CMCL Eia Emp
CMCL Eia Emp
at
of
Cement Manufacturing Company Ltd.
List of Figures
S.No Particulars Page No
1.1 Flow chart – REIA/EMP Methodology 1.5
2.1 Project Location Map 2.2
2.2 Project Site Lay out 2.3
3.0 Geological Map of study area
3.0a Hydrogeomorphological Map of study area
3.0b Drainage Pattern of the study area
3.0c Slope Map of the study area
3.1 24 Hrs. Wind rose Diagram 3.5
3.2 00-08 Hrs. Wind rose Diagram 3.5
3.3 08-16 Hrs. Wind rose Diagram 3.5
3.4 16-24 Hrs. Wind rose Diagram 3.5
3.5 Map Showing Air Quality Stations 3.8
3.6 Map showing Noise Monitoring Locations 3.19
3.7 Map showing Water Quality Monitoring Locations 3.22
3.8 Map showing Soil Sampling Locations 3.26
3.9 Land Use Pattern of the study area 3.40
4.1 Predicted 24- Hourly Average GLCs of SPM (ug/m3) 4.9
4.2 Predicted 24-Hourly Average GLCs of SO2 (ug/m3) 4.10
4.3 Predicted 24-Hourly Average GLCs of NOx (ug/m3) 4.11
List of Tables
Page
S.No Particulars
No
1.1 Salient features of project 1
2.1 Chemical Analysis of raw materials 10
2.2 Details of material flow 10
2.3 Chemical behavior of different grades of limestone 12
2.4 Average chemical analysis of correctives 12
2.5 Coal Quality 12
2.6 Details of Sizes of Machinery/Equipment for Ongoing Plant 13
3.1 Environmental Attributes & Frequency of Monitoring 28
3.2 Methodology of AAQ Sampling and analysis 29
3.3 AAQ Sampling Location Details 29
3.4 AAQ Summary during Summer Season (Mar’07–May’07) 31
3.5 Noise Monitoring Locations 32
3.6 Equivalent Noise Levels in the Study Area (10 km radius) 34
3.7 Water sampling locations 35
3.8 Summary of Water Quality Analysis Results 37
3.9 Summary of Water Quality Analysis Results 38
3.10 Location of Soil Sampling Stations 39
3.11 Soil Quality Analysis Results 41
3.12 Tree Species Available in the Study Area 42
3.13 Shrub/Herbs Species Available in the Study Area 44
3.14 Climbers/Epiphytes Species Available in the Study Area 45
3.15 Vertebrates Available in the Study Area 46
3.16 Invertebrates Available in the Study Area 47
3.17 Classification of the Villages Based on Population Size 49
3.18 Demographic Details of the Study Area 49
3.19 Occupational Pattern of the Study Area 50
3.20 Land Use Pattern of the Study Area 52
4.1 Environmental Impact Matrix 55
4.2 Nature of Impacts during Construction Phase 57
4.3 Nature of Impacts during Operation Phase 57
4.4 Stack & Emission Details 60
4.5 Post Project Scenario 61
4.6 Estimate of Trucks for Transport 65
4.7 Emissions through transportation 65
4.8 Water Requirements 66
4.9 Noise Levels at Different Sources 67
4.10 Potential Impacts during Construction Phase 69
4.11 Potential Impacts during Operation Phase 69
4.12 Importance Value 70
4.13 Impact Score 70
4.14 Environmental Impact Matrix with scores 71
5.1 Details of wastewater generation 77
5.2 Characteristics of effluents 78
5.3 Details Solid Waste Generation 79
5.4 Land Use in the project site 82
5.5 Species Preferred to be planted 83
5.6 Details of Flammable Materials 85
5.7 Details of Storage of Petroleum Products 85
5.8 Proposed Environmental Monitoring Schedule 93
5.9 Comprehensive management plan for risk analysis and possible hazards 94
Annexure
Cement Manufacturing Company Limited, Meghalaya
CHAPTER 1
INTRODUCTION
The proposal for manufacturing cement was conceived on the basis of reports from
Geological Survey of India (GSI) and State Govt reports indicating abundant occurrence of
high grade limestone around Lumshnong village. CMCL has obtained Prospecting License
(PL) over an area of 473.09 hectares in Lumshnong village limits for meeting the
requirement of limestone, the basic raw material to produce the cement. Initially mining
leases were obtained over smaller compact blocks to sustain immediate requirement of the
plant. The detailed exploration is in progress to sustain long term requirement.
Present proposal is to modernize and expand the current clinker production capacity from
1800 tpd to 2400 tpd. Cement Manufacturing Company Limited proposes to expand the
cement production based on state-of-the- art technology near Lumshnong, District Jaintia
Hills, Meghalaya.
CMCL has retained M/s Bhagavathi Ana Labs Ltd. Hyderabad to carry out Environment
Impact Assessment (EIA) study and to prepare Environment Management Plan (EMP) for
the proposed modernization cum expansion of the operating cement plant to meet the
statutory requirement of getting Environmental Clearance for State Level Environment
Appraisal Authority. The study has been carried out as per the guidelines of Ministry of
Environment & Forests (MoEF) and Meghalaya State Pollution Control Board (MSPCB).
The efficient functioning of the plant depends on the availability of the basic requirements.
Apart from this, the suitability/compliance of the site with respect to the guidelines of the
Ministry of Environment and Forests and location of the deposit has been evaluated. The
reasons for selection of site at Lumshnong are given below:
The cement market has growth potential due to the central government liberalization policies
and new schemes for housing, road projects. Cement demand growth is anticipated to be
about 7-8% increase mainly through road projects (Golden Quadrilateral), Housing Projects
(1.3 million houses in rural & 0.7 million in urban areas). Continuous demand for exports to
China and other South-East Asian countries along with the increased requirement of the
domestic sector have led all the cement manufacturers in the country to plan for increased
capacities.
The cement consumption of India in 2006-07 is estimated to be around 155 million tonne.
The cement consumption in the last 10 years is given in the table below. Cement
consumption has grown steadily and exhibits a cumulative average growth rate (CAGR) of
7.7% over the last 10 years and 8.0% over the past 5 years. The consumption given in the
Table 1.1 is inclusive of consumption of cement produced by mini cement plants.
1.6.1 Objectives
The objectives set for carrying out this EIA study were based upon the
requirements that fulfill the new Environment Impact Assessment Notification 2006
under the aegis of MoEF and its various amendments. These objectives are
described hereunder,
• Literature review that includes identification of relevant data and articles from
various publications, various government agencies and other sources;
• Collection of available secondary data
• Environmental monitoring so as to establish the baseline environmental status of
the study area
• Identify various existing pollution loads due to industrial and domestic activities in
the ambient zone
• Prediction of impacts on environmental attributes
• Evaluate the predicted impacts on the various environmental attributes in the
study area by using scientifically developed and widely accepted Environmental
Impact Assessment (EIA) Methodologies
• Preparation of an Environmental Management Plan (EMP) outlining the
measures for improving the environmental quality
• Identify critical environmental attributes required to be monitored
Accordingly, field studies were carried out during the study period to establish the existing
conditions. To determine the magnitude of significant potential impacts and to ensure that
the environmental considerations are given adequate weightage, subsequently, a
preliminary environmental screening was carried out. The environmental screening was
based on the available secondary data supplemented by regular field visits. During
screening, significant environmental issues were examined for all the alternatives. Primary
and secondary data were collected to describe the existing environmental set-up. The
methodology adopted is presented in the form of a flow chart. Keeping in view the activities
envisaged and size of the project activities, the work carried out is briefly reported below and
has been described in detail in the subsequent sections.
Data From
Secondary Data Assessment of Baseline
Primary Sources
Collection Environmental Status
A) Air Environment
The prevailing ambient air quality status of the study region was assessed through a network
of 8 ambient air-monitoring stations during pre-monsoon season (2007). Different pollution
parameters viz. Suspended Particulate Matter (SPM), Respirable Suspended Particulate
Matter (RSPM), Sulphur-di-oxide (SO2), Oxides of nitrogen (NOX), HC & CO were identified
for representing the baseline status of ambient air quality within the study region. Respirable
Dust Samplers have been used for continuous monitoring of these parameters.
Micro-meteorological parameters like wind speed & direction were continuously recorded
using an automatic weather station during study period. The recorded data were used to
determine predominant meteorological conditions, which are useful in characterizing the
baseline air quality status and in prediction of impacts on air environment.
B) Noise Environment
Noise is generated by many activities associated with the plant activities. Noise pollution
survey has been carried out in the study area to assess the impacts of the plant activities.
Noise level surveys were carried out in and around the project study area. Noise levels (A-
weighted) were recorded using a Portable Noise Level Meter.
C) Water Environment
Lubha, a Perennial River is flowing through the study area and is about 4.0 kms from the
project site. There are many perennial streams and nallahs scattered in the study area
charged from rain water and catchment areas. Primary and secondary information on water
resources (ground/surface) was collected. The parameters of prime importance selected
under physico-chemical characteristics were estimated to describe the baseline
environmental status of the water resources during the summer (March’07).
D) Land Environment
Soil samples were collected from different locations within the project study area during the
study period and were analyzed for various physico-chemical parameters.
E) Socio-Economic Environment
Socio-economic information such as, demographic pattern, population density, literacy
levels, gender ratio, educational facilities, agriculture, income, medical facilities, etc., was
collected through basic surveys and from few reliable secondary sources. The same has
been analyzed and presented in the subsequent chapters.
CHAPTER 2
PROJECT DESCRIPTION
Agriculture is the mainstay of the people of the State. About 85 percent of the population of
the State live in rural areas and depend on agriculture for their livelihood. Of the total
geographical area, about 13 percent is under cultivation. Efforts are being made to increase
irrigation potential of the State and bring more area under cultivation. It is in the primitive
stage of shifting cultivation in major parts of the State. Shifting Cultivation locally named as
‘Jhuming’ is practiced extensively on the hill-slopes in the Garo Hills and part of the Khasi
and Jaintia Hills Districts. The soil and climatic condition of the State is suitable for growing
different types of agricultural crops from cereals to fruits in both tropical and temperate
climatic environment occurring on different altitudes.
Meghalaya is basically an Agricultural State with about 80% of its total population depending
entirely on Agriculture for their livelihood. In Meghalaya, summer is for a period of about 5
months, from May to September, with torrential rains caused by the South West Monsoon.
Rainfall varies from place to place and from altitude to altitude. The amount of rainfall over
Cherrapunjee and Mawsynram is quite heavy.
