4483 - Vitodens 200-W Product Info
4483 - Vitodens 200-W Product Info
4483 - Vitodens 200-W Product Info
VITODENS 200-W
Heating systems
Industrial systems
Refrigeration systems
10 Year Warranty
on all stainless steel heat exchangers for
gas condensing boilers up to 150 kW
Contents
2/3
Height: 2.2 m
Width: 2.1 m
Previous cascade
Width: 1.72 m
8/9
VITODENS 200-W
COMPACT CASCADE SYSTEM
Fitting Viessmann commercial boilers has never been easier, thanks to the new Vitodens
200-W compact cascade system. Available on the 49, 60, 80 and 99 kW Vitodens 200-W
models, the compact cascade system saves significant space within the plant room and
halves installation time.
Now 30% smaller than the previous cascade Additional 120 and 150 kW Vitodens 200-W
configuration, it is perfect for plant rooms with models are also available with a separate
lower footprints or with a small headroom, cascade system.
as the boiler height can be adjusted on the
frame. Suitable for row, block or even corner 30% smaller than previous configurations
installations, the compact cascade can be wall Adjustable boiler height on cascade frame
mounted or simply fitted with a free-standing Save up to 50% on installation time
frame for 2,3,4,5 or 6 boiler units at a time. New preassembled heating circuit
This can deliver a maximum output of 594 kW connection set
with a 6 boiler cascade. Available on 49 - 99 kW Vitodens 200-W
models
The easy to assemble cascade will save Cascade 2,3,4,5 or 6 boilers up to 594 kW
up to 50% on the installation time thanks
to a refined design and brand new fully
preassembled heating circuit connection set.
This integrates the flow and return cascade,
4 bar safety valve, ball cocks and draining all
within a single connection set, which can be
easily fitted to the frame or wall mount.
1.78 m
150mm
1.45 m
1.60 m
1.75 m 150mm
10 Year Warranty
on all stainless steel heat exchangers for
gas condensing boilers up to 150 kW
High Output Gas Cascade packages
Condensing Boilers
10/11
Cascade packages
The Vitodens 200-W can be cascaded with up to 6 units, offering outputs up to 594 kW.
Viessmann’s comprehensive cascade packages are designed for easy installation on
all applications.
2
Cascade Specifications
Number of boilers 2 3 4 5 6
Boiler connection G 11 / 2 11 / 2 11 / 2 11 / 2 11 / 2
A
D
E
F
Number of boilers 2 3 4 5 6
Rated heating output kW 49 -60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99
a mm 1190 1190 1770 1770 2350 2350 2930 2930 3510 3510
b mm 1720 1720 2300 2300 2880 2880 3460 3460 4040 4040
c mm 511 661 511 661 511 661 511 611 511 661
Note
The height dimensions can be reduced by max. 150 mm. In this case, the fixing profiles must be installed accordingly.
Wall mounting with a cascade module adaptor (without low loss header)
A
D
E
F
Number of boilers 2 3 4 5 6
Rated heating output kW 49 -60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99
a mm 1190 1190 1770 1770 2350 2350 2930 2930 3510 3510
b mm 1364 1364 1944 1944 2524 2524 3104 3104 3684 3684
c mm 511 661 511 661 511 661 511 611 511 661
Note
The height dimensions can be reduced by max. 300 mm. In this case, the fixing profiles must be installed accordingly.
12/13
A D
E
F
Number of boilers 2 3 4 5 6
Rated heating output kW 49 -60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99
a mm 1190 1190 1770 1770 2350 2350 2930 2930 3510 3510
b mm 1720 1720 2300 2300 2880 2880 3460 3460 4040 4040
c mm 511 661 511 661 511 661 511 611 511 661
Note
The height dimensions can be reduced by 150 mm if using a mounting frame for installation. In this case, the fixing profiles must be installed accordingly.
A D
E
F
Note
The height dimensions can be reduced by 150 mm if using a mounting frame for installation. In this case, the fixing profiles must be installed accordingly.
