Instruction Manual: VM1103H/S Vertical Machining Center

Document No: VM1103H/S9300E
VM1103H/S Vertical Machining Center
Instruction Manual
（Mechanical Part）
Length of Table: 1100mm
Width of Table: 520mm
Product Serial No.：

Instruction Manual Document No.:VM1103H/S9300E
CONTENT
1 SPECIAL EXPLANATION .................................................................................................... 1
2 SAFETY PRECAUTION ....................................................................................................... 1
2.1 COMMON SENSE ................................................................................................................. 1

2.2 BEFORE STARTING THE MACHINE ......................................................................................... 1
2.3 DURING OPERATING PROCESS ............................................................................................. 2
2.4 MAINTENANCE .................................................................................................................... 3
2.5 SAFETY DEVICE .................................................................................................................. 4
2.6 SAFETY WARNING SIGN ....................................................................................................... 5
3 STRUCTURE AND GENERAL DESCRIPTION ................................................................. 12
3.1 STRUCTURE DIAGRAM ...................................................................................................... 12

3.2 GENERAL DESCRIPTION ..................................................................................................... 12
4 MAIN SPECIFICATION AND CHARACTERISTICS .......................................................... 14
4.1 MAIN SPECIFICATION ......................................................................................................... 14

4.2 TABLE DIMENSION DRAWING .............................................................................................. 15
4.3 TRAVEL AND MAXIMUM WORKPIECE DIMENSION ................................................................... 15
4.4 TOOL SHANK AND PULL STUD BOLT DIMENSION.................................................................... 16
4.5 TOOL CHANGE INTERFERENCE DIAGRAM............................................................................. 17
4.6 CHARACTERISTICS ............................................................................................................ 18
4.7 OUTPUT CHARACTERISTICS OF SPINDLE MOTOR.................................................................. 18
5 TRANSMISSION SYSTEM ................................................................................................. 20
5.1 FEED SYSTEM ................................................................................................................... 20

5.2 TOOL MAGAZINE DRIVE SYSTEM ......................................................................................... 22
5.3 SPINDLE TRANSMISSION .................................................................................................... 23
6 PNEUMATIC PIPELINE ..................................................................................................... 27
6.1 PNEUMATIC PRINCIPLE ...................................................................................................... 27

6.2 PNEUMATIC PRINCIPLE (OPTIONAL) .................................................................................... 27
6.3 THE REQUIREMENT OF AIR SOURCE .................................................................................... 28
7 LUBRICATING SYSTEM ................................................................................................... 28
7.1 LUBRICATING OF GUIDE WAYS ............................................................................................ 28

7.2 UTILIZATION OF HIGH SPEED GREASE ................................................................................. 29
8 COOLING SYSTEM ........................................................................................................... 29
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Instruction Manual Document No.: VM1103H/S9300E
8.1 WORKPIECE COOLING AND CHIP REMOVAL .......................................................................... 29
8.2 SPINDLE COOLING (OPTIONAL) ........................................................................................... 30
8.3 ZF RETARDER BOX COOING (OPTIONAL) ............................................................................. 30
9 CNC ROTARY TABLE (OPTIONAL) ................................................................................. 30
10 INSTALLATION.................................................................................................................. 31
10.1 WORKING ENVIRONMENT ............................................................................................... 31

10.2 OUTLINE DRAWING OF THE MACHINE TOOL...................................................................... 31
10.3 BASIC DESCRIPTION AND FOUNDATION DRAWING ............................................................ 32
10.4 LIFTING AND OTHERS .................................................................................................... 33
10.5 INSTALLATION ............................................................................................................... 34
10.6 LEVEL THE MACHINE...................................................................................................... 34
11 MECHANICAL MAINTENANCE ........................................................................................ 35
11.1 DAILY MAINTENANCE ..................................................................................................... 35

11.2 WEEKLY MAINTENANCE ................................................................................................. 35
11.3 MONTHLY MAINTENANCE ............................................................................................... 36
11.4 HALF-YEARLY MAINTENANCE ......................................................................................... 36
11.5 YEARLY MAINTENANCE .................................................................................................. 36
12 UTILIZATION...................................................................................................................... 36
12.1 OPERATION .................................................................................................................. 37

12.2 SELECT THE WORKPIECE FOR MACHINING....................................................................... 37
12.3 DECIDE WHICH PART TO MACHINE .................................................................................. 39
12.4 COMPILE THE PROCESS CHART ...................................................................................... 39
12.5 COMPILE THE PROGRAM LIST ......................................................................................... 42
12.6 PROGRAM INPUT ........................................................................................................... 42
12.7 DRY RUN ...................................................................................................................... 42
12.8 TEST CUTTING .............................................................................................................. 43
12.9 DOES AFTER MACHINING ............................................................................................... 43
13 COMMON FAILURES AND TROUBLE SHOOTING TABLE ............................................ 43
13.1 COMMON FAILURES AND TROUBLE SHOOTING OF FEED SYSTEM ....................................... 43

13.2 COMMON FAILURES OF TOOL MAGAZINE AND MANIPULATOR ............................................. 44
13.3 COMMON FAILURES AND TROUBLE SHOOTING OF MAIN DRIVE SYSTEM .............................. 45
13.4 TROUBLE AND TROUBLE SHOOTING OF COOLING SYSTEM ................................................ 46
13.5 TROUBLE AND TROUBLE SHOOTING OF PNEUMATIC SYSTEM............................................. 46
13.6 TROUBLE AND TROUBLE SHOOTING OF ZF RETARDERS ................................................... 47
13.7 ALARM MESSAGES OF CNC SYSTEM .............................................................................. 48
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13.8 QUICK VIEW OF ALARM MESSAGES ................................................................................. 50
14 THE MAIN BROUGHT-IN COMPONENTS ........................................................................ 51
15 ATTACHED FIGURE .......................................................................................................... 53
16 RECIRCULATION AND ENVIRONMENTAL PROTECTION ............................................. 61
16.1 METAL ......................................................................................................................... 61