Only 50% of the villages in Meghalaya get electricity. Most people depend upon their land for
livelihood. Recently, new industrial units were set up in view of the positive industrial policy
of the Meghalaya Government
The overall process takes approx 22 months. Break-up of activities and time frame are given
hereunder,
Project Clearance - 9 months
Project Implementation - 12 months
Commissioning and Operation - 01 month
The ongoing plant is designed for modernization cum expansion from 1800 tpd to 2400 tpd
production of clinker. It is proposed for selling of the entire additional clinker to its’ subsidiary
Company Megha Technical & Engineers Pvt. Ltd. located near CMCL plant. This section
presents the project details like basis of design, sizing of machinery/equipment, utilities and
others for ongoing project, which are described hereunder.
2.4.1 Raw mix and Raw materials
A computer aided theoretical raw mix was designed to assess the suitability of limestone and
available correctives in the area for manufacturing of quality clinker considering the raw
materials. The average chemical analysis of the raw materials considered for designing of raw
mix is given in Table 2.1.
Table 2.1
Chemical analysis of raw materials
Components Unit Limestone Shale Coal ash
LOI % 41.62 5.70 ---
SiO2 % 2.82 64.2 29.57
Al2O3 % 2.44 19.2 27.60
Fe2O3 % 1.30 5.87 39.0
CaO % 49.52 0.01 1.51
MgO % 1.04 1.12 0.47
K2O % 0.11 2.10 0.37
Na2O % 0.05 0.04 0.14
SO3 % 0.075 0.01 -
Coal Ash % (Mass) 6.58
Sulphur content % 4.60
Calorific value of coal on dry basis (kcal/kg) 7,124
The overall material flow for the existing with proposed modernisation cum expansion (on dry
basis) is given in Table 2.2.
Table 2.2
Details of Material Flow
List of raw materials to Physical and chemical Quantity Source of
be used at all stages of nature of raw material (tonnes/month) full materials
manufacture production capacity
Limestone Medium to dark grey, 89,280 Captive
Fine to medium grained, mines
compact and hard.
Fractured at places. Sp.
Gr 2.5
Shale Thin bedded, variegated 21204 From local
yellowish brown, grey. mine
Fine grained
The captive mining leases in the small compact blocks were granted by Govt. of Meghalaya
with a cumulative mineable limestone reserves of 9.75 million tonnes to meet the immediate
and short term requirement of the plant. The detailed geological exploration is in progress and
another 45.0 million tonnes of limestone were estimated in proved category and the process is
initiated for grant of mining leases covering these areas.
The Lumshnong limestone deposit is located approx. 1 km to the west of Lumshnong village
which in turn lies at a distance of 125 km from Shillong in the Jaintia Hill district. The
Lumshnong deposit is accessible from Shillong along NH-44 leading to Badarpur via Jowai
(District headquarters). The deposit falls in Survey of India toposheet No. 83C/8 (Restricted)
and is bounded within the following coordinates:
Table 2.3
Chemical behavior of different grades of limestone
Constituents High grade (%) Blendable grade (%)
Outcrops Bore hole Outcrops Bore hole
SiO2 0.12 0.16-1.92 2.40 1.4-10.56
Al2O3 0.60 0.66-1.65 1.08 0.77-4.86
Fe2O3 0.28 0.17-1.71 2.6 2.13-3.46
CaO 53.85 50.39-54.5 43.36 41.8-47.24
MgO 1.25 0.27-2.94 2.63 1.2-4.77
Corrective Materials
Limestone requires correctives to meet the deficiency of Silica, Iron and Alumina in the raw mix.
Shale of Kopili formation occurring about 6 kms from plant ideally suited as a raw mix
component and being used in the operating plant of 1800 tpd. Quality of shale is given in Table
2.4.
Table 2.4
Average chemical analysis of correctives
Correctives Location LOI SiO2 Al2O3 Fe2O3 CaO MgO
Shale 130 km post 5.7 64.2 19.2 5.87 0.01 1.12
Coal
Locally available coal is used in the plant in operation. Mill scales upto 1% are used to correct
the deficiency of iron in the raw mix. The detailed analysis of the coal is given in Table 2.5.
Table 2.5
Coal Quality
Sn Properties Percent by mass (%)
01 Proximate analysis
Moisture content 0.93
Ash content 6.58
Volatile matter 43.63
Fixed carbon 48.86
Gypsum
Natural Gypsum is available at Kothakpa area of Bhutan.
2.4.2 Design Details
The ongoing plant consists of a dry process coal fired kiln with an RSP, 5-stage suspension
pre-heater system. The brief specifications of the major machinery for the existing plant are
given in Table 2.6.
Table 2.6
Details of Sizes of Machinery/Equipment for Ongoing Plant
Apron Feeder
Size 1.6 x 6.5 m c/c
Capacity 350 tph (normal); 425 tph (designed)
Impactor (For primary crushing)
Capacity 350 tph (normal); 400 tph (designed)
Product size 100% (-) 60 mm, 90% (-) 40-45 mm & 40% (-) 10 mm
Feed size Average (-) 500 mm and Max. 1,000 mm edge to edge
Reversible Impactor (for secondary crushing)
Capacity 230 tph (normal)
Product size 85-90% (-) 10 mm
Feed size 90% (-) 40 mm & Max. 60 mm
Bag filter Capacity 30,000 m3/h
Outlet dust emission 50 mg/Nm3
Tertiary Crusher
Capacity 150 tph
Product Size (-) 8 mm
Feed Size 15 mm
Bag filter capacity 12,000 m3 / hr
Outlet dust emission 50 mg / Nm3
Limestone Storage
Type Bunker
Capacity 4,000 t
Bag House
Gas Volume (direct mode) 3,53,000 m3/h at 240 oC
Gas Volume (compound mode) 2,77,599 m3/h at 142 oC
Inlet Dust Load 50 g/Nm3 (rated) 70 g/Nm3 (design)
Dust Load at Outlet 50 mg/Nm3
Dust Fineness 12-15% Retained on 90 micron
Grate Cooler and Clinker Transport
Type Reciprocating Grate Cooler
Capacity 1800 tpd (expandable to 2400 tpd by adding one more
grate)
Number of Grates 2
Grate Area 36 m2 (17 + 19). First grate consists of 6 stationary rows.
Clinker Stockpile 10,000 t
Grate Cooler Dedusting ESP
Gas Flow 2,22,000 m3/h
Temperature 300oC normal; 350oC for 2 hrs upset condition
Dust Load at Inlet 50 g/Nm3
Dust Load at Outlet 50 mg/Nm3
Efficiency > 99.93%
Coal Grinding
Raw Coal Hopper Capacity 60 t
Extraction of Raw Coal Through weigh Feeder of 200 tph capacity
Size of Table Feeder 1,250 mm diameter
Capacity of Table Feeder 18 tph
Table Speed 6.8 rpm
Coal Feed Size 85% passing 20 mm; 25 mm max
Moisture 15% max; 6-7% normal
Coal Mill Type Air Swept Ball Mill
Mill Capacity 15 tph
Mill Size 2.8 m dia x 7.32 m
Number of Grinding Chambers 1
Grinding Media 29 t + 7.25 t (Reserve)
Product Size 12% retained on 90 micron
Product Moisture 2% max
Mill Speed 21 rpm
Grindability 27.5 kWh/t @ 12% residue on 90 microns
Bag Filter 55,000 m3/h capacity
Dust Load at Inlet 273 g/Nm3
Dust Load at Outlet 50 mg/Nm3
Clinker crusher
Capacity 150 tph
Feed Size +15 mm
Product -8 mm
Crusher bag filter capacity 12,000 m3/hr
Outlet dust emission 50 mg / Nm3
Cement Grinding
Feed Hoppers (RCC) 200 t for Clinker; 70 t for Gypsum, 100 t for pozzolana
Mill Feed Equipment Belt Weigh Feeders
Clinker 85% passing 10 mm, 30 mm max; 1% moisture
Gypsum 85% passing 25 mm, 50 mm max; 10% moisture
Mill Type End discharge, closed circuit ball mill
Capacity 70 tph PPC / 60 tph OPC
Mill Size 3.6 m dia x 12.07 m length
Grinding Chambers 2 numbers
Grinding Media 133 + 33.25 t (Reserve)
Bucket elevator Belt Type Bucket elevator
Capacity 180 tph
Cement Mill Bag Filter Pulse Jet Type
Capacity 40,000 m3/h, at 80 oC
Dust Load at Inlet 70 g/Nm3
Dust Load at Outlet 50 mg/Nm3
Cement Storage and Dispatch
Cement Silo (RCC) 5,000 t (inverted bottom cone type)
Cement Extraction Rate 125 tph
Packing Plant Bucket elevator 125 tph, 23.9 m ctc, belt type elevator
Packer 8 Spout, Electronic rotary
Capacity 100 tph
Loader 2 Number, Platform Type suitable for trailor loading
The plant site experiences high to very high rainfall and hence sufficiently sized sheds need to
be provided for the storage of dry additives. At present 55 m x 15 m of storage is provided for
shale. This can store about 6,000 tonnes. The reclamation arrangement for additive is through
pay loaders.
Coal: The present coal storage shed is having a size 20 m x 50 m. This can store about 2,000
tonnes of coal.
Clinker: The present stockpile is of 10,000 tonnes capacity.
Gypsum: The present storage shed is of size 15 m x 24 m to store about 1,000 tonnes of
Gypsum.
Cement: At present three cement silos of capacity 5000x2 and one of 1000 tonnes are
installed.
Compressed Air Supply
To meet the compressed air requirements, compressors/ blowers are installed at two
centralized locations in the plant, one near the Raw Mill/Kiln bag house and another near
cement silos.
Auxiliary Infrastructural Facilities
The facilities and equipment for the Workshop, Machinery Stores, time office and security office
are provided.
Weigh bridge
Three number of electronic weighbridges have been provided for the existing plant.
Laboratory
A full-fledged laboratory for physical and chemical testing of raw materials and finished
products has been installed and in operation. Environmental cell is functioning with data
monitoring equipment and testing facilities. Monitoring reports of all parameters are regularly
submitted to State Pollution Control Board.
2.6 Utilities
Power
The details of power requirement and supply are given below:
Details of Power Requirement (MW)
Project Township Total
11.5 0.5 12.0
Source of Power (MW)
SEB/Grid
11.5 0.5 12.0
Power is provided by the State Electricity Board. Power is fed at 132 kV through single circuit
line. The 132 kV is stepped down to 6.6 kV. The Stand by DG sets provided shall be used only
in case of power failure.
As major quantity of water utilized for cooling etc. is recirculated after treatment. So the net
recupement water requirement will be about 900 m3 / day.