High Output Gas Cascade packages
Condensing Boilers
Installation in series with a cascade module adaptor (without low loss header)
A D
E
Number of boilers 2 3 4 5 6
Rated heating output kW 49 -60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99 49 - 60 69 - 99
a mm 1190 1190 1770 1770 2350 2350 2930 2930 3510 3510
b mm 1364 1364 1944 1944 2524 2524 3104 3104 3684 3684
c mm 511 661 511 661 511 661 511 611 511 661
Note
The height dimensions can be reduced by 150 or 300 mm if using a mounting frame for installation. In this case, the fixing profiles must be installed accordingly.
Installation in block formation with a cascade module adaptor (without low loss header)
A D
E
F
Note
The height dimensions can be reduced by 150 or 300 mm if using a mounting frame for installation. In this case, the fixing profiles must be installed accordingly.
14/15
D
D
Number of boilers 2 3 4 5 6
Rated heating output kW 49 - 99 49 - 99 49 - 99 49 - 99 49 - 99
472 a
1002
Number of boilers 2 3 4 5 6
Rated heating output kW 49 - 99 49 - 99 49 - 99 49 - 99 49 - 99
D
Number of boilers 2 3 4 5 6
Rated heating output kW 49 - 99 49 - 99 49 - 99 49 - 99 49 - 99
D F
A
E
C B C
D
F
G
Note
Secure the flue gas cascade with suitable means. Suspension from the ceiling is recommended. Observe the max. distance between fixing points F.
Number of boilers 2 x 49 kW 2 x 80 kW 3 x 49 kW 3 x 80 kW 4 x 49 kW 4 x 80 kW 5 x 49 kW 5 x 80 kW 6 x 49 kW 6 x 80 kW
2 x 60 kW 2 x 99 kW 3 x 60 kW 3 x 99 kW 4 x 60 kW 4 x 99 kW 5 x 60 kW 5 x 99 kW 6 x 60 kW 6 x 99 kW
a mm 2111 2136 2141 2166 2196 2196 2251 2251 2281 2281
b mm 231 256 261 286 316 316 371 371 401 401
c mm 1750 1750 1750 1750 1750 1750 1750 1750 1750 1750
d mm 291 373 291 373 291 373 291 373 291 373
Note
Height dimension "c" can be reduced by 150 mm in conjunction with a low loss header and by 300 mm in conjunction with a cascade module adaptor. In this
case, the fixing profiles must be installed accordingly. For installation directly onto a wall, these dimensions should also be adhered to.
16/17
Block formation
F
A
D
E
C B C
D
F
G
H
Note
Secure the flue gas cascade with suitable means. Suspension from the ceiling is recommended. Observe the max. distance between fixing points F.
Note
Height dimension "c" can be reduced by 150 mm in conjunction with a low loss header and by 300 mm in conjunction with a cascade module adaptor. In this
case, the fixing profiles must be installed accordingly.
High Output Gas Boiler controls
Condensing Boilers and accessories
18/19
Controls
Viessmann controls are easy to install, maintain and operate; and benefit from fault logging and diagnostic systems.
They range from controlling a single boiler to a whole plant room and are available in constant temperature or weather
compensated models. All Vitodens boilers will operate with Viessmann and third party external controls.
Heating circuit and DHW cylinder (only for single boiler 49 and 60 kW) Part number
Connection set for heating circuit without circulation pump - comprising: Z008912
n Tee with ball valve / Fill and drain valve / Safety valve
n Straight-through gas valve with integral thermally activated safety shut off valve
n Plug for circulation pump
Connection set with variable speed high efficiency circulation pump - comprising: 7501 311
n Tee with ball valve / Check valve / Fill and drain valve / Built-in non return valve
n Thermal insulation
n Straight-through gas valve with integral thermally activated safety shut off valve
n Safety valve
n Circulation pump (high efficiency)
Heating circuit and DHW cylinder (only for single boiler 80 and 99 kW) Part number
Connection set with variable speed high efficiency circulation pump - comprising: 7501 318
n Tee with ball valve / Check valve / BDF valve / Safety valve
n Straight-through gas valve with integral thermally activated safety shut off valve
n Ball valve (2 pce)
n Thermal insulation
n Circulation pump (high efficiency)
Heating circuit and DHW cylinder (only for single boiler 120 and 150 kW) Installation accessories
Part number
Installation accessories (cont.)
(cont.)
