QSK50 e KTA50Tabela de Ajuste de Válvula

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Overhead Set (OBC) Page 1 of 28

003-006 Overhead Set (OBC)

General Information

with Mechanically Actuated Injector

The Outer Base Circle Method overhead


setting procedure can be used for fixed
time (PT®) and Hydraulic Variable
Timing/STC injectors, regardless of CPL
or build date.

On engines with a hydro-mechanical


STC valve, remove the oil supply from
the oil control valve. Plug the hose, cap,
and fitting. This prevents the engine from
going into advance timing.

Operate the engine at high idle for 5


minutes in normal timing mode. This will
allow all the lubricating oil to pump out of
the injector tappets so a correct injector
adjustment can be made.

Shut the engine OFF.

with Electronically Actuated Injector

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For engines with electronically actuated


injectors, periodic valve adjustment is not
required. It is recommended that the
valves be adjusted only when an injector
is removed.

The cylinders are numbered from the


front gear cover end of the engine.

To determine the right and left bank on


the QSK38 and QSK50 engine, stand at
the rear of the engine and face the front.

When referring to system electronics, a


standard cylinder numbering system has
been adopted. This is only used for the
electronic system components on
engines with electronically actuated
injectors.

Each cylinder has two rocker levers.


When facing the cylinder head, the
rocker lever on the left is the exhaust
rocker lever. The rocker lever on the right
is the intake rocker lever.

If the push rods are removed for the


service, make sure they are installed in
the same locations.

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QSK38 Firing Order:

1R-6L-5R-2L-3R-4L-6R-1L-2R-5L-4R-3L
or 2-11-10-3-6-7-12-1-4-9-8-5.

RB = Right Bank of cylinders.

LB = Left Bank of cylinders.

QSK50 Firing Order:

1R-1L-3R-3L-2R-2L-5R-4L-8R-8L-6R-6L-
7R-7L-4R-5L or 2-1-6-5-4-3-10-7-16-15-
12-11-14-13-8-9

RB = Right Bank of cylinders.

LB = Left Bank of cylinders.

The normal rotation direction for QSK38


and QSK50 is clockwise, when viewed
from the front of the engine.

Preparatory Steps

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with Mechanically Actuated Injector

WARNING
Batteries can emit explosive gases. To
reduce the possibility of personal
injury, always ventilate the
compartment before servicing the
batteries. To reduce the possibility of
arcing, remove the negative (-) battery
cable first and attach the negative (-)
battery cable last.

WARNING
When using a steam cleaner, wear
safety glasses or a face shield, as well
as protective clothing. Hot steam can
cause serious personal injury.

• Disconnect the battery cables. See


equipment manufacturer service
information.
• Steam clean the engine to prevent
dirt from entering the engine when
the valve covers are removed.
Refer to Procedure 000-009 in
Section 0.
• Remove the rocker lever covers.
Refer to Procedure 003-011 in
Section 3.

with Electronically Actuated Injector

WARNING
Batteries can emit explosive gases. To
reduce the possibility of personal

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injury, always ventilate the


compartment before servicing the
batteries, to reduce the possibility of
arcing, remove the negative (-) battery
cable first and attach the negative (-)
battery cable last.

WARNING
When using a steam cleaner, wear
safety glasses or a face shield, as well
as protective clothing. Hot steam can
cause serious personal injury.

• Disconnect the battery cables. See


equipment manufacturer service
information.
• Steam clean the engine to prevent
dirt from entering the engine when
the valve covers are removed.
Adjust Refer to Procedure 000-009 in
Section 0.
• Remove the rocker lever covers.
Refer to Procedure 003-011 in
with Mechanically
Section 3. Actuated Injector

Valve and injector adjustment marks are


in three locations.

Valve and injector adjustment marks are


on the vibration damper. The marks
must be aligned with the pointer.

CAUTION

When using the starter covers on the


right bank, the marks on the flywheel
that begin with an “A” must be used or
the valves and injectors will not be

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adjusted correctly, causing damage to


the push rods.