Water supply shall be through central pumping station to the plant. The water distribution
system includes an underground raw water tank and a pump house. While water required for
cooling and process purposes shall be treated in softening plant. The capacity of softening
plant is 50 m3/hr with automatic backwash and regeneration system. The strong acid cation
resin is provided to reduce the total hardness of output water to less than 5 ppm.
Domestic waste water is treated in sewage treatment plant. The treated water is used for
irrigation of green belts and plantations in plant & township areas.
The salient features of modernization of expansion of the existing plant are as under:
CHAPTER 3
PRESENT ENVIRONMENTAL SCENARIO
Any developmental activity may cause some environmental impacts on the surrounding
environment. In order to know the cumulative impacts due to the proposed plant on the
surrounding environment, it is very important to know the baseline environmental status in
the study area. This section provides the background information about the study area with
an overall description of environmental baseline of the area where the proposed plant would
take place. Various baseline environmental parameters, with each respective inference, as
per the table below were monitored as primary data and the secondary data was collected
for the analysis.
The proposed project is set up near Lumshnong, P.O. Khliehriat, Jaintia Hills District,
Meghalaya. The study area is 10 km radial distance surrounding the project site.
Table-3.1 Baseline Environmental Parameters
Parameter Inference
Micro-
To assess the air pollution impacts on the neighbouring
meteorological
environment.
studies
To assess the baseline air quality status prior to the
commencement of the project. Predicted concentrations will
Air quality data
be superimposed on the baseline values to know the overall
baseline scenario during the operational phase.
Water quality and Even though the proposed plant does not generate any
soil quality in the wastewater from the process, it is proposed to identify the
study area baseline water quality for future reference.
Socio economic Relevant secondary data has been collected from various
and demographic sources to know the baseline socioeconomic status in the
data study area.
The State of Meghalaya is located between the latitudes of 25º00' and 26º10' N and
longitudes of 89º45' and 92º47'E with an altitude ranging from 50-1961 metres above main
sea level (MSL) and covers 22.4lakhs ha (22,429 Sq.kms). The State is bounded by Assam
in the North, East and West and Bangladesh in the South and West. The proposed project is
situated at Lumshnong, P.O. Khliehriat, Jaintia Hills District, Meghalaya. The longitude and
latitude of the project site are E 92°22’52” and N 25°10’16”.
Geologically, Lumshnong and its surrounding areas from part of the Cetaceous – Territory
sedimentary rocks. Geological map presented as Figure 3.0. Hydrgeologically, the Jaintia
district can be divided into three units namely- consolidated, semi-consolidated and
unconsolidated formations. Consolidated formations comprise of the oldest rock formation
namely the peneplained genesis complex and quartzite. Groundwater occurs under both
water table and semi-confined condition in these consolidated formations. Unconsolidated
formations mainly are represented by recent alluvium formation occurring near the southern
fringe of the district adjacent to Bangladesh. The major part of the district is covered by
semi-consolidated formation covering Amlarem and Khliehriat blocks constituting the Shella
formation and study area is also part of the same. This type of formation has:
• fairly thick and discontinuous aquifer down to 250m. Groundwater occurs under
semi-confined to confined conditions. Water level rests at 4-9m below ground level
and yield ranges from 25–150 m³/hr; and
• Groundwater occurs under unconfined to semi-confined conditions in cavernous
limestone & sandstone and yield ranges from 25–150 m³/hr.
Hydrogeomorphological Map of study area presented as Figure -3.0a.
Predominantly two different kinds of drainage patterns can be seen in the study area. They
are mainly dendritic and trellis pattern. The Lubha and Shesyampa are the main rivers in
study area showing common dendritic patterns. In a massively dissected region of
horizontal strata, the smaller streams show no predominant directional orientation or control.
Lubha river and its tributaries Um Lunar, Um Saugat and Dongtangle depict clear picture of
dendretic or tree like drainage pattern in the study area. This kind of drainage pattern has
generally developed in the most dissected parts of the plateau. In this case the consequent
river receives number of tributaries, which are fed by innumerable smaller streams. The
Seshympa, the main river controlling the drainage pattern west of NH-44, with the streams of
Wah Lariang, Umbadoh and Um Utha also shows similar dendritic pattern of drainage
system. The upper most part of Seshympa river from where it is originated shows trellis
pattern of drainage. In this case, the consequent stream cuts across the crest and
subsequent streams follow the strike valleys. Innumerable first order and second order
streams signify the high density of drainage system of the project area. Drainage Pattern
and Slope Map of study area presented as Figures-3.0b and 3.0c respectively.
3.2.3 Climate
The climate in the study area is typically tropical. The region experiences tropical monsoonic
climate that varies from Western to Eastern part of the plateau. Garo Hills district has tropical
climate characterized by high rainfall and humidity generally warm summer and moderately
cold winter. The lower elevated areas experience fairly high temperature for most part of the
year having a mean maximum of 23 to 26° and a mean minimum of 12 to 17° C. The mean
summer temperature is 26°C and the mean winter temperature is 9° C. The mean annual
rainfall varies from 2000-4000 mm with most rainfall concentrated from May to September.
3.3 Baseline Environmental Results for the Study Period (Summer ‘07)
A meteorological station was installed during the months from January 2007 to march 2007
to record various meteorological parameters on hourly basis to understand the Wind pattern,
Temperature variation, Relative humidity and Rainfall. On-site monitoring was undertaken for
recording of various meteorological variables, viz., wind speed, wind direction, relative
humidity, rainfall and temperature in order to generate site-specific data. The data generated
is computed to obtain wind-roses of the area. The wind direction describes three quadrants
of 24-hour time period. The wind roses plotted for the wind directions recorded during the
study period from January 2007 to March 2007 is presented in this report.
3.3.1.1 Temperature
The study period from January 2007 to March 2007 recorded minimum and maximum
temperatures as 3.40C-35.10C respectively.
The region generally experiences tropical climatic condition throughout the year except
during winters. The lowest relative humidity recorded during the study period was 22.5% and
highest as 89%. Day times experience higher humidity levels as compared to nights.
3.3.1.3 Rainfall
The study area experiences good rainfall. During study period total rainfall is recorded as
203.5 mm. It is observed that there was no rain fall during January 07 and rainy days
recorded were few during February and March, 2007.
The average wind speed ranged from 0.6 m/s during the study period. The calm periods
were recorded as 46.62% of the total count of 2208 hours during the study period.
The pre-dominant wind direction in the study area is from South-East during the study
period.
Ambient air quality of the study area has been assessed during pre-monsoon Season 2007
through a network of 8 ambient air quality stations, which are shown in Fig 3.5. The following
activities are present in the 10 km radius of the project site, which are responsible for the
background air quality. This formed the rationale for establishment of ambient air quality
monitoring network in 10 km radius of the study area.
Chromatogra
6 Analysis methodology Gravimetric Method Spectrophotometric
phy
Distance
Location Direction Environmental
S.No. Location Name (kms)
Code w.r.t. Plant Setting
form Plant
4 A4 Lumshnong 0 - Village
A6
Mynkre
25 15 25 15'
Umrasong
A5
Nongsning
Umrasiang Musiang
Shiehruphi A7
Umrasong
Sialkan
Thangskei
A4
A3
Wahiajer
Umbadoh
ar
lun
A2 A1
Um
Lumshnong
Umlong
R
pa
25 15'
ym
Umlaper
sh
Se
N
ng
ana
ahL A8
W
Tongseng R
b ha
Lu
A9
Lumtongseng
A10
Sonapur
Shymplong
R
ha
Lub
92 20' 92 25'
L E G E N D
ROAD
0 1 2 3 4 5KM
RIVER
PREPARED BY
AIR MONITORING STATIONS M/s.BHAGAVATHI ANA LABS LTD
HYDERABAD
The results of AAQ monitoring parameters are summarized in the preceding table. The total
8 sampling locations within the study area are well within the stipulated limits of NAAQ
Standards. Locations in downwind direction were found to have more concentrations of SPM
and RPM as compared to crosswind directions. The overall maximum concentration of SPM,
RPM, SO2 and NOx were observed at Lumshnong village with concentration values 119
µg/cum, 46 µg/cum, 9.2 µg/cum and 13.3 µg/cum. The Concentration values of CO and HC
are far below the detection limits.
Noise levels were measured near highways, residential areas and other settlements located
within 10 km radius around the project site. The noise recording stations are shown in Fig-3.6
and the summary of noise levels in the study area is given in Table-3.14. The day equivalent
noise levels and night equivalent noise levels were found to be less. Noise levels were
recorded at each station with a time interval of one minute for about 30 minutes in each hour
and were computed for equivalent noise levels for day-equivalent, night-equivalent & day-night
equivalent.
Distance
Location Direction Environmental
S.No. Location Name (kms)
Code w.r.t. Plant Setting
w.r.t. Plant
1 NQ1 Lumshnong 0 - Rural area
Min 39.6 40.0 39.1 40.1 39.5 38.9 38.3 39.3 40.1 40.0
Max 56.1 59.3 53.6 58.1 55.1 55.2 55.7 55.7 58.1 59.3
Ld 47.9 48.3 48.8 50.0 49.8 49.7 49.8 50.0 51.6 53.7
Ln 53.4 53.7 50.4 51.6 51.6 51.4 51.4 51.9 50.0 48.3
Ldn 50.7 51.1 49.5 50.6 50.6 50.4 50.5 50.8 50.6 51.1
The noise data reveals that the values were well below the acceptable standard noise levels.
The Overall maximum noise was observed at Umlong and Sonapur with maximum values of
59.3 dBA each respectively during the day. The lowest noise levels were observed at Sailakan
during the night time with value 38.3 dBA.
Assessment of water quality in the study area includes the water quality testing and
assessment per the Indian standard IS 10500 (drinking water standard). The locations of
water sampling are shown in Fig 3.7 water samples from various locations in and around the
plant site within 10 km radius were collected for assessment of the physico-chemical and
bacteriological quality. Methodologies adopted for sampling and analysis were according to
the IS methods. Field parameters such as pH, Temperature and Dissolved Oxygen were
tested at site. The parameters thus analyzed were compared with IS 10500. Details of water
sampling locations are given in table below.
