4720-0024-01A A8 Service Manual - 100504
4720-0024-01A A8 Service Manual - 100504
4720-0024-01A A8 Service Manual - 100504
A8T/A8/A7
SERVICE MANUAL
P/N 4720-0024-01A
Table of Contents
1 System Safety ......................................................................1-1
1.1 Safety Overview............................................................................. 1-1
1.2 Warning Signs ............................................................................... 1-3
1.3 Human safety................................................................................. 1-4
1.4 Operating Environment.................................................................. 1-4
1.5 Transport and storage.................................................................... 1-5
1.6 Electrical Requirements................................................................. 1-5
1.7 Electrical Safety Classification ....................................................... 1-6
2 General Information.............................................................2-1
2.1 The Characteristic of the Products................................................. 2-1
2.2 Applications ................................................................................... 2-1
2.3 Measurements and Calculations.................................................... 2-2
3 System Configuration & Function ......................................3-1
3.1 Front End Board (FED).................................................................. 3-2
3.2 CPU Board .................................................................................... 3-2
3.3 Keyboard / Control Panel............................................................... 3-2
3.4 COM Board.................................................................................... 3-2
3.5 Power Supply Board ...................................................................... 3-3
4 Principle of the System .......................................................4-1
4.1 Operation Theory........................................................................... 4-1
4.2 Technical Specifications ................................................................. 4-2
4.3 Probes ........................................................................................... 4-5
5 Assemble / Disassemble the System .................................5-1
5.1 Internal Configuration .................................................................... 5-1
5.2 Assembly /Disassembly of the System .......................................... 5-3
6 Malfunction Analysis ...........................................................6-1
6.1 FED Subsystem Malfunction.......................................................... 6-1
6.1.1 Image looks too coarse................................................. 6-1
6.1.2 Noise on the image ....................................................... 6-1
6.2 CPU Board Malfunction ................................................................. 6-2
6.3 Power Supply Board Malfunction................................................... 6-2
7 System Maintenance ...........................................................7-1
7.1 Main Unit ....................................................................................... 7-1
7.1.1 Maintenance ................................................................. 7-1
7.1.2 Installation..................................................................... 7-2
7.1.3 Transport....................................................................... 7-2
7.2 Transducer..................................................................................... 7-3
7.2.1 Maintenance ................................................................. 7-3
7.2.1.1 Use endocavity transducer .................................... 7-5
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7.2.2 Cleaning ........................................................................7-6
7.2.3 Disinfection....................................................................7-6
7.3 Service Guideline ...........................................................................7-7
7.3.1 Service Guideline ..........................................................7-7
7.3.2 Service responsibility ....................................................7-8
7.3.3 Contact Information .......................................................7-8
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1 System Safety
Safety measures for the operator and the patient are discussed in this chapter.
To ensure the safety of the operator and patient, please read the relevant
details in this chapter carefully before operating this system. Warning and
precaution messages must be followed exactly to avoid system damage or
even personal injury.
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The equipment may interfere with other high frequency devices (e.g. medical
lasers). Extra safety measures must be taken if other HF devices have to be
used nearby.
The installation shall be performed by personnel authorized by the
manufacturer only. Do not attempt to install the system by yourself
The system shall be used by a qualified operator or practitioner or under the
supervision of a qualified person.
The equipment must not be used in the presence of inflammable gases (e.g.
anesthetic gases and nitrous oxide) to avoid explosion hazard.
Turn off the system completely by unplugging the power supply cord before
cleaning. Protect the system from drip water or other liquid that could short
electric circuits inside the system.
Acoustic coupling gel should be applied to obtain high quality image. To
ensure the safety of patient, only legally marketed coupling gel, which is
biocompatible and complies with related standard, should be used.
At the end of the life time of this product, please contact your local
representative or SonoScape for disposal.
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Signs Description
Alternating current
Direct current
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This product should be used only with valid reasons. Keep the power levels
and the exposure time as low as possible, as long as a satisfactory diagnosis
can be achieved. The ALARA (As Low As Reasonably Achievable) guideline
must be observed.
Press the Freeze key to start freeze mode or keep the probe away from the
patient if no scanning is performed. Do not scan the patient with the probe at
a fixed position on the body for a prolonged period of time.
¾ The keyboard / control panel is only for operating the system. Do not
put any booklets or any other devices on the keyboard / control
panel.
¾ When the system is not in use, be sure to turn off the power supply.
Cover the trolley with a dust cover.
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NOTE:
Please follow the above requirements to provide the suitable power
supply to the system.
