FANUC IO Model-A Connection Maintenance Manual (B-61813EN - 05)
FANUC IO Model-A Connection Maintenance Manual (B-61813EN - 05)
FANUC IO Model-A Connection Maintenance Manual (B-61813EN - 05)
B-61813E/05
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and
Foreign Trade Law”. The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
B-61813E/05 DEFINITION OF WARNING, CAUTION, AND NOTE
WARNING
Applied when there is a danger of the user being injured or when there is a
damage of both the user being injured and the equipment being damaged if the
approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the
approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and
Caution.
s-1
B-61813E/05 PREFACE
PREFACE
Applicable models
This manual describe the following products:
Applicable CNCs
Name of products Abbreviation
FANUC Power Mate Power Mate
FANUC Series 0 (MODEL C) Series 0-C
FANUC Series 15 Series 15
FANUC Series 16 Series 16
FANUC Series 18 Series 18
FANUC Series 20 Series 20
FANUC Series 21 Series 21
FANUC SYSTEM F-MODEL D Mate F-D Mate
FANUC Power Mate i Power Mate i
FANUC Series 0i Series 0i
FANUC Series 15i Series 15i
FANUC Series 16i Series 16i
FANUC Series 18i Series 18i
FANUC Series 20i Series 20i
FANUC Series 21i Series 21i
FANUC Series 30i Series 30i
FANUC Series 31i Series 31i
FANUC Series 32i Series 32i
p-1
B-61813E/05 TABLE OF CONTENTS
TABLE OF CONTENTS
DEFINITION OF WARNING, CAUTION, AND NOTE .................................s-1
PREFACE ....................................................................................................p-1
I. CONNECTION
1 FANUC I/O Link ...................................................................................... 3
1.1 CONFIGURATION......................................................................................... 3
1.2 ALLOCATION OF I/O POINTS...................................................................... 4
2 I/O Unit CONFIGURATION..................................................................... 6
3 INSTALLATION ...................................................................................... 7
3.1 ENVIRONMENT FOR INSTALLATION ......................................................... 7
3.1.1 Environmental Conditions inside the Cabinet..........................................................7
3.2 DESIGNING CONDITION FOR A CABINET ................................................. 8
3.3 OUTER DIMENSION OF I/O Unit.................................................................. 8
3.4 HEAT VALUE AND WEIGHT OF EACH MODULE ..................................... 10
3.5 MOUNTING AND DISMOUNTING MODULES ........................................... 11
4 CONNECTION....................................................................................... 12
4.1 GENERAL CONNECTION DIAGRAM......................................................... 12
4.2 CONNECTING INPUT POWER SOURCE .................................................. 13
4.3 GROUNDING .............................................................................................. 14
4.4 REQUIRED CURRENT ............................................................................... 15
4.5 INTERFACE MODULE (AIF01A, AIF01A2, AIF01B) ................................... 16
4.6 INTERFACE MODULE (AIF02C) CONNECTION........................................ 19
4.6.1 Overview ................................................................................................................19
4.6.2 Connection .............................................................................................................20
4.6.3 Setting with the DIP Switch ...................................................................................21
4.7 CONNECTING WITH I/O MODULES .......................................................... 22
5 DIGITAL INPUT/OUTPUT MODULES .................................................. 24
5.1 LIST OF MODULES .................................................................................... 24
5.2 CORRESPONDENCE BETWEEN I/O SIGNALS AND ADDRESSES IN
A MODULE.................................................................................................. 27
5.2.1 Module with 16/32 Digital Inputs (DI) ..................................................................27
5.2.2 Module with 5/8/12/16/32 Digital Outputs (DO)...................................................27
5.2.3 AIO40A Module (Hybrid Module with 24 Input and 16 Output Points)...............27
5.3 SPECIFICATION FOR EACH MODULE ..................................................... 28
5.4 DETAILS OF I/O Unit CONNECTORS (HONDA TSUSHIN/HIROSE
ELECTRIC) AND TERMINAL BLOCK (WEIDMÜLLER) .............................. 66
5.4.1 Modules Using the MR-50RMA Connector Manufactured by Honda Tsushin.....66
5.4.2 Modules Using the HIF3BB-50PA-2.54DS Connector Manufactured by
Hirose Electric........................................................................................................69
5.4.3 Modules Using the HIF4-40P-3.18DS Connector Manufactured by
Hirose Electric........................................................................................................71
c-1
TABLE OF CONTENTS B-61813E/05
c-2
B-61813E/05 TABLE OF CONTENTS
c-3
TABLE OF CONTENTS B-61813E/05
II. MAINTENANCE
1 OVERVIEW ......................................................................................... 177
1.1 SYSTEM CONFIGURATION ..................................................................... 177
1.2 I/O Unit-A CONFIGURATION .................................................................... 178
1.3 BLOCK DIAGRAM..................................................................................... 179
1.4 I/O Unit-MODEL A CONFORMING TO UL/C-UL ...................................... 180
1.5 LIST OF UNITS ......................................................................................... 180
1.5.1 Units Conforming to UL/C-UL Standard: Ordering Information
A03B-0819-Jxxx ..................................................................................................180
1.5.2 Other Units (not Conforming to UL/C-UL) .........................................................182
1.5.3 Early Units (Units not Conforming to UL/C-UL: Ordering Information
A03B-0807-Jxxx).................................................................................................183
2 INDICATION........................................................................................ 185
2.1 INTERFACE MODULE (AIF01A, AIF01A2) LED INDICATORS ................ 185
2.2 INTERFACE MODULE (AIF01B) LED INDICATORS................................ 187
2.3 INTERFACE MODULE (AIF02C) LED INDICATORS................................ 188
2.3.1 PWR Indicator......................................................................................................188
2.3.2 LNK Indicators.....................................................................................................188
2.3.3 ER Indicators........................................................................................................188
2.3.4 LED Indicators .....................................................................................................188
2.3.5 M/S Indicator........................................................................................................189
2.3.6 No. Indicators .......................................................................................................189
2.4 LED INDICATORS ON THE INPUT/OUTPUT MODULES
(HAVING 16 OR FEWER INPUT/OUTPUT POINTS)................................ 190
2.5 LED DISPLAY OF THE HIGH-SPEED COUNTER MODULE ................... 190
3 FUSES................................................................................................. 191
4 REMOVING PC BOARDS................................................................... 192
4.1 HOW TO REMOVE TERMINAL BOARD-TYPE I/O MODULE PC
BOARDS ................................................................................................... 192
4.2 HOW TO REMOVE INTERFACE AND CONNECTOR-TYPE I/O MODULE
PC BOARDS.............................................................................................. 193
c-5
I. CONNECTION
B-61813E/05 CONNECTION 1.FANUC I/O Link
1.1 CONFIGURATION
Slave
CNC I/O Unit-A I/O Unit-A
Power Mate
Group
#0
Operator’s Group
panel
#1
connection
unit
Power Mate
Group
#2
Series
Group
0-C
#3
: : :
: : :
: : :
Operator’s
panel Group
connection #15
unit
(1) The FANUC I/O Link is made up of one master and a number of slaves.
Master: Series0-C, Series15/16/18/20/21, Series15i/16i/18i/20i/21i/30i/31i/32i/0i, Power Mate-D/H,
Power Mate i-D/H, F-D Mate
Slave: I/O Unit-A, I/O Unit-B, Operator's panel connection unit, Connector panel I/O module,
Power Mate, Series0-C, Servo unit β series (I/O Link option), and so on
(2) Up to 16 groups of slaves can be connected with a single I/O Link.
Number of slaves per one group is as follows.
I/O Unit-A ......................................................................................................Up to 2 units (i.e.2 bases)
I/O Unit-B ........................................................................................................................ Up to 30 units
(Basic unit, basic and extension units).
Operator's panel I/O module ........................................................................................................ 1 unit
(1 basic module and extension modules (up to three)
Operator's panel connection unit, connector panel I/O module, Power Mate, Series0-C,
Servo unit β series (I/O Link option) ............................................................................................ 1 unit
(3) Any slave can be connected with any group. However, different types of slaves cannot be connected
with a single group.
-3-
1.FANUC I/O Link CONNECTION B-61813E/05
Each slave can occupy as many I/O points as determined for it. For the I/O Link, the total number of I/O
points occupied by all slaves per channel must meet:
Number of input points ≤ 1024
Number of output points ≤ 1024
Number of actual I/O points may differ from that of the occupied ones.
How to determine the number of I/O points to be allotted to each slave and restrictions for allocation are
shown in the followings.
(For the allocation method for I/O points, refer to the PMC PROGRAMMING MANUAL.)
(1) Sum the numbers of the I/O points for all slaves connected with a single I/O Link. The sum must
satisfy the following restriction :
Number of input points ≤ 1024 (per one I/O Link)
Number of output points ≤ 1024 (per one I/O Link)
(2) Number of the occupied I/O points per one group must satisfy the following restriction :
Number of input points ≤ 256 (per one group)
Number of output points ≤ 256 (per one group)
(3) Determine the number of I/O points for the I/O Unit-A using the following.
[Output points]
Sum of the actual output points in a group Occupied output points
0 to 32 ⇒ 32 points
40 to 64 ⇒ 64 points
72 to 128 ⇒ 128 points
136 to 256 ⇒ 256 points
NOTE
Count AOA05E as 8 points AOA12F as 16 points.
[Input points]
Sum of the actual output points in a group Occupied output points
0 to 32 ⇒ 32 points
40 to 64 ⇒ 64 points
72 to 128 ⇒ 128 points
136 to 256 ⇒ 256 points
-4-
B-61813E/05 CONNECTION 1.FANUC I/O Link
However, as result of the calculation above, when the number of input points is not larger than that of
the output points in a single group, the number of input points is assumed to be equal to that of the
output points.
Example 1 :
When the following modules are used in the group No. 0.
AOD32C 3 AID32A 5
AOA12F 2 AIA16G 3
[Output points]
32 × 3 + 16 × 2 = 128 ⇒ 128 points
[Input points]
32 × 5 + 16 × 3 = 208 ⇒ 256 points
Example 2:
When the following modules are used in the group No.2
AOD16C 7 AID16C 4
AOA05E 9 AIA16G 3
[Output points]
16 ×7 + 8 ×9 = 184 ⇒ 256 points
[Input points]
16 ×4 + 16×3 = 112 ⇒ 128 points
In this case, as the number of input points is not larger than that of the output points, the number of
input points is assumed to be equal to that of the output points, in other words, 256 points.
-5-
2.I/O Unit CONFIGURATION CONNECTION B-61813E/05
5-slot vertical base unit (ABU05B) 10-slot vertical base unit (ABU10B)
NOTE
I/F : Interface module (AIF01A, AIF01A2, AIF01B, or AIF02C)
1 to 10 : I/O modules
-6-
B-61813E/05 CONNECTION 3.INSTALLATION
3 INSTALLATION
3.1 ENVIRONMENT FOR INSTALLATION
NOTE
If the CNC is installed 1000 m or higher above sea level, the allowable upper
ambient temperature of the CNC in the cabinet is changed as follows.
Assume that the allowable upper ambient temperature of the CNC in the cabinet
installed 1000 m or higher above sea level decreases by 1.0°C for every 100 m
rise in altitude.
Example)
The upper allowable ambient temperature of the CNC in the cabinet installed
1750 m above sea level is:
55°C – (1750-1000)/100 × 1.0°C = 47.5°C
Therefore, the allowable ambient temperature range is from 0°C to 47.5°C.
-7-
3.INSTALLATION CONNECTION B-61813E/05
(1) In order to ventilate inside the module well, mount the I/O Unit in the direction shown in the figure
below.
Upside
Downside
(2) Separate each I/O Unit at least 100 mm vertically from the other units so as to ensure effective
ventilation and make it easy to attach/detach wires and modules.
(3) Do not put equipments which generate a large amount of heat under the I/O Unit.
(4) Low-level signals are transferred through the signal cables K1X and K2X. (For these cables, see the
general connection diagram.) Lay out these cables apart from the wires for AC power source and the
I/O wires of the I/O module by 100 mm or more.
(5) Make sure that there is no protruding portion such as a screw on the mounting surface of the I/O Unit.
(6) Heat values of I/O Unit are listed in Table 3.3
-8-
B-61813E/05 CONNECTION 3.INSTALLATION
* The ABU05B and ABU10B units that were shipped early on are housed in a metal case.
The distances between mounting holes for the metal case and their size are the same as for the plastic
case used for the current units. However, the width of the metal case differs from that of the plastic
case as listed below.
ABU05B ABU10B
Plastic case Metal case Plastic case Metal case
Width 107mm 110mm 213mm 217mm
-9-
3.INSTALLATION CONNECTION B-61813E/05
- 10 -
B-61813E/05 CONNECTION 3.INSTALLATION
Module name Basic heat value (W) Heat value per one I/O point (W) Weight (g)
I/O Link dummy unit - - 120
• Total ‘Heat value per 1 I/O point’ for simultaneous ON points plus ‘Basic heat value’ is the heat value
of the module.
• IL : Load current of output
• *1 to *7 : "AxD32x" produced to the old specification is equivalent to "AxD32x1" (with additional
"1" at the end) produced to the current specification. (Example: Old specification AID32E
→ AID32E1)
Mounting
Hang the hook at the top of the module on the groove in the upper side of the base unit, and make the
connector of the module engage with that of the base unit. Push the module in the lower groove of the
base unit till the stopper in the lower side of the module stops.
Dismounting
Release the stopper by pushing the lever at the bottom of the module, and then push the module
upwards.
- 11 -
4.CONNECTION CONNECTION B-61813E/05
4 CONNECTION
4.1 GENERAL CONNECTION DIAGRAM
(Note 4)
NOTE
1 Number of I/O Units and connecting method are restricted depending on the
allocation of the I/O points. Refer to the section 1.2,"Allocation of I/O points."
2 One group consists of up to two I/O units. If the master unit is the F-D Mate,
however, one group consists of up to four I/O units. If the master unit is the F-D
Mate, one group can consist of up to four I/O Units.
3 Cable K1X can be an optical fiber cable by using the optical I/O Link adapter.
See chapter 10.
4 Terminator TX is required for connector JD2 of the AIF01B that is the last unit to
be connected in the group. If no AIF01B is in use, no terminator has to be attached
to the JD2 connector of the AIF01A or AIF01A2.
- 12 -
B-61813E/05 CONNECTION 4.CONNECTION
24VDC
Tyco Electronics
Housing : 1-178288-3
AIF01A2
AIF01A / AIF01B / AIF02C
CP1 Contact : 1-175218-5
CP32
Housing and contact set
A02B-0120-K324
24VDC
NOTE
Turn ON the power for the I/O Unit just when or before the power for the CNC or
the cell controller is turned ON. When the CNC or cell controller power is turned
OFF, make sure to turn the power to the I/O Unit OFF as well. If the power is not
turned on and off according to the above procedure, an error occurs in the CNC or
the controller, or the I/O Unit is not normally connected to the power.