Distance
Location Direction
S No. Location Name (kms) Sample Source
Code w.r.t. Plant
w.r.t. Plant
Ground Water/
1 GWQ1 Lumshnong 0 -
Bore Well
Ground Water/
2 GWQ2 Umlong 3.5 W
Bore Well
Ground Water/
3 GWQ3 Wahizar 1.5 N
Bore Well
Ground Water/
4 GWQ4 Thngskai 1.7 NW
Bore Well
Ground Water/
5 GWQ5 Nongsing 7.0 N
Bore Well
Ground Water/
6 GWQ6 Mynkre 9.0 N
Bore Well
Ground Water/
7 GWQ7 Sialkan 8.5 NE
Bore Well
Ground Water/
8 GWQ8 Tongseng 4.0 S
Bore Well
Ground Water/
9 GWQ9 Lumtongseng 5.5 S
Bore Well
10 SWQ10 Sonapur 7.5 S Surface water
S.
Parameter Unit GWQ1 GWQ2 GWQ3 GWQ4 GWQ5
No.
GWQ1 Lumshnong
GWQ2 Umlong
GWQ3 Wahizar
GWQ4 Thngskai
GWQ5 Nongsning
S.
Parameter Unit GWQ6 GWQ7 GWQ8 GWQ9 SWQ10
No.
GWQ6 Mynkre
GWQ7 Sialkan
GWQ8 Tongseng
GWQ9 Lumtongseng
SWQ10 Sonapur
Water samples were tested for physic-chemical parameters. The test results reveal that the
water samples in the entire study area are soft waters. However it is advisable not to consume
this water without any boiling or disinfection. The water of surface water sample collected from
Sonapur River is found to be software.
Soil sampling was carried out at six locations. The samples were tested for physico-chemical
parameters. The soil samples were collected from the agricultural lands from the buffer zone
areas. The soil sampling locations are shown in Fig 3.8. The particulars of soil sampling
locations were presented in the table below.
2 S2 Umlong 3.5 W
3 S3 Tongseng 4.0 S
4 S4 Sonapur 7.5 S
5 S5 Wahizar 1.5 N
6 S6 Sialkan 8.5 NE
Soil samples were tested for physic-chemical parameters. The test results reveal that all the
samples are slightly acidic with high fertile value. The soils are found to be free from Toxic
substances and heavy metals.
Study of Biological Environment is one of the most important aspects for Environmental
Impact Assessment Studies in view of the need for conservation of environmental quality and
biodiversity. Ecological systems show complex inter-relationships between biotic and abiotic
components including dependence, competition and mutualism. Biotic components comprise
both plant and animal communities, which interact not only within and between themselves but
also with the abiotic components viz. physical & chemical components of the environment.
Study for flora and fauna has been carried out in the study area.
Flora
In order to study the floral diversity of the area within 10 km radius from plant site, following six
sectors were selected for sampling:
Lumshnong - Tongseng;
Tongseng – Sonapur;
Lumshnong - Umbadoh;
Lumshnong – Umlong; and
Lumshnong – Umlunar.
The belt transects of 100 x 10 m were laid for sampling the tree species. The number of such
transects varied between 4 and 30 depending upon the area available at a particular sampling
area/site.
Fauna
Both direct and indirect observation methods were used to survey the fauna in the study area.
Visual encounter (search) method was employed to record vertebrate species. Additionally
survey of relevant literature was also carried out to consolidate the list of vertebrate fauna
distributed in the area.
Since birds may be considered as indicators for monitoring and understanding human impacts
on ecological systems (Lawton 1996), an attempt was made to gather quantitative data by:
Based on the Wildlife Protection Act, 1972 (WPA 1972), Anonymous. 1991, Upadhyay 1995,
Chaturvedi and Chaturvedi, 1996) species were short-listed and arranged as per Schedule
defined in Wildlife Act, 1972 and subsequent amendments. Species listed in Ghosh (1994)
are considered as Indian Red List species.
Flora
The vegetation of the project area can be broadly classified as tropical evergreen forest with
elements from tropical moist deciduous and subtropical forest vegetation. The project area
(Cement plant site) has less than 10% canopy cover. The forests within 10 km radius have
three distinct strata, viz., (i) Upper canopy layer with dominance of emergent trees, (ii) Sub-
canopy layer with dominance of small trees and pole size trees, and (iii) Under canopy layer
with dominance of shrubs, herbs and juvenile trees.
The vegetation present within a defined area is termed as a plant community. This is
determined by the nature of the dominant species it contains. By the term dominant species
or dominance, it is understood that species of plants having same life and growth, forms
predominating in an area. Systematic order of angiosperm families recorded in the study area
is given in Table 3.20 to Table 3.22.
Table 3.22
Shrub/Herbs Species Available in the Study Area.
S.No Species S.No Species
1 Ageratum conyzoides 37 Ferns sp.
2 Alpinia sp. 38 Forrestia sp.
3 Amaranthus sp. 39 Globba sp.
4 Ardisia nerifolia 40 Hedychium sp.
5 Aroides sp. 41 Jasminum sp.
6 Arundina graminifolia 42 Laportea crenulata
7 Baliospermum montana 43 Leea indica
8 Begonia sp. 44 Leea sp.
9 Bidens biternata 45 Licuala peltata
10 Bidens pilosa 46 Luduwigia octovalis
11 Blachnum sp. 47 Lycopodium sp.
12 Boehmeria glomerulifera 48 Maesa indica
13 Boehmeria sp. 49 Maesa sp.
14 Calamus flagellum 50 Melastoma malabathricum
15 Calamus leptospadix 51 Mannihot esculenta
16 Carax cruciata 52 Mimosa himalayana
17 Chenopodium sp. 53 Morinda angustifolia
18 Clerodendron colebrookianum 54 Musa sp.
Table 3.23
Climbers/Epiphytes Species Available in the Study Area.
S.No. Species S.No. Species
1 Acacia oxyphylla 17 Luisea sp.
2 Acacia pinnata 18 Lygodium flexuosum
3 Acacia prunascens 19 Lygodium fluxuosa
4 Acampe sp. 20 Melocalamus compectiflorus
5 Aeschynanthus sp. 21 Microsorum sp.
6 Agapetes sp. 22 Mikenia macrantha
7 Asplenium nidus 23 Neohouzia helferii
8 Byttneria aspera 24 Nepenthes khasiana
9 Calamus leptospadix 25 Paederia scandens
10 Dendrobium sp. 26 Porana paniculata
11 Derris sp. 27 Pothos sp.
12 Dioscorea sp. 28 Raphidophora decursiva
13 Ficus sp. 29 Raphidophora lancifolia
14 Gnetum scandens 30 Scefflera venulosa
15 Hedyotis scandens 31 Smilex sp.
16 Hoya sp. 32 Thunbergia grandiflora
Based on the above tables, flora of the study area may be summarized as given in Table 3.23.
Table 3.24
Distribution of Dominant Species Available in the Study Area
S.No. Particulars Species
1 Agricultural Crops Brassica nigra, Capsicum frutescens, Cucumis sativus,
Oryza sativa, Phaseolus vulgaris, Raphanus sativus,
Zea mays
Fauna
The details of fauna found in the study area are given in Tables 3.24 to 3.25.
Table 3.25
Vertebrates Available in the Study Area
S.No. Zoological Name Common Name Schedule status
Birds
1 Acridotheres tristis tristis Indian Myna US
2 Bambusicola fytchii hokinsoni Assam Bamboo Patridge Schedule I Part III
3 Bubo flavipes Tawny Fish Owl US
4 Milvus migrans lineatus Large Indian Kite US
5 Motacilla indica Forest Wagtail US
6 Scolopax rusticola rusticola Wood Cock US
7 Alcedinidae Kingfisher Schedule IV
Reptiles
8 Calotes versicolor Garden Lizard US
9 Collophis macclellandi Coral Snake US
10 Chrysopelea ornata US
11 Natrix pscicolor Water Snake US
12 Varanus bengalensis Indian Monitor Schedule II Part II
13 Chameleon sp. Cameleon Schedule II Part I
Amphibians
14 Amolops afghanus US
15 Bufoides meghalayana US
16 Microphyla ornata US
The 10 km radius study area around the plant comprises of 18 villages as per Census 1991as
shown in Figure 3.10 while as per Census 2001, total number of villages in the study area are
19 as a result of bifurcation of village Musniang Lamare as new and old.
The socio-economic profile of the study area is presented based on site visits, discussions
with the villagers and the secondary data available form various agencies. Since District
Census Hand Books for Census 2001 have not yet been published, the village wise data for
study area have been extracted from 1991 Census records and available data from
Directorate of Census Operations, Meghalaya, 2001. The demography details and
occupational pattern based on Census 2001 and Census 1991 are given hereunder.
Population
All the villages in the study area are grouped into eight population size classes as per given in
Table 3.27 (for details refer Annexure)
Most of the villages in the study area have the population less than 500 and only two villages
in the study area have population more than 1000. No village has been found having
population more than 2000. Demographic details of the study area are summarized in Table
3.28.
Table 3.28
Demographic Details of the Study Area
Decadal
S.No. Particulars Census 2001
Growth
1 Total Population 6148 52.7%
2 Population density (persons per sq.km) 19.58 52.8%
3 Sex Ratio (nos. of female/ thousand males) 947 6.1%
4 Household 1160 47.4%
5 Schedule Castes 3.76% 32.9%
6 Schedule Tribes 89.13% (-)6.2%
7 Literacy rate
Male 38.74% 32.0%
Female 35.27% 28.3%
Overall 37.05% 30.1%
From table, it can be concluded that, study area is mainly dominated by schedule tribes and
very minor ratio of schedule castes.
Decadal growth in the population of the study area is 52.7%; and
Decadal growth in the sex ratio of the study area is 6.1%.
Literacy Rate
Significant decadal growth in the literacy rate of the study area has been observed. As per
census 2001, overall literacy rate of the study area is 37.08% while literacy rate among male
and female are 38.74% and 35.27% respectively.
Occupational Structure
From the above table, it is evident that percentage wise there is decline in the availability of
main workers in the study area while marginal workers show a significant decadal growth. This
may be due to less job opportunities made available to the main workers. Main workers of the
study area are mainly contributed cultivators and agricultural labourers.
Infrastructural Facilities
The study area is well equipped with educational and medical facilities, drinking water supply,
post offices, approach roads etc. Details of the available infrastructural facilities, based on
Census 1991 are discussed below:
Education
Almost all the villages (78%) had education facilities up to primary level and based on the
survey made in the study area, it was found that the educational facilities have been further
strengthened in the study area.
Only three villages were having medical facilities otherwise, it was available within 10 km.
Based on the survey made in the study area, medical facilities have been further strengthened
now and number of private doctors are also practicising in the study area.
Drinking Water
Drinking water was available in all the villages. The main source of drinking water was through
springs perennial streams and hand pumps . Some villages have tapped water facility. Based
on the survey made in the study area, facilities have been further improved now.