16.2 PLASTIC ....................................................................................................................... 61
16.3 GLASS ......................................................................................................................... 61
16.4 OTHER MATERIALS ........................................................................................................ 61
16.5 THE SCRAPPED OR DAMAGED PARTS .............................................................................. 61
17.1 DECLARATION............................................................................................................... 61
17.2 ADDRESS AND CONTACTS.............................................................................................. 61
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1 Special explanation
Thank you for using the Vertical Machining Center supplied by Neway CNC Equipment
(Suzhou) Co., Ltd. The machine tool is suitable for metal cutting. Other applications
other than the original design should be avoided. For the safety and interest concerns, if
there are any failures of the machine, please contact the company.
Although the machine tool is equipped with safety devices, for some uncontrolled and
unexpected reasons, the operator should read the documents along with the machine
carefully and comprehend the structure, performance, operation and safety devices of
the machine completely before manipulating the machine.
Otherwise, if you have any doubt or difficulty about our machine tools, please call us by
the hotline 0512-6607-6668.
2 Safety precaution
2.1 Common sense
2.1.1 Only can the trained personnel operate the machine tool.
2.1.2 Enough space should be reserved in the vicinity of the machine and the floor be clean.
2.1.3 Lighting should be sufficient in the working area.
2.1.4 Operator should wear anti-oil work shoes, clothes and glasses when working.
2.1.5 The long thing exposed such as hair, sleeve, etc. should be bound.
2.1.6 Don’t wear glove when approaching the rotary components.
2.1.7 Cut off the power supply before cleaning, wiping or checking the machine.
2.1.8 Switch off the main power supply switch immediately when the circuit is cut off.
2.1.9 Turn off all the NC device, operator panel and close the electrical chest door.
2.1.10 Use the machine according to the Instruction Manual. Don’t modify the parameter of
control system set by the supplier, raise the pressure of the hydraulic system or replace
the accessories at will.
2.1.11 Don’t touch the electrical device with damp hand.
2.2 Before starting the machine
2.2.1 Open the guarding door and check if there is any person or other thing in the machine
tool.
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2.2.2 Use the appointed lubricating oil.
2.2.3 Use the handle of lubricating pump to lubricate the guide way before start the machine
if the machine is to be used for the first time or unused for a long time.
2.2.4 Check if the liquid level of lubricating oil tank and coolant tank is above the liquid level
line.
2.2.5 Don’t put your hand between belt and pulley when checking the belt tension.
2.2.6 Check if the electrical chest door is closed.
2.2.7 Turn on the switch of the workshop, machine tool main switch and the on-off switch on
the operator panel in sequence.
2.2.8 Cut the main power supply immediately when the abnormal voltage fluctuation occurs
as the power supply failures or fulmination may cause accidents.
2.2.9 Prepare the working program and clarify the machining range before working.
2.2.10 Preheating can solve the problem that the workpiece machined is instable in accuracy
as the temperature difference of each component exists. Preheat the machine for 5 to
20 minutes, run the spindle at 4 or 5 kind of speed and move the axis in the whole
travel before working. Check each component when preheating and be careful when
running the spindle at maximum speed.
2.2.11 Check the switch on the operator panel before operating to guard against wrong motion
which may cause damage to the machine tool.
2.3 During operating process
2.3.1 The diameter, length and weight of the tool must be in accord with what stipulated by
the machine tool.
2.3.2 Don’t use the tool that is severely wore or broken. Replace it with a new one.
2.3.3 Make sure the connection of rivet, toolbar, auxiliary tool and cutting tool is tight and
reliable. The rivet used in the machine is standard and can’t be replaced by the one
made by the user. Otherwise, accident may occur as the accuracy or strength is not
sufficient.
2.3.4 Use brush other than hand to clear away the chip on the tool.
2.3.5 Stop spindle and coordinate axis when the tool magazine is changing tool. Don’t reach
the action range of ATC mechanism.
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2.3.6 Simulate the machining or test run before machining to check if the program is correct.
Check and rectify the machining origin, tool parameter, machining parameter and
moving track and clean the workpiece. Check if the workpiece is fixed or fastened and
the adjusting tool is removed.
2.3.7 Stop the machine when adjusting the direction of the cooling nozzle or the lighting
holder.
2.3.8 It is forbidden that two or more people manipulate the control panel simultaneously.
2.3.9 Don’t wear glove to press the button or turn the switch.
2.3.10 Using lifting device when loading or unloading the worrkpiece with over 20kg in weight.
At least two people are needed to load and unload the large workpiece,
2.3.11 Don’t beat center, tool, spindle, etc. during operation.
2.3.12 Don’t open the door when the machine tool is working.
2.3.13 Don’t clean the chip when machining. Use brush or cleaning liquid to clean the machine
after the spindle and coordinate axis stop.
2.3.14 Turn on the switch of the operator panel and main power supply switch when leaving
the machine tool for a while.
2.3.15 Clean the machine tool, clear away the chip and wipe the protective cover glass after
finishing machining. Restore the machine in its original state, place the switch, handle in
the non-work position, cut off the power supply and carry on the handover system
earnestly.
2.3.16 Press the key with appropriate strength and don’t beat the keyboard, key and display
screen.
2.3.17 Stop the machine and eliminate the failure or notice the service people to maintain the
machine tool when abnormal phenomenon or failures occur.
2.3.18 Don’t put any tool or instrument on the operator panel or any component of the machine
2.3.19 Don’t touch the working light as it becomes hot after lighting for a long time.
2.4 Maintenance
2.4.1 Don’t carry out any maintenance operation without any permission or direction.
2.4.2 Only can the trained personnel do the appointed maintenance work.
2.4.3 The maintenance of electricity should be carried out by the professional personnel who
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should have a good command of machine tool program.
2.4.4 Hang “Machine tool in service” sign in the vicinity of the machine when maintaining.
2.4.5 Cut off the power supply before replacing any electrical element.
2.4.6 To guard against unexpected hazards, take down the fuse or hang “machine tool in
inspection, power supply is forbidden” sign when maintaining.
2.4.7 Use ladder or relative safety equipment when working in high place.
2.4.8 Special cable and lifting device should be used when using hoisting apparatus.
2.4.9 The position of travel limit block and other switch shouldn’t be changed.
2.4.10 Use the designated one when replacing the component.
2.4.11 Contact the supplier and ask for help immediately when facing the problem difficult to
diagnose and solve.
2.4.12 When performing the maintenance work, to avoid chips entering into guideways and
leadscrew nut, air gun can't be used
2.5 Safety device
2.5.1 External protective cover.
2.5.2 Protective cover of each guide way and cooling, etc.
2.5.3 Travel limit block of each moving component.
2.5.4 Travel limit switch of each coordinate axis.
2.5.5 Software limit travel protection.
2.5.6 Emergency stop button.
2.5.7 The diagnosis function of control device, e.g. abnormal checking, overheating alarm
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2.6 Safety warning sign
2.6.1 Machine tool nameplate
The machine tool nameplate gives clear indication of product name, model, serial
number, manufacturing date, table size, voltage, frequency, current, manufacturer name,
etc.
2.6.2 Warning sign
Applied where there is high voltage current and danger.
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2.6.3 Safety sign
The safety sign and daily inspection are the key points of this Instruction Manual. The
operator should be completely familiar with the content.
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2.6.4 Warning sign
Applied to tell operator not to step on the telescopic cover of guide way lest damage the
machine tool parts.
2.6.5 Jointed warning sign
Applied to remind operator to notice the details when the machine is running to guard
against accident.
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2.6.6 Warning sign
Applied to remind operator to clean oil collective box regularly
2.6.7 Warning sign
Applied to remind the operator what should be done when dismantling the motor,
2.6.8 Warning sign
Applied to tell the operator to pay attention to safety notes and not to touch the cutter