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The equipment conforms with the following regulations for electrical safety,
¾ IEC 60601-1: 1988+A1:1991+A2:1995, Medical Electrical Equipment
Part 1: General Requirements For Safety, Class I, BF, continuous
operation
¾ IEC 60601-2-37: 2001 + A1:2004 + A2:2005, Medical Electrical
Equipment Part 2-37: Particular Requirements For The Safety Of
Ultrasonic Medical Diagnostic And Monitoring Equipment
¾ Degrees of protection against harmful liquid: IPX0 for the SSI-8000
system and IPX7 for the accompanied probes.
¾ The equipment conforms with the following EMC/EMI standards:
IEC60601-1-2: 2001+A1: 2004, Class A (CE)
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2 General Information
2.2 Applications
The system is suitable for almost all kinds of clinical diagnosis. It can work
with many broadband transducers, good for ultrasound diagnostic exams for
general organs. Its main applications are as follows:
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WARNING:
This ultrasonic diagnostic system is not intended for ophthalmic
use or any use causing the acoustic beam to pass through the eye.
Operation Modes
z B Mode
z B/M Mode
z M Mode
z THI Mode
z Dual B Mode
z Quad B Mode
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Fig. 1
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Three 156-pin probes can be plugged to the system at the same time and
with one of them being active. The FED board sends high voltage drive
signals to the probe elements and also picks up echo signals from these
elements. The FED board amplifies the echo signals and extracts useful
information through digital signal processing.
The CPU board processes the digital echo signals from the FED board and
generates graphic and text information. The information are then displayed on
the LCD. The CPU board also controls the data ports, such as Ethernet port,
RS232 port, S-video and C-video port, Dual USB port.
Almost all user operations, from selecting menu items to adjusting imaging
parameters, from file management to Ethernet sharing, and etc., are
performed through the keyboard. There are 65 hard keys, one gain control
knob, one function knob, one menu knob, 8 TGC control sliders, one trackball
and two customizable function keys.
The COM board provides the CPU board with power supply which is sourced
from the power supply board.
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The digital beam former at the FED board sends out transmit pulses at a
certain frequency. These pulses, after being processed, will be transmitted to
the corresponding element crystals. The crystals convert the electronic
signals into ultrasonic vibrations. Vibrations of many such crystals produce
ultrasound beam focusing in certain directions. The ultrasound waves
propagate into the human body are reflected by the tissues. When the echoes
are picked up by the crystals on the transducer, they carry information of the
tissues and the locations of reflections. To extract this information from the
echoes, they are converted back to electric signals, are sent for processes
like electric signals for pre-amplification, AD conversion, digital signal
processing and etc. Finally the CPU generates the video signals and the
tissue characteristics are ultimately displayed on the LCD monitor.
The Linux system embedded in the CPU board is the central part of the
system. In addition to generate ultrasound images, it is also responsible for
the following tasks:
• responding to keyboard activities, i.e. execution of user commands
entered by keyboard inputs.
• miscellaneous measurements and calculations.
• data communications (input and output through IO ports) with
accessories.
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z Zoom factor: max. 8.0, local zoom function, in 8 steps: 1.2, 1.5, 2.0,
3.0, 4.0, 5.0, 6.0 and 8.0;
z M mode: sweep speed in steps: 1, 2, 3, 4, 5s;
z M mode video inversion;
z Biopsy guide line: on/off, position and angle adjustment;
z User adjustable parameters: dynamic range, frequency, FPS, gain,
grayscale curve, left/right invert, up/down invert , image rotation,
sweep angle/width, depth, line density, zoom in, focus number, focus
position, focus distance, biopsy guide line position and angle, sound
power, croma;
z Diagnostic mode: cardiac, liver, kidney, muscular-skeletal,
gynecological, obstetric, thyroid, carotid, breast and pancreas; and
customized diagnostic modes
z Cine and storage:
512 frames in B mode;
Mass storage ability can store up to 2000 images in BMP format, or
10000 images in JPG format.