Post Offices
The study area had good postal network. All villages were having post offices either at door or
within 10 km. Based on the survey made in the study area, maximum distance of availability of
facility has been reduced to less than 5 km.
Communications
Apart from P/T services, transport is the main communication linkage in the study area. About
45% villages in the study area had access to bus service and private taxi services. Otherwise
facilities were available within 10 km. At present, transport facilities in the study area have
been improved significantly.
Road Network
Almost all the villages (67%) in the study area had access to power supply. Based on the
survey made in the study area, facilities have further improved now.
Historical /Tourist /Archeological Places
There are no historical / archeologically important sites present within 10 km radius around the
project site.
Land use of the study area i.e. 10 km radius around the project site covering 314.28 sq. km
was classified into five major categories: (i) Settlement, (ii) Agriculture, (iii) Forests, (iv) Grass
and Scrub and (v) Barren land. The land use pattern has been worked out with the help of IRS
IB Geocoded F.C.C. (False Colour Composite) Satellite Imageries of RF 1:50,000 scales. The
imageries were overlaid on the topographical sheets of Survey of India of the same scale.
Final land use map was prepared after ground verification. Different categories of land use
were calculated with the help of an electronic map measure (Curvy meter). The area under
different land use classes in the study area is presented in Table 3.30 and land use map
(Figure 3.9).
The main crop of the area is Paddy. The minor crops of the area are Maize, Rabi &
other pulses, Other cereals & small millet, Sesamum, Rape & Mustard, Soya bean etc.
The forest cover is 216.85 sq. km, which accounts for 69% of the geographical area.
Agriculture is the next important land use in the area. Most of the agricultural lands account for
orchard, paddy fields etc. The tone and texture of imageries clearly identified the grass and
scrubs, which account for about 6% of the total geographical area. Barren land which occupies
about 5% of the area includes broken land, rocky knobs, boulders and sandy river bed.
CHAPTER 4
IMPACT ASSESSMENT
This chapter presents identification and appraisal of various impacts from the proposed
power plant in the study area.
The prediction of impacts helps in minimizing the adverse impacts on environmental quality
during pre and post project execution. In case of water, land and socio-economic
environments, the predictions have been made based on available scientific knowledge and
judgments.
In this chapter, an attempt has been made to predict the incremental rise of various ground
level concentrations above the baseline status due to the emissions from this proposed
expansion project.
The identification and general assessment of impacts of the proposed project has been
carried out in the earlier section. The impact of activities related to proposed project on each
environmental attribute was assessed. The environmental impact evaluation presented in this
section describes the cumulative impact of all project activities on each environmental
attribute in the local environmental setting. The impact on various environmental attributes is
expressed in appropriate units so as to arrive at an aggregate score of the “Environmental
Impact” of the project. This exercise results in a whole number, which could be used in
decision making without any ambiguity.
Table - 4.1
Environmental Impact Matrix
Environmental Severity of
S.No Project Activity Impact
Component Impact
Site Designated area is available for the
Negligible
clearance proposed project
Topographic look will change slightly
1 Topography Construction
but represents the areas land use Negligible
activities
pattern
Operation Topography look will change. The
Negligible
activities available free land is utilized.
Site Excavation and levelling activities will
Minimal
clearance generate fugitive cause air pollution
Construction Excavation and levelling activities will
2 Air Quality Minimal
activities generate fugitive air pollution
Transportation Vehicular and fugitive emissions &
Minimal
welding
Construction Noise will be generated from loading
Minimal
activities and unloading materials
Operation Continuous noise due to operations but
3 Noise Minimal
activities confined to within the site
Transportation Increase in noise levels due to vehicular
Minimal
traffic
Construction Surface water will be used and tankers
Minimal
Water activities are also utilized
4
Resources Operation Surface water and tankers are also
Minimal
activities utilized for cooling
Construction Water tankers utilization apart from
Minimal
activities ground water
5 Water Pollution
Operation Effluent generated from the process is
Minimal
activities treated and reused
Site There will not be major disturbance to
Minimal
clearance flora and fauna
Considering the issues involved in proposed modernization cum expansion of cement plant,
the activities can be divided into two phases viz Construction Phase and Operation Phase
Table - 4.2
Nature of Impacts during Construction Phase
Activity Impact
Affects the present land use pattern. Any
Acquisition of land for industrial
presence of sensitive areas, archaeological sites,
development
and human settlements may create conflicts.
Topographical changes such as Affects air quality due to increase in SPM levels,
levelling of undulating ground to impact on flora and fauna, impact on soil and
facilitate construction noise quality.
During the Operation Phase the establishment of the plant results in emissions and
generation of solid waste. The impacts during Operational Phase are listed in the Table
No.4.3.
Table - 4.3
Nature of Impacts during Operation Phase
Aspects Impact
Considering the magnitude of impact, the impacts are termed as High / Low impacts; based
on duration of impacts these are termed as Long-term / Short-term impacts. The project
activities during the Construction phase are short-term in nature except for the acquisition of
land and land use profile.
Major sources of air pollution are emission from mills, bag houses, kiln, crushers and stock
piles. Fugitive Dust Emissions are also inevitable from Raw Material Handling System and
the packaging and transportation sections. The types of pollutants discharged and their
concentrations are presented in the subsequent sections in this chapter.
The pollutants released into the atmosphere will disperse in the down wind direction and
finally reach the ground at farther distance from the source. The concentration of ground
level concentrations mainly depends upon the strength of the emission source and
micrometeorology of the study area.
In order to estimate the ground level concentrations due to the emission from the proposed
project, EPA approved Industrial Source Complex Short Term (ISCST) Dispersion Model
has been employed. ISCST Dispersion Model provides option to model emissions from a
wide range of sources that are present at a typical industrial source complex. The model
considered the sources and receptors in undulated terrain as well as plain terrain and
combination of both. The basis of the model is the straight line steady state Gaussian Plume
Equation, with modifications to model simple point source emissions from stacks, emissions
from stack that experience the effect of aerodynamic down wash due to near by buildings,
isolated vents, multiple vents, storage piles etc.
Meteorological Data
The meteorological data recorded at the proposed plant site during the study period has
been processed to extract the data required for simulation.
Application
Industrial source complex short-term dispersion model with the following options has been
employed to predict the cumulative ground level concentrations due to the proposed
emissions.
Inputs Used For Model: The inputs used to run the model are stack details, Emission
details, and 24 Hours mean meteorological data. The stack & emission details are shown
below:
Table - 4.4
Stack & Emission Details
S. Plant section & Unit Stack Stack Exhaust Exit Gas Volumetric APCE Design Emission
No Height Dia. Gas Velocity flow rate Installed capacity of Rate of SPM
from (m) Temper (m/s) (m3/hr) Dust Outlet (Kg/hr)
ground ature Concentration
0
level (m) ( C) (mg/Nm3)
1 Primary crusher section 21.0 1.2 45 7.36 30,000 Bag Filter 50 1.41
2 Secondary Crusher Section 17.0 1.0 45 8.84 25,000 Bag Filter 50 1.17
6 Clinker stock pile 12.0 1.1 70 10.0 35000 Bag Filter 50 1.52
The predicted maximum ground level concentration of 24 Hour average SPM, SO2 and NOx
concentrations are 14.0µg/m3, 0.9 µg/m3 and 1.3 µg/m3 respectively occurring in predominant
downwind direction SW.
The predicted ground level concentrations obtained when superimposed on the baseline
concentrations are well within the prescribed NAAQ Standards.
10000
Mynkre
25 15 25 15'
8000 Umrasong
Nongsning
6000
Umrasiang Musiang
4000 Shiehruphi
Umrasong
Sialkan
Thangskei
Wahiajer
2000
Umbadoh
ar
lun
meters
Um
Lumshnong
Umlong
0
25 15'
R
pa
Umlaper
ym
sh
-2000
Se
gN
nan
h La
Wa
Tongseng R
a
bh
Lu
-4000
Lumtongseng
-6000
Sonapur
Shymplong
-8000
aR
Lubh
-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000
meters
0.20
0.70
1.20
Concentration in µg/m3
10000
Mynkre
25 15 25 15'
8000 Umrasong
Nongsning
6000
Umrasiang Musiang
Shiehruphi
4000 Umrasong
Sialkan
Thangskei
Wahiajer
2000
Umbadoh
meters
Lumshnong
Umlong
0
25 15'
Umlaper
-2000
Tongseng
-4000
Lumtongseng
-6000
Sonapur
Shymplong
-8000
-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000
meters
0.10
0.40
0.70
Concentration in µg/m3
10000
Mynkre
25 15 25 15'
8000 Umrasong
Nongsning
6000
Umrasiang Musiang
Shiehruphi
4000 Umrasong
Sialkan
Thangskei
Wahiajer
2000 Umbadoh
ar
lun
meters
Um
Lumshnong
Umlong
0
25 15'
aR
mp
Umlaper
shy
Se
-2000 nan
gN
h La
Wa
Tongseng R
a
bh
Lu
-4000 Lumtongseng
-6000 Sonapur
Shymplong
-8000
aR
Lubh
-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000
meters
0.10
0.60
1.10
Concentration in µg/m3
The major emission from the vehicular traffic is carbon monoxide and hydrocarbon. In order
to estimate the incremental rise of HC & CO from the traffic, a vehicular impact assessment
study has been carried out. The following is the estimation of trucks for transport of the
various raw materials and finished products:
Particular Quantity
From the above table, it can be seen that the total number of truck trips per hour required for
transport of 1.45 MTPA of raw materials and finished products will be 15 trip. In order to
assess the impacts on the air environment due to emissions from the trucks, an EPA
approved CALINE4 model was run for the worst meteorological condition considering the
total length of the road within the study area. CALINE4 is a line source air quality models
developed by the California Department of Transportation (Caltrans) and is approved by
EPA. It is based on the Guassian diffusion equation. The model assesses the air quality
impacts near road ways. Given source strength, meteorology and site geometry, CALINE4
can predict pollutant concentrations for receptors located within 200 meters of the roadway.
The following are the emission rates of various pollutants considered for estimation of impact
Parameters Emissions
Trip length m
Trucks per hour
1000 70 HC & CO 1.5 g/s
Maximum incremental value of HC & CO has been predicted at a distance of 100 m from the
road with maximum predicted value of 0.3 ppm. The predicted concentration reduces to less
than 0.1 ppm at a distance of 400 m from the road. The impact becomes nil beyond a
distance of 500m.
