Steel Solutions For Wear and Impact Resistant Applications: Industeel

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Industeel

Steel Solutions
for wear and impact resistant applications
Our business

Leading supplier of high quality steels


A subsidiary of ArcelorMittal, Industeel is dedicated to the production of hot rolled steel
plates, ingots and formed pieces in the largest dimension range. Specialized in carbon
and stainless steels, Industeel offers a complete range of high quality steel grades
designed to meet the most severe specifications.

High quality materials Efficient and reliable steel The widest dimensional A high level of technical
designed to meet the solutions delivered just-in- range to meet all customer support provided by
strictest specifications time by a global network requirements thanks to our a dedicated research
of distributors 3 integrated mills & development centre

Electric arc furnace (capacity : 90 tons)  Bottom pouring ingots  High level technical support 

The widest 1000 mm


Chateauneuf
dimensional 500 mm

range
100 mm
Le Creusot
THICKNESS

50 mm

Charleroi

10 mm

5 mm

1 mm
0 mm 1000 mm 2000 mm 3000 mm 4000 mm WIDTH

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Our expertise

First-class producer of steel plates for abrasion


and impact resistant applications
With over 150 years experience and a worldwide distribution network, the Industeel
name stands for high performance steel at its best.

Careful selection of raw


materials to produce
high purity steel melt
by electric arc furnace

Fine tuned secondary


metallurgy, vacuum and
special degassing process
for high cleanliness steels

Continuous casting or
bottom-poured ingots
program and latest
know-how techniques

Computer controlled
4-high plate rolling mills

Automatic quenching
devices and high precision
tempering furnaces to create
homogeneous hardness
and microstructure through
the cross section

As a result, steel with


uniform properties, providing
consistent performance
in service

It all starts with advanced


metallurgical processes
to produce premium steel

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Our added value

Steel solutions for a competitive future


Innovation
Our R&D Centre CRMC is a world-class facility
with 50 researchers dedicated to our customers.
We design new solutions to respond to specific market requirements with innovative
and added-value products.

Technical Assistance
Our team can give you technical assistance to take full advantage of selecting
Industeel solutions.

Laboratory Wear tests


Besides conducting expensive and time consuming full-scale wear tests on industrial
equipments, we have used for many years various laboratory wear tests to compare
different materials for a given application and to provide a rough estimate of wear
performance.

ASTM G-65 Dry Sand Dry- or slurry abrasion pot Ball Mill Abrasion Test is used
Rubber Wheel test mixes sliding and impact to evaluate the resistance of
is a standardized test conditions. metal alloys to high stress
for studying sliding A specimen is rotated in an impact abrasion.
abrasion under moderate abrasive grit and, if required, Specimens are inserted in a
pressure.  environment (liquid corrosion) rotating barrel with a charge
which can be adapted consisting of steel or white
to a specific application, cast iron balls a/o mineral
at room or hot temperature rocks.
up to 500°C.

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High quality products, high value for our customers
Our strength is a combination of correct materials selection, high level of technical
expertise, flexibility and innovation, that will translate into appropriate use of high quality
products and cost optimized solutions.

No one-fit-all product, Technical assistance and In-house R&D to keep our Local and specialized
but a complete and tailor-made solutions from products at the leading edge distributors for expertise,
flexible range of grades our dedicated team of of innovation for quenched quick and reliable delivery
to meet any situation. specialists. and tempered steels. and prefabrication services.

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Our products

Relia®
Quality Wear Resistant Plates
Relia® is a range of high hardness, conventional low-alloyed
martensitic steels, which obtain their hardness through intense
water quenching during plate manufacturing.

Available in 3 nominal The Relia® Standard series The Relia® Premium series Relia® steels can be readily
hardness levels 400, offers entry-level products is carefully optimised welded using conventional
450 and 500 HB as with the main emphasis to offer superior properties techniques and low
cut-to-length sheets on surface hardness and higher service level for hydrogen consumables
and quarto plates easy and quick fabrication
depending on dimensions

Type Commercial Grade Thickness(1), mm Hardness level, HB

Relia® 400 4 - 150 360-440

Standard Relia® 450 5 - 50 410-490

Relia® 500 6 - 60 460-540

Relia® 400 P 8 - 50 370-430

Premium Relia® 450 P 8 - 50 420-480

Relia® 500 P 8 - 50 470-530

Creusabro® Superten 50 - 180 300-380

Creusabro® 4800 3 - 150 340-400 410-470(4)

Creusabro® 8000 4 - 100 430-500 500-570(4)


Alloyed

Creusabro® Dual 8 - 50 430-500 500-570(4)

Creusabro® M 4 - 120 520-600(4)

Notes: (1) for other dimensions, please contact us ; (2) in the longitudinal direction ; (3) after prior agreement ; (4) surface hardness after work-hardening ; (5) thickness restrictions may apply,
please contact us.