ON
ON
Power for the I/O Unit
OFF
t : -500 ms (Turn ON of the power for I/O Unit can be late 500 ms or less.)
- 13 -
4.CONNECTION CONNECTION B-61813E/05
4.3 GROUNDING
Connect the grounding terminal of the base unit (ABU05A, ABU05B, ABU10A, or ABU10B) to ground.
NOTE
Connect the screw terminal for grounding terminal to the grounding hole portion.
- 14 -
B-61813E/05 CONNECTION 4.CONNECTION
• Add the sums of the columns A and B for the modules to be used. The sum is the required
current.(Unit: mA)
• For each base unit, keep the sum of column A and the sum of column B to within 500 mA and 1,500
mA, respectively.
- 15 -
4.CONNECTION CONNECTION B-61813E/05
JD1A JD1B
(a) Make sure to use twisted pair wires for signal SIN and *SIN, and signals SOUT and *SOUT.
(i) Recommended cable material: A66L-0001-0284#10P (twisted pair/shielded)
(ii) Shielding wires should be connected with the grounding plate of the cabinet at the JD1A
side using a cable clamp. (Refer to the CONNECTION MANUAL for the CNC and the cell
controller.)
(iii) Maximum cable length: 10 m (15 m if used to connect I/O devices within the same cabinet)
(iv) Make sure not to connect to the connector spare pins.
(v) In the following cases, make sure to use an optical I/O Link adapter and an optical fiber
cable.(See Chapter 10)
• When the cable is more than 10 meters long.
• When the cable runs between different cabinets and there is no appropriate ground
wire between the cabinets.
• When there is concern that the cable is influenced by strong noise.
(vi) When an optical I/O Link adapter is used: Cable to be used between the interface module
(AIF01A) and the optical I/O Link adapter is dissimilar to this cable. (See Chapter 10.)
- 16 -
B-61813E/05 CONNECTION 4.CONNECTION
AIF01A, AIF01A2, or
AIF01B
AIF01B
- 17 -
4.CONNECTION CONNECTION B-61813E/05
(3) Terminator TX
Ordering information : A03B-0807-K806
Short-circuit
• If no AIF01B is in use, the TX terminator does not have to be attached to the JD2 connector of the
AIF01A or AIF01A2.
• If at least one AIF01B is in use, attach the terminator to the JD2 connector of the last AIF01B in
the same group.
• Short-circuit the TRM1s, the TRM2s and the TRM3s one another respectively in a manner that a
TRM1 is with another TRM1 and so on.
- 18 -
B-61813E/05 CONNECTION 4.CONNECTION
4.6.1 Overview
One interface module (AIF02C) can control communication with both I/O Unit-A and Unit-B, when it is
connected to the FANUC I/O Link.
The following examples show a configuration in which two conventional separate interface modules, I/O
Unit-A and I/O Unit-B, are used and a configuration in which the AIF02C is used.
AIF01A
AIF01A2 Group #0
Base expansion
Group #1
(Note 2)
To the next group DI/DO unit DI/DO unit DI/DO unit DI/DO unit
(NOTE 1)
Group #0
Base expansion
(Note 2) Group #1
To the next group DI/DO unit DI/DO unit DI/DO unit DI/DO unit
In this way, using the AIF02C eliminates the necessity for the interface unit (BIF04A1) for I/O Unit-B,
which has conventionally been used separately; this configuration is suitable for a small I/O Unit-B system.
Note the following points.
NOTE
1 The AIF02C cannot be used for base expansion.
2 The BIF04A1 can branch to a maximum of eight communication lines.
The AIF02C can branch only to a maximum of two distributed link cables.
- 19 -
4.CONNECTION CONNECTION B-61813E/05
4.6.2 Connection
(1) Connection diagram
[a] Configuration with two distributed link cables (note the setting of the terminating resistor.)
(From group n-1)
Groups n
and n+1 Distributed link
NOTE
*1 Set the terminating resistor DIP switch to ON.
*2 Set the terminating resistor DIP switch to OFF.
[b] Connection with one distributed link cable (note the setting of the terminating resistor.)
(From group n-1)
Groups n
and n+1
Distributed link
NOTE
*1 Set the terminating resistor DIP switch to ON.
*2 Set the terminating resistor DIP switch to OFF.
- 20 -
B-61813E/05 CONNECTION 4.CONNECTION
AIF02C
T1
1 S+
2 S-
3 FG
Refer to Section 4.4, "Connecting a Distributed Link," and Section 4.6.2.2, "Connecting the
communications cable," of the FANUC I/O Unit-MODEL B Connection Manual (B-62163E) for details.
1
2 Unused
3
4 EDSP
5 Q
6 H
7 URDY
8 R
Refer to Section 5.1.1, "DIP switch setting," of the FANUC I/O Unit-MODEL B CONNECTION
MANUAL (B-62163E).
Input/output
display LED
A0. . . 7 Specification of the terminal
B0. . . 7 block on the module
BL3.5//24/90F
The following three different connectors can be used on the connector-type module.
- 22 -
B-61813E/05 CONNECTION 4.CONNECTION
(1) Connect with each module following the connection diagrams of Sections 4.2 and 5.3.
(2) The terminal block is a removable type.
• Mark tube : Use a short mark tube as possible and cover crimped part with the mark tube.
• Recommended tightening torque : 1 to 1.4 N⋅m
- 23 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
- +
Current
-
NOTE
1 Polarity
NEGative : (Current source type, source type, or Nch)
Regard to be ON when input is at Low level.
POSitive : (Current sink type, sink type, or Pch)
Regard to be ON when input is High level.
- 24 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
NOTE
2 Connectors (Section 5.4 shows a connector signal arrangement diagram as
viewed from the front of the module.)
Connector A : HONDA TSUSHIN MR-50RMA connector (male)
It is recommended that the MR-50LW (housing) and MR50-FH
(soldering-type connector) or MRP-50F01 (crimp connector) +
MRP-F112 (contact) be used on the cable.
Connector B : HIROSE ELECTRIC HIF3BB-50PA-2.54DS
It is recommended that the HIF3BB-50D-2.54R (press-mount
connector) be used on the cable.
3 For the details of the specifications for each module, refer to the section 5.3.
- 25 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
+24V +24V
+
Current
Load
Output pin + -
Output pin
Load
Current
-
0V 0V
Common pin
Output module Output module
NOTE
1 Polarity
NEGative : (Current sink type) Output is at Low level when ON.
POSitive : (Current source type) Output is at High level when ON.
2 Connector and terminal block B
(Section 5.4 shows a connector signal arrangement diagram as viewed from the
front of the module.)
Connector A : HONDA TSUSHIN MR-50RMA connector (male)
It is recommended that the MR-50LW (housing) and MR50-FH
(soldering-type connector) or MRP-50F01 (crimp connector) +
MRP-F112 (contact) be used on the cable.
Connector B : HIROSE ELECTRIC HIF3BB-50PA-2.54DS
It is recommended that the HIF3BB-50D-2.54R (press-mount
connector) be used on the cable.
Connector C : HIROSE ELECTRIC HIF4-40P-3.18DS
It is recommended that the HIF4-40D-3.18R (press-mount
connector) be used on the cable.
Terminal block B : Weidmüller BL3.5/24/90F
The terminal block for the cable comes with the module.
3 For the details of the specifications for each module, refer to the section 5.3.
4 The maximum current of the DC output module includes the permissible rush
current.
- 26 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Xm+2 C7 C6 C5 C4 C3 C2 C1 C0 DI module of
32 points
Xm+3 D7 D6 D5 D4 D3 D2 D1 D0
When a contact connected to an input of an input module is closed, the corresponding input signal becomes
"1".
Yn+2 C7 C6 C5 C4 C3 C2 C1 C0
DO module of
Yn+3 D7 D6 D5 D4 D3 D2 D1 D0 32 points
When the output signal from an output module is "1", the corresponding output contact (or transistor) is
closed.
Input section
Input bits
Address in the
7 6 5 4 3 2 1 0
module
Xm A7 A6 A5 A4 A3 A2 A1 A0
Xm+1 B7 B6 B5 B4 B3 B2 B1 B0
Xm+2 C7 C6 C5 C4 C3 C2 C1 C0
Xm+3 - - - - - - - -
- 27 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Output section
Output bits
Address in the
7 6 5 4 3 2 1 0
module
Yn D7 D6 D5 D4 D3 D2 D1 D0
Yn+1 E7 E6 E5 E4 E3 E2 E1 E0
- 28 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 32 points
Points/common 16 points/common
Sink/source current Both directions
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 18VDC, min. 6mA
OFF voltage, current Max. 6VDC, max. 1.5mA
Response time OFF→ON Max.20ms This is the value from input to output in the module. The actual value
ON→OFF Max.20ms is determined by adding it to the scanning time depending on each
system.
Input display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA) (male)
Terminal connection and
circuitry
NOTE
1 Make sure to connect all common (CMA, CMC) pins.
2 This module outputs +24 V on pins 13, 17, 04, and 08.
- 29 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 32 points
Points/common 16 points/common
Sink/source current Both directions
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 18VDC, min. 6mA
OFF voltage, current Max. 6VDC, max. 1.5mA
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value
ON→OFF Max.2ms is determined by adding it to the scanning time depending on each
system.
Input display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA) (male)
Terminal connection and
circuitry
NOTE
1 Make sure to connect all common (CMA, CMC) pins.
2 This module outputs +24 V on pins 13, 17, 04, and 08.
- 30 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 32 points
Points/common 16 points/common
Sink/source current Both directions
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 18VDC, min. 6mA
OFF voltage, current Max. 6VDC, max. 1.5mA
Response time OFF→ON Max.2ms (A0 to A7) This is the value from input to output in the module. The actual
Max.20ms (B0 to D7) value is determined by adding it to the scanning time
ON→OFF Max.2ms (A0 to A7) depending on each system.
Max.20ms (B0 to D7)
Input display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA) (male)
Terminal connection and
circuitry
NOTE
1 Make sure to connect all common (CMA, CMC) pins.
2 This module outputs +24 V on pins 13, 17, 04, and 08.
- 31 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 16 points
Points/common 16 points/common
Sink/source current Source current type
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 15VDC, min. 4mA
OFF voltage, current Max. 5VDC, max. 1.5mA
Response time OFF→ON Max.20ms This is the value from input to output in the module. The actual value
ON→OFF Max.20ms is determined by adding it to the scanning time depending on each
system.
Input display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Terminal connection and
circuitry
- 32 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 16 points
Points/common 16 points/common
Sink/source current Source current type
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 15VDC, min. 4mA
OFF voltage, current Max. 5VDC, max. 1.5mA
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value
ON→OFF Max.2ms is determined by adding it to the scanning time depending on each
system.
Input display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Terminal connection and
circuitry
- 33 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 16 points
Points/common 16 points/common
Sink/source current Sink current type
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 15VDC, min. 4mA
OFF voltage, current Max. 5VDC, max. 1.5mA
Response time OFF→ON Max.20ms This is the value from input to output in the module. The actual value is
ON→OFF Max.20ms determined by adding it to the scanning time depending on each system.
Input display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Terminal connection and
circuitry
- 34 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 16 points
Points/common 16 points/common
Sink/source current Sink current type
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 15VDC, min. 4mA
OFF voltage, current Max. 5VDC, max. 1.5mA
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Input display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Terminal connection and
circuitry
- 35 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 32 points
Points/common 8 points/common
Sink/source current Both directions
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 15VDC, min. 4.5mA
OFF voltage, current Max. 6VDC, max. 2mA
Response time OFF→ON Max.20ms This is the value from input to output in the module. The actual value is
ON→OFF Max.20ms determined by adding it to the scanning time depending on each system.
Input display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA) (male)
Terminal connection and
circuitry
- 36 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 32 points
Points/common 8 points/common
Sink/source current Both directions
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 15VDC, min. 4.5mA
OFF voltage, current Max. 6VDC, max. 2mA
Response time OFF→ON Max.20ms This is the value from input to output in the module. The actual value is
ON→OFF Max.20ms determined by adding it to the scanning time depending on each system.
Input display Not provided
External connection Connector (HIROSE ELECTRIC HIF3BB-50PA-2.54DS in accordance with MIL
standard)
Terminal connection and
circuitry
- 37 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 32 points
Points/common 8 points/common
Sink/source current Both directions
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 15VDC, min. 4.5mA
OFF voltage, current Max. 6VDC, max. 2mA
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Input display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA) (male)
Terminal connection and
circuitry
- 38 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 32 points
Points/common 8 points/common
Sink/source current Both directions
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 15VDC, min. 4.5mA
OFF voltage, current Max. 6VDC, max. 2mA
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Input display Not provided
External connection Connector (HIROSE ELECTRIC HIF3BB-50PA-2.54DS in accordance with MIL
standard)
Terminal connection and
circuitry
- 39 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 16 points
Points/common 16 points/common
Sink/source current 100 to 115VAC ±15%
Input voltage 132Vrms, 50/60 Hz
Input current 10.55mArms (120VAC, 50Hz)
ON voltage, current Min. 74Vrms, min. 6mArms
OFF voltage, current Max. 20Vrms, max. 2.2mArms
Response time OFF→ON Max.35ms This is the value from input to output in the module. The actual value is
ON→OFF Max.45ms determined by adding it to the scanning time depending on each system.
Input display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Common 16 points/common
Terminal connection and
circuitry
- 40 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 32 points
Points/common 8 points/common
Sink/source current Sink current type
Rated load voltage 5 to 24VDC +20%, −15%
Maximum load current 0.3A (however 2A/common)
Maximum voltage drop when ON 0.24V (load current ×0.8Ω)
Maximum leak current when OFF 0.1mA
Response time OFF→ON Max.1ms
ON→OFF Max.1ms
Input display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA) (male)
Terminal connection and circuitry
NOTE
For the common (CMA, CMB, CMC, CMD) , make sure to use both of them.
- 41 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 8 points
Points/common 8 points/common
Sink/source current Sink current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 2A (however 4A/fuse)
Maximum voltage drop when 0.8V (load current ×0.4Ω)
ON
Maximum leak current when 0.1mA
OFF
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Input display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Fuse 5A, 1 piece for each output A0-A3 and A4-A7.
