01 Minewater 1 Lectures 1 To 6
01 Minewater 1 Lectures 1 To 6
01 Minewater 1 Lectures 1 To 6
https://mineralseducationcoalition.org/
Mine waste
Major problems
Innovation
Needed
Mine water
Mine water…?
Mine water 1 - Theory and application
Content
• What is Mine water ? – Sources, Component and characteristics
• Case studies
5
Mine water 1 - Theory and application
6
Mine water 1 - Theory and application
8
Mine water 1 - Theory and application
Waste disposal
Source of AMD
11
Mine water 1 - Theory and application
12
Mine water 1 - Theory and application
Wolkersdorfer (2013)
13
Mine water 1 - Theory and application
14
Please study the importance
Mine water 1 - Theory and application of these four reaction
during this week.
Next week we will do a
Formation of Acid Mine Drainage
group activity /
Reaction 1 Presentation
2FeS2 + 7O2 + 2H2O 2Fe2+ + 4SO42- + 4H+
Reaction 2
4Fe2+ + O2 + 4H 4Fe3+ + 2H2O
+
Reaction 3
Fe3+ + 3H2O Fe(OH)3 + 3H+
Reaction 4
FeS2 + 14Fe3+ + 8H2O 15Fe2+ + 2SO42- + 16H+ 15
(Ritche, 1994)
Mine water 1 - Theory and application
Reaction 3
Fe3+ + 3H2O Fe(OH)3 + 3H+
Reaction 4
FeS2 + 14Fe3+ + 8H2O 15Fe2+ + 2SO42- + 16H+ 16
(Ritche, 1994)
SULFIDE OXIDATION MECHANISMS: CONTROLS AND RATES OF
OXYGEN TRANSPORT
Overview of the Geochemistry of Pyrite Oxidation
Pyrite Oxidation
Reaction 1
2FeS2 + 7O2 + 2H2O 2Fe2+ + 4SO42- + 4H+
• weathering of pyrite in the presence of oxygen and water to
produce iron(II), sulfate, and hydrogen ions
Reaction 2
4Fe2+ + O2 + 4H+ 4Fe3+ + 2H2O
• oxidation of Fe(II) to Fe(III)
• rate determining step
17
(Ritche, 1994)
SULFIDE OXIDATION MECHANISMS: CONTROLS AND RATES OF
OXYGEN TRANSPORT
Overview of the Geochemistry of Pyrite Oxidation
Pyrite Oxidation
Reaction 3
2Fe3+ + 6H2O 2Fe(OH)3 + 6H+
• hydrolysis of Fe(III)
• precipitation of iron(III) hydroxide if pH > 3.5
Reaction 4
FeS2 + 14Fe3+ + 8H2O 15Fe2+ + 2SO42- + 16H+
• oxidation of additional pyrite (from steps 1 and 2) by Fe(III) – here iron is the
oxidizing agent, not oxygen
• cyclic and self-propagating step
• This reaction is catalyzed by the presence of Thiobacillus ferrooxidans which
accelerates the oxidation of ferrous iron into ferric iron (reaction 2) by a factor of 106:1 18
(Ritche, 1994)
Mine water 1 - Theory and application
20
Source: INAP (The International Network for Acid Prevention)
Mine water 1 - Theory and application
21
Mine water 1 - Theory and application
22
Suitability of mine water treatment approaches (ERMITE 2003).
Mine water 1 - Theory and application
23
25
Mine water 1 - Theory and application
26
(https://www.aqion.de/site/153)
Mine water 1 - Theory and application
Neutralization Technologies
Lime precipitation
CO2
Mine Iron Co
Aeration precipitation
Water precipitation
Lime Lime
Flocculation
• Why lime addition is required? What different types are available for this?
• What is the importunacy of aeration?
• Why flocculation is necessary?