when the machine is running to avoid injury.
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2.6.9 Warning sign
Applied to tell operator to be cautious and cut off power supply before entering the
working area.
2.6.10 Warning sign
Applied to give clear indication of tool specification and its maximum value should not be
exceeded.
2.6.11 Axis coordinate sign
Applied to tell the operator the right moving direction of each axis.
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2.6.12 Lifting sign
It shows how to hoist the machine and the correct size of eye bolts to use
2.6.13 Illustration
It shows the correct rotate direction of the handle
2.6.14 Illustration
It shows the position where the tool is unclamped
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2.6.15 Illustration
It shows where the machine is grounded
2.6.16 Lubricating sign
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3 Structure and general description
3.1 Structure diagram （See Fig. 1）
① Spindle head
② Slider
③ Column
④ Worktable
⑤ Base
⑥ Tool magazine
⑦ X axis kinematic parts
⑧ Y axis kinematic parts
⑨ Z axis kinematic parts
Fig. 1 Machine tool structure diagram
3.2 General description
VM1103Sis a medium and small size vertical machining center with fixed column. With
mechatronics design, it has a graceful outlook and can realize precision cutting. In a
single set-up, it can finish milling, drilling, boring, reaming, counterboring, tapping, etc
automatically and continuously and is suitable for the machining of a variety of complex
parts such as box-type parts, board-type parts, plate-type parts, case-type parts, etc. for
small-batch and medium-batch. The workpiece machined by the machine is of high
quality.
The machine tool has a good rigidity and high accuracy and is suitable for the following
industries: automobile component, mold, valve, mechanical engineering, IT device,
optical device, medical treatment device, etc.
If equipped with CNC rotary table (optional equipment), the machine can process the
complex workpiece with 4 or 5 axes moving simultaneously and the working range is
enlarged.
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The mechanical part is composed of mainframe, chip conveyor, operating station,
electrical chest, air pressure pipeline, etc. The machine tool is capable of rigid tapping.
3.2.1 Base
With high rigidity design and manufacture, base, which is to endure the weight of the
machine tool, cutting force and cutting vibration, is the basic part of the machine tool.
There are 7 adjusting bolts to adjust the level of the machine tool.
The table, with an area of 1100mm520mm, is installed on the carriage that installed
above the guide way on the base. The table is convenient for loading and unloading the
workpiece. The table moves in front-rear direction (Y direction) along with the carriage
on the base and in left-right direction (X direction) on the carriage.
3.2.2 Column
Column is of high rigidity and installed on the base. Tool magazine is installed on the
left side of the column, electrical chest on the right and Z-axis feed motor on the upper.
3.2.3 Spindle head
Spindle head is installed on the guide way in the front of the column and moves in
up-down direction (Z direction) on the column. Spindle motor, spindle and air pressure
cylinder for tool pushing are installed in the spindle head. The power is transmitted from
motor to spindle by a toothed belt.
3.2.4 Tool magazine
Tool magazine is installed on the tool magazine support, which is fixed on the left side
of the column. Tool magazine can realize the storage and change of tool. Tool change
is quick, exact and reliable.
3.2.5 Operating station
The operating station is in the right front of the machine and is used for inputting and
modifying machining program. MDI operation, LCD display, automatic and manual
control switch, etc. are all installed in the NC panel in the station.
3.2.6 Electrical chest
The electrical chest, including NC equipment and heavy current device, is in the rear of
the machine tool. NC stores and reads machining program and sends drive signal for
each axis and automatic motion instruction. The relay circuit, power supply circuit, etc.
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for mechanical action belong to heavy current device.
3.2.7 Air pressure pipeline
The air pressure pipeline controls the action such as tool releasing of spindle, toolbar
cleaning, tool pocket moving, etc.
3.2.8 Chip conveyor
Chip conveyor is used for removing the chip generated in the machining process.
4 Main specification and characteristics
4.1 Main specification
Distance from machine tool bottom side to the working 980 mm
surface of table
Table dimension（lengthwidth） 1100520 mm
Left-right travel of table X/ Y/ Zaxis 1000/520/560 mm
Distance from spindle end surface to the working 150 – 710 mm
surface of table
Distance from spindle center to the surface of guide 590 mm
way of column
Maximum load of table 750 kg
Lead screw dimension（Diameter×Lead）X／Y／Z axis 4016 / 4012 / 4010
H series：36/36/30 （m/min）
Rapid traverse speed X/Y/Z
S series：30/30/24 （m/min）
Cutting federate 1~10000 （mm/min）
Spindle taper hole SK40/CAT40/BT40
Spindle speed 10～8000r/min（10000）（12000）
Spindle motor 7.5/11kW（rated/30min）
Tool magazine capacity 24T
Tool selecting method Random
Tool change method Cam tool change device
Maximum tool dimension（diameterlength×weight） 78300mm×8kg
Drilling capacity 40mm (steel)
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Tapping capacity M20 (steel)
Milling capacity 200cm³/min (steel)
Air source 0.6 – 0.8MPa（280L/min）
Machine tool weight 7000kg
4.2 Table dimension drawing
0
0
1
1
8
H
8
0
0
1
1
.
00
1
. 6
3
-
0 0
00
2 0
4 5 1
-
1
0
0
1
3
2-
00
.
2
0
6
1
1
0
0
Fig. 2 Machine tool table dimension drawing
4.3 Travel and maximum workpiece dimension
Fig. 3 Travel and maximum workpiece drawing
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4.4 Tool shank and pull stud bolt dimension
4.4.1 BT40
22.6 22.6 Taper:7/24
25
MAS BT40
Φ44.45
Φ17
Φ53
Φ63
16.1
M16
65.4
60
35
45°
Φ17
Φ15
M16
28
30°
MAS P40T-1
Fig. 4 Tool and rivet dimension drawing
4.4.2 CAT40
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4.4.3 DIN40
4.5 Tool change interference diagram
#40 tool out travel 115mm interference diagram is as follows:
图7 tool change interference diagram
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4.6 Characteristics
4.6.1 Resin casting is adopted to the main castings such as base, carriage, table, spindle
head, column, etc. which is stable in structure. Box-type structure and reasonable rib
collocation ensure high rigidity and high strength and long term high accuracy and
stability.
4.6.2 The motor of each axis is connected to high precision ball screw directly. Ball screw is
preloaded when installed to further improve the transmission rigidity and positioning
accuracy.
4.6.3 Linear rolling-contact guide ways are adopted in all linear axes to damp vibration during
high speed feed, avoid crawl at low speed and keep high accuracy and stability.
4.6.4 Spindle motor of β8/10000i（10000rpm）, 7.5/11kW (power) is connected to spindle
（8000rpm） via a synchronized toothed belt at a reduced speed ratio. The machine
tool has a strong machining capacity, high accuracy and stable quality.
4.6.5 To ensure the quality of the machine, all the brought-in components are supplied by
branded suppliers.
4.6.6 Full-enclosed protective covers are used to make full use of cooling liquid and to
prevent operator from accidents.
4.6.7 The automatic chain chip conveyor release the working intensity of the operator
dramatically
4.7 Output characteristics of spindle motor
4.7.1 Spindle is driven by α8/10000i motor (H series) with the following characteristics.
Fig. 8 Motor output characteristics diagram
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4.7.2 Spindle motor β8/10000i for S series machine with the following characteristics
4.7.3 Spindle motor α12/10000i as option with the following characteristics
4.7.4 Spindle motor β12/8000i as option with the following characteristics
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4.7.5 Spindle motor Siemens as option with the following characteristics
4.7.6 Spindle motor Mitsubishi as option with the following characteristics
Fig.13 Motor output characteristics diagram
5 Transmission system
AC servo motors are used in the three coordinate axes and spindle.
5.1 Feed system
5.1.1 Feed system working principle
The feed drive mechanism drives table (X), carriage (Y), spindle head (Z) to realize
X/Y/Z axis feed motion and positioning via servo amplifying unit, servo motor and ball
screw after receiving instruction from the CNC system. See Fig. 6 Feed system
schematic diagram.
The drive methods of the three coordinate axes are the same: servo motor is connected
to lead screw via non-clearance elastic coupling that is connected to motor shaft and
lead screw shaft without key, which features easy disassembling and good concentricity.
High speed ball screw is used and pretensioned when installed to raise the accuracy
stability and rigidity and ensure the moving accuracy.
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Linear rolling-contact guide ways are adopted in all linear axes to damp vibration during
high speed feed, avoid crawl at low speed and keep high accuracy and stability.
Fig. 14 Feed system schematic diagram
Feed in system list

