Scribd Logo
Upload

Welcome to Scribd!

  • 125 views

    NiBallast TM BWMS v-2021

    Uploaded by

    王杰
    The document describes the NiBallast ballast water treatment system. It uses a membrane separation process combined with nitrogen feeding to remove organisms from ballast water. The system filters ballast water through microfiltration membranes with a pore size of 10 microns. It then feeds nitrogen into the ballast tanks to deoxygenate the water and prevent the regrowth of microbes. The system aims to provide a safe, low-cost, and effective solution for ships to treat ballast water in compliance with international regulations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    NiBallast TM BWMS v-2021

    Uploaded by

    王杰
    125 views21 pages
    The document describes the NiBallast ballast water treatment system. It uses a membrane separation process combined with nitrogen feeding to remove organisms from ballast water. The system filters ballast water through microfiltration membranes with a pore size of 10 microns. It then feeds nitrogen into the ballast tanks to deoxygenate the water and prevent the regrowth of microbes. The system aims to provide a safe, low-cost, and effective solution for ships to treat ballast water in compliance with international regulations.

    Original Description:

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document describes the NiBallast ballast water treatment system. It uses a membrane separation process combined with nitrogen feeding to remove organisms from ballast water. The system filters ballast water through microfiltration membranes with a pore size of 10 microns. It then feeds nitrogen into the ballast tanks to deoxygenate the water and prevent the regrowth of microbes. The system aims to provide a safe, low-cost, and effective solution for ships to treat ballast water in compliance with international regulations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    125 views21 pages

    NiBallast TM BWMS v-2021

    Uploaded by

    王杰
    The document describes the NiBallast ballast water treatment system. It uses a membrane separation process combined with nitrogen feeding to remove organisms from ballast water. The system filters ballast water through microfiltration membranes with a pore size of 10 microns. It then feeds nitrogen into the ballast tanks to deoxygenate the water and prevent the regrowth of microbes. The system aims to provide a safe, low-cost, and effective solution for ships to treat ballast water in compliance with international regulations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 21

    NiBallast TM

    - Safest, lowest and most suitable

    A Certified purely physical Ballast Water Treatment System

    Membrane separation + N2 feeding de-oxygen

    SHANGHAI HISHINE MACHINERY CO.,LTD.


    1006, No.1258, Yuyuan Road, Shanghai 200050, CHINA
    Mob: 0086-18001623509｜Tel: 0086-21-61639777
    [email protected]｜www.hishine.com
    3D simulation video in Youtube

    https://youtu.be/P2EYAX_RMw0
    Flow diagram

    Ballast pump Nitrogen generator Nitrogen generator is optional, many vessels are equipped with it.

    LNG Vessel
    Oil Tanker
    Chemical Tanker
    Back flushing

    Filter unit
    N2 feeding
    Back flushing And
    De-oxygen

    Overboard Membrane unit

    Ballasting
    Ballast tank
    De-Ballasting
    Composition

    The system adopts improved micro-filter membrane, which pore size is 10μm, and the
    Nitrogen generator flow rate of a single membrane reaches 50m3/h; the back flushing procedure is
    adopted during operation, and tests indicate that the membrane flux meets
    Membrane unit requirements.
    Matters less than 10μm also can be separated as the bridge interception, which ensures
    the discharge water quality reaches IMO and phase 1 USCG standards and will be
    technical basis of phase 2 USCG standard.

    Filter unit
    Used to remove organisms or solid particles greater
    than 50μm
    Back flushed with self-filtered water under control of
    differential pressure or time.
    Control unit
    2024 ≥60000

    IMO BWMS Convention and USCG Regulations


    SAFETY - Equipment’s safety especially for LNG vessel/Oil Tank/Chemical vessel. Voyage safety. Crew’s safety

    COST - Initial installation cost. Operation cost. Spare parts cost. Power consumption. Pipeline modification cost.

    Shipowners
    and
    Corrosion to ballast tank. Water quality. Temperature. Turbidity, Salinity.
    RELIABILITY - Electromagnetic interference. Sediment in ballast tank. Secondary pollution. Performances.

    shipyards INSTALLATION PROCESS and PERIOD -


    3D surveying and mapping, preliminary plan, detailed design,
    drawing approval, production, delivery, installation
    most concern
    AFTER-SALES SERCIVE - Global after-sales service network
    SATETY

    USCG Certified purely physical process N2 feeding de-oxygen

    Protect ballast tank with less corrosion


    Membrane separation + N2 feeding de-oxygen
    Prevent microbe re-growth
    Especially for LNG vessel/Oil Tanker/Chemical tanker