For valve and injector adjustment marks


on the flywheel, with the engine barring
device located on the right bank of the
engine:

• The starter bore cover must be


removed to see the marks.

CAUTION

When using the starter covers on the


left bank, the marks on the flywheel
that begin with a “C” must be used or
the valves and injectors will not be
adjusted correctly, causing damage to
the push rods.

For valve and injector adjustment marks


on the flywheel, with the engine barring
device located on the left bank of the
engine:

• The starter bore cover must be


removed to see the marks.

This illustration also shows the engine


barring device. To use the device,
remove the clip and push the device
shaft toward the flywheel. The barring
device must be rotated
counterclockwise to turn the flywheel
and crankshaft in the direction of normal
rotation.

The following is the firing order for all K38


engines.

• 1R-6L-5R-2L-3R-4L-6R-1L-2R-5L-
4R-3L

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NOTE: Not all K50 engines have the


same firing order. Some engines
manufactured after September 1986
have a revised firing order. These
engines have decals on the rocker
lever covers and the engine dataplate
is stamped with “REVISED FIRING
ORDER”.

The following is the standard firing order


for all K50 engines which were
manufactured before September 1986.

• 1R-1L-3R-3L-7R-7L-5R-5L-8R-8L-
6R-6L-2R-2L-4R-4L

The following is the “REVISED FIRING


Two
ORDER”full engine rotations
used on are required
some engines built to
adjust the valves and
after September, 1986.injectors on K38
and K50 engines.
• 1R-1L-3R-3L-2R-2L-5R-4L-8R-8L-
The normal rotation direction for K38 and
6R-6L-7R-7L-4R-5L
K50 engines is clockwise, when viewed
from the front of the engine.

The valve set is represented by “VS”.


Ignore the “TC” (top center) marks while
setting the valves and injectors.

Determine the cylinder in position for


valve set:

• The crossheads and valves are


ready to be adjusted on the cylinder
that has all the valves closed
• Check the two cylinders shown on
the “VS” mark.

NOTE: The KTA50-G3, KTA50-G4,


KTTA50-G2, K2000E, K1800E, and
K1500E engines contain a unique
camshaft that creates a noticeable
difference in the height of the valve
adjusting screws. When the valves are
properly adjusted on these engines,
the exhaust valve adjusting screw will
have approximately one thread visible

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above the top of the lock nut. The


intake valve adjusting screw will have
approximately three threads visible
above the top of the adjusting screw.

If the rocker lever assemblies have been


removed, use this step to determine the
cylinder to be set.

All adjusting screws must be loose on all


cylinders, and the push rod must remain
in alignment.

Perform this step on both cylinders to be


checked.

Hold both rocker levers against the


crossheads. Turn the adjusting screws
until they touch the push rods. Turn the
lock nuts until they touch the levers.

The cylinder with the adjusting screws


that are nearly the same height (intake
screw can be up to two threads above
the exhaust) is ready for valve
adjustment. The second cylinder that is
not ready for adjustment will have the
adjusting screw for the exhaust valve
more than five threads above the intake
screw.

The push rods will be close to the same


height above the top of the rocker lever
housing on the cylinder ready for valve
adjustment.

CAUTION

Use the correct chart for the engine


being serviced or the parts can be
damaged.

If the rocker levers have not been


removed, wiggle the valve rocker levers
on the two cylinders in question. The

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crossheads and valves on the cylinder


where both levers feel loose are ready to
adjust.

After identifying the cylinder with the


valves ready to be adjusted, use the
following charts for the sequence. The
steps and specifications for adjusting the
crossheads, valves, and injectors follow
the charts.

Adjustment can begin on any valve set


mark. In the illustration, assume the 1R-
6R or 1R-8R marks are aligned and the
adjusting screw height for the valves on
the cylinder number 1 right-bank are
closed and ready to adjust.

The following charts give the crosshead,


valve, and injector adjustment sequence.