servo motor,FANUC β12/3000is servo
23
motor
22 20058076 seal,EK SN70-TC04606208BA seal
21 20057589 flange,VM1103S0603E-72,45 flange M37319
bearing seat,VM1103S0650E-2,HT300
20 20057588 M37321
bearing seat
motor seat,VM1103S0603E-1,HT300
19 20057587 M37318
motor support
spacing bush,VM1103S0603E-71,45
18 20057542 M37317
sleeve
17 20014123 screw,NWMJ21-00-00 M6*12 screw
16 20013735 coupling,R+W EK2/60/B/30/24 coupling
Y axis screw,VM903H0626-71 ball
15 20013620 M10977
screw
bearing,NSK 35TAC72BSUC10PN7B
14 20010374
bearing
13 20009920 stopper,VM903H0600-52,PU M08975
12 20009919 stopper,VM903H0600-51,PU M08974
11 20006001 screw,GB/T70.1 M6*20,12.9
10 20002995 pin,GB/T118 12*45,35
9 20002993 screw,GB/T70.1 M8*25,12.9
8 20002992 cover,VM1204H0600-74,Q235-A M01541
7 20002985 lock nut,YINSH/SWT F M35*1.5
6 20001316 screw,GB/T70.1 M16*45,12.9
5 20001057 screw,GB/T70.1 M8*30,12.9
4 20000675 screw,GB/T70.1 M16*50,12.9
3 20000585 lock nut,YINSH/SWT F M40*1.5
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2 20000047 washer,GB/T97.2 8,140HV
1 20000040 washer,GB/T93 8,65Mn
item material description drawing #
The feed system uses semi-closed loop control system. The angle displacement
measuring device in the servo motor detects the displacement of the moving part
indirectly by detecting the rotation angle of motor shaft and feeds the data back to the
comparator that compares the data with the instructed one. The difference of
comparison is used to control the moving part and supplement the displacement until
the difference is in the allowable range of the control system.
5.2 Tool magazine drive system
5.2.1 Tool magazine outline drawing
See Fig.15
Fig. 15 Tool magazine outline drawing
5.2.2 Tool magazine working principle
Tool magazine drive system, including tool magazine, manipulator, etc. is used to
realize the tool change of the machining center. When the CNC system sends out the
instruction, tool change will be carried out automatically.
The indexing and tool change motion are realized by cam device. For details, see the
Tool Magazine Instruction Manual.
The tool magazine has 24 stations. Tool is managed by PMC（Programmable Machine
Controller）. Tool needn’t coding and switch and tool is selected in sequence. Every tool
has a fixed tool station and is set by the operator. If the tool station or station number is
changed, it should be reset in CNC. For safety reasons, spindle tool number is set 00,
that is to say spindle has no tool. The tool to be machined is placed in 1~24 stations.
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Like axis, tool magazine also has reference point. When machine tool is powered off, or
emergency stop button is released, execute tool magazine return to zero position and
then tool station No. 1 (T01) is in the tool change position. Tool change is divided into
two circumstances: spindle has tool and spindle has no tool. In the former circumstance,
the tool station to be changed is the xx tool before tool magazine acts; while in the latter
circumstance, the tool station to be changed must be empty, that is to say that it
corresponds to xx tool station number of xx tool number in spindle. For safety reasons,
move X-axis in the negative limit position when spindle orients in tool change process.
Tool change sequence: spindle move to tool change point → tool magazine find tool →
tool pocket overturn → ATC seize tool → spindle unclamp tool → ATC draw tool →
spindle huff → ATC turn and change tool → ATC load tool → spindle clamp tool → ATC
back to zero position→ tool pocket back to original position
5.3 Spindle transmission
5.3.1 Spindle transmission principle
The power is transmitted from motor to spindle via a synchronized toothed belt.
To replace the transmission belt, the specification and supplier of the product should be
the same with the original one. The steps to replace the belt is as follows: take down
the connecting air pipe of the cylinder → take down pneumatic cylinder → take down
cylinder rest → replace belt → install cylinder rest → install pneumatic cylinder → install
the connecting air pipe of the cylinder → tension the belt. For the spindle head
assembling schematic diagram, see Fig. 16.
To tension the belt, loose the two adjusting screws, move the spindle motor plate and
then lock the nut in the plate. If the belt is too tight, the load to the spindle bearing will
increase and the service life of the tool will be reduced. Guard against oil or dirt when
replacing the belt.
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Fig. 16 Spindle head assembling schematic diagram
Automatic tool clamping mechanism, including pull rod, belleville spring, rivet, is
installed in the spindle. The specification of toolbar and rivet of this machine is BT40#.
Tool clamping mechanism changes as different standard of toolbar and rivet are used
(User should notice this point when using machine tool and ordering taper and rivet).
The tensile force of the tool clamping mechanism is about 0.85t. The drawbar, pushed
by the piston under the air pressure in the cylinder above the spindle, compresses the
belleville spring to move forward until the gripper finger arrives at the slot in front of the
spindle. Tool unclamping is finished as the drawbar continues to move forward and
pushes the toolbar about 0.2mm away from the spindle taper hole. The force for
unclamping the tool is about 3t. During the tool unclamping process, the dry and clean
compressed air is delivered into the hole inside the drawbar and blown through the
taper hole of the spindle to clean the taper hole and toolbar surface. For the structure of
the spindle
5.3.2 Spindle: BT50 (need to work with BT50 magazine)
BT50 spindle is recommended for heavy duty cut. The spindle is of bigger size than
BT40 and the bearings are one size bigger with reinforced cutting ability.
5.3.3 Coolant through spindle (optional)
For special material like aluminum alloy, titanium alloy and SS steels or for special
process like small diameter drilling, deep drilling or U drill is necessary, user may need
Page24 T o t a l 61
to equip the machine with coolant through spindle function. The spindle is specially
made for coolant through with through bore in tool pull rod, pull stud as well as the tools.
A rotary connector with high speed seal performance works at the end part of the
spindle as a transition device and the mandril rotates together with the spindle. The
shell part is immobile and in connection with the waterway. The spindle is supported
with its own water tank and high pressure filtering device of 20μmesh. The mesh is
replaceable at wish. The water tank filters the coolant and is the assurance of adequate
liquid flow, working pressure and with the help of a high pressure pump.
5.3.4 ZF retarder spindle kinematic mission
Zf retarder principle and function
5.3.4.1 The motor connects the import of ZF retarder directly. ZF retarder export end
transmits the power to the spindle via gears. Solenoid valve operates the retarder with
two speed transmission of 1:1 and 4:1. When working at 4:1 transmission, the spindle
speed is lowered to 1/4 and the torque increases by 4 times accordingly to perform
torque cut.
5.3.4.2 Main parts
Connecting parts： driving hub（1），adapter plate（2）with radial shaft seal（3）and hub
bearings（4）（optional）；
housing： gearbox housing（5）；
import： sun gear（6），ring gear（7），ring gear bearing（8）；
export： bearing housing（9），bearingexport bearing（10,11）export shaft（12），radial
shaft seal（13），planet gear carrier（14），bearingaxial bearing with springs（15）；
Shift mechanism： sliding sleeve（16），shift fork（17），brake disc（18）；
Shift components： Solenoid（19），selector shaft（20），adapter plate（21）。
Page25 T o t a l 61
5.3.4.3 Shift principle
1:1 transmission gear 1:1
1) Selector shaft drives shift fork（20）to move left（17）selector shaft（20）moves leftwards
with shift fork（17）
2) sliding sleeve （16）moves leftwards，the outer gear breaks away with braking disc（18）
3) alligatoring ring of sliding sleeve （16）moves along the denticulated ring
4) Sliding bush（16） moves to left（1）sliding sleeve （16）attaches with denticulated drive
hub when moving leftwards
5) after shifting，sliding sleeve （16）joggles with drive hub （1）and ring wheel （7）at
the same time
6) alligatoring ring of drive hub（1）joggles with sun gear （6）
7) the whole planet mechanism allies to transmit the power through the export shaft （12）
while rotates with drive hub（1）
8) The 1:1 transmission is realized
4:1 transmission gear4:1
1) shift fork （20）moves rightwards with shift fork. Refer to illustration
2) sliding sleeve (16)moves rightwards and denticulated ring (18) joggles with braking disc
3) alligatoring ring of sliding sleeve (16)slides along denticulated ring wheel(7)
Page26 T o t a l 61
4) sliding sleeve (16) breaks away the drive hub (1) while sliding rightwards
5) after shifting, sliding sleeve (16) joggles breaking disc (18) and ring wheel (7)
6) alligatoring ring of driving hub (1) joggles sun ear
7) the power is transmitted from drive hub to sun gear and to the export shaft (12) through
planet gear mechanism and planet gears carrier
8) 4:1 transmission is realized
6 Pneumatic pipeline
6.1 Pneumatic principle
Tool clamping, tool unclamping and spindle huffing are realized by compressed air. The
air pressure of the system is 0.6~0.8MPa. After filtered, the compressed air is delivered
to each implementing point. For the pneumatic principle, see Fig. 17.
Fig. 17 Pneumatic principle
6.2 Pneumatic Principle (optional) see Fig. 18
Fig. 18
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6.3 The requirement of air source
The flow of the air source is required to be more than 280L/min, and the pressure
0.6~0.8MPa. The pneumatic system is equipped with pressure switch. Alarm appears
as the pressure is less than 0.6 MPa and disappears automatically as the pressure
rises.
The water removed by the filter is drained from the bottom of the filter. Users should
check if the drain valve is jammed at regular intervals.
7 Lubricating system
7.1 Lubricating of guide ways
The lubricating oil is supplied to the moving parts by the lubricating pump at fixed time
and quantity to lubricate the three coordinate guide way surface: base—carriage guide
way surface, carriage—table guide way surface, spindle head—column guide way
surface and lead screw nut. When the machine tool is powered on, lubricating oil
pumped by the lubricating pump at a reduced speed inpours into every slider and ball
screw nut. The timing lubricating device is equipped with oil level switch. When the
lubricating oil level is below the set height, alarm will appear. Fill the tank with
lubricating oil every two weeks. For the lubricating principle, see Fig. 19.
G u id e w a y s lid e r o f Y - a x is
L e a d s c r e w n u t o f Y - a x is
VERSAⅢ G u id e w a y s lid e r o f Y - a x is
w ith o il
filte r
G u id e w a y s lid e r o f Z - a x is G u id e w a y s lid e r o f X - a x is
L e a d s c r e w n u t o f Z - a x is L e a d s c r e w n u t o f X - a x is
Fig.19 Lubricating principle
Choose the lubricating oil with approximate viscosity as season and temperature
change. The oil with low viscosity will result in the malfunction of exhaust valve. It’s
recommended to use 32# (in winter) ~68# (in summer) hydraulic guide way oil.
Page28 T o t a l 61
7.2 Utilization of high speed grease
Quantitative NBU15 high speed grease, which is able to endure abrasion and
temperature rise and won’t flow away in high speed, is filled in the spindle bearing and
lead screw bearing. User needn’t replace it until overhauling the machine.
8 Cooling system
8.1 Workpiece cooling and chip removal
The cooling system of this machine covers：chain type chip conveyor and cooling tank.
The chain chip conveyor collects metal chips automatically and helps the machine
operator to work a lot easier. The coolant tank is to be filled with mineral oil or
emulsified mixture. The coolant is pumped to the column then to the spindle hose and
sprays through the nozzle. The flow is adjustable by turning nozzle spray and valve.
The coolant gone through workpiece flows to the coolant tank to be recycled by
deposition. The coolant pump is operated and controlled by the buttons on the control
panel or processing codes.
Coolant through outlets are placed around spindle nose. The pump is controlled by the
buttons as well as controlled by M code in the program for easier cooling. Each sprayer
is operated by ball vavle+check valve for flow and direction adjusting. Chip removing
pipes are situated at the bottom part of the machine，6 sprayers work for this purpose
with high pressure to enable the chips be flushed away quickly and cool down
workpiece so that the thermal deformation in the workpiece is avoided. Chip removal
pump is also controlled by the buttons on control panel and by M code. see Fig. 13
Fig. 20
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8.2 Spindle cooling (optional)
When the customers feel the need or 10000 rpm spindle is chosen, the machine should
be equipped with spindle cooling function. There is cable line preparation for oil cooler
in the spindle box. Please add spindle oil cooler as option (recommend 2-10cst spindle
oil). The function of this is to carry away the cutting heat and rotation heat, minimize
spindle thermal deformation and assures process accuracy.
8.3 ZF retarder box cooing (optional)
The machine is possible to add ZF retarder and it is necessary to add ZF retarder
cooler. The cooler cools down and lubricates the gears and bearings via circulated
coolant.
9 CNC rotary table (optional)
By way of using a rotary table, the machine is 4 axes synchronically operational and
become indexing with a indexing table. By adding chuck and tailstock center, circular
and cylindrical parts could be processed. Helix slots are workable under 4 axes function.
Indexing table is helpful when the workpiece need to be processed. see Fig. 21
Fig. 21
Page30 T o t a l 61
10 Installation
10.1 Working environment
10.1.1 The working environment has a direct impact on the performance and service life of the
machine. High temperature will reduce the service life of the electric element, high
humidity will cause the malfunction of CNC system and low temperature will increase
the oil viscosity and deteriorate the working condition of the pump. In addition, it’s
necessary to protect the CNC system against the electromagnetic pulse generated from
wire-electrode cutting, electric welding, etc. So the machine tool should be installed in
the workshop with good condition where the temperature, humidity, vibration, dust, etc.
are under control. To facilitate the maintenance and inspection, reserve appropriate
space for the machine tool.
Working environment of the machine tool
Environment temperature 10℃ ~ 40℃
Maximum temperature Less than 1℃ /min
variation
Environment humidity Relatively less than75%，for a short
time, maximum 95%
Input power supply AC3~380V /220V 50HZ/60Hz
10.1.2 It is recommended to use voltage stabilizer to assure the machine works if you have
uneven local voltage.
10.1.3 The machine should be securely grounded. The grounding line should be made of
copper with a cross section no less than 10mm2，resistance less than 4Ω.
10.1.4 To enable the machine works properly, a set of purifying device (filtering, moisture
remove, oil isolating) is necessary for the compressed air if the air source is not good
enough.
10.1.5 The machine need to be away from heat and vibration so as to be away from trouble
and inaccuracy.
10.2 Outline drawing of the machine tool
See Fig. 22
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Fig.22 Outline drawing of the machine tool
10.3 Basic description and foundation drawing
10.3.1 The deeper the concrete foundation, the better the stability of the machine tool. Notice
that the there should not be chap in the concrete foundation.
10.3.2 Pre-measure and reserve the position of foundation bolt hole and adjusting hole. The
hole reserved had better be wedge-type and coarse to ensure the optimum strength
after grouted.
10.3.3 When grouting the concrete, reserve the earth hole and embed a copper bar of 2m long
and 15mm in diameter.
10.3.4 Install the machine 7-10 days after grouting the foundation. (The days are decided by
the specific conditions of the installing place)
10.3.5 Place the foundation bolt in the reserved hole after leveling the machine tool and then
gout the instant-dry cement.
10.3.6 Fine level the machine tool 7 days after the grouting.
The weight of the machine tool is 7 t. For the foundation drawing, see Fig. 23.
Page32 T o t a l 61
A-A Air inlet Power inlet

