
@一端 子 │ リレー(1A以下)
51
1TCH MA
X.51IT
CH M
IN.
レギユレータスイッチ スイッチー ON時4V以下、スイヴチー OFF時4V以

CONTROLLER,AIR HEATER 32B66 o6500

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