Terminal connection and
circuitry
- 42 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 8 points
Points/common 8 points/common
Sink/source current Source current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 2A (however 4A/fuse)
Limit of load Refer to load derating curve (Fig. 5.3(a))
Maximum voltage drop when 1.2V (load current ×0.6Ω)
ON
Maximum leak current when 0.1mA
OFF
Response OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
Time ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Output display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Fuse 5A, 1 piece for each output A0-A3 and A4-A7.
Terminal connection and
circuitry
- 43 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 8 points
Points/common 8 points/common
Sink/source current Source current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 2A (however 8A/common)
Output current limit 2.8A (Min.)
Maximum voltage drop when 0.18V (load current ×0.09Ω)
ON
Maximum leak current when 0.1mA
OFF
Response OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
Time ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Output display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Terminal connection and
circuitry
Load
Output
circuit
Internal
circuit
- 44 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
The internal circuit of this output module can detect a load overcurrent and driver temperature.
To be specific, if the load current increases abnormally, for example, because of a wiring ground
fault, the internal limiter of the driver suppresses the output current. If this condition lasts long,
the driver can get abnormally hot, thus causing the protection circuit to turn off the output. After
the output is turned off and the driver temperature becomes lower, the protection function is
automatically reset to turn on the output; this OFF/ON operations are repeated.
When the overheat protection circuit works to turn off the output, the LED "F" on the front of the
module lights red.
If the protection circuit turns off the output, the output module can detect which DO has
encountered the abnormality, using a DI. This function can be allocated to any DI address (1
byte). If an abnormality is detected, the DI bit corresponding to the DO of interest switches
between "1" and "0". The DI bit stays "1" for at least 10 ms.
If the protection function worked, turn off the power for both the DO and system, and remove the
cause of the overload.
The following timing chart shows how the output and DI behave when the output protection
function works.
DO
Output
DI
10msec or more
Bit
7 6 5 4 3 2 1 0
number
DI(Xm) A7 A6 A5 A4 A3 A2 A1 A0
The DI bit having the same bit number as the DO (A0 to A7) bit where an abnormality was
detected becomes "1".
NOTE
An overcurrent prolonged, for example, because of a wiring ground fault may lead
to the break-down of a module. To avoid this failure, build a sequence program
that can turn off the DO corresponding to the bit number of the DI bit which has
been set to "1" because of a failure detected on the driver.
- 45 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 16 points
Points/common 8 points/common
Sink/source current Sink current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 0.5A (however 2A/common)
Maximum voltage drop when 0.7V (load current ×1.4Ω)
ON
Maximum leak current when 0.1mA
OFF
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Output display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Terminal connection and
circuitry
- 46 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 16 points
Points/common 8 points/common
Sink/source current Source current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 0.5A (however 2A/common)
Maximum voltage drop when 0.7V (load current ×1.4Ω)
ON
Maximum leak current when 0.1mA
OFF
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Output display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Terminal connection and
circuitry
- 47 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 16 points
Points/common 4 points/common
Sink/source current Source current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 2A (4A/common)
Maximum voltage drop when 0.4V (load current ×0.2Ω)
ON
Maximum leak current when 0.1mA
OFF
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Output display LED display
External connection Connector (HIROSE ELECTRIC HIF4-40P-3.18DS)
Terminal connection and
circuitry
Load
Output circuit
- 48 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 16 points
Points/common 4 points/common
Sink/source current Source current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 2A (4A/common)
Maximum voltage drop when 0.4V (load current ×0.2Ω)
ON
Maximum leak current when 0.1mA
OFF
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Output display LED display
External connection 24-pin terminal block (BL3.5/24/90F) manufactured by Weidmüler
Conformable wire (maximum): 1.5 mm2 (VDE)/AWG 14 (UL/CSA)
Note: The terminal block for the cable comes with this module.
Fuse One 5A fuse for each of output sets A0 to A3, A4 to A7, B0 to B3, and B4 to B7
MP50 (A60L-0001-0046#5.0) manufactured by Daito.
Ordering information for a 4-fuse set: A03B-0819-K104
Terminal connection and
circuitry Fuse
Fuse
Fuse
Load
Fuse
Output circuit
- 49 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 16 points
Points/common 8 points/common
Sink/source current Source current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 0.3A (2.4A/common)
0.5A (2A/common)
See the "Load reduction curve" shown in Fig. 5.3 (f).
Maximum voltage drop when 0.63V (load current ×1.25Ω)
ON
Maximum leak current when 40μA
OFF
Response time OFF→ON Max.2ms This is the value from input to output in the module. The actual value is
ON→OFF Max.2ms determined by adding it to the scanning time depending on each system.
Output display LED display
External connection Connector (20 terminals, M3.5 screw terminal)
Terminal connection and
circuitry
Load
Output circuit
• Output protection
The internal circuit of this output module can detect a load overcurrent.
To be specific, if the load current increases abnormally, for example,
because of a cable ground fault or an internal DO driver is abnormally
heated for some reason, the protection circuit for the DO driver (4-point
unit) works to keep the output of the DO driver turned off until the cause
is removed. When the overheat protection function works, the LED "F"
on the module lights.
- 50 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 32 points
Points/common 8 points/common
Sink/source current Sink current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 0.3A (however 2A/common)
Maximum voltage drop when 0.24V (load current ×0.8Ω)
ON
Maximum leak current when 0.1mA
OFF
Response time OFF→ON Max.2ms
ON→OFF Max.2ms
Output display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA) (male)
Terminal connection and
circuitry
NOTE
For the common (CMA, CMB, CMC, CMD), make sure to use both of them.
- 51 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 32 points
Points/common 8 points/common
Sink/source current Sink current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 0.3A (however 2A/common)
Maximum voltage drop when 0.24V (load current ×0.8Ω)
ON
Maximum leak current when 0.1mA
OFF
Response time OFF→ON Max.2ms
ON→OFF Max.2ms
Output display Not provided
External connection Connector (HIROSE ELECTRIC HIF3BB-50PA-2.54DS in accordance with MIL
standard)
Terminal connection and
circuitry
NOTE
For the common (CMA, CMB, CMC, CMD), make sure to use both of them.
- 52 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 32 points
Points/common 8 points/common
Sink/source current Source current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 0.3A (however 2A/common)
Maximum voltage drop when 0.24V (load current ×0.8Ω)
ON
Maximum leak current when 0.1mA
OFF
Response Time OFF→ON Max.2ms
ON→OFF Max.2ms
Output display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA) (male)
Terminal connection and
circuitry
Output circuit
Internal
circuit
Load
NOTE
For the common (CMA, CMB, CMC, CMD), make sure to use both of them.
- 53 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 32 points
Points/common 8 points/common
Sink/source current Source current type
Rated load voltage 12 to 24VDC +20%, −15%
Maximum load current 0.3A (however 2A/common)
Maximum voltage drop when 0.24V (load current ×0.8Ω)
ON
Maximum leak current when 0.1mA
OFF
Response time OFF→ON Max.2ms
ON→OFF Max.2ms
Output display Not provided
External connection Connector (HIROSE ELECTRIC HIF3BB-50PA-2.54DS in accordance with MIL
standard)
Terminal connection and
circuitry
Output circuit
Internal
circuit
Load
NOTE
For the common (CMA, CMB, CMC, CMD), make sure to use both of them.
- 54 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 5 points
Points/common 1 points/common
Rated load voltage 100 to 230VAC ±15%, 47 to 63Hz
Maximum load current 2A/point (however 5A/module)
Maximum rush current 25A ( 1 period)
Limit of load Refer to load derating curve (Fig. 5.3 (b))
Maximum voltage drop when 1.5Vrms
ON
Maximum leak current when 3.0mA (115VAC), 6.0mA (230VAC)
OFF
Response time OFF→ON Max.1ms This is the value from input to output in the module. The actual
ON→OFF Half of the load value is determined by adding it to the scanning time depending
frequency or less on each system.
Output display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Fuse 3.2A, 1 piece for each output A0 to A4
Terminal connection and
circuitry
- 55 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 8 points
Points/common 4 points/common
Rated load voltage 100 to 230VAC ±15%, 47 to 63Hz
Maximum load current 1A/point (however 2A/common)
Maximum in rush current 10A (1 period)
Maximum voltage drop when 1.5Vrms
ON
Maximum leak current when 3.0mA (115VAC), 6.0mA (230VAC)
OFF
Response time OFF→ON Max.1ms This is the value from input to output in the module. The actual
ON→OFF Half of the load value is determined by adding it to the scanning time depending
frequency or less on each system.
Output display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Fuse 3.2A, 1 piece for each output A0 to A3 and A4 to A7
Terminal connection and
circuitry
Load
- 56 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 12 points
Points/common 6 points/common
Rated load voltage 100 to 115VAC ±15%, 47 to 63Hz
Maximum load current 0.5A/point (however, 2A/common)
Maximum in rush current 5A (1 period)
Limit of load Refer to load derating curve (Fig. 5.3 (c))
Maximum voltage drop when 1.5Vrms
ON
Maximum leak current when 1.5mA (115VAC)
OFF
Response time OFF→ON Max.1ms This is the value from input to output in the module. The actual
ON→OFF Half of the load value is determined by adding it to the scanning time depending
frequency or less on each system.
Output display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Fuse 3.2A, 1 piece for each output A0 to A5 and B0 to B5
Terminal connection and
circuitry
- 57 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 8 points
Points/common 1 points/common
Maximum load 30VDC/250VAC, 4A (resistance load)
Minimum load 5VDC, 10mA
Limit of load Refer to load derating curve (Fig. 5.3 (d))
Response time OFF→ON Max.15ms This is the value from input to output in the module. The actual value is
ON→OFF Max.15ms determined by adding it to the scanning time depending on each
system.
Output display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Relay life Mechanical Min. 20,000,000 times
Electrical Min. 100,000 times (resistance load)
Terminal connection and
circuitry
- 58 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
Item Specifications
Points/module 16 points
Points/common 4 points/common
Maximum load 30VDC/250VAC, 2A (resistance load)
Minimum load 5VDC, 10mA
Maximum current 4A/common
Limit of load Refer to load derating curve (Fig. 5.3 (e))
Response time OFF→ON Max.15ms This is the value from input to output in the module. The actual value is
ON→OFF Max.15ms determined by adding it to the scanning time depending on each system.
Output display LED display
External connection Terminal block connector (20 terminals, M3.5 screw terminal)
Relay life Mechanical Min. 20,000,000 times
Electrical Min. 100,000 times (resistance load)
Terminal connection and
circuitry
Load
- 59 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
Item Specifications
Points/module 16 points
Points/common 4 points/common
Maximum load 30VDC, 2A (resistance load)
Minimum load 5VDC, 10mA
Maximum current 4A/common
Limit of load Refer to load derating curve (Fig. 5.3 (e))
Response time OFF→ON Max.15ms This is the value from input to output in the module. The actual value is
ON→OFF Max.15ms determined by adding it to the scanning time depending on each system.
Output display LED display
External connection Connector (HIROSE ELECTRIC HIF3BB-50PA-2.54DS in accordance with MIL
standard)
Relay life Mechanical Min. 20,000,000 times
Electrical Min. 100,000 times (resistance load)
Terminal connection and
circuitry
- 60 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
- Input specifications
Item Specifications
Points/module 24 points
Points/common 24 points/common
Sink/source current Both directions
Input voltage 24VDC +10%, −20%
Input current 7.5mA (average)
ON voltage, current Min. 18VDC, min. 6mA
OFF voltage, current Max. 6VDC, max. 1.5mA
Response time OFF→ON Max.20ms This is the value from input to output in the module. The actual value is
ON→OFF Max.20ms determined by adding it to the scanning time depending on each system.
Input display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA, shared by output signals) (male)
- Output specifications
Item Specifications
Points/module 16 points
Points/common 16 points/common
Sink/source current Sink current type
Rated load voltage 24VDC +20%, −15%
Maximum load current 0.2A (however 2A/common)
Maximum in rush current 0.2A
Limit of load • If the output current per point is 0.1 A or lower, all of the 16 points E0 to E7 and F0 to
F7 can be turned on at a time.
• If the output current per point is higher than 0.1 A but not higher than 0.2 A, do not
turn on more than 3 points at a time.
Maximum voltage drop when ON 1.5V
Maximum leak current when OFF 1.0mA (30VDC)
Response time OFF→ON Max.1ms This is the value from input to output in the module. The actual value is
ON→OFF Max.1ms determined by adding it to the scanning time depending on each system.
Output display Not provided
External connection Connector (HONDA TSUSHIN MR-50RMA, shared by input signals) (male)
- 61 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
•Input/output module
Terminal connection and
circuitry
To the automatic
Input circuit polarity Output circuit
discrimination
circuit
Input section
Internal
circuit
Output section
- 62 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
NOTE
Ambient temperature means the temperature surrounding the I/O Unit and not that
surrounding the cabinet containing the I/O Unit.
- 63 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
NOTE
Ambient temperature means the temperature surrounding the I/O Unit and not that
surrounding the cabinet containing the I/O Unit.
- 64 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
NOTE
Ambient temperature means the temperature surrounding the I/O Unit and not that
surrounding the cabinet containing the I/O Unit.