7-M16 (Under the cover)
600 (Under the electrical chest)
(Foundation bolts)
300
350
2310（Foudation outline）
535
A A
3020
2160
770
2300
140
200
305
930
350
403
450 450
600
2100（Foundation outline）
2760
4230
4950
Fig.23 Foundation drawing
10.4 Lifting and others
Two M36 lifting bolts in the base and lifting board in the column are used for lifting. The
carrying capacity of the cable and the lifting capacity of crane shouldn’t be less than 8t.
Remove the coolant tank before lifting. To avoid the crash of guarding cover, electrical
chest and the machine tool, stretch the upper end of the cable and put soft wood or
other soft materials in the contacting area of machine tool and cable to protect the
lacquer surface. For the lifting drawing, see Fig. 17.
Fig.24 Lifting drawing
Support and tighten the moving parts before lifting and transporting the machine tool.
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When the machine is placed in the installing place, take away the supports and
fasteners.
The sequence of taking away the supports and fasteners:
1) Move up the spindle head and then take away the supports and fasteners of the
spindle.
2) Take down the connecting plate of carriage and base.
3) Take down the connecting plate of carriage and table.
After taking apart the fasteners, clear away the rust preventive oil on the external
machining surface, e.g. guide way, spindle taper hole, etc.
Fill the lubricating pump, hydraulic oil tank, coolant tank with designated hydraulic oil or
coolant before starting the machine. Air pipe should be installed in the air source inlet in
rear of the column. The air pressure supplied is 0.6~0.8 MPa.
10.5 Installation
10.5.1 Place the sizing block before laying down the machine. Make sure the sizing block
support the machine tool evenly.
10.5.2 Clear away the rust preventive oil with clean cotton clothes and then coat the machine
tool with lubricating oil.
10.5.3 Confirm the specification of voltage, frequency and phase and ground before turning on
the machine tool.
10.5.4 Connect the air pipe and adjust the air pressure to 0.6~0.8 MPa.
10.5.5 Connect the chip conveyor, cooling pump and hydraulic station and confirm the rotary
direction.
10.6 Level the machine
To ensure the accuracy, level the machine by following the steps:
1) Place the gradienter on the center of the table.
2) Adjust the adjusting bolts in the four corners, move X-axis and Y-axis repeated until
the machine tool is level.
3) Adjust other bolts and make the weight of the machine tool distributed evenly in each
bolt without affecting the level of the machine tool.
4) The level range is 0.03mm/m
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5) In order to maintain the accuracy of the machine, check and level it at half-yearly
intervals.
11 Mechanical maintenance
In order to keep the performance and level of the machine, pay special attention to
routine maintenance.
Oil the machine tool according to the utilizing states. Select the oil with approximate
viscosity as the oil viscosity changes as the temperature changes in different seasons.
A small problem will lead to the scrap of the workpiece and even endanger the accuracy
and service life of the machine tool, so it’s necessary to do routine maintenance and
inspection. Should any unsolvable problems occurs, contact Neway CNC Equipment
（Suzhou）Co., Ltd. or the agent.
11.1 Daily maintenance
11.1.1 Check the liquid level of lubricating oil and coolant and top up, if necessary.
11.1.2 Check if the lubricating system, cooling system and chip conveyor are in normal
working state.
11.1.3 Check if the spindle orientation and spindle taper hole huffing are normal in MDI mode.
11.1.4 Check if the motion of tool clamping and unclamping is normal in manual mode.
11.1.5 Clean the spindle taper hole with dust-free paper.
11.1.6 Clean the outward limit switches and blocks.
11.1.7 Keep clean of the vicinity of the machine tool.
11.1.8 Check if the pneumatic pressure is normal and draw off the water disposed by the air
source processing duplex.
11.1.9 Check if the electric system and cooling fan of the electric chest are normal and if the
filter is jammed.
11.1.10 Check if the motion of tool magazine rotation and tool change are normal in manual
mode.
11.1.11 Check if reference return and the action of each axis are normal in manual mode.
11.1.12 Check the oil container on the rear of the machine, drain it off in time
11.2 Weekly maintenance
11.2.1 Clean or replace the air filter in the controller and heat exchanger.
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11.2.2 Clean or replace the coolant.
11.2.3 Check if the chip conveyor is clamped and clean the chip.
11.2.4 Adjust the tension of the spindle belt.
11.3 Monthly maintenance
11.3.1 Check the lubricating conditions of the three-axis guide ways and make sure the
lubricating is good.
11.3.2 Check or clean the proximity switch.
11.3.3 Check if the indicating and warning signs on the machine tool are clear.
11.3.4 Adjust the degree of tightness of the spindle belt.
11.4 Half-yearly maintenance
11.4.1 Check if the servo motor and spindle run normally and check if they are noisy.
11.4.2 Check if the input voltage is normal and the inside of the electrical chest is clean.
11.4.3 Check if the motor of chip conveyor clean the filter, if necessary.
11.4.4 Check if each part of the tool magazine is normal and key parts are damaged.
11.4.5 Check the level of the machine.
11.4.6 Take down the protective covers of X/Y guideways, remove the chips with duster and
clean its faces with dust-free paper (Note:Air gun can't be used for doing this work)
11.5 Yearly maintenance
11.5.1 Check the cam box and fill it with 30# hydraulic oil, if necessary.
11.5.2 Clean or replace the filter of the lubricating pump.
11.5.3 Check if the lubricating pipes and joints and make sure there is no oil leak or damage.
11.5.4 Check if the bolts and joints connecting the electric device are tight.
11.5.5 Take down and clean the chip conveyor every year.
11.5.6 Check if the connection of protective cover is tight.
11.5.7 Check if the pneumatic pipeline leaks.
11.5.8 Check if the detecting switches and electromagnetic valves in the spindle are normal.
11.5.9 Check if the connection of key parts, e.g. motor stand, bearing stand, etc. is tight.
12 Utilization
The machining accuracy, efficiency and automatization of the machining center depend
on the quality of the mechanical part and the performance and stability of the CNC
Page36 T o t a l 61
system. Besides, in order to make full use of the machine tool, it’s essential to have a
full knowledge of the characteristics and machining technology of the machine tool and
use the machine tool reasonably. The following operating methods introduced is for
reference.
12.1 Operation
The most operation can be realized by pressing the keys and buttons on the operating
panel and control panel (For details, see Instruction Manual Electrical Part). Only the
following two kinds of operation should be carried out manually.
1) Unclamp the tool manually
In most circumstances, tool is loaded to the spindle by manipulator. In special
circumstances, it’s needed to load the tool to spindle by hand by pressing the
button at the right side of the spindle head in manual mode. (When the indicator
light lights, the tool is unclamped and vice versa.)
Note: The button is invalid when the machine is in machining state.
2) Tool magazine manual control
To facilitate the adjusting of the machine, a group of keys on the protective cover
at the lower right of tool magazine are designed for manual control of the tool
magazine. For the detailed operation, see Instruction Manual Electrical Part.
12.2 Select the workpiece for machining
The geometry and dimension of the workpiece should be in accord with chuck and the
travel of the machine tool. To raise the economic interest, consider the following
principles:
1) Small batch production when the workpiece is put into production repeatedly
To machine a workpiece by machining center, the time of prepared procedure
such as technology preparation, programming, etc. is long, but the tool, fixture,
technologic documents and program sheet can be repeatedly used. Therefore,
when the workpiece is put into production after test cutting, the production cycle
and machining time will be reduced dramatically.
2) The machining batch should be more than the economic lot size
Compared to the common machine tool, the flexible working time of a single
Page37 T o t a l 61
workpiece of a machining center is shorter while the adjusting time is longer, so it’s
uneconomical if the batch of the workpiece is small.

