Caterpillar Cat 304CR Mini Hydraulic Excavator (Prefix NAD) Service Repair Manual (NAD00001 and Up)
Caterpillar Cat 304CR Mini Hydraulic Excavator (Prefix NAD) Service Repair Manual (NAD00001 and Up)
Caterpillar Cat 304CR Mini Hydraulic Excavator (Prefix NAD) Service Repair Manual (NAD00001 and Up)
Models
Shutdown SIS
Previous Screen
i01823295
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1862 Snap Ring Pliers 1
B 1U-7588 Pry Bar 2
Start By:
A. Remove the piston motor (travel). Refer to Disassembly and Assembly, "Piston Motor
(Travel) - Remove" in this manual.
NOTICE
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304CR Mini Hydraulic Excavator NAD00001-UP (MACHINE) POWERED BY S4L2... 2/12
Note: Put identification marks on the travel motor and on all lines for installation purposes. Plug
all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the section of the travel motor and the final drive for assembly
purposes. The parts must be reinstalled in the original locations of the parts.
Illustration 1 g00763560
Illustration 2 g00763551
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Illustration 3 g00763571
Illustration 4 g00763578
Illustration 5 g00763935
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6. Put identification marks on piston assemblies (6) in order to indicate the locations of the
pistons in the retainer plate (7) and the barrel (8). Remove piston assemblies (6) and retainer
plate (7) from barrel (8) as a unit. Separate the piston assemblies from the retainer plate.
Illustration 6 g00763958
Illustration 7 g00763585
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Illustration 8 g00763590
Illustration 9 g00763910
10. Use a 0.25 mm (0.010 inch) feeler gauge to a 0.38 mm (0.015 inch) feeler gauge. Remove
ring (14) from the groove between cover (15) and the final drive housing.
Illustration 10 g00763597
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Illustration 11 g00763603
Illustration 12 g00763605
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Illustration 13 g00763613
Illustration 14 g00763623
Illustration 15 g00763684
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Illustration 16 g00764056
NOTICE
The thread lock compound that is used on the reamer bolts may cause
the reamer bolts to seize during removal.
Illustration 17 g00763700
18. Use Tooling (B) in order to separate spindle (27) from housing (28) .
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Illustration 18 g00764796
Illustration 19 g00764176
Illustration 20 g00764194
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Illustration 21 g00764198
22. Remove bearing cone (35), and bearing cone (38) from shaft (34). Remove bearing (36),
and bearing (37) from shaft (34) .
Illustration 22 g00862751
23. Remove Duo-Cone seal kit (39). Remove pins (40). Remove bearing (41) .
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Illustration 23 g00764855
Illustration 24 g00764867
25. Remove plugs (44), and the O-ring seals. Remove springs (45), stoppers (46), and spool
(47) .
Illustration 25 g00764880
26. Remove plugs (48), and the O-ring seals. Remove springs (49), and stoppers (50) .
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Illustration 26 g00764899
27. If necessary, remove plugs (51). Remove plug (52), and the O-ring seal. Remove plug (53) .
Copyright 1993 - 2020 Caterpillar Inc. Sat Feb 22 23:33:00 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.
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304CR Mini Hydraulic Excavator NAD00001-UP (MACHINE) POWERED BY S4L2... 1/12
Shutdown SIS
Previous Screen
i01669600
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1862 Snap Ring Pliers 1
B 1U-7588 Pry Bar 2
Start By:
A. Remove the piston motor (travel). Refer to Disassembly and Assembly, "Piston Motor
(Travel) - Remove" in this manual.
NOTICE
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/22
304CR Mini Hydraulic Excavator NAD00001-UP (MACHINE) POWERED BY S4L2... 2/12
Note: Put identification marks on the travel motor and on all lines for installation purposes. Plug
all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the section of the travel motor and the final drive for assembly
purposes. The parts must be reinstalled in the original locations of the parts.
Illustration 1 g00763560
Illustration 2 g00763551
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304CR Mini Hydraulic Excavator NAD00001-UP (MACHINE) POWERED BY S4L2... 3/12
Illustration 3 g00763571
Illustration 4 g00763578
Illustration 5 g00763935
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304CR Mini Hydraulic Excavator NAD00001-UP (MACHINE) POWERED BY S4L2... 4/12
6. Put identification marks on piston assemblies (6) in order to indicate the locations of the
pistons in the retainer plate (7) and the barrel (8). Remove piston assemblies (6) and retainer
plate (7) from barrel (8) as a unit. Separate the piston assemblies from the retainer plate.
Illustration 6 g00763958
Illustration 7 g00763585
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Illustration 8 g00763590
Illustration 9 g00763910
10. Use a 0.25 mm (0.010 inch) feeler gauge to a 0.38 mm (0.015 inch) feeler gauge. Remove
ring (14) from the groove between cover (15) and the final drive housing.
Illustration 10 g00763597
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304CR Mini Hydraulic Excavator NAD00001-UP (MACHINE) POWERED BY S4L2... 6/12
Illustration 11 g00763603
Illustration 12 g00763605
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304CR Mini Hydraulic Excavator NAD00001-UP (MACHINE) POWERED BY S4L2... 7/12
Illustration 13 g00763613
Illustration 14 g00763623
Illustration 15 g00763684
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304CR Mini Hydraulic Excavator NAD00001-UP (MACHINE) POWERED BY S4L2... 8/12
Illustration 16 g00764056
NOTICE
The thread lock compound that is used on the reamer bolts may cause
the reamer bolts to seize during removal.
Illustration 17 g00763700
18. Use Tooling (B) in order to separate spindle (27) from housing (28) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/2/22
304CR Mini Hydraulic Excavator NAD00001-UP (MACHINE) POWERED BY S4L2... 9/12
Illustration 18 g00764796
Illustration 19 g00764176
Illustration 20 g00764194
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