(Point)
0.3A /points
16
Simultaneous ON points
12
0.5A /points (1.5A/common)
0.5A /points
0.5A /points (2A/common)
(1A/common)
8
10 20 30 40 50 55 (°C)
Ambient temperature
- 65 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
33 D7 01 D6
34 D5 02 D3
19 D4
35 D2 03 D0
20 D1
36 CMC 04 +24V
21 CMC
37 C7 05 GND
22 C6
38 C5 06 C3
23 C4
39 C2 07 C0
24 C1
40 CMC 08 +24V
25
41 CMC 09 GND
26
42 B7 10 B6
27 B4
43 B5 11 B3
28 B1
44 B2 12 B0
29 CMA
45 CMA 13 +24V
30 A6
46 A7 14 GND
31 A4
47 A5 15 A3
32 A1
48 A2 16 A0
49 CMA 17 +24V
50 CMA 18 GND
- 66 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
33 D7 01 D6
34 D5 02 D3
19 D4
35 D2 03 D0
20 D1
36 CMD 04
21 CMD
37 C7 05
22 C6
38 C5 06 C3
23 C4
39 C2 07 C0
24 C1
40 CMC 08
25
41 CMC 09
26
42 B7 10 B6
27 B4
43 B5 11 B3
28 B1
44 B2 12 B0
29 CMB
45 CMB 13
30 A6
46 A7 14
31 A4
47 A5 15 A3
32 A1
48 A2 16 A0
49 CMA 17
50 CMA 18
33 D7 01 D6
34 D5 02 D3
19 D4
35 D2 03 D0
20 D1
36 CMD 04 +24V-D
21 CMD
37 C7 05
22 C6
38 C5 06 C3
23 C4
39 C2 07 C0
24 C1
40 CMC 08 +24V-C
25
41 CMC 09
26
42 B7 10 B6
27 B4
43 B5 11 B3
28 B1
44 B2 12 B0
29 CMB
45 CMB 13 +24V-B
30 A6
46 A7 14
31 A4
47 A5 15 A3
32 A1
48 A2 16 A0
49 CMA 17 +24V-A
50 CMA 18
- 67 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
33 D7 01 D6
34 D5 02 D3
19 D4
35 D2 03 D0
20 D1
36 CMD 04
21 CMD
37 C7 05 0V-D
22 C6
38 C5 06 C3
23 C4
39 C2 07 C0
24 C1
40 CMC 08
25
41 CMC 09 0V-C
26
42 B7 10 B6
27 B4
43 B5 11 B3
28 B1
44 B2 12 B0
29 CMB
45 CMB 13
30 A6
46 A7 14 0V-B
31 A4
47 A5 15 A3
32 A1
48 A2 16 A0
49 CMA 17
50 CMA 18 0V-A
33 B0 01 A0
34 B1 02 A1
19 C0
35 B2 03 A2
20 C1
36 B3 04 A3
21 C2
37 B4 05 A4
22 C3
38 B5 06 A5
23 C4
39 B6 07 A6
24 C5
40 B7 08 A7
25 C6
41 +24V 09 +24V
26 C7
42 F0 10 E0
27 CM
43 F1 11 E1
28 CMA
44 F2 12 E2
29 CMA
45 F3 13 E3
30 SP
46 F4 14 E4
31 0V
47 F5 15 E5
32 0V
48 F6 16 E6
49 F7 17 E7
50 0V 18 0V
- 68 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
A01 B01
A02 D7 B02 D6
A03 D5 B03 D4
A04 D3 B04 D2
A05 D1 B05 D0
A06 CMD B06 CMD
A07 B07
A08 C7 B08 C6
A09 C5 B09 C4
A10 C3 B10 C2
A11 C1 B11 C0
A12 CMC B12 CMC
A13 B13
A14 B7 B14 B6
A15 B5 B15 B4
A16 B3 B16 B2
A17 B1 B17 B0
A18 CMB B18 CMB
A19 B19
A20 A7 B20 A6
A21 A5 B21 A4
A22 A3 B22 A2
A23 A1 B23 A0
A24 CMA B24 CMA
A25 B25
- 69 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
- 70 -
B-61813E/05 CONNECTION5.DIGITAL INPUT/OUTPUT MODULES
- 71 -
5.DIGITAL INPUT/OUTPUT MODULESCONNECTION B-61813E/05
01 CMA
02 A0
03 A1
04 A2
05 A3
06 0V-A
07 CMB
08 A4
09 A5
10 A6
11 A7
12 0V-B
13 CMC
14 B0
15 B1
16 B2
17 B3
18 0V-C
19 CMD
20 B4
21 B5
22 B6
23 B7
24 0V-D
- 72 -
B-61813E/05 CONNECTION 6.ANALOG INPUT MODULE
6.1.1 Specifications
Item Specifications
Number of input channel 4 channel/module
Analog input • Voltage input
-10VDC to+10VDC(input resistance 4.7MΩ)
• Current input
-20mADC to+20mADC(input resistance 250Ω)
Caution) Which method to use, voltage input or current input, can be selected by
connecting the corresponding input to the terminal block.
Digital output 12 bit binary (complementary representation of "2".)
Input/output correspondence
Analog input Digital output
+10V +2000
+5V or + 20mA +1000
0V or 0mA 0
-5V or -20mA -1000
-10V -2000
NOTE
Conversion time means that only in a module. Actual response speed is
determined by adding the scanning time depending on each system to this
conversion time.
- 73 -
6.ANALOG INPUT MODULE CONNECTION B-61813E/05
Address Bits
in module 7 6 5 4 3 2 1 0
0 D07-0 D06-0 D05-0 D04-0 D03-0 D02-0 D01-0 D00-0
Channel 0
1 X-0 X-0 X-0 X-0 D11-0 D10-0 D09-0 D08-0
D00-n and D11-n correspond to the weights of 20 and 211 respectively. Here, D11-n corresponds to the sign
bit in the complementary representation of "2."
In addition, in X-n is written the same value as that in D11-n.
NOTE
1 When addressing I/O modules, the beginning address for this module should be
assigned to an even one. Moreover, when an A-D converted value is referred to in
a PMC program, make sure to read the data in unit of a word (16 bits).
2 Note that on the PMC-N, -NA, and -QA (PMC for the Series 15 and F-D Mate), the
high-order one byte and low-order one byte of a word (16 bits) are interchanged
with each other as described below.
Address in the
module High-order byte Low-order byte
Channel 0 0 D07-0 to D00-0 X-0,D11-0 to D08-0
- 74 -
B-61813E/05 CONNECTION 6.ANALOG INPUT MODULE
I0+
①
I1+ 250Ω
②
Voltage input (channel0) V0+
③
Voltage + V1+
supply - ④
V0-
GND ⑤
V1-
Multi
⑥ processor
COM0
⑦
Note COM1
Note 4-2 ⑧ AD
4-1 FG0 converter
⑨
FG1
⑩
I2+ 250Ω
Note 2 ⑪
I3+
⑫
V2+
Current input (channel 2)
⑬
Current + V3+
supply - ⑭
V2-
GND ⑮
V3-
⑯
COM2
⑰
COM3
Note Note
4-1 ⑱
4-2 FG2
⑲
FG3
⑳
NOTE
1 Though the example above shows the connection of channels 0 and 2, it is just the
same with the channel 1 (I1+, V1+, V1-, COM1 and FG1) and the channel 3 (I3+,
V3+, V3-, COM3 and FG3).
2 Either voltage input or current input can be specified for each channel. When
current input is specified, make sure to short-circuit in + and Vn+ (n: 0 to 3).
3 Use shielded cables of twisted pair for connecting.
4 Fix a reference voltage by connecting the COMn (where n is 0, 1, 2, or 3) terminal
of this module to the common line (GND) of the voltage or current source to be
used as shown above (Note 4-1). If the voltage or current source has a terminal
shared by the external output (terminal OUT-) and ground (GND), the Vn- and
COMn (where n is 0, 1, 2, or 3) of this module can be connected to each other as
shown above (Note 4-2).
- 75 -
6.ANALOG INPUT MODULE CONNECTION B-61813E/05
6.2.1 Specifications
Item Specifications
Number of input channel 4 channel/module
Analog input • Voltage input
-10VDC to+10VDC(input resistance 4.7MΩ)
• Current input
-20mADC to+20mADC(input resistance 250Ω)
Caution) Which method to use, voltage input or current input, can be selected
by connecting the corresponding input to the terminal block.
Digital output 16 bit binary (complementary representation of "2".)
Input/output correspondence
Analog input Digital
Voltage input Current input output
+10V - +32000
+5V +20mA +16000
0 0 0
-5V -20mA -16000
-10V - -32000
NOTE
Conversion time means that only in a module. Actual response speed is
determined by adding the scanning time depending on each system to this
conversion time.
- 76 -
B-61813E/05 CONNECTION 6.ANALOG INPUT MODULE
Address Bits
in module 7 6 5 4 3 2 1 0
0 D07-0 D06-0 D05-0 D04-0 D03-0 D02-0 D01-0 D00-0
Channel 0
1 D15-0 D14-0 D13-0 D12-0 D11-0 D10-0 D09-0 D08-0
D00-n and D15-n correspond to the weights of 20 and 215 respectively. Here, D15-n corresponds to the sign
bit in the complementary representation of "2." (where n represents one of the channel numbers 0 to 3)
NOTE
1 When addressing I/O modules, the beginning address for this module should be
assigned to an even one. Moreover, when an A-D converted value is referred to in
a PMC program, make sure to read the data in unit of a word (16 bits).
2 This module has a very high resolution. When A/D-converted values are input to a
system for reference by the PMC program, they may disperse largely depending
on the system. If this is the case, the dispersion of input values can be suppressed
by obtaining their moving average in the PMC program or lowering the resolution
by masking the lowest-order bit if possible.
3 Note that on the PMC-N, -NA, and -QA (PMC for the Series 15 and F-D Mate), the
high-order one byte and low-order one byte of a word (16 bits) are interchanged
with each other as described below.
Address in the
module High-order byte Low-order byte
Channel 0 0 D07-0 to D00-0 D15-0 to D08-0
- 77 -
6.ANALOG INPUT MODULE CONNECTION B-61813E/05
I0+
①
I1+ 250Ω
②
Voltage input (channel0) V0+
③
Voltage + V1+
supply - ④
V0-
GND ⑤
V1-
Multi
⑥ processor
COM0
⑦
Note COM1
Note 4-2 ⑧ AD
4-1 FG0 converter
⑨
FG1
⑩
I2+ 250Ω
Note 2 ⑪
I3+
⑫
V2+
Current input (channel 2)
⑬
Current + V3+
supply - ⑭
V2-
GND ⑮
V3-
⑯
COM2
⑰
COM3
Note Note
4-1 ⑱
4-2 FG2
⑲
FG3
⑳
NOTE
1 Though the example above shows the connection of channels 0 and 2, it is just the
same with the channel 1 (I1+, V1+, V1-, COM1 and FG1) and the channel 3 (I3+,
V3+, V3-, COM3 and FG3).
2 Either voltage input or current input can be specified for each channel. When
current input is specified, make sure to short-circuit in + and Vn+ (n: 0 to 3).
3 Use shielded cables of twisted pair for connecting.
4 Fix a reference voltage by connecting the COMn (where n is 0, 1, 2, or 3) terminal
of this module to the common line (GND) of the voltage or current source to be
used as shown above (Note 4-1). If the voltage or current source has a terminal
shared by the external output (terminal OUT-) and ground (GND), the Vn- and
COMn (where n is 0, 1, 2, or 3) of this module can be connected to each other as
shown above (Note 4-2).
- 78 -
B-61813E/05 CONNECTION 7.ANALOG OUTPUT MODULE
7.1.1 Specification
Item Specification
Number of output channels 2 channels/module
Digital input 12-bit binary (2's complement representation)
Analog output -10VDC to +10VDC(external load resistance: 10KΩ or more) (Note 1)
0mADC to +20mADC(external load resistance: 400Ω or less)
Input/output correspondence
Digital input Analog output
+2000 +10V
+1000 +5V or +20mA
0 0V or 0mA
-1000 -5V
-2000 -10V
NOTE
1 Which method to use, voltage input or current input, can be selected by
connecting the corresponding input to the terminal block.
2 The converting time is the one only inside the module. The actual response time is
added a scan time that is determined by the system.
- 79 -
7.ANALOG OUTPUT MODULE CONNECTION B-61813E/05
Address Bits
in module 7 6 5 4 3 2 1 0
0 D07-0 D06-0 D05-0 D04-0 D03-0 D02-0 D01-0 D00-0
Channel 0
1 - - - - D11-0 D10-0 D09-0 D08-0
D00-n corresponds to the 20 weight, while D11-n corresponds to the 211 weight.
However, D11-n corresponds to the code bit 2's complement representation.
NOTE
1 When setting an I/O module address, this module initial address must be assigned
to an even address. To write a value that is to be converted from digital to analog
into a PMC program, be sure to write it in words (16 bits).
2 Note that on the PMC-N, -NA, and -QA (PMC for the Series 15 and F-D Mate), the
high-order one byte and low-order one byte of a word (16 bits) are interchanged
with each other as described below.
Module in
address High-order byte Low-order byte
Channel 0 0 D07-0 to D00-0 D11-0 to D08-0
- 80 -
B-61813E/05 CONNECTION 7.ANALOG OUTPUT MODULE
NOTE
1 Use a 2-core twisted shielded cable as the connection cable
2 Ground the cable shield on the load side.
- 81 -
7.ANALOG OUTPUT MODULE CONNECTION B-61813E/05
7.2.1 Specification
Item Specification
Number of output channels 2 channels/module
Digital input 14-bit binary (2's complement representation)
Analog output •Voltage output
-10 VDC to +10 VDC (external load resistance of 10 kΩ or higher) (Note 1)
•Current output
0 mADC to +20 mADC (external load resistance of 400Ω or lower)
Input/output correspondence
Analog output
Digital input
Voltage output Current output
+8000 +10V +20mA
+4000 +5V +10mA
0 0 0
-4000 -5V -
-8000 -10V -
NOTE
1 Which method to use, voltage input or current input, can be selected by
connecting the corresponding input to the terminal block.
2 The converting time is that inside the module. The actual response time is added
the scan time that is determined by the system.
- 82 -
B-61813E/05 CONNECTION 7.ANALOG OUTPUT MODULE
Address Bits
in module 7 6 5 4 3 2 1 0
0 D07-0 D06-0 D05-0 D04-0 D03-0 D02-0 D01-0 D00-0
Channel 0
1 - - D13-0 D12-0 D11-0 D10-0 D9-0 D8-0
D00-n (where n is 0 or 1) corresponds to a weight of 20, and D13-n to a weight of 213. However, D13-n
corresponds to the sign bit of a two's complement representation.
NOTE
1 When setting an I/O module address, this module initial address must be assigned
to an even address. To write a value that is to be converted from digital to analog
into a PMC program, be sure to write it in words (16 bits).
2 Note that on the PMC-N, -NA, and -QA (PMC for the Series 15 and F-D Mate), the
high-order one byte and low-order one byte of a word (16 bits) are interchanged
with each other as described below.
Module in
address High-order byte Low-order byte
Channel 0 0 D07-0 to D00-0 D13-0 to D08-0
- 83 -
7.ANALOG OUTPUT MODULE CONNECTION B-61813E/05
ADA02B
NOTE
1 Use a shielded 2-conductor twisted pair cable for the connection between the
analog output module and load.
2 Ground the cable shielding on the load side.
- 84 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
ACT01A
Pulse generator
JA9
Counter setting
CNC
C49 Counter control
Count value
Power
magnetics
High-speed counter module Comparison cabinet
result
NOTE
The FANUC manual pulse generator cannot be connected because it is not of line
driver output type.
The high-speed counter module can run in two different modes, mode A and mode B. These two modes
differ in the way data is compared.
Mode A Mode B
Number of comparison registers 3 16
Comparison output (PMC) 1bit 8bit
Comparison output (SSR) 1bit 8bit
Input 4 bytes Input 8 bytes
PMC occupation area
Output 4 bytes Output 4 bytes
- 85 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
A. Mode A
- 86 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
B. Mode B
to to
- 87 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
(2) Mode B
A. Comparison register (23 bits)
There are 16 comparison registers #0,#1, ...,#15. The values to be compared are preset in the
comparison registers. The preset value in a comparison register having a larger register number
should be larger than that in a comparison register having a smaller register number, as follows:
Value in register #0 < value in register #1< ... < value in register #14 < value in register 15
B. Comparison output
The results (OUT0 to OUT7) of comparing the count data in the pulse counter with the data set in
the comparison registers are output.