Machining Center Preparation Time –
Common Machine Tool Preparation Time
Economic = ———————————————————————————————————————
Lot Size K（Machining Time of a Single Workpiece
in a Common Machine — Machining Time of
a Single Workpiece in a Machining Center）
Thereinto, Machining Center Preparation Time = Technology Preparation Time +
Debugging time
Debugging time = Machine Tool Adjusting Time + Workpiece Program Test Run
Time + Test Cutting Time + Fixture and Auxiliary Device
Validating Time
Here, only the adjusting time is part of machine tool starting time. For the
workpiece needing repeated production, the time of technology preparation and
program preparation should be divided by repeated production time. The
machining time of a single workpiece in a common machine is the summation of
each NC machining process time.
The compensation factor K should be at least 2, considering that the machining
center is much more expensive than the common machine tool. K should be larger
as the acquired skills improved.
3) Try best to do the integrated machining such as milling, boring, drilling, reaming,
tapping, etc.
4) The diameter of the workpiece for precision boring shouldn’t be more than 130
mm for the maximum tool change capacity of ATC device is 130 mm. To machine
the bigger hole, load and unload the tool manually or use circular interpolation
method to mill the hole, but the precision is lower.
5) The geometry and dimension of the machine tool should be in accord with the size
of table and travel.
6) Consider the balance of plant capacity.
7) The small but with complex geometry workpiece that is unable to be machined in
common machine tool or uneasy to obtain a stable machining accuracy,
Page38 T o t a l 61
12.3 Decide which part to machine
12.3.1 Before machining, determine which working procedure should be done in the machining
center and button down the relationship of the procedure and its last and next one. For
example, which kind of datum face and hole should be machined before the workpiece
is machined in the machining center and what working procedure, allowance, etc. are
left after the workpiece is machined in the machining center.
12.3.2 Don’t use the machining center if other machine tool is more suitable and efficient to
machine the workpiece.
12.3.3 Decide whether to finish the machining once or twice in a single setup according to the
tool number needed and the requirement of workpiece accuracy and heat treatment.
12.4 Compile the process chart
The format of the process chart is manifold. The user can develop an appropriate
format according to the production custom and need. The process chart is the gist of
program list, tool adjusting list and machine tool adjusting and the working content of
the operator.
12.4.1 Be familiar with the relevant stipulations of the use of machine tools
1) The setting of each coordinate origin, the direction of each coordinate axis, the
setting of workpiece coordinate system and the travel range.
2) Range of spindle speeds and S instruction
3) Feed range and f instruction
4) Tool and T instruction, tool change instruction
5) Cutting criterion
6) The working principle and instruction list of CNC system
7) The machining characteristics and operating methods of the machine tool
8) The approaching distance of tool (the distance from tool nose to the surface to be
machined after rapid traverse )
It’s recommended that:
Drilling, boring and reaming on the processed surface: 1~3mm
Drilling, boring and reaming on raw casting surface: 5~8mm（decided by the
allowance of the surface）
Page39 T o t a l 61
Tapping: 5~10mm
Milling: 5~10mm
12.4.2 Decide the sequence of working procedure