The estimated water requirement for entire operations would be 900 kL/d. Water supply
shall be through central pumping station to the plant. The water distribution system includes
an underground raw water tank and a pump house. The raw water shall be treated in clarifier
and in multi grade sand filter followed by chlorination before sending to consumer points.
The water consumed will be recycled after treatment and shall be utilized in the process. The
total Water requirement has been presented below:
Water Requirement
Purpose Source Type
(m3 / day)
Project:
Process 280 Surface water Treated water
Cooling water 320 Surface water Treated water
DM water Nil --- ---
Dust suppression 30 Surface water Raw water
Drinking 20 Surface water Treated water
Green belt 30 Surface water Raw water
Others if any Nil -- --
Sub Total (A) 680 Fresh Water only
Township:
Domestic 200 Ground water Raw water
Green belt 20 Ground water Treated Water
Others if any Nil --- ----
Sub Total (B) 220 Fresh Water only
Grand Total (A+B) 900 Fresh Water only
It is proposed to recycle and reuse the water. Hence the treated wastewater is used for
greenbelt development. CMCL adopts the conservation of water policy; hence the water
drawl will be in accordance to the water conservation policy. Hence the impact of the project
on the ground water and the aquifers from where the water is drawn will be minimal. As the
plant treats and recycles the entire wastewater and reuses, there are no disposals of
wastewater from the plant. Hence there is no impact on ground water.
Any industrial complex in general consists of several sources of noise in clusters or single. In
order to predict ambient noise levels at various sensitive areas noise levels were monitored.
During plant operation ambient noise levels will increase considerably only close to the
different sections of the plant. Noise levels are mainly generated from boilers, generators,
pumps and cooling towers in the plant. Various equipments like Turbine, Generator, Boilers
feed pump, Condensate, Cooling Tower and ID & FD Fans would be designed to 85 dB (A).
Noise levels monitored are presented below:
It is also observed from the study that the noise levels almost at all locations outside the
plant area are within the limit.
Solid waste generation is inevitable in any production industry. Safe and scientific
arrangement for handling, storage and disposal of all solid wastes such as fly ash from air
pollution control devices has been planned. Fly ash is either sold out to the local vendors for
making bricks, or cement plants located in the area for manufacture of Pozzolana Portland
Cement.
There are no reserved forests located in the close proximity to the plant. The project will not
have adverse impacts on the existing flora and fauna. As the forest is far from the proposed
project, the impact will be minimal. Hence there will not be any severe impact on biodiversity.
Since the change in ambient air quality due to emissions from the proposed plant will be
small, so the impact on flora and fauna is minimal.
The impacts of the proposed expansion of Cement Plant on demography and socio
economic condition are as follows.
Due to the support services requirement of the guest community in the proposed plant, the
host community will be benefited by way of generation of employment opportunities,
increased demand for the local produce and services. Hence, there will be rise in the income
level of the host community.
Adequate air pollution, water and noise control measures will be provided in proposed plant
to conform to regulatory standards. The environmental management and emergency
preparedness plans are proposed to ensure that the probability of undesired events and
consequences are greatly reduced, and adequate mitigation is provided in case of an
emergency. The overall negative impact on Human health is negligible during operation of
plant. The positive impact will be due to availability of medical facilities in the plant to local
population.
For quantification of impacts, matrix system as modified to some extent has been used. The
impacts in both construction and operation phase are considered separately and the
individual scores for potential impacts has been estimated and presented below:
Table 4.10
Potential Impacts during Construction Phase
Table 4.11
Potential Impacts during Operation Phase
For quantifying impacts on the environment, the policies of the Government of India, Ministry
of Environment & Forests and standards prescribed by CPCB/MSPCB are being considered.
Weightage to each environmental parameter based on its importance has been assigned as
per given below:
Table 4.12
Importance Values
Parameters Importance Value
Air Quality 150
Water quality 100
Water resources 100
Noise & vibration 50
Solid waste 50
Land use 25
Forest and Vegetation 150
Wild life 75
Infrastructure & support services 100
Employment & economic growth 200
The severity has been divided in impact scores from 0-5 for calculating the severity of
impacts on the environmental parameters due to various project activities as per given
below:
Table 4.13
Impact Score
Severity criteria Impact score
No impact 0
No appreciable impact 1
Significant impact-slight or short term effect 2
Major impact-occasional irreversible effect 3
High impact-irreversible or long term impact 4
Permanent impact 5
The impact score can be -ve or +ve depending on whether the impact is adverse or
beneficial. Based on the above importance values and impact scores, the impact value
(impact score x importance value) for the environmental parameters is calculated. The
impact value for individual parameter is added to arrive at the total impacts value. The
criterion which is being used to make conclusive statement based on the total impacts value
without control measures is defined as per given below:
The environmental impact matrix based on the above principles has been attempted and is
given in the table below:
Table 4.14
Environmental Impact Matrix with scores
The total impact value for the project works out to be:
During construction stage: (-) 275, during operation stage: (+) 400. The result indicates a positive impact of setting up of ongoing project.
CHAPTER 5
ENVIRONMENTAL MANAGEMENT PLAN
5.1 INTRODUCTION
CMCL has incorporated all necessary steps to mitigate the environmental pollution in the
design stage itself. Environmental Management Plan of the plant details the
environmental quality control measures proposed by CMCL during construction and
operations phase of the project. EMP also details the Post Project Monitoring to be
undertaken by the plant authorities in order to maintain environmental quality within the
stipulated standard limits specified by State Pollution Control Board, CPCB and Ministry
of Environment and Forests.
The construction of proposed plant would result in the increase of SPM concentrations
due to fugitive dust over a short period. Frequent water sprinkling in the vicinity of the
construction sites would be undertaken and will be continued after the completion of
plant construction, as there is scope for heavy truck mobility. It will be ensured that both
gasoline and diesel powered vehicles are properly maintained to comply with exhaust
emission requirements.
There will be marginal increase in noise levels during construction phase, which is
temporary. No construction activities are planned during night time, which may
contribute to the existing baseline.
During construction, all the existing infra-structural services including water supply,
sewage, drainage facilities and electrification will be available for use. The construction
site would be provided with suitable toilet facilities for the workers to allow proper
standards of hygiene. These facilities would be connected to the STP of the operating
unit to minimise impact on the environment.
Generally cutting of herbaceous vegetation, during the construction phase results in the
loosening of the top soil. There is no such removal of vegetation in the proposed site.
Further plantation measures would help in preventing soil erosion.
Any construction activity will benefit the local population in a number of ways. The
company management shall give preference to local people through both direct and
indirect employment. It shall provide ample opportunity to the locals to up-lift their living
standards by organizing events that propagate mutual benefits to all, such as health
camps, awareness campaigns, donations to poorer sections of society and
downtrodden. Educational needs of the region should be improved by encouraging the
workers to allow their children to attend schools. Sufficient funds shall be allocated for
these and other emergency needs. Compensation packages to the kin of those workers
who loose / disable their working ability due to any accident.
Adequate space will be provided for construction of temporary sheds for construction
workers mobilized by the contractors. M/s. Cement Manufacturing Co. Ltd., will supply
potable water for the construction workers. The safety department will supervise the safe
working of the contractor and their employees. Work spots will be maintained clean,
provided with optimum lighting and enough ventilation to eliminate dust/fumes. A
comprehensive Occupational Health and Safety management plan is put in place to
address any sort of eventuality.
Air pollution is inevitable from the manufacture of cement. The major pollutant emerged
out of operations is particulate matter.
Dust emission is the main pollutant emitted from various stacks in a Cement Plant while
other emissions are SO2, NOx and CO. The following measures are being envisaged to
be adopted:
• Suitably modifications in the ESP/ additional Bag filters are installed downstream of
the stacks which will separate out the incoming dust in flue gas and limit the dust
concentration at its designed outlet concentration of 50 mg/Nm3;
• The dust generated from coal handling plant will be insignificant because of handling
of fine coal in closed circuit. For further suppression of dust adequate water spray
system is being provided;
• In the event of failure of any pollution control equipment, automatic tripping in the
control system is provided;
• For ESP operations, interlocking is provided with supply to electrode, which means
that any distribution in the power supply to electrode will switch the whole unit off;
• A well-designed burner system, shall limit the temperature to a reasonably low value
of NOx. Further it is proposed to go for low NOx Calciner to minimize the NOx
generation and emission;
Tree plantation will be done on more than 33% area of plant and in addition avenue
plantation will be done on both sides of the internal road and near the main office
building as well as at the parking area also.
Some of the design features provided to ensure low noise levels are as per given below:
• All rotating items shall be well lubricated and provided with enclosures as far as
possible to reduce noise transmission. Extensive vibration monitoring system is
being provided to check and reduce vibrations. Vibration isolators are being provided
to reduce vibration and noise wherever possible;
• In general, noise generating items such as fans, blowers, compressors, pumps,
motors etc. are so specified as to limit their speeds to less than 1500 rpm and reduce
noise levels. Static and dynamic balancing of equipment will be insisted upon and
will be verified during inspection and installation;
• Provision of silencers are made wherever possible;
• The insulation provided for prevention of loss of heat and personnel safety shall also
act as noise reducers;
• Layouts of equipment foundations and structures are being designed keeping in view
the requirement of noise abatement;
• Central control room(s) provided for operation and supervision of plant and
equipment will be air-conditioned, insulated and free from plant noise. Necessary
enclosures will also be provided on the working platforms/areas to provide local
protection in high noise level areas;
• Proper lubrication and housekeeping to avoid excessive noise generation;
• In case where the operation of the equipment warrants the presence of operators in
close proximity to equipment, the operators will be provided with necessary safety
and protection equipment such as ear plugs, ear muffs etc.;
• By provision of green belt in and around the plant premises;
• Occupational Health and Safety Administration System (OHSAS) for evaluation of
exposure of noise pollution on the associated staff and comparing it with permissible
exposure and subsequently taking corrective actions shall be developed;
By these measures, it is anticipated that noise levels in the plant will be maintained
below 75 dB(A) at the boundary of the plant premises. Earth mounds and plantations in
the zone between plant and township would further attenuate noise level.
• Waste oil shall be stored in leak proof steel drums and sent to the “Spent Oil Storage
Site”. The waste oil drums shall be properly identified with label of what is contained
both in local language and English. It is proposed to be disposed off by burning it in
the cement kiln under controlled conditions or by selling it to authorized vendors;
• The sludge generated from the STP at colony shall be used as manure for greenbelt
development. Regular monitoring shall be carried out to assess its suitability for
greenbelt development;
• The solid waste generated as municipal waste will be collected, segregated and will
be disposed off through authorized vendors.