CaO + H2O Ca(OH)2
27
2 FeCl3 + 3 Ca(OH)2 = 2 Fe(OH)3↓ + 3 CaCl2
Mine water 1 - Theory and application
Neutralization Technologies
Low Density Sludge (LDS) Technology
Reactor Aeration Sedimentation
Lime Floc aid
Treated water
Mine
water
Sludge
Neutralization Technologies
High Density Sludge (HDS) Technology
Reactor Aeration Sedimentation
Lime Floc aid
Treated water
Mine
water
Sludge
Sludge
(20…40% solid content)
Sludge recycling
Chamber filter press/ 29
centrifuge
Mine water 1 - Theory and application
+ efficiency
+ faster sedimentation
+ sludge is dewatered easier
+ lower space capacity (dewatering),
+ investment costs
30
Mine water 1 - Theory and application
Neutralization Technologies
Stripping column
• a columnar device with filling material for swirling the
liquid and gas flow
• during stripping, ingredients are removed from the
liquid through the passage of gases (air, steam, etc.)
and transferred to the gas phase.
• liquid flows in counter-current against the
direction of the gas flow
• In our case: air from the bottom of the column to the
top, mine water from the top of the column to the
bottom
• In order to achieve a large contact area between the
water and the air www.stripanlage.de
31
Mine water 1 - Theory and application
Neutralization Technologies
Stripping column
• a columnar device with filling material for swirling the
liquid and gas flow
• during stripping, ingredients are removed from the
liquid through the passage of gases (air, steam, etc.)
and transferred to the gas phase.
• liquid flows in counter-current against the
direction of the gas flow
• In our case: air from the bottom of the column to the
top, mine water from the top of the column to the Photo- Corinne Wendler
bottom
• In order to achieve a large contact area between the
water and the air 32
Mine water 1 - Theory and application
Neutralization Technologies
History of WISMUT:
During the period of the cold war,
uranium mining was a key industry in Eastern
Germany.
The Soviet and later Soviet-German company WISMUT became the world’s third largest producer
of uranium.
When Germany was reunified in 1989, the WISMUT became part of the German Ministry of
Economic. At that time, mining operations were no longer viable and had to cease.
In 1991, WISMUT was transformed from a mining company to a remediation project addressing the
33
legacies of 45 years of intensive Mining.
Reference: “20 Jahre Wismut GmbH”
Mine water 1 - Theory and application
Neutralization Technologies
34
Reference: “20 Jahre Wismut GmbH”
Mine water 1 - Theory and application
Neutralization Technologies
Example 01 - Wismut Modified Lime precipitation
BaCl2
HCl CO2
FeCl3
Inflow (feed)
Ca(OH)2
Flocculation aid
Air HCl
Cement
Outflow
Immobilized residue 35
Reference: “20 Jahre Wismut GmbH”
Mine water 1 - Theory and application
36
Mine water 1 - Theory and application
Neutralization Technologies
Example 02 - WBA Schlema-Alberoda
Neutralization Technologies
Example 02 - WBA Schlema-Alberoda
BaCl2
CO2 FeCl3
HCl Flocculation aid
KMnO4
Ca(OH)2
Air
38
Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application
Neutralization Technologies
Example 02 - WBA Schlema-Alberoda
39
Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application
Neutralization Technologies
Example 02 - WBA Schlema-Alberoda
Classification of Waste:
Category A - dangerous
40
Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application
Neutralization Technologies
Example 03 - WBA Ronneburg
41
Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application
Neutralization Technologies
Example 03 - WBA Ronneburg
air
Lime
Inlet
Flocculation aid
HCl
42
Mine water 1 - Theory and application
Neutralization Technologies
Example 03 - WBA Ronneburg
Classification of Waste:
NOT dangerous! 43
Reference: Excursion Guide Wissym2015
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
44
(Wiegand et al., 2003)
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
45
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
46
In 2000
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
47
In 2006
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
48
In 2009
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
49
In 2013
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
50
In 2015
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
51
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
52
Mine water 1 - Theory and application
Neutralization Technologies
Example 04 - RL Zwenkau
53
https://www.zwenkauer-see.com/entdecken/geschichte/
Mine water I
Theory and application
(Summer semester 2021)
Ion Exchange
Technologies
What is ion
exchange?