Cine speed adjustable: high, medium or low;
Measurements during cine playback is supported.
z Thumbnail function: the latest reviewed images (up to 32 images)
can be shown in thumbnail at the bottom right of the screen;
z Body mark: not less than 100 types; Support Dual-Body Mark and
Quad-Body Mark
z Annotation: rich predefined annotations, the user can add new
annotations;
z Measurement:
Basic measurement: distance, ratio, area (ellipse), circumference,
angle, volume, time, slope, heart rate
OB measurement: BPD, CRL, FL, AC, HC, GS, VOL, ANGLE, UT,
OFD, CI, AFI, FGC、HIP
GYN measurement: UT, ENDO, OVARY, FOLLICLE, CERVIX,
UT-L/CX-L;
Cardiac measurement: MV, LV, AO, EDV, ESV, EF, CO, SV, FS, ET
URO measurement: RUV, PV, PSV, Left Kidney, Right Kidney;
Other measurement: Thyroid
z Report: OB, GYN, cardiac report, URO,small part, growth curve,
histogram
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z Build-in workstation;
z Display: 15-inch industrial-grade LCD, the user can adjust the
monitor through system menu;
z Based on Linux operation system;
z Multilingual user interface: Simplified Chinese/ Traditional Chinese/
English/ Russian/ Spanish/ French/ Italian;
z Input Methods: Chinese/ English;
z Video output format: composite video, S-Video, VGA;
z Output ports: LAN, 4×USB2.0, composite video, VGA, S-Video, video
printer controller socket.
z Input port: footswitch;
z DVD-RW (Optional);
z Optional peripherals: footswitch, video printer, USB video printer,
USB disk, mobile hard disk, network device, VCR;
z DICOM function: (Optional);
z File output format:
Image: BMP, JPG, AVI, DCM;
Report: .RPT, .pdf;
z Software update: USB update;
z Power in: 100-240V~, 50/60Hz auto adaption;
z External dimension: L×W×H ≤ 529×747×1352(mm)
z Net weight: Approx. 50Kg;
z Environmental requirement:
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4.3 Probes
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Internal hardware configurations of the system are shown in the two figures
on the next page.
Part list
1 FED Board
2 CPU Board
3 COM Board
5 Keyboard
6 TrackBall
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Fig 5.1-1
Fig 5.1-2
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9
2
1
2
4
2
2
3
8
7
2
6
2
3
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1. Remove the LCD monitor and its support arm ( Fig 5.2-3)
Be sure to lock the wheels of the trolley before dissembling the system.
1. Working from the rear, remove the screws (2).
2. Remove the plastic cover (6).
3. Remove the screws (3).
4. Holding the monitor and the base of monitor support arm, pull the monitor
support arm horizontally backwards to detach it from the trolley.
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3. Remove the keyboard unit (Fig 5.2-3)
1. Working beneath the keyboard, remove the screws (2).
2. Gently lift the keyboard unit up and disconnect all the cables attached to
it.
3. Remove the keyboard unit from the trolley.
5
I
4
8 7 6
9
2
1
8 10
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2
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6 Malfunction Analysis
Besides the failure list blow, there may be other problems due to the
complicated features of the system. If any failure occurs, it is important to note
down the operating environment, operating status and the failure
phenomenon. Then contact the Customer Service as soon as possible for
troubleshooting.
Many factors can cause too much noise on the image; EM interference from
external source or power supply and malfunction of PCB boards inside the
system are the most likely causes.
To find out whether the interference is due to external source or internal board
malfunction, check whether the area with too much noise is limited to the
ultrasound image window. Obvious noise on the whole screen implies that the
interference is caused by external source. Excessive noise is limited to
ultrasound image window implies malfunction of PCB boards inside the
system.
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Display problem
If the screen shows artifacts (e.g. some color bars) or shows nothing, follow
procedure below to find out the cause of the problem.
• Check the cables between the monitor and the system, especially the
LVDS signal cable. If no problem is found,
• then check if the input voltage for LCD meets the +12V requirements.
If no problem is found,
• then check the CPU board for any defects.
The output voltages are +5V, +12V, +3.3V, +100V, -100V, and +HVAdjust.
When power failure occurs, the output voltages should be tested. However, if
the power supply cannot start up, inspect the power supply board for any
damages.
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7 System Maintenance
7.1.1 Maintenance
z Use dry cloth to clean the system plastic cover and the keyboard;
z Use special soft cloth and cleanser to clean the LCD;
z To ensure good ventilation for the system, clean the dust filter at the
bottom of the system;
z Check if the grounding of the system is good, whether it complies
with relevant safety requirements;
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7.1.2 Installation
z The environment where the system will be in use should meet the
requirements stated in the operator’s manual;
z The package should be in good condition, no obvious damage or
breakage should be present. Take out the system from the package;
z Place the system on horizontal and clean floor.
z The extra grounding point (marked with an equipotential symbol) at
the back of the system should be grounded.