• Storage area that would be used for fuel & oil drums and grease cartridges storage
would have concrete flooring;
• Litter, fuel, oil drums, used grease cartridges would be collected and removed
properly;
• Dust bins shall be placed at requisite locations; and
• In case of any spillage, area shall be cordoned off and surface soil shall be removed
and disposed as per standard practice at the earliest.
5.3.5 Wastewater
The details of wastewater generated from the ongoing unit are given in Table 5.1.
Table 5.1
Details of Wastewater Generation
S.No Source Quantity (m3/day)
1 Plant operation Nil
2 Workshop Nil
It is proposed that effluent generated from softening plant shall be sprayed on coal in
coal yard while domestic effluent from plant and township shall be treated in Sewage
Treatment Plant (STP).
Sewage Treatment Plant (STP) is existing and can handle sewage for maximum
hydraulic loading up to 400 m3/day. Hence it can handle the possible sewage generated
due to the expansion effectively. The scheme of treatment comprises of primary,
secondary and tertiary treatment. The quality of effluent at inlet and outlet are as given in
below table.
Table 5.2
Characteristics of Effluent
S.No. Parameter Effluent Quality
At Inlet At Outlet
1 pH 6.5 – 7.5 6.5 – 7.5
2 Total Suspended Solids (mg/l) 200 - 300 <10
3 BOD5 at 20 0C (mg/l) 200-300 <20
4 COD 400- 500 <100
5 Oil & grease (mg/l) <20 <10
The effluent so generated from domestic activities in plant and colony shall be collected
in a sump and from sump it shall be fed to aeration tank after grit removal. From aeration
tank, effluent shall be put to chlorination and filtration after clarification. The details of
basis of design shall be as given below:
1 Intake Sump
Detention 1.5 hours
Capacity 25 m3
2 Grit Removal
Type Grit Separator
Flow 17 m3/hr
3 Aeration
Detention 18 hours
Sludge return 50%
MLSS 3500 – 4000 mg/l
F/M 0.11 – 0.15
Type of process Extended aeration
4 Clarification
Detention 4.5 hours
Overflow rate 15 cm/m2/day
Removal of Suspended Solid 400 m3/day plus sludge for circulation
design capacity
5 Chlorination
Detention 1 hour
Dosing 10 ppm chlorine
Flow 17 m3/hr
Type Compact dosing through pump
6 Filtration
Type Multi Grade Pressure Filter
Flow 17 m3/hr
Filtration rate 13 m3/hr/m2
7 Activated Carbon Filtration
Flow 17 m3/hr
Filtration rate 13 m3/hr/m2
The sludge shall be fed to sludge drying beds and after drying, the sludge shall be used
as manure for green belt development. The treated effluent shall be reutilized as per
details given below:
Particulars Quantity
Total Treated effluent 175 m3/day
Dust suppression 40 m3/day
Green belt at Plant 35 m3/day
Green belt at Township 100 m3/day
In addition to the above and as a step towards the conservation of water CMCL
proposes to have rain water harvesting ponds and storm water drainage system.
The details of solid waste generated from ongoing plant are given in Table 5.3.
Table 5.3
Details of Solid Waste Generated
The sludge generated from the STP at colony shall be used as manure for greenbelt
development. The solid waste generated from Raw Water Treatment Plant shall be
disposed off in leveling low lying patches within the plant and township premises.
However, regular monitoring shall be carried out to assess its suitability for specific
purposes.
The solid waste generated will be collected, segregated and will be sent to municipal
waste disposal site allocated by local administrative authorities.
5.3.8 Housekeeping
During cement manufacturing, dust causes the main health hazard. Other health
hazards are due to gas cutting, welding, noise and high temperature and micro ambient
conditions especially near the furnace doors and platforms which may lead to adverse
effects (Heat cramps, heat exhaustion and heat stress reaction) leading to local and
systemic disorders. Injuries in cement industries are usually of minor natures like
bruises, cuts, and abrasion because of manual handling. However, serious accidents
due to common reasons like fall from height and entrapment of limbs in machinery are
possible.
The precautionary measures which shall be followed to reduce the risk due to dust on
the workers engaged in and around the material handling areas are:
• Adequate arrangements are made for preventing the generation of dust by providing
the chutes at transfer points to reduce the falling height of material, preventing
spillage of material by maintaining the handling equipment, isolating the high dust
generating areas by enclosing them in appropriate housing and appropriately
dedusting through high efficiency bag filters;
• Due care shall be taken to maintain continuous water supply in the water spraying
system and all efforts would be made to suppress the dust generated by coal
handling system by water spraying at appropriate points;
• Almost all material handling systems are automatic i.e. unmanned. The workers
engaged in material handling system shall be provided with personal protective
equipment like dust masks, respirators, helmets, face shields etc;
• All workers engaged in material handling system shall be regularly examined for lung
diseases;
• Any worker found to develop symptoms of dust related diseases shall be changed
over to other jobs in cleaner areas; and
• Thermal insulation is being provided wherever necessary to minimize heat radiation
from the equipment, piping, etc. to ensure protection of workers. Insulation is being
done by adequate cleats, wire nets, jackets etc. to avoid loosening. Insulation
thickness is so selected that the covering jacket surface temperature does not
exceed the surrounding ambient temperature by more than 15oC. The effect of
thermal pollution of air will be negligible considering the atmosphere as the ultimate
heat sink and no other industry being located in the vicinity.
In addition to payment of additional royalty, sales tax and excise duty to the
Government, CMCL shall continue its efforts to improve the socio-economic status of the
local habitants. Preference shall be given to locals for any direct and indirect
employment based on the availability of skills as required.
CMCL will also create infrastructural facilities like school, hospital, bank, Post Office,
Community Center in due course of time, which shall be extended to locals also to the
possible extent.
The total land area available is 35 hectares. The land use for various operations is given
below.
Table 5.4
Land Use Plan
Land Use Type Area in Hectares
Operational Area 8.0
Roads 3.0
Greenbelt 11.6
Storage of Raw material 12.6
Total Land 35.0
The total area acquired for plant premises and township is 35 Hect. out of which 11.6
hect shall be made available for green belt development. The greenbelt will be
developed both at plant premises and at township.
CMCL shall develop a nursery to raise plant saplings in the township. The saplings shall
be raised in 1 kg plastic bags. The plastic bags shall be filled with equal proportion of red
soil, sand and manure. The seeds shall be implanted in the prepared seedling bags. The
sapling shall be kept under partly shaded atmosphere and periodically (alternate days)
watered by hand sprinklers. A minimum of 3 months period shall be given for the sapling
to grow in size for transplanting. Care and management of saplings shall be carried out
by engaging contractors.
Tree/ shrub sapling planting and nourishing shall be carried out by employing
contractors. As per contract clause, 98% survival rate of sapling shall be ensured. A
2’x2’x2’ pit shall be dug and filled with equal ratio of red soil, sand and manure. Soil
nutrition level shall be supplemented by the use of Asospyrillum (a bionutrient
supplement). Tree saplings shall be watered and deweeded at least for four to five years
till the saplings grow adequately and survive on their own.
The preferred species shall be evergreen with large leaf and crown surface area,
tolerant to air pollution, quick growing and round/spreading in shape. Preference shall be
given to locally available species. The preferred species proposed to be planted as
recommended by Central Pollution Control Board in its Guidelines For Developing
Greenbelts (March 2000) in NE hills of Eastern Himalayan Region.
Table 5.5
SPECIES PREFERRED TO BE PLANTED
S. no. Botanical Name Common Name Height (m) Crown Shape
Trees
1. Alstonia scholaris Devil tree 15 Round
2. Azadirachta indica Neemm 20 Spreading
3. Buchanania lanzan Achar 13 Round
4. Cassia pumila Yellow Cassia 10-12 Round
5. Citrus aurantium Limu 5 Round/oblong
6. Cordia dichotoma Chota losora 10 Round/oblong
7. Dalbergia sisoo Shisham 10 Round
8. Derris indica Karanja 10 Round
9. Sapildus emarginatus Haithaguti - Assam 10 Round/oblong
10. Saraca asoka Ashok 5 Spreading
11. Syzygium cumini Jaman 20 Oblong/Spreading
12. Trema orientalis Gio 6 Round/Oblong
Shrubs
1. Bougainvillea spectabilis Bougainvillea 8 Oblong/Round
2. Calotropis gigantea Akand - Bengali 5 Oblong/Round
3. Calotropis procera Akada 6 Oblong/Round
4. Carissa spinarum Karaunda 3 Round
5. Clerodendrum infortunatum Bhant 3-4 Round
6. Grewia subinequalis Phalsa 7 Round
7. Hibiscus rosa-sinensis Jasum 3 Round/Oblong
8. Ixora chinensis --- 6 Oblong
9. Lantana camara Lantana 3 Spreading
10. Lawsonia inermis Mehndi 5 Round
11. Murraya paniculata Marchula 5 Round
12. Nerium indicum Kaner 5 Oblong/Round
However, services of professional expert of horticulture shall be hired for design and
development of green belt in township as well as in plant premises on regular basis.
The objectives of Disaster Management Plan (DMP) for the ongoing project are:
• To ensure safety of people, protect the environment and safeguard commercial
considerations;
• To response immediately to emergency incidents with effective communication
network and organized procedures;
• To obtain early warning of emergency conditions so as to prevent on personnel,
assets and environment; and
• To safeguard personnel to prevent injuries or loss of life by:
This document is prepared keeping in view and to conform to the requirements of the
provisions of The Factories Act, 1948 under section 41 B (4) and guidelines issued by
the Ministry of Environment and Forests, Govt. of India and Manufacture, Import and
Storage of Hazardous Chemicals Rules, 2000, Schedule 11 under Environmental
Protection Act, 1986.
Table 5.6
Petroleum Product
The details of storage of petroleum products proposed to be used are given in Table 5.3:
Table 5.7
DETAILS OF STORAGE OF PETROLEUM PRODUCTS
S.No Petroleum Maximum Storage Type and Dimension of
Product Capacity Number of Tanks Tank
1 HSD 20000 ltr Steel tank - one 2.4 m. Ø and
4.44 m length
2 Sludge oil 1000 ltr Barrels - five 200 ltrs capacity
each
According to The Petroleum Act, 1934, Petroleum (any liquid hydrocarbons or mixture of
hydrocarbons, an inflammable mixture containing any liquid hydrocarbon) are classified
as given below:
• Petroleum class “B” Petroleum, having flash point of 23oC and above
but below 65o C.
• Petroleum Class “C” Petroleum having flash point of 65oC and
above but below 93o C.
piece coal so coal dust should not be stored for a longer period than necessary.