2
Mine water 1 - Theory and application
INFLOW
The pH is around 4
copper concentrations 3 to 30 mg/L
cobalt concentrations 0.1 to 0.3 mg/L
Discharge 60 gpm
OUTFLOW
The pH is around 7.2
copper concentrations < 0.01 mg/L
cobalt concentrations < 0.002 mg/L
Discharge 60 gpm
http://www.itrcweb.org/miningwaste-guidance/to_ion_exch.htm. 3
Mine water 1 - Theory and application
200m³/h nickel cobalt ion exchanger with the PuriTech patented ION-IX multiport valve in
the centre of the installation 4
Mine water 1 - Theory and application
Patented AmmEL Process for the Treatment of Ammonia in Low Temperature Mine
Wastewater; Ammonia Converted to Environmentally–Friendly Nitrogen Gas 5
Mine water 1 - Theory and application
6
Mine water 1 - Theory and application
• Reversible process
• Mainly depend on relative affinity, concentration, and charge
• Low environmental footprints
9
Mine water 1 - Theory and application
or
a chemical reaction in which free mobile ions of a solid, the ion exchanger,
are exchanged for different ions of similar charge in solution.
Ion exchange is the reversible exchange of contaminant ions with more desirable ions of a
similar charge adsorbed to solid surfaces known as ion exchange resins.
The active process provides hardness removal, desalination, alkalinity removal, radioactive
waste removal, ammonia removal and metals removal.
Similar ion exchange resins can remove selenate and selenite ions from water. Depending on
the type of water that is to be treated, selective metal recovery may be an option.
12
Kumar, S., & Jain, S. (2013).
Mine water 1 - Theory and application
13
Mine water 1 - Theory and application
(Neumann. S, 2008) 14
Mine water 1 - Theory and application
Pore space
R + R +
Resin lattice
Resin phase
ion
Charged functional
15
groups on resin lattice (Crittenden et al., 2005, p 1362; Harland, 2007 ; Im, 2015 )
Mine water 1 - Theory and application
16
Mine water 1 - Theory and application
17
Mine water 1 - Theory and application
1. Service (Loading)
2. Backwash
3. Regeneration
4. Rinse (Conditioning)
Batch mode
Photo. Himmat.N
20
Mine water 1 - Theory and application
Photo. Janith A
21
Mine water 1 - Theory and application
Flow direction ?
Sampling?
22
Mine water 1 - Theory and application
Unique Vocabulary
• Bed volume (BV)
• Flow rate
• Column loading
• Mass transfer zone
• Breakthrough
• Regeneration
• Conditioning
• Affinity
• Exchange capacity
23
Mine water 1 - Theory and application
Units
BV, cm3, mL, L
25
(Neumann. S, 2008)
Mine water 1 - Theory and application
26
(Neumann. S, 2008)
Mine water 1 - Theory and application
• Flow rate
Volumetric flow rate use to load or
regenerate the column.
Units
mL/h, L/h, BV/h
28
Mine water 1 - Theory and application
29
(Inamuddin, 2012)
Mine water 1 - Theory and application
30
(Jorgensen, 2002)
Mine water 1 - Theory and application
31
(Jorgensen, 2002)
Mine water 1 - Theory and application
32
Mine water 1 - Theory and application
1. Type of resin
2. Volume and type of regenerant
3. Backwash water source
4. Backwash quantities
5. Pre-filtration of solids
6. Column configuration
7. pH adjustment before and after ion exchange
8. Cycle length
NOTE - There are various types of ion exchange resins available. It is important to work with an ion exchange resin manufacturer
to conduct tests to select the appropriate resin for the contaminated source water. The higher the concentration of total dissolved
solids in the water, the greater the concentration of competing anions and, therefore, the more frequently the resins will need to
be regenerated.
34
Adams, et al. (2014).
Why ion exchange?
50 L of mine water 50 L
50 mL
Cu 300 mg/L Good
Cu 30000 mg/L
Co 600 mg/L quality
Co 15 mg/L Ni 30 mg/L water
Zn 30 mg/L
Ni 2 mg/L
Zn 3 mg/L
35
Why ion exchange?