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Creusabro®
Advanced Impact and Abrasion Resistant Steels
Besides the low-alloyed martensitic steels, Industeel has promoted for many years its exclusive
and patented range of Creusabro® wear and impact TRIP-aided abrasion resistant steels.
Perform well in a range of heavy duty applications with high loads and high impact conditions.

When in service, Fine dispersion of hard Deep-hardened plate As a result, optimum


Creusabro® steels Ti, Cr, Mo alloyed carbides, with uniform properties combination of wear
strongly improve their which enhance and low level of residual resistance and processability
wear resistance by the resistance to slide stresses for the most severe fabrication
a surface hardening abrasion and operating conditions
effect of about +70HB

CVN-impact(2) General description

• Basic and versatile wear plate, with main emphasis on hardness level
• Standard mill plate dimensions
• Produced to order with standard mill delivery time

• Narrow tolerances for hardness


-20°C min 27 J(3)
• Close chemical composition, adjusted depending on thickness
• Deep-hardening ; through-thickness min hardness guarantee
-20°C min 27 J(3) • Bending & impact properties(5)
• Tight flatness tolerances 6 mm / 2 m
• Tailored plate dimensions
-20°C min 27 J(3)
• Availability from mill stock for quick delivery

-20°C min 32 J • Extra-thick wear plate with enhanced crack resistance


• Guaranteed tensile properties YS ≥ 960 MPa ; TS ≥ 1050 MPa ; A ≥ 12%

-20°C min 32 J(3) • TRIP-aided steels ; surface hardening +70 HB in service


• Resistance to softening up to 450°C
• Improved corrosion resistance in moderate environments due to Cr content
-20°C min 32 J(3) • Ideal for hard rocks and high impact conditions
• User-friendly ; ideal for complex fabricated parts
• A variant of 8000-grade with enhanced erosion resistance thanks
to coarse Titanium carbides reinforcement
• The genuine fine grained 12-14% Manganese (Hadfield) steel wrought plate
+20°C min 64 J • Hardness 180 - 245 HB as delivered
• Guaranteed tensile properties YS ≥ 350 MPa ; TS ≥ 850 MPa ; A ≥ 30%

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Our high performance steel solutions
for wear and impact resistant parts

EXCAVATING CRUSHING
and BULK HANDLING and SCREENING

Excavation, hauling and bulk material handling Raw mineral processing includes a large variety
are the foundation of the mining, quarries and of technologies for comminuition and sizing.
mineral industries. Reliable wear parts play a Combined with coarse and fine particles of
significant role to ensure safety and avoid costly different nature, multiple practical situations need
machine downtime. In mobile equipments, payload to be solved to prevent excessive wear and ensure
and weight are also of primary concern to reach smooth and cost-effective industrial operation.
optimum operational performance.
Key requirements:
Key requirements: • Impact and erosion resistance
• Wear and impact resistance • Quick and easy fabrication
• Quick and easy fabrication (in-field repair) • Corrosion resistance (wet processes)
• Lightweight • Dimensional stability

Steel Solutions Steel Solutions

> Creusabro® 4800, 8000 > Creusabro® DUAL


> Creusabro® M > Creusabro® 4800, 8000
> Creusabro® M
> Relia® 400, 450, 500
> Relia® Premium series > Relia® 400, 450, 500
> Relia® Premium series

GENERAL
Many other applications in various sectors such as
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INDUSTRIAL DEMOLITION
HOT CONDITIONS AND RECYCLING

Heavy industries involving hot temperature Heavy duty demolition equipment and recycling
processes such as Power, Iron and Steel, Cement, tools are submitted to very severe service
Asphalt, Glass and other minerals all benefit conditions, often combining abrasion and fatigue
from the unique characteristics of our Creusabro® phenomenon induced by heavy cyclic loads.
abrasion and temperature resistant products.
Key requirements:
Key requirements: • Wear and impact resistance
• Impact and erosion resistance • Toughness and crack resistance
• Temper resistance • Fatigue strength
• Workshop-friendly for complex fabricated
parts

Steel Solutions Steel Solutions

> Creusabro® 4800, 8000 > Creusabro® SUPERTEN


> Creusabro® DUAL > Creusabro® 4800, 8000

Temper resistant up to ~450°C > Relia® 400, 450, 500


> Relia® Premium series
Conventional steels will loose their hardness above
~250°C

INDUSTRY
Dredging, Agriculture, Forestry, Pulp&Paper, etc.
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Key application areas
EXCAVATING and BULK HANDLING

Creusabro® 4800, 8000


Thanks to its original chemistry and advanced manufacturing process,
Creusabro® 4800 and 8000 grades love hard digging and impact loads faced
typically in hard rock mines.
• Longer service life by +50 to 100%
• Creusabro® 4800 outlasts 450 HB steel
• Creusabro® 8000 outlasts 500 HB steel

Creusabro® steels offers substantial weight savings potential for the same wear
life as conventional low alloyed martensitic steels.