K38 (Outer Base Circle) Valve and Injector Adjustment Chart


Valves Closed Adjust Valves Adjust Injectors
Valve Set Mark On Cylinder On Cylinder
On Cylinder Number
“VS” (L - Left- Number (L - Left- Number (L - Left-
(L - Left-Bank) (R-
Bank) (R- Right- Bank) (R- Right- Bank) (R- Right-
Right-Bank)
Bank) Bank) Bank)
1R-6R VS 1R 1R 2R
6L-1L VS 6L 6L 5L
5R-2R VS 5R 5R 4R
2L-5L VS 2L 2L 3L
3R-4R VS 3R 3R 1R
4L-3L VS 4L 4L 6L
1R-6R VS 6R 6R 5R
6L-1L VS 1L 1L 2L
5R-2R VS 2R 2R 3R
2L-5L VS 5L 5L 4L

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K38 (Outer Base Circle) Valve and Injector Adjustment Chart


Valves Closed Adjust Valves Adjust Injectors
3R-4R VS 4R 4R 6R
4L-3L VS 3L 3L 1L

K50 (Outer Base Circle) Valve and Injector Adjustment Chart


Valves Closed Adjust Valves Adjust Injectors
Valve Set Mark On Cylinder On Cylinder
On Cylinder Number
“VS” (L - Left- Number (L - Left- Number (L - Left-
(L - Left-Bank) (R-
Bank) (R- Right- Bank) (R- Right- Bank) (R- Right-
Right-Bank)
Bank) Bank) Bank)
1R-8R VS 1R 1R 6R
1L-8L VS 1L 1L 6L
3R-6R VS 3R 3R 2R
3L-6L VS 3L 3L 2L
2R-7R VS 7R 7R 4R
2L-7L VS 7L 7L 4L
4R-5R VS 5R 5R 1R
4L-5L VS 5L 5L 1L
1R-8R VS 8R 8R 3R
1L-8L VS 8L 8L 3L
3R-6R VS 6R 6R 7R
3L-6L VS 6L 6L 7L
2R-7R VS 2R 2R 5R
2L-7L VS 2L 2L 5L
4R-5R VS 4R 4R 8R
4L-5L VS 4L 4L 8L

NOTE: For K50 STC and Hydraulic Variable Timing engines, it is important to
know if the engine has the standard firing order or the revised firing order. Do
not use the standard firing order sequence for uprate engines manufactured
after September, 1986, that have the revised firing order. All engines that have
the “REVISED FIRING ORDER” have STC or Hydraulic Variable Timing injectors
and are identified as revised on the engine dataplate. These engines also have
decals on the rocker lever covers.

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K50 (Outer Base Circle) Revised Firing Order with STC or Hydraulic Variable
Timing Valve and Injector Adjustment Chart
Valves Closed Adjust Valves Adjust Injectors
Valve Set Mark On Cylinder On Cylinder
On Cylinder Number
“VS” (L - Left- Number (L - Left- Number (L - Left-
(L - Left-Bank) (R-
Bank) (R- Right- Bank) (R- Right- Bank) (R- Right-
Right-Bank)
Bank) Bank) Bank)
1R-8R VS 1R 1R 6R
1L-8L VS 1L 1L 6L
3R-6R VS 3R 3R 7R
3L-6L VS 3L 3L 7L
2R-7R VS 2R 2R 4R
2L-7L VS 2L 2L 5L
4R-5R VS 5R 5R 1R
4L-5L VS 4L 4L 1L
1R-8R VS 8R 8R 3R
1L-8L VS 8L 8L 3L
3R-6R VS 6R 6R 2R
3L-6L VS 6L 6L 2L
2R-7R VS 7R 7R 5R
2L-7L VS 7L 7L 4L
4R-5R VS 4R 4R 8R
4L-5L VS 5L 5L 8L

NOTE: Some engines have guideless


crossheads and do not require
adjustment.

NOTE: Crosshead adjustment must


always be made before attempting to
adjust the valves.

Adjust the crossheads on the cylinder


that has both valves closed.

Loosen the crosshead adjusting screw


lock nuts on the intake and exhaust valve
crossheads.

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Use the following procedure to adjust


both the intake and exhaust crossheads.

