Caterpillar Cat 318D2 L Excavator (Prefix HAH) Service Repair Manual (HAH00001 and Up)
Caterpillar Cat 318D2 L Excavator (Prefix HAH) Service Repair Manual (HAH00001 and Up)
Caterpillar Cat 318D2 L Excavator (Prefix HAH) Service Repair Manual (HAH00001 and Up)
Models
318D2 L Excavator
318D2 L Excavator HAH00001-UP (MACHINE) POWERED BY 3054C Engine(SEB... 1/11
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Product: EXCAVATOR
Model: 318D2 L EXCAVATOR HAH
Configuration: 318D2 L Excavator HAH00001-UP (MACHINE) POWERED BY 3054C Engine
i05453130
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 154-6181 Forcing Bolt 1
D 439-3940 Link Bracket 2
5F-7366 Forcing Bolt 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
E 1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F - Loctite 5127 1
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1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from cover (2), and fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
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Illustration 3 g00708091
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
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10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
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Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
Illustration 9 g00708162
Illustration 10 g00708325
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Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate two ring gears (17).
Note: Two ring gears (17) are held together with Tooling (F). It may be necessary to heat
ring gears (17) in order to soften the sealant. Do not heat over 135 °C (275 °F) for more
than thirty minutes.
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Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
Illustration 17 g00708186
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Illustration 18 g00708187
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from main housing (18) once gear (26) is removed.
Make sure that the motor housing is supported.
Illustration 20 g00708211
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Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from motor housing (28). The combined weight of main housing (18) and the final
drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
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Illustration 23 g00708215
Illustration 24 g00708216
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc. Thu Nov 19 00:51:32 UTC+0800 2020
All Rights Reserved.
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318D2 L Excavator HAH00001-UP (MACHINE) POWERED BY 3054C Engine(SEB... 1/22
Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR HAH
Configuration: 318D2 L Excavator HAH00001-UP (MACHINE) POWERED BY 3054C Engine
i07255515
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 477-3191 M14x2x18 mm Lifting Eye Assembly 2
B 1P-2420 Transmission Repair Stand 1
6V-8214 M6x20mm Bolt 2
C
9X-8267 M6 Washer 2
D 8H-0663 Bearing Puller Assembly 1
E 422-5474 M16x2x24mm Lifting Eye Assembly 2
F 439-3938 Link Bracket 3
G 1U-9889 Crossblock 1
Start By:
NOTICE
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318D2 L Excavator HAH00001-UP (MACHINE) POWERED BY 3054C Engine(SEB... 2/22
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
2. Remove the sprocket from the final drive and the travel motor assembly. The weight of the
sprocket is approximately 36 kg (79 lb).
Illustration 1 g06260984
3. Use Tooling (A) and a suitable lifting device to position final drive assembly (1) onto
Tooling (B). The weight of final drive assembly (1) is approximately 281 kg (620 lb).
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Illustration 2 g06261012
Illustration 3 g06261017
4. Remove plug (2), spring (4), seat (3), and the O-ring seal.
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Illustration 4 g06261029
Illustration 5 g06261032
5. Remove plug (5), spring (6), seat (7), stem assembly (8), and the O-ring seal.
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Illustration 6 g06261260
Illustration 7 g06261275
6. Remove plug (9), spring (12), seat (11), spool (10), and the O-ring seal.
Illustration 8 g06261285
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Illustration 9 g06261336
Illustration 10 g06261344
8. Remove plug (14), spring (16), valve (15), and the O-ring seal.
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Illustration 11 g06261519
Illustration 12 g06261532
9. Remove plug (17), spring (19), valve (18), and the O-ring seal.
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Illustration 13 g06261538
Illustration 14 g06261539
11. Remove plugs (21), springs (23), valves (22), and the O-ring seals.
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Illustration 15 g06261563
Illustration 16 g06263306
Port plate (28) may still be adhered to the barrel assembly.
13. Remove springs (26), port plate (28), and O-ring seals (27).
Illustration 17 g06261586
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Illustration 18 g06261622
16. Use Tooling (C) and suitable prying devices to remove piston assembly (31).
Illustration 19 g06261625
Illustration 20 g06261647
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Illustration 21 g06261665
18. Remove separator plates (34) and friction plates (35). Note the alternating order of separator
plates (34) and friction plates (35) for assembly purposes.
Illustration 22 g06261896
19. Remove barrel assembly (36). Do not allow the components of barrel assembly (36) to
come apart while you remove barrel assembly (36). The components of barrel assembly (36)
must be reinstalled in the original positions.
Illustration 23 g06261908
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Note: Mark the component locations for assembly purposes before you disassemble the
barrel assembly.
Illustration 24 g06261915
Illustration 25 g06261922
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Illustration 26 g06261927
23. Put location marks on swashplate (41) for assembly purposes. Remove swashplate (41).
Illustration 27 g06261980
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Illustration 28 g06261983
24. Remove shaft assembly (42), keys (44), piston (43), and spring (45).
Illustration 29 g06261987
25. Use a suitable press and Tooling (D) to remove bearing (46) off the shaft assembly.
Illustration 30 g06262009
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Illustration 31 g06262033
26. Use Tooling (E) and a suitable lifting device to remove final drive assembly (47) from
Tooling (B) and reposition final drive assembly (47) as shown. The weight of final drive
assembly (47) is approximately 240 kg (530 lb).
Illustration 32 g06262046
27. Remove drain plugs (48), bolts (49), and cover (50).
Illustration 33 g06262473
28. Use Tooling (F) and a suitable lifting device to remove carrier assembly (51). The weight of
carrier assembly (51) is approximately 27 kg (60 lb).
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Illustration 34 g06262494
Illustration 35 g06262505
29. Remove pins (53), planetary shafts (54), planetary gears (52), needle bearings (55), and
washers (56).
Illustration 36 g06262780
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