Relia® Standard series


The use of Relia® 400, 450 and 500 plate will extend the service life of wear
parts and machinery components over standard construction steel.
• Abrasion resistance 3 to 6 times higher than 355 MPa-class construction steel
• Easy to cut
• Dimensional range up to 150 mm for 400 HB-class

Dipper and Dragline buckets  Haul Truck beds  Shovel buckets 

Loader buckets  Armoured face conveyors  Ore skips 

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Key application areas
CRUSHING and SCREENING

Primary and secondary crushers Feeders, vibrating grizzly feeders  Chutes, Bins and Hoppers 

Rotary ball mills  Auger screw conveyor 

Relia® Premium series Creusabro® DUAL


The use of Relia® 400 P, 450 P and 500 P Creusabro®Dual is alloyed with high
will extend the service life of wear parts titanium content and produced by
and machinery components over standard oil quenching. This innovative grade
construction steel, without sacrificing on quick is mainly dedicated to severe sliding
and easy fabrication in the workshop. wear conditions for applications
where conventional 500HB, 550HB
• Tight tolerance for hardness steels, hardfacing, overlay plates
or hard-cast parts are usually
• Deep-hardening
implemented.
• Enhanced bending & impact properties
Comparison between Creusabro
• Excellent flatness tolerances 6 mm / 2 m Creusabro® Dual can be welded, DUAL (left) and Chromium Carbide
• Tailored plate dimensions drilled and machined, as well as Overlay (right) specimens exposed to

• Availability from mill stock being rolled, formed and fabricated. impact wear. No chipping to be seen!

Roll crushers  Screen decks, gratings, breakers  Impact crushers 

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Key application areas
INDUSTRIAL HOT CONDITIONS

Cement mills 

Heat and wear resistance


Specific chemical composition and initial microstructure of Creusabro® grades
result in a high resistance to softening compared to conventional steels.
• in-service temperature up to 450°C without sacrificing on wear resistance
• conventional water quenched steels will loose their hardness above 250°C.

Creusabro®
4800, 8000
Creusabro® DUAL
HARDNESS

Conventional steel
(water quenched)

TEMPERING TIME AT 300 – 450°C


As-delivered 1 10 100 1000

Coal-fired power plants  Iron and Steel industry  Hot slag tipper bodies 

Rotary drum dryers  Dust and fly ash extraction pipes  Elevator buckets  Impeller fan wheel 

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Key application areas
DEMOLITION and RECYCLING

Trommel screens

Waste and scrap Shredders

Scrap balers

Creusabro® Superten
Creusabro® Superten is used in massive structure components submitted to
heavy loads in service, where high resistance to abrasion is required together
with high toughness, crack resistance and a good workability.

• production range 50 to 180 mm,


• nominal delivery hardness of 340 HB
• guaranteed tensile and impact properties

Scrap shears

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Quality
is our priority
Where to find our steels

From our 40 sales agencies worldwide

From our Creusabro® distributors


Abraservice Macsteel VRN Technique Aciers
France, Germany, Austria, Czech South Africa Morrocco
republic, Belgium, Hungary, Italy, www.macsteel.co.za/business-unit/ www.techniqueaciers.ma
Netherlands, Poland, United Kingdom, macsteel-vrn-0
Slovakia, Spain, Turkey. Titus Steel Co. Ltd
www.abraservice.com PT Tira Austenite Tbk. Canada
Indonesia www.titussteel.com
A. Naumann Stahl AG www.tiraaustenite.com
Germany Vulcan Stainless
www.naumann-stahl.de Schleisner Flame Australia, New Zealand
& Plasma Cutting Ltd. www.vulcansteel.com
Astralloy Steel Products, Inc. Israel
USA www.schleisner.com/en
www.astralloy.com
STULZ-SICKLES STEEL CO.
BERGS MEKANISKA USA
Sweden, Finland, Norway www.stulzsicklessteel.com
www.ny.bergsmekaniska.se
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For any information

Industeel France
Châteauneuf plant
BP 368 Châteauneuf
F - 42803 RIVE-DE-GIER Cedex
FRANCE
Industeel France
Le Creusot plant
56, rue Clemenceau - BP 19
F - 71201 LE CREUSOT Cedex
FRANCE
Tel : + 33 3 85 80 57 29
Fax : + 33 3 85 80 55 00
Mail : [email protected]
Industeel Belgium
Charleroi plant
266, rue de Châtelet
B - 6030 CHARLEROI
BELGIUM

Makheia – 04 78 33 99 00 – Septembre 2015


Tel : + 32 71 44 18 26
Fax : + 32 71 44 19 56
http://industeel.arcelormittal.com

transforming
tomorrow All information in this brochure is for the purpose of information only.
Industeel reserves the right to change its product range at any time without prior notice.

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