Turn the adjusting screw out at least one


turn.

Hold the crosshead down against its


guide.

Turn the adjusting screw in until it


touches the top of the valve stem, but
does not raise the crosshead.

Hold the adjusting screw in this position.


The adjusting screw must not turn when
the lock nut is tightened to its torque
value. Tighten the lock nut. The following
torque values are given with and without
torque wrench adapter (1), Part Number
3163196.

Torque Value:
With Adapter 35 n.m [26 ft-lb]
Torque Value:
Without Adapter 40 n.m [30 ft-lb]

Valve Adjustment
mm in
0.69 Exhaust 0.027
0.36 Intake 0.014

Select a feeler gauge for the correct


valve lash specification. Use service tool,

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Part Number 3163171 (intake) or Part


Number 3163172 (exhaust). Insert the
gauge (2) between the rocker lever and
the crosshead.

Two different methods for establishing


valve lash clearance are described
below. Either method can be used;
however, the torque wrench method has
proven to be the most consistent.

• Torque Wrench Method: Use an


inch pound torque wrench, Part
Number 3376592, and tighten the
adjusting screw.

Torque Value: 0.68 n.m [6 in-lb]

• Feeler Gauge Method: Use a


screwdriver and turn the adjusting
screw only until the lever touches
the feeler gauge.

The adjusting screw must not turn when


the lock nut is tightened.

Tighten the lock nut to the value


indicated below.

Torque Value:
With Adapter 45 n.m [33 ft-lb]
Torque Value:
Without Adapter 60 n.m [44 ft-lb]

The feeler gauge must slide backward


and forward with only a small amount of
drag.

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Attempt to insert a feeler gauge that is


0.03 mm [0.001 in] thicker. The valve
lash is not correct when the thicker
gauge will fit.

Repeat the adjustment process until the


clearance is correct on both the intake
and exhaust valves for the cylinder being
adjusted.

NOTE: The torque wrench must be


calibrated, have a resolution of 0.28
N•m [2.5 in-lb], and have a range of 17
to 23 N•m [150 to 204 in-lb]. Do not
use a clicker-type torque wrench.

Use a dial type torque wrench to tighten


the injector rocker lever adjusting screw.
If the screw causes chattering during
setting, repair the screw and lever as
required.

Hold the torque wrench in a position that


allows you to look in a direct line at the
dial. This is to make sure the dial will be
read accurately.

Tighten the adjusting screw to make sure


the parts are in alignment and to
squeeze the oil out of the valve train.

Torque Value: 11 n.m [97 in-lb]

Loosen the adjusting screw at least one


turn.

Tighten the adjusting screw.

Torque Value: 10 n.m [89 in-lb]

Hold the adjusting screw in this position.


The adjusting screws must not turn
when the lock nut is tightened.

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Tighten the lock nut.

Torque Value:
With Adapter 45 n.m [33 ft-lb]
Torque Value:
Without Adapter 60 n.m [44 ft-lb]

If the barring device was used, allow the


spring to push the shaft and clear the
ring gear.

Install the clip.

with Electronically Actuated Injector

NOTE: The following procedure


applies to the QSK38 MCRS engine.

If the rocker lever assemblies have been


removed, complete the following list on
both cylinders:

• Lubricate the adjusting screw


threads with clean engine oil prior
to making valve and injector
adjustments.
• All adjusting screws must be loose
on all cylinders, and the pushrods
must remain in alignment.
• Hold both rocker levers against the
crossheads. Turn the adjusting
screws until they touch the
pushrods. Turn the locknuts until
they touch the levers.

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• The pushrods will be close to the


same height above the top of the
rocker lever housing on the cylinder
that is ready for adjustment.
• The number of threads visible
above the adjusting nut will not be
the same. There will be more
threads visible on the intake
adjusting screw than on the
exhaust.

The QSK38 engine has valve adjustment


marks on the vibration damper and on
both sides of the flywheel housing.

Valve adjustment marks must be aligned


with the pointer. If not, a false adjustment
can occur.

One pair of valves is adjusted at each


pulley index mark, before rotating the
engine to the next index mark.