C. Comparison output values
The count data in the pulse counter is compared with the values in the comparison registers in
sequential order from register 0 until the count data is equal to or less than the value in a
comparison register. This enables a partition to be made which includes the count data. Then the
output data for the partition (which is previously preset) is output. Eight output points (OUT0 to
OUT7) are provided.
If the count data is equal to the value in a comparison register, the data in the partition having the
same number as the register number is output.
- 88 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
Assume that, when count data is in partition #n, the data to be output is set to respective values in
hexadecimal as listed below.
Output data from partition #0 = 0H
Output data from partition #1 = 1H
Output data from partition #2 = 2H
Output data from partition #3 = 3H
Output data from partition #4 = 4H
Output data from partition #5 = 5H
Output data from partition #6 = 6H
Output data from partition #7 = 7H
Output data from partition #8 = 8H
Output data from partition #9 = 9H
Output data from partition #10 = 10H
Output data from partition #11 = 11H
Output data from partition #12 = 12H
Output data from partition #13 = 13H
Output data from partition #14 = 20H
Output data from partition #15 = 21H
Output data from partition #16 = FFH
The output data is set as listed in the table below, depending on the counter values in c to i above.
OUT
Partition
7 6 5 4 3 2 1 0 HEX value
① 0≤Counter value≤100 0 0 0 0 0 0 0 0 0h
② 100<Counter value≤200 0 0 0 0 0 0 0 1 1h
③ 0 0 0 0 0 0 1 0 2h
200<Counter value≤300
④ 0 0 0 0 0 0 1 0 2h
Comparison value in partition 14<Counter
⑤ 0 0 1 0 0 0 0 0 20h
value≤1400
⑥ 1400<Counter value≤1500 0 0 1 0 0 0 0 1 21h
⑦ 1500<Counter value≤8,388,607 1 1 1 1 1 1 1 1 FFh
- 89 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
NOTE
1 Preset an increasingly larger value in each of the compare registers (#0, #1, ...,
#15) as the register number becomes larger.
Unless this condition is satisfied, it is likely that no normal compensation may take
place, leading to an abnormal compare output.
2 When using 15 or less partitions, it is not necessary to set all of 16 partitions.
Example)
Count value
0 to 100 Partition #0
101 to 1000 Partition #1
1001 to Partition #2
In this case, partition #3 and later do not need to be set.
- 90 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
Voh
*PA
Vol
(The PB and MKS signals are the same, respectively, as PA and *PB. The *MKS signal is the
same as *PA.)
The voltage ratings of the receiver in this module are: Voh = 2.4 V or higher and Vol = 0.45 V or
lower. Be sure to use a pulse generator having a driver that satisfies these voltage requirements.
If you want to use a commercial rotary encoder as the pulse generator, select "line driver type
output" that meets the above voltage requirements. The other output types (such as
open-collector output or voltage output type) cannot be used.
- 91 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
Positive count
Advance of phase A before phase B
Negative count
Advance of phase B before phase A
A. Interface IC
See Paragraph A, "Interface IC", in Item (1), "Phase A/B pulse interface".
B. Maximum frequency
A. Interface IC
Use differential drivers (SN75113 or equivalent) at the output ports of the pulse generator.
- 92 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
(1) Mode A
The comparison mode signal outputs A, B, C (CMPA, CMPB, and CMPC) are provided in mode A.
These outputs indicate the results of comparing the comparison registers A, B, and C with the pulse
counter. The comparison output values are determined depending on whether the control mode signals
(CMA, CMB, and CMC) from the PMC are set to 1 or 0.
(2) Mode B
The results of comparing comparison register #0, comparison register #1, ..., comparison register #15
with the pulse counter are provided in mode B. The comparison output indicates the values in the
output data registers for the partitions in which the count data is located. Eight output points are
provided. (See Section 8.2.2 (2))
(2) Mode B
A. Synchronization with marker
When the MS signal output from the PMC is 1 and the contact of the marker enable (ME) signal
input from the machine is closed, the counter is set to the data in the counter preset register at the
rising edge of the first marker signal.
B. Maker hold
When the MS signal output from the PMC is 1 and the contact of the marker enable (ME) signal
input from the machine is closed, the MH signal is set to 1 at the rising edge of the marker signal.
The MH signal is reset when the MS signal output from the PMC is set to 0.
Counter module
Cable
If the treatment shown above cannot prevent a broken-wire alarm from being raised, make sure that the
GND terminal of the pulse generator is connected to the LGND (0V) pin of the JA9 connector.
- 93 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
(1) OK indicator
See below Table.
(3) Phase A and B pulses (positive and negative pulses) input signal indicators (A and B)
The phase A pulse input signal indicator is on when the phase A pulse input is active.
The phase B pulse input signal indicator is on when the phase B pulse input is active.
If the pulse remains "1" (high) only for a short time and has a long period, it is difficult to recognize
a blinking LED.
(7) Comparison result output indicators (OUT0, OUT1, OUT2, OUT3, OUT4, OUT5, OUT6, and OUT7)
A. Mode A
The indicators OUT0, OUT1, and OUT2 correspond to the signals CMPA, CMPB, and CMPC.
OUT1 goes on when CMPA goes on, OUT2 goes on when CMPB goes on, and OUT3 goes on
when CMPC goes on.
B. Mode B
The indicators OUT0-OUT7 go on corresponding to when the output data OUT0-OUT7 resulting
from the comparisons between the count data and comparison resisters are set to 1.
- 94 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
8.3.1 Mode A
(1) PMC I/O area
In mode A, four input bytes and four output bytes are used as the I/O area. The bytes in the I/O area
have the following names. The input and output directions are specified on the basis of the PMC. The
operation mode is set to mode A at power-on.
CTRL
7 6 5 4 3 2 1 0
MHR MS CE PRS SELECT
PRS Preset
CE Count enable
MS Marker synchronization
MHR Marker hold reset
- 95 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
NOTE
1 Change to mode B: See Subsection 8.3.2, "Mode B".
2 Detail of CCTR
DTOH
7 6 5 4 3 2 1 0
CMC CMB CMA
The DTOM and DTOL are ignored.
The inputs to the PMC include the status and counter data. The data is shown below.
NOTE
1 Details of CNTS
7 6 5 4 3 2 1 0
TRA Counter H (most significant 7 bits)
TRA : Transfer A
2 Details of STTS
7 6 5 4 3 2 1 0
TRB ALM CSP ME MH CMPC CMPB CMPA
CMPA : Comparison output A
CMPB : Comparison output B
CMPC : Comparison output C
MH : Marker hold
ME : Marker enable
CSP : Count stop
ALM : Alarm (disconnection or watch dog alarm)
TRB : Transfer B
8.3.2 Mode B
Change to mode B
The operation mode is set to mode A at power-on. The following data is output to the counter module and
the mode changes from A to B. The mode cannot change from B to A.
- 96 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
PRS Preset
CE Count enable
MS Marker synchronization
(b) Details of DTOH, DTOM, and DTOL
Enter the comparison value and preset value (24 bits) to the DTOH, DTOM, and DTOL.
Enter a comparison result (8 bits) output for each partition, respectively, to the DTOH, DTOM,
and DTOL.
SELECT Target data
0 Comparison data : Specify a comparison value (24 bits) for partition #0.
1 Comparison data : Specify a comparison value (24 bits) for partition #1.
2 Comparison data : Specify a comparison value (24 bits) for partition #2.
3 Comparison data : Specify a comparison value (24 bits) for partition #3.
4 Comparison data : Specify a comparison value (24 bits) for partition #4.
5 Comparison data : Specify a comparison value (24 bits) for partition #5.
6 Comparison data : Specify a comparison value (24 bits) for partition #6.
7 Comparison data : Specify a comparison value (24 bits) for partition #7.
8 Comparison data : Specify a comparison value (24 bits) for partition #8.
9 Comparison data : Specify a comparison value (24 bits) for partition #9.
10 Comparison data : Specify a comparison value (24 bits) for partition #10.
11 Comparison data : Specify a comparison value (24 bits) for partition #11.
12 Comparison data : Specify a comparison value (24 bits) for partition #12.
13 Comparison data : Specify a comparison value (24 bits) for partition #13.
14 Comparison data : Specify a comparison value (24 bits) for partition #14.
15 Comparison data : Specify a comparison value (24 bits) for partition #15.
16 Comparison output data (8 bits) for partition #0 to #2 Partition #0: DTOH
Partition #1: DTOM
Partition #2: DTOL
- 97 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
NOTE
1 Detail of CNTS
7 6 5 4 3 2 1 0
TRA Counter H (most significant 7 bits)
TRA : Transfer A
2 Detail of STTS
7 6 5 4 3 2 1 0
TRB ALM CSP ME MH
MH : Marker hold
ME : Marker enable
CSP : Count stop
ALM : Alarm (disconnection or watch dog alarm)
TRB : Transfer B
- 98 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
NOTE
3 Detail of OUTD
7 6 5 4 3 2 1 0
OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 OUT0
OUT0 : Bit 0 of comparison output
OUT1 : Bit 1 of comparison output
OUT2 : Bit 2 of comparison output
OUT3 : Bit 3 of comparison output
OUT4 : Bit 4 of comparison output
OUT5 : Bit 5 of comparison output
OUT6 : Bit 6 of comparison output
OUT7 : Bit 7 of comparison output
4 Detail of MODD
7 6 5 4 3 2 1 0
MOD0
MOD0 : Set to 1 after the mode changes to B.
(f) CMA, CMB, and CMC (comparison mode signals A, B, and C, only in mode A)
The CMA, CMB, and CMC signals specify the levels of the comparison outputs A, B, and C
(CMPA, CMPB, and CMPC), respectively.
When CMA, CMB, and CMC are 0, and the value of the counter is larger than the values in
comparison registers A, B, and C, CMPA, CMPB, and CMPC are set to 0.
When CMA, CMB, and CMC are 1, and the value of the counter is equal to or less than the values
in comparison registers A, B, and C, CMPA, CMPB, and CMPC are set to 1.
- 100 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
JA9
Detection pulse generator
C49
Machine (power magnetics
HIROSE ELECTRIC
cabinet)
(HIF-3BA-20D-2.54R)
A63L-0001-0472#S20
PAS Phase A pulse input signal (Negative pulse input signal) (positive)
*PAS Phase A pulse input signal (Negative pulse input signal) (negative)
PBS Phase B pulse input signal (Positive pulse input signal) (positive)
*PBS Phase B pulse input signal (Positive pulse input signal) (negative)
MKS Marker signal (positive)
*MKS Marker signal (negative)
PSEL Pulse select signal
+5V 5V (output from this module)
LGND 0V
- 101 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
- 102 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
Phase A
pulse signal
input
Phase B
pulse signal
input
Marker
signal input
Use these
lines together.
Use these
lines together.
Shield
Grounding plate
(*) The maximum current rating for each 5-V output is 300 mA.
Recommended cable
A66L-0001-0286 (#20AWG×7, #24AWG×3 Pairs)
- 103 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
Negative
pulse signal
input
Positive
pulse signal
input
Marker
signal input
Use these
lines together.
Use these
lines together.
Shield
Grounding plate
(*) The maximum current rating for each 5-V output is 300 mA.
Recommended cable
A66L-0001-0286 (#20AWG×8, #24AWG×3 Pairs)
- 104 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
Machine (power
magnetics cabinet)
Comparison SSR C49-A06
signal output CMP A
A
C49-A10
COM2
24VDC ↑
±10% ↓
C49-A03
COM1
- 105 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
- 106 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
(3) Always install spark arresters when inductive loads such as relays are connected in the machine. Insert
the spark arresters as near the load as possible (less than 20 cm). When capacitive loads are used in the
machine, insert current limiting resistors in series with the loads to prevent the instantaneous current
and voltage from exceeding the rated values.
(4) If a lamp is turned on by a solid state relay output, the resulting surge current may damage the solid
state relay. Thus, as shown in the figure below, provide a protective resistor to prevent the
instantaneous current and voltage from exceeding the rated values.
- 107 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
Contact Logic
Open 0
Closed 1
24VDC
+10%, -20%
- 108 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
8.8 SUPPLEMENT
High-speed counter
- 109 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
Condition Status
MHR of ME of external MKS of
MS of CTRL ME of STTS MH of STTS
CTRL signal external signal
(i) × 0 × × × Changes to 0.
(ii) 1 × × × × Changes to 0.
• The cross × in the above table means that the corresponding bit can be either 0 or 1.
(The ME bit of the STTS register corresponds to the state of the external signal ME.)
NOTE
1 Once the PRS bit has been inverted, do not change the content of the DTOH,
DTOM, DTOL, or CTRL within the period of two ladder cycle scans.
Also do not invert the PRS bit again within the same period.
2 It takes about 5 ms for the counter to be preset since the inversion of the PRS bit.
Control example 1:
(Hatching means that the bit can be either 0 or 1.)
Control example 2:
(Hatching means that the bit can be either 0 or 1.)
- 110 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
(3) Count
The following table lists the conditions for counting by this module.
Condition Status
CE of CTRL CSP of external signal PSEL of external signal CSP of STTS
Count (A/B phase pulse) 1 Contact "Open" Open Reset to 0.
Count (+/- pulse) 1 Contact "Open" Connected to 0 V Reset to 0.
• Contact "Open" in the above table means that the CSP pin is open (0 or NEG).
NOTE
The count value does not become negative. The highest-order bit of the CNTS
register is the TRA bit (see Subsection 8.8.4).
Count-down: +1(00 0001H)→0(00 0000H)→+8,388,607(7F FFFFH) →
+8,388,606(7F FFFEH)
Example 1 :
To preset the counter preset register with a specific value (the counter is also set to preset value),
follow the steps below.
(1) Preset the DTOH, DTOM, and DTOL with a desired value.
(2) Set SELECT to 001.
(3) Reverse the setting of the PRS (from 0 to 1 or from 1 to 0).
(4) Wait for two scanning periods.
• Another method for presetting the counter is to use the MKS external signal (see Subsection
8.8.2). It takes a maximum of 5 ms to preset using the first method, while it takes only a
maximum of 100 μs to preset using the MKS external signal.
Example 2 :
To set the comparison control register with the setting (0 or 1) of CMA, CMB, and CMC, follow the
steps below.
(1) Set DTOH bits 0, 1, and 2 to the desired data.
(2) Set SELECT to 000.