Furthermore, care must be taken not to introduce oil or grease into the coal dust. During
shutdowns, which shall be for only short periods, an advisable precaution will be to
reduce quantity in the container to bare minimum required for next light up. Due to
average lower temperature in the region spontaneous ignition of coal in open stockyard
is not expected
The following measures shall be adopted to prevent/control hazards associate with coal
handling during operation:
• Adequate number of DCP & CO2 fire extinguishers shall be provided in all vantage
points in the plant;
• All apparatus and conveying lines coming in to contact with pulverized coal shall be
earthed to avoid electrostatic charging;
• Regular monitoring of temperature in the bins;
• Storing limestone dust and sand near bins;
• Provision of pressurized water hydrant;
• Presence of an active safety committee which meets once in a month;
• Provision of security personnel round the clock;
• Provision of flow of water into the coal pit to cool down the temperature; and
• Small coal heaps shall be maintained in coal pit.
Petroleum products:
Since fuel oil is a combustible liquid, so most likely hazards is the fire hazard.
The following measures shall be adopted to prevent/control hazards associate with fuel
oil handling:
• Oil carrying pipes shall be properly insulated with standard hose pipe connections;
• Pumping stations shall be located away from the tanks;
• Provision of well laid out Fire Hydrant System comprising of a water pipeline
network, adequate number of hydrants and monitor points for fire fighting
Specific Hazards
• Pool fire may occur due to accumulation of oil in the oil pit/oil drains. Sand bath
shall be provided at the vulnerable points and adequate number of DCP and CO2
fire extinguishers shall be provided at all vantage points;
• Tank fire may occur due to a) Thunder stroke, b) Short circuit and c) Over
pressurization. Following preventive/ controlling measures shall be put in place:
a) Lightning arrestors shall be provided to the tanks;
b) Flame-proof electrical fittings shall be provided in the storage area;
c) Proper earthing and bonding shall be provided in all storage tanks, handling
machinery and structure, electrical motors; and
d) In case of fire, effort shall be made to shut off all the operation and fire is to
be extinguished under controlled condition.
• DG bursting of gland followed with fire. Effort should be made to shut off source of
fuel and the fire shall be extinguished under controlled condition.
Disaster Management Plan does not cover the natural disaster and sabotage activities.
However, duties and responsibilities given in this DMP may be followed to deal with
emergencies, arising out of natural disasters and subrogate activities. The main
components of disaster management plan are as follows:
Following officers of the plant will be responsible for coordination, in case of emergency
situation in any section of the cement plant:
Site Controller
Head of the Project at site or his deputy will assume overall responsibility. As soon as he
is informed of the emergency, he shall proceed to the Emergency Control Center (ECC)
and his duties shall be:
• To assess the magnitude of the incident and decide if employees need to be
evacuated from assembly points;
• To maintain continuous review of possible development and to assess in
consultation with Incident Controller as to whether the shutting down the plant or part
of plant and evacuation of person is required;
• To exercise direct operational control over the areas other than affected;
• To give necessary instructions to Liaison officer and Emergency officer regarding the
help to be obtained from out side agencies like fire brigade, police and medical;
• To advice liaison officer to pass necessary information about the incident to news
media and ensure that the evidences are preserved for inquiries to be conducted by
statutory authorities;
• To liaison with senior officials of Police, Fire, Medical, MSPCB and Factory
Inspectorate; and
• To issue authorized statement to news media.
In Case of Accident
During the time of any accident or emergency condition, the person present at site shall
has to inform the Shift In-Charge immediately which shall be followed by:
• Shift In-Charge will inform to respective Department Head, Time Office and Security
Personnel;
• According to the seriousness of the accident, the Department Head will arrange duty
doctors, ambulance and inform the personnel department;
• The department head will immediately report to spot and collect the cause of
accident;
• The department head will make a final report;
Keeping in view the above requirement, CMCL shall have full fledged Dispensary at the
Plant. Full time doctor, Nurses, paramedical staff, laboratory staff and attendants shall
be employed. Ambulance facility is also proposed to be provided.
• Collection of records;
• Conducting inquiry and concluding preventive measures;
• Making insurance claims;
• Preparation of inquiry reports with recommendations;
• Rehabilitate the affected persons within the plant and outside the plant; and
• To restart the plant.
Chief General
Manager (Works)
Dy.Manager
(Process)
Part Time
The Environmental Management Cell shall also co-ordinate all the related activities such
as collection of statistics w.r.t health of workers and population of the region,
afforestation and green belt development.
To achieve the objective of pollution control, it is essential not only to provide best
pollution control system but also to provide trained manpower resources to operate the
same. Training facilities would be placed for environmental control. This training shall
cover the items listed below:
On line dust emission monitors with trending facility are proposed for the major stacks
attached to Kiln, Coal mill, Cooler and Cement mill and the Stack emission monitoring
data will be interlocked with the main equipment with suitable alarm and tripping
provisions. Also, as a secondary step in ensuring a clean environment, it is necessary to
have a comprehensive monitoring programme, which continuously assesses the various
environmental aspects and sets guidelines with regard to measures.
For testing and monitoring requirement as statuary requirements, CMCL shall initially
hire the services of laboratory either of MSPCB or external laboratory recognized by
MSPCB. At later stage, CMCL shall develop in house facilities to monitor ambient air
quality inside the plant premises and emission from stacks on regular basis. CMCL shall
keep the records of pollution levels emitted from the operation on continuous basis as
per details given in Table 5.4.
In addition to above:
• Detailed analysis of treated wastewater shall be carried out for the parameters as
specified in Schedule II by MOEF to assess its suitability for greenbelt development
once in three months; and
• Detailed analysis of sludge from the STP shall also be carried out once in a year for
their suitability to be used as manure.
f Deteremine hydrogeological cycle and water budget of the area. Please add a Baseline Environment, 3.2.1 3.2.2 & 3.6.2
note on change in the water budget since the initiation of the project till date.
g Estimation of peak rate of run off (through Rational Method or Curve Number Baseline Environment, 3.6.2
Method) from the core project area. Predict the volume of runoff from the core
project area in to nearby streamsthrough derivation of rain-fall relationship.
h Impact on the catchment, watershed areas and water course running in the Impact Assessment, 4.4.5, 4.4.6
project area.
i Impact on local aquefers contiguous to the project site. Please add a note on the Impact Assessment, 4.4.6
impact on the local aquefers on account of existing aquefers.
j Impact on ground water quality and relating to permeability in the area and Impact Assessment, 4.4.6
location of major fracture zones.
2 Soil Environment
a Determine physico-chemical characteristics of soil: Texture, porosity, WHC, pH, Baseline Environment, Table 3.20
SOC, TKN, P, S, Ca, K, Mn, Mg and Fe. Soil Analysis shall be done once only
during the winter season. At least three sites each for buffer and core area to be
taken.
b Permeability rate in different soil horizons Baseline Environment, Table 3.7.2
c Analysis of impact of the project on soil. Baseline Environment 4.4.8 & table 4.1
3 Air Environment
a Micrometeorology: Collect micrometeorological data with respect to hourly wind Baseline Environment, 3.3.1 and Figures 3.1 to 3.
velocity and wind direction, relative humidity, ambient air temperature, cloud
cover, and daily rainfall data. The corresponding frequency distribution of wind
behaviour with w
b Baseline ambient air quality : SPM, RPM, SO2, Nox, && CO atleast 4 locations. Table 3.4 to 3,13
Data to be collected for 24 hours, twice a week atr each location for 16 weeks
spread over four seasons covering both core zone and buffer zone. Please
include the baseline data
c Prepare inventory of point and area sources. Impact Assessment, Table 4.4
d Evaluate cumulative effect of point and area sources using appropriate model in Impact Assessment, 4.4.2
preliminary estimation and Gaussian Plume Model in subsequent analysis to
establish source and receptor relationship.
e Quantify emission from all existing sources in the project area. Impact Assessment, Table 4.4, 4.10 & 4.13
f Quantitative prediction of air pollutants in the form of incremental ground level Impact Assessment, Table 4.5
concentration (GLC) to be done by Air Quality Prediction Modelling Software
g Calculate maximum resultant GLC at identified locations taking in to Impact Assessment 4.4.3 & Table 4.5
consideration background GLC and predominant wind direction.
h Estimate comprehensively the damages that have already occurred in the core Impact Assessment, Table 4.5, Fig.4.1
and buffer zone due to air pollutants in the area by taking help of air quality data
prior to setting up of the industry.
i Analysis of the current transportation arrangements and predict the impact of the Impact Assessment, 4.4.4 & table 4.7
vehicular emissions due to enhanced transportation.
4 Noise Environment
a Assessment of present and projected noise levels in the project area. Baseline Environment, 3.5 and tables 3.15 &
4.9
b Identification of source of noise. Impact Assessment, 4.4.7
c Prediction and evaluation of noise levels, their duration and diurnal variation if Baseline Environment, 3.5.1
any.
Compliance to TOR raised by the MoEF
9 Socioeconomic Environment
a Collection of secondary data on village wise population, sex ratio, literacy, Baseline Environment, 3.9
occupational structure, number of households and percentage of main workers
and non-workers.
b Collection of primary information on social amenities infrastructure facilities in theBaseline Environment, 3.9
study area.
c Assessment of impact on the sociao economic environment. Baseline Environment, 3.9
Compliance to TOR raised by the MoEF
p Detailes of comprehensive plantation program covering allocation area, fund Environmental Management Plan, 5.3.12
allocation, selection of species and contingency plan. Please include a note on
the success or failure of plantation program undertaken so far.
q Details of peripheral development plan that would include development in Environmental Management Plan, 5.3.10
infrastructure, health, education and social cultural aspects. Please furnish
details of development plan already put into use.
r Details of EMP Cell with respect to monitoring laboratory, equipments, technical Environmental Management Plan, 5.4.3
manpower including their educational qualifications and experience in operating
the installed facilities and fund allocation.
s Details of monitoring program with respect to pollutant parameters and Environmental Management Plan, 5.4.4
monitoring schedule and reporting as per statutory requirements.
t Safety and disaster management plan with onsite emergency plan to deal with Environmental Management Plan, 5.4
accidents.
u Computation of Total Impact Score taking in to consideration environmental Impact Assessment, Table 4.14
degradation due to project implementation and consequent environmentqal
management plan followed by post project benefits.
v Delineation of Management Plan in relation to Air Pollution Accoustic Environmental Management Plan
Environment, Water Pollution, Land Environment and Biological Environment.
.4
ANNEXURE 1