Two crankshaft revolutions are required


to adjust all of the valves.

CAUTION

When using the starter covers on the


right bank, the marks on the flywheel
that begin with an A must be used or
the valves will not be adjusted
correctly, causing damage to the
engine.

When using the valve adjustment marks


on the flywheel, the upper starter bore
cover must be removed to see the
marks.

The A marks must be used if the marks


are viewed on the right bank.

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The C marks must be used if the marks


are viewed on the left bank.

CAUTION

When using the starter covers on the


left bank, the marks on the flywheel
that begin with a C must be used or
the valves will not be adjusted
correctly, causing damage to the
engine.

This illustration shows the engine barring


device. To use the device, remove the
clip and push the device shaft toward the
flywheel. The barring device must be
rotated counterclockwise to turn the
flywheel and crankshaft in the direction of
normal rotation.

VS represents the valve set. Ignore any


TC (top center) marks while setting the
valves.

Determine the cylinder in position for


valve set:

The valves are ready to be adjusted on


the cylinder that has all of the valves
closed.

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NOTE: When all of the valves are


closed, there is some movement in the
rocker levers.

Check the two cylinders shown on the VS


mark.

If the rocker levers have not been


removed, wiggle the valve rocker levers
on the two cylinders in question. Set the
valves on the cylinder where both levers
feel loose.

Adjustment can begin on any valve set


mark.

Use the following chart as a worksheet to


keep track of where you are in the valve
set procedure.

QSK38 Outer Base Circle Valve Set


Valves Closed on Cylinder Adjust Valves on Cylinder
VS Mark
Number Number
1R-6R
1R (2) 1R (2)
VS
6L-1L VS 6L (11) 6L (11)
5R-2R
5R (10) 5R (10)
VS
2L-5L VS 2L (3) 2L (3)
3R-4R
3R (6) 3R (6)
VS
4L-3L VS 4L (7) 4L (7)
1R-6R
6R (12) 6R (12)
VS
6L-1L VS 1L (1) 1L (1)
5R-2R
2R (4) 2R (4)
VS
2L-5L VS 5L (9) 5L (9)
3R-4R
4R (8) 4R (8)
VS

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QSK38 Outer Base Circle Valve Set


Valves Closed on Cylinder Adjust Valves on Cylinder
VS Mark
Number Number
4L-3L VS 3L (5) 3L (5)

Valve Clearances

mm in
Exhaust Valves 0.69 MAX 0.027
(A)
Intake Valves (B) 0.36 MAX 0.014

There are two different methods used to


set valve lash clearance: Torque Wrench
Method and Feeler Gauge Method; both
are described below. Either method can
be used. However, the torque wrench
method has proven to be the most
consistent.

Make sure the crossheads are firmly in


place on the valve stems.

Select the proper feeler gauge for the


valves being set. Use service tool, Part
Number 3163171 (intake) or 3163172
(exhaust).

Make sure the feeler gauge is under the


center of the ball-and-socket, or the
socket can rock or tip, resulting in an
incorrect adjustment. Hold the swivel foot
flat when checking the lash to avoid false
readings.

The adjustment screws must turn freely,


or a false reading or setting can occur.

Valve Adjustment - Torque Wrench


Method

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Make sure the parts are aligned, and


squeeze the oil out of the valve train by
tightening the adjusting screw.

Loosen the adjusting screw at least one


revolution.

Insert the feeler gauge between the


rocker lever socket and the crosshead.

Use torque wrench, Part Number


3376592, and tighten the adjusting
screw.

Torque Value: 0.68 n.m [6 in-lb]

Remove
The the feeler
adjusting screwgauge.
must not turn when
the locknut is tightened. Locknut torque
can be applied with or without torque
wrench adapter, Part Number 3163196.

Tighten the locknut.

Torque Value:
With Adapter 48 n.m [35 ft-lb]
Torque Value:
Without Adapter 60 n.m [44 ft-lb]

Attempt to insert a feeler gauge that is


0.03-mm [0.001-in] thicker. The valve
lash is not correct if the thicker feeler
gauge will fit.