Heating circuit connection set with variable speed high efficiency circulation pump - comprising: 7501 321
n Circulation pump
n 2 ball valves with adaptors Ø 54 mm (locking ring fitting)
n Tee with ball valve
2
n Non-return valve Mounting frame
2
Mounting frame
n Boiler drain & fill valve
Part no. 7502 558
For self-supporting boiler installation in a room.
With adjustable
Part no. 7502 feet
558for levelling and securing to the floor.
n Thermal insulation
0
n Connection G1 for expansion vessel ■ Immersion temperature sensor for low loss header
Comprising:
■ Quick-action air vent valve
■ Low loss header with integral sensor well
■ Ball valve with hose nozzle for draining or blow-down
■ Thermal insulationØ 54 mm (locking ring fitting)
■ 2 adaptors
■ Immersion temperature sensor for low loss header
■ Quick-action air vent valve
410 nozzle for draining or blow-down
Low loss header - comprising: ■ Ball valve with hose
■ 2 adaptors Ø 54 mm (locking ring fitting) ZK00 658
1950
n Thermal insulation
1950
CO limiter
115
0
65
■ Casing with integral CO sensor, relay and operation and alarm indi-
Part no. 7501 325 Part no. 7499 330
cators.
Connections: Ø 42 mm (locking ring fitting) Monitoring device for the safety shutdown of the boiler if carbon mon-
■ Fixing materials.
Comprising:180
230 ■ Power
oxide cable (2.0 m long).
escapes.
5822 432 GB
■ Connecting lines for flow and return ■ Relay connecting cable for burner shutdown (2.0 m long).
■ Fittings
■ Cylinder temperature sensor
Cascade options
Connection set for DHW cylinder - comprising: Installation accessories (cont.) 7501 325
n Connecting lines for flow and return
n Fittings
n Cylinder temperature sensor
2
Mounting frame
2
Mounting frame Low loss header
Mounting frame 7502 558
60
0
For flow rate up to 12.9 m3/h
Connection DN 65
Part no. ZK00 658
410
1950
Low loss header
60
0
For flow rate up to 12.9 m3/h
Connection DN 65
Part no. ZK00 658
1055
Comprising:
920
■ Low loss header with integral sensor well
■ Thermal insulation
0
65
■ Immersion temperature sensor for low loss header
■ Quick-action air vent valve
270
CO limiter
■ Ball valve with hose nozzle for draining or blow-down
115
Part no. 7499 330
n Casing with integral CO sensor, relay and operation and alarm indi-cators 410
■ Casing with integral CO sensor, relay and operation and alarm indi-
Part no. 7501 325 cators.
Connections: Ø 42 mm (locking ring fitting) ■ Fixing materials.
Comprising: ■ Power cable (2.0 m long).
5822 432 GB
■ Connecting lines for flow and return ■ Relay connecting cable for burner shutdown (2.0 m long).
1950
■ Cylinder temperature sensor
1055
Accessories - Cascade options Part number
920
Hydraulic Low loss header ZK02627
0
65
DN80
270
CO limiter
115
Part no. 7499 330
Monitoring device for the safety shutdown of the boiler if carbon mon-
230 180
oxide escapes.
Wall mounting in the ceiling area near to the boiler.
Connection set heating circuit Part no. 7501 325 Part number
■ Casing with integral CO sensor, relay and operation and alarm indi-
cators.
Connections: Ø 42 mm (locking ring fitting) ■ Fixing materials.
Comprising: ■ Power cable (2.0 m long).
Hydraulic adapter cascade module ZK02628
5822 432 GB
■ Connecting lines for flow and return ■ Relay connecting cable for burner shutdown (2.0 m long).
■ Fittings
After the compressor, the circulation pump is An energy class A pump requires on average only
the biggest consumer of electrical power and around 33% of the electrical energy consumed
is therefore the major efficiency factor for the by a class D pump. Viessmann high efficiency
entire application. Automatic pump performance pumps use the same highly efficient motor
control helps drastically to reduce power technology with energy efficiency class A.
consumption in heating pumps. Compared to
standard pumps, high-efficiency pumps can These pumps are included in the Vitodens 200-W
even save up to 80% electricity costs. range, which not only produces environmentally
friendly results, but provides lower electricity bills
From 2013 onwards, the European Eco-Design for the building owner. This can be up to £105 for
directive (EC ordinance 641/2009) for ‘energy a single boiler, per year.
related products’ will impose increasingly
stricter requirements for the energy efficiency
of pumps. Due to the ErP directive, only
extremely power saving high efficiency pumps
may be used.