7.1.3 Transport
When moving or transporting the system, take the precautions outlined below
to ensure personal safety and to avoid damaging equipments. After the
system has been moved to a new place, ensure that the system is secured by
locking the four system castors.
1. Turn the system completely off. Unplug the mains power cable.
2. Disconnect all the transducers and put them in their carrying case.
3. Disconnect all peripherals.
4. Hold the handle of the system and move the system to the destined
place.
For long-distance transport, observe these additional precautions
as well:
5. Prepare the system and pack it in the original package. Packing in
the original package can reduce the risk of scratching or collision
damage.
6. Place the system upwards and ensure that it is firmly secured while
inside the vehicle during transport.
7. Environmental requirements should be satisfied, refer to section 1.5
for details.
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7.2 Transducer
Before using the transducer, check if there is any damage in the transducer
housing, cable or connector. If there is, contact your local representative .
Apply sufficient amount of coupling gel on the transducer to achieve good
acoustic coupling. Clean and disinfect the transducer after using.
WARMING
Only the supported transducer models produced by SonoScape
should be used with the ultrasonic diagnostic system. Connecting
unsupported transducers may result in electric shock or system
damage.
7.2.1 Maintenance
• The probe is very sensitive to vibrations. Handle the probe with care
to prevent any collision damage.
• The system must be in the freeze mode, at the EXAM screen
(preparation mode) or turned off when removing/connecting the
probe.
• Avoid scratching the probe head (acoustic window).
• Clean the probe with soft cloth or wet sponge soaked in potable water.
Do not use solutions containing alcohol or any other organic solvent
(e.g. diluent).
• Do not immerse the probe beyond the binding line. Immersion for
prolonged period of time in liquid beyond the binding line can damage
the probe.
• If any evidence of wear on a probe is discovered, you should stop
using this probe immediately and contact service representative as
soon as possible.
• Avoid winding or stretching the probe cable excessively while using
the probe.
• Turn the switch lock in the indicated direction as shown on the probe
connector when connecting the probe.
• Use only the quality couplant to avoid damaging probe head.
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a) Binding line
b) Cable
c) Cable sheath
d) Probe Handle
e) Probe head (acoustic lens)
f) transducer
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Clean and disinfect the endocavity transducer both before and after each use.
Legally marketed probe sheath approved by FDA should be used to cover the
transducer before ultrasound diagnosis. Do not use pre-lubricated condom as
a sheath. The lubricants in these condoms may not be compatible with the
probe construction.
NOTE:
1. Some patients are allergic to latex (natural rubber) contained in
medical devices. FDA recommends that before using the
endocavity transducer for ultrasound diagnosis, the doctor
should identify such patients and prepare to treat allergic
reactions promptly.
2. Only water-solubility material or water-solubility jelly is allowed
to use on the transducer head. Derivative from oil or mineral oil
may damage transducer surface.
Warning!
• Use of sterile FDA cleared probe sheath is required for intracavitary
operations. If lubricant is used, it must be water-soluble.
• Do not apply coupling gel directly on the patient skin.
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7.2.2 Cleaning
Clean the transducer and the probe handle after each use.
Remove coupling gel on the transducer using soft cloth. Wash away any
visible residue with flowing potable water. If the probe surface carries too
much residue, remove all visible residue with wet cloth soaked in mild soap
water. Use wet soft cloth to scrub the surface if dried residue exists.
NOTE:
1. Before cleaning the transducer, remove the protective cover on
the transducer.
2. During the cleaning of endocavity transducer, it is important to
ensure that all surfaces of the endocavity transducer are
cleaned thoroughly.
7.2.3 Disinfection
Immerse the transducer head in the germicide solution for at least 20 minutes,
but no more than 1 hour. The immersion level should below the binding line.
Immerse beyond the binding line for a prolonged period of time may damage
the probe.
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For more detailed probe maintenance information, refer to the Probe User
Manual.
When any malfunction occurs, turn the system off and inform your local
service representative. Kindly provide detailed information on the phenomena
of the malfunction. A failure report with pictures showing the malfunction will
be quite useful and will help to reduce the service time. Our service engineer
will contact you as soon as possible once you reported the malfunction to us.
In case that the fuse is burned out, the customer may replace it by following
instructions provided by our service engineer. The fuse used in this ultrasonic
system is 50T-0160H 250V and is widely available. The user can purchase the
same kind of fuse from the local market. If the fuse is burned out again after the
replacement, DO NOT attempt start up the system again, kindly inform your local
representative immediately for help.
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