As the many process steps and tools are needed in the machining center, the
reasonable sequence arrangement of the working procedure is important to the
machining accuracy, machining efficiency and quantity of the tool. The sequence of the
working procedure is influenced by the following factors:
1) First do the heavy cutting and roughing, then the machining with little heat
productivity and low accuracy requirement (e.g. drilling a small diameter hole,
tapping, etc.), and finally finishing.
2) Machine the workpiece in the adjacent position first to shorten the idle travel
distance. Consider the tool moving track to reduce the displacement of each
coordinate axis.
It’s recommended to arrange the working procedure according to the following
sequence:
Mill the large end face (rough milling and finish milling is done independently) → rough
boring/semi-finish boring → end mill machining → drilling → tapping → hole finishing
(reaming, boring, finish milling)
12.4.3 Tool selection

The tools used in the machine include universal cutter and universal connecting toolbar.
Select the appropriate tool according to the requirement of machining and the process
chart, determine the tool position in the tool magazine (mark the tool station number)
and map out the tool card (used for tool preparation, adjustment and loading).
Note 1: if the tool length and deviation value can’t be decided at once, adopt the
following two methods:
1) First, set a nominal dimension, and then add tool compensation when
programming. Program with nominal dimension and modify the dimension by tool
compensation value (the difference value of nominal dimension and measured
value).
2) Tool length is not written in the tool card and is zero in the program. Designate a
tool compensation number for each tool and input the measured tool length in the
tool compensation data list after the tool is prepared.
Page40 T o t a l 61
Note 2: Tool length, which is the tool compensation value or the measured length in the
working area after tool is loaded in the spindle, is the axial dimension from cutting edge
to spindle end face.
For the specification and dimension selecting of the toolbar, please refer to the
production sample provided by the toolbar manufacturer.
Special tools are used if the requirement of machining is special. Consider the
interchangeability of each kind of tool when selecting the tool, e.g. end milling with
circular interpolation besides boring can be used to machine the large sized hole.
Therefore, the user should have a full knowledge of the tool series and performance of
the machine tool and select the tool flexibly.
12.4.4 Cutting data determination
1) Take the cutting data in the Tool Cutting Manual for reference and modify it
according to the on-site experience. Use the data in the cutting database as much
as possible as the development of automatic programming.
2) Modify the data according to the rigidity of the machining—technology system
(tool—workpiece—fixture—machine tool).
3) Modify the data considering tool service life. In medium and small batch production,
try best not to sharpen or replace the tool in a batch to reduce the adjusting time.
To reduce the machining time of heavy load cutting tool, e.g. end mill, rough
boring cutter for deep hole, etc., use larger cutting data to shorten the
incorruptibility of the tool to half or one third.
12.4.5 Tool preparation
Prepare the tool according to the technologic card, the steps are as follows:
1) Select the toolbar and cutter according to the card;
2) Sharpen the cutter or the boring cutter head;
3) Assemble the cutter head, toolbar and end taper and label it with the tool number;
4) Adjust the tool length to the set dimension, measure the tool length and record it in
the tool card. For high precision cutting, e.g. finish reaming, finish boring, etc. do
test cutting according to the selected cutting data and modify the adjusting data
according to the test cutting result.
Page41 T o t a l 61
12.4.6 Compile the “machine tool adjusting list”（it can be included in the process chart）
1) Designate the group number and the concrete tool compensation value when
using tool radius compensation and tool length compensation.
2) The application of on-site selecting switch（e.g. mirroring switch, block skipping
switch, select to stop switch, etc.）
3) The cooling method of the workpiece (which kind of coolant should be used)
4) Precautions of tool number settting, etc.
12.4.7 Coordinate calculation and working track diagram
Do the calculation according to the drawing. Calculate the input data of the CNC system
according to the working path and allowable programming error. The moving path is
simple for the point machining, simple dimension conversion is sufficient for the
programming, which can be further simplified if a reasonable workpiece coordinate
position is selected and incremental method and absolute method are flexibly used.
Numerical calculation is the premise of programming for contour machining and it has a
close relationship with the workpiece contour and interpolating method of the CNC
system. The linear—circular interpolation system simplifies the calculation of the
workpiece composed by line and arc. Linear or circular approximation is used for the
workpiece composed by other curves. For the complicated tool motion, tool path can be
drawn for the programming.
12.5 Compile the program list
For details, see the Programming Manual.
12.6 Program input
There are many ways to input the program, among which, using the MDI device is a
simple way, but it spends more time and take up the machine starting time and it’s
error-prone for the long program.
12.7 Dry run
To check the program, test run the program after adjusting the machine. The methods
for test run are as follows:
1) Press “MACHINE LOCK” key to check the program.
2) Press “MST LOCK” key to check if the axial movement meets the requirement. To
Page42 T o t a l 61
check the moving track, press “DRY RUN” to shorten the running time.
3) Press “Z-axis Lock” key to check the M, S and T functions.
4) Check if tool compensation and the sign are appropriate. Check if interference
exists in the motion of tool and each component or fixture.
5) The test run time shouldn’t be long. Try best to reduce the malfunction especially
the damage to the machine tool, workpiece, or tool.
12.8 Test cutting
When machining, check if the cutting data (can be modified by the OVERRIDE button),
machining sequence and too path are reasonable. Modify the program after the
automatic cycle is over. Check the machining accuracy of the workpiece and take
measures such as finish adjusting tool, modifying tool length and radius compensation,
editing the program, etc. to meet the accuracy requirements.
For the safety concerns, reduce the rapid traverse speed (in control of RAPID
FEEDRATE key).
12.9 Does after machining
The modified program after test cutting can be used for workpiece machining in batches.
After machining, store it in the memorizer. The program validated and modified after
production should be saved in the floppy disk or memory card for further use. In
addition, the technology document, program list, etc. should be amended for further
use.
13 Common failures and trouble shooting table
13.1 Common failures and trouble shooting of feed system
No. Failures Reasons Trouble shooting