(3) Reverse the setting of the PRS (from 0 to 1 or from 1 to 0).
(4) Wait for two scanning periods.
Example 3 :
To set comparison register B to a desired comparison value, follow the steps below.
- 111 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
(1) Set DTOH, DTOM, and DTOL to the desired comparison value.
(2) Set SELECT to 011.
(3) Reverse the setting of the PRS (from 0 to 1 or from 1 to 0).
(4) Wait for two scanning periods.
The result of comparing comparison registers A, B, and C with the pulse counter is output via OUT0 to
OUT2 of connector C49 of this counter module (A → OUT0, B → OUT1, and C → OUT2).
Their output status is output via OUT0 to OUT2 of the LED indication panel (A → OUT0, B → OUT1, and
C → OUT2).
The result of comparison can be confirmed by checking STTS bits 0, 1, and 2 (CMPA, CMPB, and CMPC)
with the PMC.
(CNTS)
TRA Counter H
(STTS)
TRB ALM CSP ME MH CMPC CMPB CMPA
The TRA and TRB bits provide timing signals used to check count data. The
TRA TRB Validity count data is 3 bytes. After sent to the host via the I/O Link, its 2 bytes (CNTS
0 0 Correct and CNTM bytes) are first written to memory. If the count data is accessed at
0 1 Incorrect this moment, it does not represent a true value because the CNTL remains in
1 0 Incorrect the previous state. Both the TRA and TRB bits become 0 or 1 only after all 4
1 1 Correct bytes (3 count data bytes + 1 STTS byte) are written to memory.
- 112 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
Start counting.
- 113 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
The ACT01A is allocated to X0010 to X0013 and Y0010 to Y0013. Y0000 to Y0003 are the addresses used
to confirm count values.
Ladder example
R0100.1 is used as a normally ON coil.
- 114 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
- 115 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
- 116 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
NOTE
1 This sample ladder does not specify what the compare output is. To have it
specify, perform the same operation as for setting the compare register by
changing the SELECT value. Note that it is necessary to invert the PRS bit (0 → 1
or 1 → 0) each time a value is specified.
2 The compare output value and comparison value can be specified in any order
until CE = 1 (counter enable).
- 117 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
Set DTOH, DTOM, and DTOL with compare results (8 bits) output, Compare result output values are
respectively, for partition #0, #1, and #2. specified.
Set DTOH, DTOM, and DTOL with desired comparison values for partition #0. Comparison values are specified.
Start counting.
- 118 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
The ACT01A is allocated to X0010 to X0017 and Y0010 to Y0013. Y0000 to Y0003 are the addresses used
to confirm count values.
Ladder example
R0100.1 is used as a normally ON coil.
- 119 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
- 120 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
- 121 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
- 122 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
- 123 -
8.HIGH-SPEED COUNTER MODULE CONNECTION B-61813E/05
- 124 -
B-61813E/05 CONNECTION 8.HIGH-SPEED COUNTER MODULE
NOTE
1 This sample ladder does not set a comparison value or output value for partition #6
and above. If comparison and output values for these partitions are to be used,
repeat the same operation as for partition #6 and below by changing the SELECT
value.
Be sure to invert the PRS bit (0 → 1 or 1 → 0) each time a value is specified.
2 The comparison and compare output values for each partition can be specified in
any order until CE = 1 (counter enable).
- 125 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
These modules can measure temperature on up to four channels. For the thermoresistance-type temperature
input module, either JPt100Ω or Pt100Ω can be selected. For the thermocouple-type temperature input
module, either K or J thermocouple input can be selected. This selection is made using the PMC user
program (ladder).
ATI04A
ATB04A
CA48
ATI04B
ATB04B
CA47
NOTE
The relay terminal block unit for thermo couple is necessary for the temperature
input module for thermo couple because the module requires the cold junction
compensation element.
- 126 -
B-61813E/05 CONNECTION 9.TEMPERATURE INPUT MODULE
NOTE
The actual response time is the sum of the time required for the signal to pass the
filter and the scan time that is determined depending on the system1
- 127 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
NOTE
If you are using the PMC-N, NA, or QA (the PMC for Series 15 or F-D Mate), all
addresses up to those listed above can be used without modifying them if the data
is manipulated in byte (8-bit) units. When manipulating data in word (16-bit) units,
note that the byte addresses are transposed as shown below.
- 128 -
B-61813E/05 CONNECTION 9.TEMPERATURE INPUT MODULE
(1) Before setting the module setting data bit (NC READY (DO16)) to "1", set the following bits.
• ATI04B
0: K
1: J
- 129 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
2) Timing data
DO16 : NC READY
When the power is switched on, this bit is set to "1" to cause the module setting data to be set in
the temperature module.
The NC READY bit is enabled only once after the power is switched on. To rewrite the module
setting data, switch the power off and then on again.
READ request
1 s or longer
NOTE
After setting the NC READY bit to "1", wait for one second, and then set the READ
request to "1".
NOTE
See Section 9.5, "Timing Charts," for concrete explanations about how to handle
the timing data.
• Status signals
DI13 : Abnormality sign bit
1 : This bit is set to "1" when the temperature input is abnormal. DI00 to DI12 are used to
describe the abnormality.
0 : DI00 to DI12 are used to indicate the temperature data.
For the thermoresistance-type module (ATI04A), the DI12 bit is a sign bit. (Negative data is represented in
two's complement.)
Example
(9F9Ch → -10.0°C)
The highest three bits are status signals.
Abnormality data
If an abnormality occurs in the input data or in the module, the DI13 bit (status signal) becomes "1",
resulting in the display changing from temperature input data to abnormality data. Abnormality data is
assigned to these bits as listed below:
DI00 : CH1 input out of scale--the current temperature falls outside the measurable range.
DI01 : CH1 input burn-out--the cable or connector has been detached.
DI02 : CH3 input out of scale--the current temperature falls outside the measurable range.
DI03 : CH3 input burn-out--the cable or connector has been detached.
DI04 : Cold-junction abnormality (only for thermocouple-type input module)--the temperature of the
terminal board unit falls outside the measurable range.
DI05 : System error--the internal circuit is abnormal.
DI06 : Wrong module--other than the correct module has been installed.
(2) Status signals, CH2 temperature data, CH4 temperature data, or abnormality data
DI23 DI22 DI21 DI20 DI19 DI18 DI17 DI16
• Status signals
DI129 : Abnormality sign bit
1 : This bit becomes "1" when the temperature input becomes abnormal. DI16 to DI28 are used
to describe the abnormality.
0 : DI16 to DI28 are used to indicate the temperature data.
- 131 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
For a thermoresistance-type module (ATI04A), the DI28 bit is a sign bit. (Negative data is represented in
two's complement.)
Example
(5FFBh → -0.5°C)
The highest three bits are status signals.
Abnormality data
If an abnormality occurs in the input data or the module, the DI29 bit (status signal) is set to "1", resulting in
the display changing from temperature input data to abnormality data. Abnormality data is assigned to these
bits as listed below:
DI16 : CH2 input out of scale--the current temperature falls outside the measurable range.
DI17 : CH2 input burn-out--the cable or connector has been detached.
DI18 : CH4 input out of scale--the current temperature falls outside the measurable range.
DI19 : CH4 input burn-out--the cable or connector has been detached.
DI20 : Cold-junction abnormality (only for thermocouple-type input module)--the temperature of the
terminal board unit falls outside the measurable range.
DI21 : System error--the internal circuit is abnormal.
DI22 : Wrong module--other than the correct module has been installed.
Cable
Hirose
Electric Co., Ltd.
- 132 -
B-61813E/05 CONNECTION 9.TEMPERATURE INPUT MODULE
- 133 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
NOTE
The thermocouple module ATB01B incorporates a cold-junction compensation
device (PT1). It is essential to temperature measurement with a thermocouple.
Use the ATB01B whenever the ATI04B is used.
- 134 -
B-61813E/05 CONNECTION 9.TEMPERATURE INPUT MODULE
NC READY
Temperature data
CH1/CH2 data
READY
(Note)
0.3s
NOTE
The actual response time is the sum of the time required to pass the filter and the
scan time that is determined depending on the system.
Temperature data
CH1/CH2 data
READY
CH3/CH4 data
READY
NOTE
The actual response time is the sum of the time required to pass the filter and the
scan time that is determined depending on the system.
Channel select
1 s or longer
READ request
Temperature
data
CH1/CH2 data
READY
CH3/CH4 data
READY
- 135 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
Now ready to
measure.
- 136 -
B-61813E/05 CONNECTION 9.TEMPERATURE INPUT MODULE
- 137 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
NOTE
Set the ladder scan time to 0.25 s or less.
This example of ladder use is for the second level.
- 138 -
B-61813E/05 CONNECTION 9.TEMPERATURE INPUT MODULE
Now ready to
measure.
- 139 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
The following measurement and ladder examples apply when a J thermocouple module is used
for measurement.
PMC assignment
Address Group Base Slot Module name Address Group Base Slot Module name
- 140 -
B-61813E/05 CONNECTION 9.TEMPERATURE INPUT MODULE
- 141 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
NOTE
This example of ladder use is for the second level.
R0.0 is used as a normally open relay.
- 142 -
B-61813E/05 CONNECTION 9.TEMPERATURE INPUT MODULE
START
* Check that NC READY
(DO16) and DO19 are "0".
Specify the module type (DO17).
0 : Thermocouple module
1 : Thermoresistance module
Now ready to
measure.
* Reading CH1 and CH2 data
Ensure that the READ request bit
(DO22) is set to "0".
NOTE
After setting NC READY to "1", wait for one second, and then set the READ
request to "1".
- 143 -
9.TEMPERATURE INPUT MODULE CONNECTION B-61813E/05
NOTE
1 After setting the NC READY bit to "1", wait for one second, and then set the READ
request bit to "1".
2 To create the ladder for 4-channel manual measurement, refer to the above
flowchart or timing chart.
- 144 -
B-61813E/05 CONNECTION 9.TEMPERATURE INPUT MODULE
16.7
4,1
28.3
45
11.6
(For thermocouple module)
(For thermoresistance module) 5.1
5 ATB01B ATB01A
123 (163)
Wire screw: M4
50
42
4.5
8.2
5 5
Unit: mm
To use a DIN rail, add its height (tDIN) to the dimension shown below.
Unit: mm
- 145 -
10.OPTICAL I/O Link ADAPTER CONNECTION B-61813E/05
NOTE
1 For the cable K2X, the optical I/O Link adapter cannot be applied to.
2 In the following cases, make sure to use an optical fiber cable for K1X. For cabling
within the same cabinet, however, this applies only when the cable is 15 m or
longer.
• When the cable is more than 10 meters long.
• When the cable K1X runs between different cabinets and it is impossible to
connect the cabinets with a wire of 5.5 mm2 or thicker.
• When there is concern that the cable K1X is influenced by strong noise.
For example;
When there is a strong electromagnetic noise source beside the cable K1X such
as a welding machine and the like.
When a noise generating cable such as a power cable and the like runs for a
long distance in parallel with the cable K1X.
There are three high-speed type optical I/O Link adapters: discontinued product A13B-0154-B002, its alternative
A13B-0154-B003, product recommended to be newly ordered A13B-0154-B004. The compatibility between them is
shown below.
A13B-0154-B004
(Product recommended
to be newly ordered)
A13B-0154-B002 A13B-0154-B003
(Discontinued product) (Alternative)
Not compatible
- 146 -
B-61813E/05 CONNECTION 10.OPTICAL I/O Link ADAPTER
NOTE
Take notice when only the slave side is ordered to expand an I/O Link group or
when the master side and the slave side are ordered independently. When the
machine tool builder has both the discontinued product and the alternative, be
sure to pair the units having the same specification.
Same specification
Unit: mm
- 147 -
10.OPTICAL I/O Link ADAPTER CONNECTION B-61813E/05
K3X K3X
01 SIN 11 0V
02 *SIN 12 0V
03 SOUT 13 0V
04 *SOUT 14 0V
05 15 0V
06 16 0V
07 17
08 18 +5V
09 +5V 19
10 20 +5V
NOTE
The cable length stated above applies when the optical fiber junction adapter
A02B-0094-K841 is not in use. See Subsection 10.8.5 for details.
- 148 -
B-61813E/05 CONNECTION 10.OPTICAL I/O Link ADAPTER
(CNC) (I/O-A or the like) (I/O-A or the like) (I/O-A or the like)
Master - - - - - Group#0 - - - - - - - - - - - - Group#1 - - - - - - - - • • • • • • -- - - - - - Group#15
↑ ↑ ↑ ↑
Partition #1 Partition #2 Partition #3 Partition #4
NOTE
1 When using an optical fiber for I/O Links, use optical I/O Link adapters conforming
to the same specification on both ends of the optical fiber.
- 149 -
10.OPTICAL I/O Link ADAPTER CONNECTION B-61813E/05
NOTE
2 If 6 or more partitions of an I/O Link are configured with optical fibers, using the
standard-type optical I/O Link adapter even in one of these partitions disables the
I/O Link from operating normally.
When using optical fibers in 6 or more partitions, do not use the standard-type
optical I/O Link adapter; use only the high-speed type optical I/O Link adapter.
NOTE
Do not have the cable length from the CNC (JD44A or JD51A) to the I/O Link
connector adapter and then to the optical I/O Link adapter exceed 2 meters in
total.
JD1A-1
Optical I/O Link adapter
Group#0
JD1A-2 I/O Unit, etc
A02B-0236-K848
(1m) JD1B
Channel 2
Optical fiber
Electrical cable
See descriptions about unit-to-unit connecting cables K3X in Section 10.4.
- 150 -
B-61813E/05 CONNECTION 10.OPTICAL I/O Link ADAPTER
NOTE
Do not have the cable length from the CNC (JD51A) to the I/O Link connector
adapter and then to the optical I/O Link adapter exceed 2 meters in total.
(Example)
When configuring partition #1 on channels 1 and 2 with the optical I/O Link
Keep the total cable length within 2 meters. Electrical cable
See descriptions about unit-to-unit
connecting cables K3X in Section 10.4.
JD51A JD1B
JD51B
JD44A-1
Optical I/O Link adapter Group#0
JD44A-2 I/O Unit, etc
A02B-0303-K849 Channel 2
(1m) JD1B
JD1A
Optical fiber
- 151 -
10.OPTICAL I/O Link ADAPTER CONNECTION B-61813E/05
(6) Reinforcing cover is fixed to cable lamp so that optical fiber cable could not weigh directly the
connecting part of connector.
(7) Notice that optical connector's chip is clear.
The attached protect cap must be always put on when optical connector is not used.
Remove dirty with a clear tissue or absorbent cotton (cotton with ethyl alcohol is applicable). No other
organic solvent than ethyl alcohol cannot be used.