Cu
50 mL
Cu 30000 mg/L (40-50 g/L) ??
Co 600 mg/L
Ni 30 mg/L Ni
Zn 30 mg/L
Co
36
Case study
(Photos by – Janith A )
Flow direction
39
Mine water treatment techniques - Theory and application
40
Loading of TP 260 resin until the complete breakthrough of Cu
Flow
rate 1
BV/h
Flow
rate 6
BV/h
41
Mine water treatment techniques - Theory and application
IX Regeneration graphs
42
Mine water treatment techniques - Theory and application
IX Regeneration graphs
Column M
V = 1 BV/h
10% H2SO4
Column M
V = 1 BV/h
10% H2SO4
43
Mine water treatment techniques - Theory and application
IX Regeneration graphs
Column N
V = 1 BV/h
Column N 1% H2SO4
V = 1 BV/h
1% H2SO4
44
Mine water treatment techniques - Theory and application
IX
Regeneration
graphs
45
Mine water treatment techniques - Theory and application
46
Selective extraction of cobalt
Optimization of regeneration
Synthetic mine water – pH increment (like liming)
For highest Fe removal:
0.50 mg/l NaOH
Removes:
Al: 99.94% Cu:
97.62%
Fe: 99.92% Zn: 80.32%
Precipitation order:
1st: Al
2nd: Cu
3rd: Fe (!)
4th: Zn
Mine water 1 -
Case study-
Witwatersrand Goldfield in
Gauteng, South Africa
• Almost zero-effluent
• Economically-viable
• A patented approach
50
Witwatersrand
https://en.wikipedia.org/wiki/Witwatersrand
Howard, D., Grobler, C., Robinson, R. E. G., & Cole, P. M. (2009). Sustainable purification of mine water using ion 51
• Necessity of an additional
treatment.
52
(Howard et al, 2009)
Mine water 1 - Theory and application
53
(Howard et al, 2009)
Mine water 1 - Theory and application
54
(Howard et al, 2009)
Mine water 1 - Theory and application
After Neutralization
After Ion exchange
55
(Howard et al, 2009)
Mine water 1 - Theory and application
Explosives
industry
Chemical
grade
applications
56
(Howard et al, 2009)
Group Presentations on
Mine water 1 - Theory and application 25.06.2021
3. Prepare a good presentation and practice well (15 minutes per group).
6. Actively participating in the presentation is mandatory to become eligible to sit for the
57
final exam.
https://flowcentric-mining.com/case-study-namib-mills/
Membrane
Filtration
Technologies
1
Mine water treatment techniques - Theory and application
2
Mine water treatment techniques - Theory and application
3
Mine water treatment techniques - Theory and application
4
(Saxena et al., 2009)
Mine water 1 - Theory and application
What is Osmosis ?
What is Osmosis ?
7
https://en.wikipedia.org/wiki/Osmosis
Mine water 1 - Theory and application
Spiral wound RO
membrane element
inside a pressure vessel
8
https://complete-water.com/resources/
Mine water 1 - Theory and application
10
https://www.soleaqua.com.tw/
Mine water 1 - Theory and application
Advantages
• Simple and reliable.
• Remove not only ionic salts but also non-ionic colloidal
matter and high molecular weight organic matter.
• Low maintenance cost
• Membrane can be replaced in 3- 4 minutes
Disadvantages
• Higher installation cost
• Membrane cost is high
11
• Membrane should be withstand pressure of 20 – 100 atm
Mine water 1 - Theory and application
Treatment
13
Ultrafiltration
14
75% of the yield after the RO process
(Timofeev et al., 2019)
Mine water 1 - Theory and application
15
16
Capital investments and operating expenses was made for an output of ~4.4 million m3 of water per year.
(Timofeev et al., 2019)
Mine water 1 - Theory and application
17
18
Source: sydneywater.com.au
https://www.youtube.com/watch?v=aVdWqbpbv_Y
Mine water 1 - Theory and application