Repeat the adjustment process until the


proper lash is obtained.

Valve Adjustment - Feeler Gauge Method

Make sure parts are aligned, and


squeeze the oil out of the valve and
injector train by tightening the adjusting
screw.

Loosen the adjusting screw at least one


revolution.

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Insert the feeler gauge between the


rocker lever socket and the crosshead.

Tighten the adjusting screw until the


rocker lever touches the feeler gauge.

The adjusting screw must not turn when


the locknut is tightened. Locknut torque
can be applied with or without a torque
wrench adapter, Part Number 3163196.

Tighten the locknut.

Torque Value:
With Adapter 48 n.m [35 ft-lb]
Torque Value:
Without Adapter 60 n.m [44 ft-lb]

Attempt to insert a feeler gauge that is


0.03-mm [0.001-in] thicker. The valve
lash is not correct if the thicker feeler
gauge will fit.

Repeat the adjustment process until the


proper lash is obtained.

with Electronically Actuated Injector

NOTE: The following procedure


applies to the QSK50 MCRS engine.

CAUTION

To reduce the possibility of engine


damage, use a cylinder head
protective cover to prevent tools from
falling into the cam follower cavity.

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Install the cylinder head protective cover,


Part Number 4918282, into the push tube
hole.

This illustration shows the engine barring


device. To use the device, remove the
clip and push the device shaft toward the
flywheel. The barring device must be
rotated counterclockwise to turn the
flywheel and crankshaft in the direction of
normal rotation.

The 1R8R VS mark represents valve set


location for cylinder 1 or 8 on the right
bank. This mark will be used to set the
valves on engines with electronically
actuated injectors. This will allow all
valves to be set in two positions.

Push the shaft in and rotate the barring


device until the 1R8R VS mark on the
pulley is aligned with the mark that is cast
into the boss for the accessory drive seal
on the front gear cover.

The number of threads visible above the


adjusting nut will not be the same. There
will be more threads visible on the intake
adjusting screw than on the exhaust
adjusting screw.

If the rocker lever assemblies have been


removed, use this step to determine the
cylinder to be set.

All adjusting screws must be loose on all


cylinders, and the push rods must
remain in alignment.

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Overhead Set (OBC) Page 23 of 28

Perform this step on both cylinders to be


checked.

Hold both rocker levers against the


crossheads. Turn the adjusting screws in
until they touch the push rods. Turn the
locknuts until they touch the levers.

The push rods will be the same height


above the top of the rocker lever housing
on the valves that should be loose.

If both number 1 cylinder rocker levers


on the right bank are loose, proceed to
the next step. If the number 1 cylinder
rocker levers on the right bank are not
loose, rotate the crankshaft 360 degrees
and proceed to the next step.

If the number 1 cylinder on the right bank


is at 1R8R VS and both rocker levers are
loose, the valve lash (overhead set) can
be checked on the following rocker
levers:

Intake Exhaust
1R (2) 1R (2)
4R (8) 2R (4)
6R (12) 3R (6)
7R (14) 4R (8)
5L (9) 1L (1)
6L (11) 3L (5)
7L (13) 5L (9)
8L (15) 7L (13)

Valve Adjustment

mm in
Exhaust Valves 0.69 MAX 0.027
(A)

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Overhead Set (OBC) Page 24 of 28

Intake Valves (B) 0.36 MAX 0.014

Use service tool, Part Number 3163171


(intake) or Part Number 3163172
(exhaust). Select a feeler gauge for the
correct valve lash specification. Insert the
feeler gauge between the rocker lever
socket and the crosshead.

Make certain the crossheads are firmly in


place on the valve stem tips.

Make certain the feeler gauge is under


the center of the ball and socket or the
socket can rock or tip, resulting in an
incorrect adjustment. To avoid false
readings, hold the swivel foot to avoid
binding while checking the valve lash.