    No chemicals 1/20
    No risk of explosion
    No risk of leakage
    One group of units stop running, other units can still
    operate normally
    Ensure the safety of navigation
    Keep the crew safe Without nitrogen feeding Nitrogen feeding

    N2 feeding can anti-corrosion &


    preventing microbes’ re-growth
    COST

    Equipment initial installation cost Power consumption


    Max. 30% Lower than others 1/7~1/4 Lower than others
    No need to buy our N2 generator,
    Because following vessels type equip
    their own N2 generator;
    LNG vessel
    Oil tanker
    Chemical tanker Spare parts cost.
    Membrane need to be replaced
    Every 4 years
    Less than $15,000.00/4 years
    Power consumption for
    Ballasting / De-ballasting /
    Nitrogen generating / Control box Pipeline modification cost.
    Spare parts cost
    Very Less
    Wearing parts cost

    Operation cost
    COST
    RELIBILITY
    No CHEMICALS
    Very less sediments

    Water Quality No secondary pollution

    No Limitation
    Efficient system operation
    Online program upgrade
    Data recording and query
    Water Salinity
    Information transmission
    No Limitation
    Real-time monitoring
    Remote fault diagnosis

    Water Temperature
    Performances
    No Limitation More than 220 vessels

    Water Turbidity
    Certificates
    No Limitation
    USCG DNV BV ABS NK CCS
    LR RMRS KR RINA AMS ……
    Type and Specification
    Filter Unit
    Flushing water
    Outlet water

    Inlet water

    Outlet water

    Back flushing Filter: BW is filtered from inside to outside.


    discharge water

    Inlet water
    Outfall

    ⚫ Mainly consists of electrical actuator, body, filter candles, rotating parts,


    pneumatic valves and back flushing pump.
    ⚫ Uniform filters are adopted as core element to remove organisms greater
    than 50μm.
    ⚫ Use self-filtered water to conduct back flushing with 10sec, which has no Back flushing : under control of pressure
    influence in TRC. differential or time, back flushing
    from inside to outside.
    ⚫ Connection: BW inlet, BW outlet and back flushing water outlet.
    ⚫ Back flushing control method: pressure differential and time.
    Membrane Unit

    ⚫ Mainly consists of membrane module,


    pneumatic valves and back flushing pump.
    ⚫ When back flushing, compressed air inlet
    Mechanical Adhere Bridge
    opens and use self-filtered water to conduct block absorption bar

    gas-water mixture back flushing.


    ⚫ Back flushing time for single membrane Membrane surface intersection Inside net intersection

    module is 30sec.
    ⚫ Connection: BW inlet, BW outlet, back
    flushing water outlet, compressed air inlet and
    nitrogen inlet.
    ⚫ Back flushing control method: pressure
    differential and time.
    ⚫ Flow rate for single membrane is 50m³/h
    ⚫ MF membrane whose aperture is 10 μm,
    but substance of about 3 μm may be separated
    because of bridge interception
    ⚫ Life-span is more than 4 years
    Membrane separation technology shows little sediments
    and reducing cleaning work.
    Nitrogen generator

    1. According to CFD and tests, the nitrogen will be thoroughly


    Compressed air
    dissolved at the position which is 5 times of pipe diameter.
    2. Keep the positive pressure of 2~3kPa in ballast tanks, the N2 is more
    easily dissolved in water than O2 according to Henry Theorem and
    testing verification.
    P/V Valve

    ⚫ Reduce N2 emission from ballast


    water and replace normal air cap to
    keep micro positive pressure in
    ballast tanks.
    ⚫ See the figure, when pressure in
    tank reaches 2～3kPa, lower valve
    disc opens to relieve pressure, and
    when when pressure in tank reaches
    -2～-3kPa, upper valve disc opens
    to connect with atmosphere .

    P/V valve installed onboard


    Certificates
    USCG DNV BV ABS NK CCS LR RMRS KR RINA AMS ……
    Installations Process and Period

    15 Days
    Start 3D Scan Proposal Quotation Feedback

    70 Days
    Contract Detailed design Shipowner approval Class approval Production Inspection Delivery

    10 Days
    Installation
    Installations

    NiBallast TM BWMS has been installed onboard such as bulk carriers, ocean engineering ships etc.

    Separate installation Packed installation Ship supplies N2 Vessel Retrofit


    （80000DWT bulk carrier） （39000DWT bulk carrier ） （ocean engineering ship） （35000DWT Bulk Carrier）
    Factory Overview

    Welding shop - Robot welding

    Final machining shop Fitting shop


    Test Center
    The biggest test center in China, Max. 4000m³
    After-sales service

    Global service are established in Singapore, India, Indonesia, Malaysia, Germany, Greece,
    Italy, America, Panama etc. to fulfill after-sale service requirements.

    You might also like