Divicons
Heating circuit -
DN20 - 3/4" DN25 - 1" DN32 - 13/4"
Connection to heating circuit (nominal diameter)
Divicons
Vitodens 200-W divicons are part of a local circuit pump assembly, with or without a mixer. One or
more may be used to control parts of a larger system with weather compensated control.
Manifold for 2 Modular-divicon - wall mounted DN20 - 3 / 4" & DN25 - 1" - 7460 638
with thermal insulation (black) DN32 - 1 1/ 4" - 7466 337
(wall mounting to be ordered separately) (also order 7465 439)
Manifold for 3 Modular-divicon - wall mounted DN20 - 3 / 4" & DN25 - 1" - 7460 643
with thermal insulation (black) DN32 - 1 1/ 4" - 7466 340
(wall mounting to be ordered separately) (also order 7465 439)
Connection values
Relative to max. load
With gas
Natural gas E m3/h 4.47 5.95 7.94 9.93 12.49 15.03
Natural gas LL m3/h 5.19 6.91 9.23 11.54 14.51 17.47
LPG kg/h 3.30 4.39 5.86 7.33 9.23 11.10
Gas boiler, type B and C, category II2N3P Gas condensing boiler
Rated heating output range
49 and 60 kW: Details to EN 15502-1.
80 to 150 kW: Details to EN 15417.
TF/TR = 50/30 °C when operating with natural gas kW 12.0 -49.0 12.0 -60.0 20.0 -80.0 20.0 -99.0 32.0 -120.0 32.0 -150.0
TF/TR = 80/60 °C when operating with natural gas kW 10.9 -45.0 10.9 -55.2 18.2 -74.1 18.2 -90.9 29.1 -110.9 29.0 -136.0
Flue gas parameters*2
Flue gas category to G 635/G 636 G52/G51 G52/G51 G52/G51 G52/G51 G52/G51 G52/G51
Temperature (at a return temperature of 30 °C)
– At rated heating output °C 62 66 46 57 51 60
– At partial load °C 39 39 37 37 39 39
Temperature (at a return temperature of 60 °C) °C7 58 06 87 27 07 4
Mass flow rate
Natural gas
– At rated heating output kg/h7 8 104 139 174 210 253
– At partial load kg/h3 03 05 25 25 35 3
LPG
– At rated heating output kg/h7 49 9 132 165 231 278
– At partial load kg/h2 82 84 94 95 95 9
Available draught Pa 250 250 250 250 250 250
m bar 2.52 .5 2.52 .5 2.52 .5
Max. amount of condensate
To DWA-A 251 l/h6 .3 8.41 1.2 14.0 17.5 21.0
Condensate connection (hose nozzle) Ø mm 20-24 20-24 20-24 20-24 20-24 20-24
Flue gas connection Ø mm 80 80 100 100 100 100
Ventilation air connection Ø mm 125 125 150 150 150 150
Standard seasonal efficiency [to DIN] at
TF/TR = 40/30 °C %U p to 98 (Hs) [gross cv] / 109 (Hi) [net cv]
Energy efficiency class A A–––
*1 If the gas supply pressure is higher than the maximum permissible value, install a separate gas pressure governor upstream of the system.
*2 Calculation values for sizing the flue system to EN 13384. Flue gas temperatures as actual gross values at 20 °C combustion air temperature.
The flue gas temperature at a return temperature of 30 °C is significant for the sizing of the flue system.
The flue gas temperature at a return temperature of 60 °C is used to determine the application range of flue pipes with maximum permissi- ble operating temperatures.
Technical Vitodens 200-W 24/25
specification 49 to 60 kW models
Vitodens 200-W, 49 to 60 kW
Note
The heating circuit connection set must be ordered separately. Lay all required supply cables on site and route them into the boiler in the specified area.
Vitodens 200-W, 80 to 99 kW