Two different methods for establishing


valve lash clearance are discribed below:

• Torque Wrench Method - use Part


Number 3376592, inch-pound
torque wrench to tighten the
adjustment screw to 0.68 N•m [6 in-
lb] torque against the feeler gauge.
• Feeler Gauge Method - use a
flathead screw driver and turn the
adjusting screw only until the lever
touches the feeler gauge.

Either method can be used. The torque


wrench method has proven to be the
most consistent.

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Overhead Set (OBC) Page 25 of 28

To set the valves using the torque


wrench method, complete the following
steps:

1. Be certain the parts are in


alignment, Tighten the adjustment
screw and squeeze the oil out of
the valve train.
2. Loosen the adjustment screw at
least one revolution.
3. Insert the feeler gauge between the
rocker lever socket and the
crosshead.
4. Use torque wrench, Part Number
3376592, and tighten the
adjustment screw.
5. Remove the feeler gauge.

Torque Value: 0.68 n.m [6 in-lb]

To set the valves using the feeler gauge


method, complete the following steps:

1. Make sure parts are aligned, and


squeeze the oil out of the valve and
injector train by tightening the
adjusting screw.
2. Loosen the adjusting screw at least
one revolution.
3. Insert the feeler gauge between the
rocker lever socket and the
crosshead.
4. Tighten the adjusting screw until
the rocker lever touches the feeler
gauge.

The adjustment screw must not turn


when the locknut is tightened. Locknut
torque can be applied with or without a
torque wrench adapter, Part Number
3163196.

Tighten the locknut.

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Overhead Set (OBC) Page 26 of 28

For the torque method (with adapter),


use torque wrench adapter, Part Number
ST-669.

Torque Value:
With Adapter 48 n.m [35 ft-lb]
Torque Value:
Without Adapter 60 n.m [44 ft-lb]

Attempt to insert a feeler gauge that is


0.03 mm [0.001 in] thicker than the valve
lash specification. The lash is not correct
when the thicker gauge will fit.

Repeat the adjustment process until the


proper clearance is obtained.

Use the barring tool to rotate the


crankshaft 360 degrees. Use the
previous steps and specifications to set
the valve lash on the following rocker
levers:

Intake Exhaust
2R (4) 5R (10)
3R (6) 6R (12)
5R (10) 7R (14)
8R (16) 8R (16)
1L (1) 2L (3)
2L (3) 4L (7)
3L (5) 6L (11)
4L (7) 8L (15)

Remove the cylinder head protective


cover, Part Number 4918282, from the
push tube hole.

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Overhead Set (OBC) Page 27 of 28

Finishing Steps

with Mechanically Actuated Injector

WARNING
Batteries can emit explosive gases. To
reduce the possibility of personal
injury, always ventilate the
compartment before servicing the
batteries. To reduce the possibility of
arcing, remove the negative (-) battery
cable first and attach the negative (-)
battery cable last.

• Install the rocker lever cover. Refer


to Procedure 003-011 in Section 3.
• Connect the battery cables. See
equipment manufacturer service
information.
• Operate the engine and check for
proper operation.

with Electronically Actuated Injector

WARNING
Depending on the circumstance, fuel
is flammable. Keep all cigarettes,
flames, pilot lights, arcing equipment,
and switches out of the work area and
areas sharing ventilation to reduce the
possibility of severe personal injury or

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Overhead Set (OBC) Page 28 of 28

death when working on the fuel


system.

WARNING
Batteries can emit explosive gases. To
reduce the possibility of personal
injury, always ventilate the
compartment before servicing the
batteries, to reduce the possibility of
arcing, remove the negative (-) battery
cable first and attach the negative (-)
battery cable last.

• Install the rocker lever covers.


Refer to Procedure 003-011 in
Section 3
• Install the high pressure injector
supply lines. Refer to Procedure
006-051 in Section 6.
• Connect the battery cables. See
equipment manufacturer service
information.
• Operate the engine and check for
proper operation.

Last Modified: 01-Jun-2015

Copyright © 2000-2010 Cummins Inc. All rights reserved.

https://quickserve.cummins.com/qs3/pubsys2/xml/en/procedures/28/28-003-006-tr.html 23/04/2016

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