- 152 -
B-61813E/05 CONNECTION 10.OPTICAL I/O Link ADAPTER
- 153 -
10.OPTICAL I/O Link ADAPTER CONNECTION B-61813E/05
Specification: A02B-0094-K841
NOTE
Up to one relay points are permitted.
When the high-speed type optical I/O Link adapter is used, however, it is
impossible to use the optical fiber junction adapter.
(5) Cleaning
If the optical fiber junction adapter, optical-to-electrical conversion module, and optical cable are soiled,
clean them according to the following procedures.
• Cleaning the optical fiber junction adapter and optical-to-electrical conversion module
First, clean the entire housing by wiping it with a cloth moistened with, or by washing it in ethyl
alcohol. Similarly, wash the two sleeves in the adapter or wipe them with a cotton swab or the like.
• Cleaning optical cables
For the optical cables, it is important to clean the connectors at their ends. Any soiling on the optical
fiber end surfaces will hamper optical transmission, resulting in a malfunction. Wipe the optical fiber
end surfaces (that is, the ferrule end surfaces) thoroughly with a soft, clean cloth (like gauze)
moistened with ethyl alcohol, in the same way as described above.
- 154 -
B-61813E/05 CONNECTION 10.OPTICAL I/O Link ADAPTER
The use of cotton swabs may prove convenient. The fiber end surfaces of low-loss optical cables are
lower than the ferrules. To remove any soiling from the fiber end surfaces completely, push the cotton
swab or gauze into the depressions all the way through while rotating the ferrule. If the ferrules and
optical connectors are contaminated with oily substances, and they may extend over a cleaned fiber
end surface when it is attached to the optical-to-electrical conversion module, it is a good idea to wash
them before wiping the optical fiber end surfaces, using the procedure stated above.
- 155 -
11.I/O Link DUMMY UNIT CONNECTION B-61813E/05
This chapter describes the electrical and structural specifications that apply to the FANUC I/O Link dummy
unit when it is connected to the FANUC I/O Link.
NOTE
Some i series CNC models can manage the group numbers of I/O Link slaves by
parameter setting. For details, refer to the PMC Programming Manual "Selectable
I/O Link Assignment Function".
- 156 -
B-61813E/05 CONNECTION 11.I/O Link DUMMY UNIT
11.5 WEIGHT
(1) Main unit: Approximately 120 g
- 157 -
11.I/O Link DUMMY UNIT CONNECTION B-61813E/05
11.8.1 When not Connecting FANUC I/O Link Dummy Units in Series
CNC CNC
Cell controller Cell controller
JD1A JD1A
Fig. 11.8.1 Example of Using the FANUC I/O Link Dummy Unit (in Place of the Power Mate)
CAUTION
Do not attach a K3X cable to JD1A and JD1B simultaneously.
Fig. 11.8.2
- 158 -
B-61813E/05 CONNECTION 11.I/O Link DUMMY UNIT
(1) Number of FANUC I/O Link dummy units that can be used in succession
Up to two FANUC I/O Link dummy units can be connected via a K3X cable to a unit that supplies
power to them. (See Fig. 11.8.2.)
(2) Cable length
K1X cable: 10 m (maximum) (for cabling within the same cabinet, up to 15 m)
K3X cable: 2 m (maximum) in total (a + b ≤ 2 m and c + d ≤ 2 m)
11.8.3 Grounding
Ground the case of the FANUC I/O Link dummy unit.
• Cable connector
• Use twisted-pair wires for the SIN, *SIN, SOUT, and *SOUT signals.
• Recommended wires : A66L-0001-0284#10P (twisted-pair wires with common shielding)
• Maximum cable length : 2 m (when recommended wires are used)
• Do not connect a wire to an idle pin.
• Connect the cable shielding to the grounding plate of the cabinet via a metal cable clamp at JD1A. (See
the applicable CNC or cell controller connection manual.)
- 159 -
12. TWO-CHANNEL I/O Link
CONNECTOR ADAPTER CONNECTION B-61813E/05
NOTE
For the CNCs that can use this function, refer to the connection manual
(hardware) of each CNC.
For information on how to use this function, the PMC models that can use this
function, the series and edition of the PMC management software, and the series
and edition of the CNC management software, refer to the FANUC PMC LADDER
LANGUAGE PROGRAMMING MANUAL.
Connection
CNC unit 2-channel I/O Link
connector adapter
JD44A/
JD51A JD44B
FANUC I/O Link
JD1A-1 channel 1
Restriction
When 2 I/O Link channels are used, the FANUC I/O Unit-MODEL B supports connection of up to 8 groups
for the all channels.
- 160 -
12. TWO-CHANNEL I/O Link
B-61813E/05 CONNECTION CONNECTOR ADAPTER
The +5-V pin is intended to perform optical fiber transmission using an optical I/O Link adapter. When
using no optical I/O Link adapter, keep the +5-V pin unconnected. (See Section 10.7 for details.)
For the pins marked with *, the signal terminals may be reserved depending on the
CNC model. When one of the CNC models is connected to the two-channel I/O
Link adapter, do not connect anything to the signal terminals.
12.5 CABLING
CNC unit I/O Link connector
JD44A,JD51A adapter JD44B
1 3 SOUT1
SIN1
2 4 *SOUT1
*SIN1
3 1 SIN1
SOUT1
4 2 *SIN1
*SOUT1
5 7 SOUT2
SIN2
6 8 *SOUT2
*SIN2
7 5 SIN2
SOUT2
8 6 *SIN2
*SOUT2
11 11 0V
0V
12 12 0V
0V
13 13 0V
0V
14 14 0V
0V
15 15 0V
0V
(*2) 16 16 [0V] (*2)
[0V]
(*1) 18 18 (+5V) (*1)
(+5V)
(*1) 20 20 (+5V) (*1)
(+5V)
(*1) 9 9 (+5V) (*1)
(+5V)
Shield
*1 When using no optical I/O Link adapter, do not connect anything to the +5-V pin.
*2 Pin 16 may be reserved with another signal name depending on the CNC
model. In such a case, leave pin 16 unconnected.
- 161 -
12. TWO-CHANNEL I/O Link
CONNECTOR ADAPTER CONNECTION B-61813E/05
LB2
JD1A-2
The sum (LA + LB) of the cable length LA between the CNC unit (JD44A) and 2-channel I/O Link connector
adapter (JD44B) and the cable length LB (= LB1 + LB2) between the I/O Link connector adapter (JD1A-1 or
JD1A-2) and I/O Unit (JD1B) shall not be longer than 10 m. For cabling within the same cabinet, the sum
can be up to 15 m.
- 162 -
12. TWO-CHANNEL I/O Link
B-61813E/05 CONNECTION CONNECTOR ADAPTER
60
5.1 45
4.1
81
34
4.5
23
Unit : mm
Allow a space of about 10 cm above the adapter so that cables can be laid and connected.
35
25
Unit: mm
- 163 -
12. TWO-CHANNEL I/O Link
CONNECTOR ADAPTER CONNECTION B-61813E/05
Using screws
11.6
70
2-M4
Unit: mm
- 164 -
13.THREE-CHANNEL I/O Link
B-61813E/05 CONNECTION CONNECTOR ADAPTER
NOTE
For the CNCs that can use this function, refer to the connection manual
(hardware) of each CNC.
For information on how to use this function, the PMC models that can use this
function, the series and edition of the PMC management software, and the series
and edition of the CNC management software, refer to the FANUC PMC LADDER
LANGUAGE PROGRAMMING MANUAL.
Connections ahead of the 3-channel I/O Link connector adapter are the same as for
the conventional FANUC I/O Link.
Restriction
The FANUC I/O Unit-MODEL B supports connection of up to 8 groups for the all channels.
- 165 -
13. THREE-CHANNEL I/O Link
CONNECTOR ADAPTER CONNECTION B-61813E/05
The +5-V pin is intended to perform optical fiber transmission using an optical I/O Link adapter. When
using no optical I/O Link adapter, keep the +5-V pin unconnected.
13.5 CABLING
3-channel I/O Link
CNC unit connector adapter
JD51A JD51B
SIN1 1 3 SOUT1
*SIN1 2 4 *SOUT1
SOUT1 3 1 SIN1
*SOUT1 4 2 *SIN1
SIN2 5 7 SOUT2
*SIN2 6 8 *SOUT2
SOUT2 7 5 SIN2
*SOUT2 8 6 *SIN2
SIN3 17 19 SOUT3
*SIN3 16 10 *SOUT3
SOUT3 19 17 SIN3
*SOUT3 10 16 *SIN3
0V 11 11 0V
0V 12 12 0V
0V 13 13 0V
0V 14 14 0V
0V 15 15 0V
(+5V) 9 9 (+5V)
(+5V) 18 18 (+5V)
(+5V) 20 20 (+5V)
Shield
(*) When using no optical I/O Link adapter, do not connect anything to the +5-V pin.
- 166 -
13.THREE-CHANNEL I/O Link
B-61813E/05 CONNECTION CONNECTOR ADAPTER
The signals for I/O Link channels 1 and 2 are allocated to the JD44A-1 connector. The signals for I/O Link
channels 2 and 3 are allocated to the JD44A-2 connector.
The JD1A connector is dedicated to I/O Link channel 3.
(1) To branch out the 3-channel signals, an ordinary I/O Link cable is connected to each of the JD44A-1,
JD44A-2, and JD1A. In this case, the JD44A-1, JD44A-2, and JD1A correspond, respectively, to
channels 1, 2, and 3.
(2) To extend channels 1 and 2 together, the 2-channel I/O Link connector adapter is connected to the
JD44A-1 to separate channels 1 and 2 from each other after the adapter.
To use channel 3, connect it to the JD1A; the JD44A-2 cannot be used.
(3) To extend channels 2 and 3 together, the 2-channel I/O Link connector adapter is connected to the
JD44A-2 to separate channels 2 and 3 from each other after the adapter.
To use channel 1, connect it to the JD44A-1; the JD1A cannot be used.
- 167 -
13. THREE-CHANNEL I/O Link
CONNECTOR ADAPTER CONNECTION B-61813E/05
JD44A-2 Channel 2
JD1A Channel 3
JD1A-2 Channel 2
JD44A-2 Unusable
JD1A Channel 3
JD1A-2 Channel 3
JD1A Unusable
- 168 -
13.THREE-CHANNEL I/O Link
B-61813E/05 CONNECTION CONNECTOR ADAPTER
The +5-V pin is intended to perform optical fiber transmission using an optical I/O Link adapter. When
using no optical I/O Link adapter, keep the +5-V pin unconnected.
Cabling
3-channel I/O Link 2-channel I/O Link
connector adapter connector adapter
JD44A-1 JD44B
SIN1 1 3 SOUT1
*SIN1 2 4 *SOUT1
SOUT1 3 1 SIN1
*SOUT1 4 2 *SIN1
SIN2 5 7 SOUT2
*SIN2 6 8 *SOUT2
SOUT2 7 5 SIN2
*SOUT2 8 6 *SIN2
0V 11 11 0V
0V 12 12 0V
0V 13 13 0V
0V 14 14 0V
0V 15 15 0V
(+5V) 9 9 (+5V)
(+5V) 18 18 (+5V)
(+5V) 20 20 (+5V)
Shield
(*) When using no optical I/O Link adapter, do not connect anything to the +5-V pin.
- 169 -
13. THREE-CHANNEL I/O Link
CONNECTOR ADAPTER CONNECTION B-61813E/05
The sum (LA + LB) of the cable length LA between the CNC unit (JD51A) and I/O Link connector adapter
(JD51B) and the cable length LB (=LB1+LB2+LB3) between the I/O Link connector adapter (JD44A-1,
JD44A-2, or JD1A) and I/O Unit (JD1B) shall not be longer than 10 m. For cabling within the same cabinet,
the sum can be up to 15 m.
- 170 -
13.THREE-CHANNEL I/O Link
B-61813E/05 CONNECTION CONNECTOR ADAPTER
80
5.1 45
4.1
101
34
4.5
23
Unit: mm
Allow a space of about 10 cm above the adapter so that cables can be laid and connected.
35
25
Unit: mm
- 171 -
13. THREE-CHANNEL I/O Link
CONNECTOR ADAPTER CONNECTION B-61813E/05
Using screws
11.6
90
2-M4
Unit: mm
- 172 -
B-61813E/05 CONNECTION 14.SAFETY FOR USING AC
The class of the 16-point relay output module (AOR16G) is set to installation category (overvoltage
category) I.
(Keep any impulse voltage to ground that may appear on the AC power to within 1.5 kV.)
The class for the 8-point relay output module (AOR08G), AC output module, and AC input module is set to
installation category (overvoltage category) II.
- 173 -
II. MAINTENANCE
B-61813E/05 MAINTENANCE 1.OVERVIEW
1 OVERVIEW
1.1 SYSTEM CONFIGURATION
I/O Unit-A is connected to a CNC and cell controller through a high-speed serial interface, I/O Link.
(2) One I/O Link can connect to up 16 groups of slaves. If the master is not a CNC, one slave group can
contain up to 2 of I/O Unit A (2 base units). If the master is the F-D Mate, however, one group can
contain up to 4 I/O Units.
- 177 -
1.OVERVIEW MAINTENANCE B-61813E/05
Interface module
(AIF01A, AIF01A2, I/O modules
AIF01B, or AIF02C)
Interface module
(AIF01A , AIF01B, or AIF02C)
- 178 -
B-61813E/05 MAINTENANCE 1.OVERVIEW
- 179 -
1.OVERVIEW MAINTENANCE B-61813E/05
• Refer to Section 1.5, "LIST OF UNITS", in Part II for individual unit drawings.
• It is possible to use units conforming to the UL/C-UL standard and those not conforming together.
- 180 -
B-61813E/05 MAINTENANCE 1.OVERVIEW
- 181 -
1.OVERVIEW MAINTENANCE B-61813E/05
- 182 -
B-61813E/05 MAINTENANCE 1.OVERVIEW
Early unit
- 183 -
1.OVERVIEW MAINTENANCE B-61813E/05
Early unit
- 184 -
B-61813E/05 MAINTENANCE 2.INDICATION
2 INDICATION
The interface modules and the I/O modules with up to 16 input/output points have LEDs to indicate their
states.
{PWR { LINK
{ BA1
{ BA0
AIF01A
Base #0 : Off
Base #1 : On
Base #2
Base #3
NOTE
How to pinpoint a failure in the I/O Link in event of items d to f.
Check the LEDs on the master to find out which group contains slaves whose I/O
Link is established with the master. (Refer to the maintenance manual for the
master.)
For example, if the master is linked to slaves (slave #0 and #1) that belong to separate
groups, the timing of turning on slave #2 is bad, the cable is broken or short-circuited at
point (a), slave #2 is defective.
If the master is not linked to any slave, the master may be defective.
NOTE
Some i series CNC models check the number of I/O Link slaves. If there is a group
that is not recognized, I/O Link is not established with all groups.
Recognized groups can be checked on the PMC diagnosis screen of each CNC.
- 186 -
B-61813E/05 MAINTENANCE 2.INDICATION
d The DI/DO assignment for the master is invalid.
⇒ When I/O Unit bases 1 to 3 (units under control of interface module AIF01B) are not
connected, if DI/DO units are assigned to these bases, LINK is turned on, but turned off
immediately.
Correct the DI/DO assignment.
e The I/O Link cable is broken or short-circuited.
⇒ Check the cable, and take an appropriate action.
f Any device on the I/O Link is defective.
⇒ With reference to the maintenance manual for the master, find a defective device, and take
an appropriate action. If an I/O Unit seems defective, replace the interface module (AIF01A,
AIF01A2, or AIF01B) installed in the base unit indicated by BA1 or BA0.
{ PWR { LINK
AIF01B
LNK
2.3.3 ER Indicators
An ER indicator lights if an error occurs on the distributed link.
See the tables on the following page for details.
- 188 -
B-61813E/05 MAINTENANCE 2.INDICATION
NOTE (*1)
If M/S lights, it means that the interface module (AIF02C) detected the error.
If it does not light, it means that the basic unit of the I/O Unit-B detected the error.
Example)
No.
Unit No.
16 8 4 2 1
× × × × { 1 {-On
× × { × { 5 ×-Off
× { × { × 10
{ × { × × 20
- 189 -
2.INDICATION MAINTENANCE B-61813E/05
NOTE
For the output protection module (AOD08DP or AOD16DP), the LED lights when
the protection function is operating.
For details, see the page on which the specifications of the each module are
described.
- 190 -
B-61813E/05 MAINTENANCE 3.FUSES
3 FUSES
The modules listed below have built-in fuses. If a fuse blows, remove the cause, then replace the fuse with
a spare.
- 191 -
4.REMOVING PC BOARDS MAINTENANCE B-61813E/05
4 REMOVING PC BOARDS
4.1 HOW TO REMOVE TERMINAL BOARD-TYPE I/O MODULE
PC BOARDS
c Remove the terminal board. (Refer to 4.5 in Part I.)
d Pull the LED cap in the direction of the arrow to remove it.
e While pressing connector c in the direction of the arrow, raise the tabs (two) on the module case with
a flat-blade screwdriver.
- 192 -
B-61813E/05 MAINTENANCE 4.REMOVING PC BOARDS
f Put the tip of a flat-blade screwdriver into the gap between the module case and terminal board
connector, as shown below. While pressing the screwdriver in the direction of arrow A, push
connector c in the direction of arrow B, and the PC board will come out.
Cover
d Pull the LED cap in the direction of the arrow to remove it.
LED Cap
- 193 -
4.REMOVING PC BOARDS MAINTENANCE B-61813E/05
e While pressing connector c in the direction of the arrow, raise the tabs (two for a connector type I/O
module and 4 for an interface module) with a flat-screwdriver, then push connector c in the direction
of the arrow, and e PC board will come out.
- 194 -
B-61813E/05 INDEX
INDEX
CONNECTING WITH I/O MODULES ........................22
<Number> Connection ................................................................12,20
12-BIT ANALOG INPUT MODULE (AAD04A).........73 Connection between the Analog Output Module and
12-BIT ANALOG OUTPUT MODULE (ADA02A).....79 Load ...............................................................................84
14-BIT ANALOG OUTPUT MODULE (ADA02B) .....82 Connection Diagram ....................................................101
16-BIT ANALOG INPUT MODULE (AAD04B) .........76 CONNECTION DIAGRAMS......................................158
CONNECTION FOR USE OF THREE FANUC
<+> I/O Link CHANNELS..................................................165
+5-V Output from JA9 Connector................................108 CONNECTION FOR USE OF TWO FANUC
I/O Link CHANNELS..................................................160
<A> CONNECTION OF OPTICAL I/O Link .....................148
AIO40A Module (Hybrid Module with 24 Input and 16 Connection to Analog Output Module ...........................81
Output Points) ................................................................27 CONNECTION WITH MACHINE (POWER
ALLOCATING THREE-CHANNEL I/O Link MAGNETICS CABINET) ...........................................105
CONNECTOR ADAPTER SIGNALS ........................167 CONNECTION WITH PULSE GENERATOR...........103
ALLOCATION OF I/O POINTS.....................................4 Connector Signal List............................................101,133
ANALOG INPUT MODULE ........................................73 CORRESPONDENCE BETWEEN I/O SIGNALS
ANALOG OUTPUT MODULE ....................................79 AND ADDRESSES IN A MODULE ............................27
Correspondence between Input Signals and Addresses
<B> in a Module ...............................................................74,76
BLOCK DIAGRAM ....................................................179
Correspondence between Output Signals and Addresses
in a Module ....................................................................80
<C>
Correspondence between Output Signals and Addresses
C49 signal (for mode A)...............................................102
in the Module .................................................................83
C49 signal (for mode B)...............................................102
Counter Presetting and Counting..................................109
CABLE LENGTH.................................................162,170
CABLING.............................................................161,166
<D>
CAUTIONS FOR USING OPTICAL I/O Link
DC Input Signals (ME and CSP)..................................108
ADAPTERS .................................................................149
DEFINITION OF WARNING, CAUTION, AND
Comparison Function .....................................................88
NOTE ............................................................................s-1
COMPLETE CONNECTION OF TEMPERATURE
DESIGNING CONDITION FOR A CABINET ..............8
INPUT MODULE ........................................................132
DETAILS OF I/O Unit CONNECTORS (HONDA
CONFIGURATION .........................................................3
TSUSHIN/HIROSE ELECTRIC) AND TERMINAL
Configuration of Mode A.............................................109
BLOCK (WEIDMÜLLER) ............................................66
Configuring I/O Links Using Optical I/O Link
Details of Input Signals
Adapters .......................................................................149
(Temperature Module → PMC) ...................................130
Connecting FANUC I/O Link Dummy Units in Series 158
Details of Output Signals
CONNECTING INPUT POWER SOURCE..................13
(PMC → Temperature Module) ...................................129
CONNECTING THE CNC WITH THREE-CHANNEL
Details of PMC Interface Signals ...................................99
I/O Link CONNECTOR ADAPTER ...........................166
DIGITAL INPUT/OUTPUT MODULES ......................24
CONNECTING THE CNC WITH TWO-CHANNEL
I/O Link CONNECTOR ADAPTER ...........................161 <E>
CONNECTING THREE-CHANNEL I/O Link Early Units (Units not Conforming to UL/C-UL:
CONNECTOR ADAPTER SIGNAL TO EACH Ordering Information A03B-0807-Jxxx)......................183
CHANNEL...................................................................167 ENVIRONMENT FOR INSTALLATION ...............7,173
CONNECTING THREE-CHANNEL I/O Link Environmental Conditions inside the Cabinet ..................7
CONNECTOR ADAPTER TO I/O Units FOR THE ER Indicators................................................................188
FANUC I/O Link .........................................................170 Example of Mode A Ladder.........................................114
CONNECTING THREE-CHANNEL I/O Link Example of Mode B Ladder .........................................119
CONNECTOR ADAPTER TO TWO-CHANNEL I/O EXAMPLE OF STARTING UP ACT01A...................113
Link CONNECTOR ADAPTER..................................169 External Contact Input ...................................................92
CONNECTING TWO-CHANNEL I/O Link External Contact Output.................................................93
CONNECTOR ADAPTER TO I/O Units FOR THE EXTERNAL DIMENSION OF OPTICAL I/O Link ...147
FANUC I/O Link .........................................................162 EXTERNAL DIMENSIONS .......................................156
Connecting with Analog Input Module.....................75,78 External View of Optical Fiber Cable ..........................152
i-1
INDEX B-61813E/05
<F> <M>
FANUC I/O Link .............................................................3 M/S Indicator ...............................................................189
FUSES..........................................................................191 Marker Processing..........................................................93
Maximum Transmission Distance by Optical Fiber
<G> Junction Cable..............................................................155
GENERAL CONNECTION DIAGRAM ......................12 MEASUREMENT EXAMPLES..................................136
Grounding ...............................................................14,159 Measurement Mode......................................................128
Mode A ..........................................................................95
<H> Mode A Startup Flowchart ...........................................113
HEAT VALUE AND WEIGHT OF EACH Mode B...........................................................................96
MODULE.......................................................................10 Mode B Startup Flowchart ...........................................118
HIGH-SPEED COUNTER MODULE...........................85 Module with 16/32 Digital Inputs (DI)...........................27
HOW TO REMOVE INTERFACE AND Module with 5/8/12/16/32 Digital Outputs (DO) ...........27
CONNECTOR-TYPE I/O MODULE PC BOARDS ...193 Modules Using the HIF3BB-50PA-2.54DS Connector
HOW TO REMOVE TERMINAL BOARD-TYPE Manufactured by Hirose Electric ...................................69
I/O MODULE PC BOARDS .......................................192 Modules Using the HIF4-40P-3.18DS Connector
Manufactured by Hirose Electric ...................................71
<I> Modules Using the MR-50RMA Connector
I/O Link DUMMY UNIT.............................................156 Manufactured by Honda Tsushin ...................................66
I/O SIGNALS CONVENTIONS .................................107 Modules Using the Terminal Block BL3.5/24/90F
I/O Unit CONFIGURATION...........................................6 Manufactured by Weidmüller ........................................72
I/O Unit-A CONFIGURATION...................................178 MOUNTING AND DISMOUNTING MODULES........11
I/O Unit-MODEL A CONFORMING TO UL/C-UL...180 MOUNTING THREE-CHANNEL I/O Link
INDICATION ..............................................................185 CONNECTOR ADAPTER ..........................................171
INSTALLATION.............................................................7 MOUNTING TWO-CHANNEL I/O Link
Installation Category (Overvoltage Category) .............173 CONNECTOR ADAPTER ..........................................163
INSTALLATION CONDITIONS................................157
INSTALLATION CONDITIONS OF OPTICAL <N>
I/O Link ADAPTER ....................................................149 No. Indicators...............................................................189
INSTALLING THREE-CHANNEL I/O Link Notice of Optical Fiber Cable Handling.......................152
CONNECTOR ADAPTER ..........................................170
INSTALLING TWO-CHANNEL I/O Link <O>
CONNECTOR ADAPTER ..........................................162 OPTICAL FIBER CABLE...........................................151
INTERFACE MODULE (AIF01A, AIF01A2) LED Optical Fiber Cable Clamping Method ........................153
INDICATORS..............................................................185 OPTICAL I/O Link ADAPTER...................................146
INTERFACE MODULE (AIF01A, AIF01A2, Other Units (not Conforming to UL/C-UL) .................182
AIF01B) .........................................................................16 OUTER DIMENSION OF I/O Unit .................................8
INTERFACE MODULE (AIF01B) LED OUTLINE OF HIGH-SPEED COUNTER MODULE...85
INDICATORS..............................................................187 OUTSIDE DIMENSIONS OF THREE-CHANNEL
INTERFACE MODULE (AIF02C) CONNECTION.....19 I/O Link CONNECTOR ADAPTER ...........................171
INTERFACE MODULE (AIF02C) LED OUTSIDE DIMENSIONS OF TWO-CHANNEL
INDICATORS..............................................................188 I/O Link CONNECTOR ADAPTER ...........................163
<K> <P>
K3X Cable....................................................................159 PMC I/O Area ..............................................................128
PMC INTERFACE .................................................95,128
<L> Pollution Degree...........................................................173
LED DISPLAY OF THE HIGH-SPEED COUNTER POWER REQUIREMENTS ........................................157
MODULE.....................................................................190 POWER SOURCE OF OPTICAL I/O Link
LED indicators .................................................94,156,188 ADAPTER ...................................................................149
LED INDICATORS ON THE INPUT/OUTPUT PREFACE .................................................................... p-1
MODULES (HAVING 16 OR FEWER Pulse Counter .................................................................88
INPUT/OUTPUT POINTS) .........................................190 Pulse Interface................................................................91
LIST OF MODULES.....................................................24 PWR Indicator..............................................................188
LIST OF UNITS ..........................................................180
LNK Indicators ............................................................188 <R>
Reading Data................................................................112
Relay Using an Optical Fiber Junction Adapter ...........153
i-2
B-61813E/05 INDEX
<S>
SAFETY FOR USING AC ..........................................173
Setting Data..................................................................111
Setting with the DIP Switch ...........................................21
Solid State Relay Output Signals (OUT0 to OUT7) ....107
Specification..............................................................79,82
SPECIFICATION FOR EACH MODULE....................28
SPECIFICATION: A13B-0167-B001..........................156
SPECIFICATION: A20B-1007-0680 ..........................160
SPECIFICATION: A20B-1008-0360 ..........................165
Specifications ............................................................73,76
SPECIFICATIONS OF HIGH-SPEED COUNTER
MODULE.......................................................................88
SPECIFICATIONS OF THE OPTICAL I/O Link
ADAPTER ...................................................................146
SUPPLEMENT ............................................................109
SYSTEM CONFIGURATION ....................................177
<T>
TEMPERATURE INPUT MODULE ..........................126
Temperature Input Module Connection Diagram.........132
TEMPERATURE INPUT MODULE
SPECIFICATION ........................................................127
Terminal Board Unit Connection Diagram ..................134
TERMINAL BOARD UNIT DIMENSIONS...............145
THREE-CHANNEL I/O Link CONNECTOR
ADAPTER ...................................................................165
TIMING CHARTS.......................................................135
TOTAL CONNECTION OF HIGH-SPEED
COUNTER MODULE .................................................101
TWO-CHANNEL I/O Link CONNECTOR
ADAPTER ...................................................................160
<U>
Units Conforming to UL/C-UL Standard: Ordering
Information A03B-0819-Jxxx ......................................180
Use in Mode A .............................................................105
Use in Mode B .............................................................106
Use of Phase A and B Pulses........................................103
Use of Positive/Negative Pulses...................................104
<W>
WEIGHT......................................................................157
WEIGHT OF OPTICAL I/O Link ...............................147
When not Connecting FANUC I/O Link Dummy Units
in Series........................................................................158
When Using Three I/O Link Channels.........................151
When Using Two I/O Link Channels...........................150
i-3
Revision Record
FANUC I/O Unit-MODEL A CONNECTION AND MAINTENANCE MANUAL (B-61813E)
01 Dec., 1990