Adjust the gland to
Lead screw bearing gland
compact the end surface
situation is not good
of the bearing
Ball screw
1 Lead screw bearing may be Replace the bearing with
pair noise
broken a new one
The coupling of motor and Tighten the coupling and
lead screw is loosened lock the screw
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Improve the lubricating
Lead screw lubricating is not
condition and ensure the
good
lubricating oil is sufficient
Ball is broken Replace it with a new one
The axial preload is Adjust the axial clearance
overlarge and preload
Adjust the position of lead
Lead screw is not parallel to screw support to make
Ball screw
2 guide way lead screw parallel to
not flexible
guide way
The axis of nut is not parallel Adjust the position of nut
to guide way rest
Screw bending deformation Adjust the lead screw
Lubrication
Oil leak, or lubricating Check the lubricating
3 of ball screw
system is blocked pipeline
not good
13.2 Common failures of tool magazine and manipulator
Item Failures Reasons
Coupling connecting motor shaft and worm

shaft becomes loosened.
Frequency converter fails. Check if the input
Tool
Tool magazine and output voltage is normal.
magazine
does not rotate No control output of PLC. The relay in the
failure
interface board is probably ineffective.
Mechanical connection is too tight.
Voltage of electric network is too low.
Table continued
Item Failures Reasons
Motor rotation failure, error in transmission

mechanism.
Tool Tool magazine
Adjusting screw in the tool pocket is loosened
magazine can not turn to
or spring is so loosened that the clamping
failure the right position
force is insufficient.
Tool overweight
Page44 T o t a l 61
Fork position is incorrect resulting from
Tool pocket is
inappropriate adjustment and installation or
not in right
excessive machining error
position when it
Feedback signal is wrong resulting from the
goes up and
incorrect installation of limit switch or
down
inappropriate adjustment.
Jaw spring force tool small
Tool is not
Nut loose
clamped and
Tool overweight
usually drops
Lock not function
Tool can’t be Jaw spring is too tight and jaw can’t draw
Manipulator unclamped when back. Loose the nut and the maximum load
failure clamped shouldn’t exceed the rated value.
Tool drops during Spindle not back to tool change point or tool
tool change change point shifts. It’s necessary to reset the
process tool change point.
Tool clamping or unclamping begins even
though manipulator not seize the tool
correctly.
13.3 Common failures and trouble shooting of main drive system
No. Failures Reasons Trouble shooting

1 Spindle heating Bearing is broken Replace it
The transmission belt
Tension the
connecting to motor and
transmission belt
spindle is over-loosened.
Spindle stops Wipe up after clearing
There is oil on the surface of
2 during heavy away the oil with
transmission belt
cutting gasoline
Transmission belt is
ineffective after a long time Replace it
utilization
Spring gripper is broken Replace it
Belleville spring is invalid Replace it
3 Tool not clamp
Rivet in the tool holder is
Replace it
over-long
Page45 T o t a l 61
Tool is not Adjust the pressure and
The pressure of cylinder and
4 unclamped the position of travel
stroke are insufficient.
after clamped switch
Spindle head Transmission belt is loosened Adjust or replace the
5
too noisy or broken transmission belt
13.4 Trouble and trouble shooting of cooling system
failure reason trouble shooting
1、Water level too low Add coolant
stop machine, clean tank and filter

Inadequate coolant 1、 filter mesh dirty
mesh
flow
fill up coolant and release air, close
2、 there is air in the pump
valve
1、 Water level too low Add coolant
No coolant out 2、 Filter dirty Stop machine, clean tank and filter
3、 Pump disorder Fix or change pump
1、 Pump blocked Clean tank and pump

Pump does not
2、 Electric failure Check electric cables
work
3、 Pump failure Fix or change pump
13.5 Trouble and trouble shooting of pneumatic system
item trouble reasons Trouble shooting

Low pressure Increase air pressure
leakage Replace all leaking connectors
1 Air pressure alarm Pressure switch
Replace air switch
failure
Alarm set to high adjusting Lower the alarm setting
Bad connection Correct Solenoid connection
Low voltage Connect to correct voltage
Bad connection reconnect
2 Solenoid failure
Seal leakage Replace seals
Foreign matter block clean foreign matters
Spring failure Replace spring
Wrong inlet/outlet Reconnect pipes
adjusting
3 Spring failure Replace spring
Relieve valve failure
Foreign matter block Clean foreign matters
Page46 T o t a l 61
Seal leakage Replace seals
Relieve valve shut Open the valve
Throttle valve no Wrong inlet/outlet Reconnect pipes
4
flow Throttle valve failure Replace the valve
Low pressure Increase air pressure
5 No air curtain Bad connection reconnect
Relieve valve failure Repair relieve valve
Low pressure Increase pressure
6 No air cooling Valve off Valve on
Solenoid failure Repair solenoid
Tool change Low air pressure Increase air pressure
7
cylinder failure Solenoid failure Repair solenoid
Low air pressure Increase pressure
8 No through air blow Solenoid failure Repair solenoid
Throttle valve failure Repair throttle
Relieve valve failure Repair relieve valve
Low air pressure Increase pressure
9 No ATC action Solenoid failure Repair solenoid
Pneumatic Cylinder Repair pneumatic cylinder
failure
No air refill after
10 Air tank failure Replace air failure
ATC
13.6 Trouble and trouble shooting of ZF retarders
problems Reasons Trouble shooting
speed sensor loose Check sensor-motor circuit

Noisy Sensor diry Clean/replace speed sensor
Adjust speed control
Noisy when switching from Try several time more
high gear to low gear
Noisy Motor shaft too long, Check bearing, replace when necessory
bearing failure
retarder leaks Seal failure Replace seals, send retarder to ZF if
necessory
air hole leaks oil dirty, too much oil
Page47 T o t a l 61
Replace oil, check oil level
Speed switching switching pin loose check if lubricant gets in the switching
failure parts failure organ. Clean pin and clamp the connector
PLC wrong assembly tightly.
Sleeve teeth worn out PLC eccentricity too much, speed too high
Gears donot Stopper failure Send retarder to ZF
joggle
excess or inadequate oil adjusting
drainage end upwards,
Drainage pipe dia too
High temperature small, overflow hole too
high
sun gear bearings worn Send retarder back to ZF
Internal parts burnt out
bad assembly, foreign
matter
inadequate oil flow
OEM parts failure, oil
cooler failure.
Warning：for unreasonable or unsolvable troubles，please contact manufacturer to repair.
13.7 Alarm messages of CNC system

1) 1000 EMERGENCY STOP
Check if the EMERGENCY STOP button is pressed or not.
2) 1001 SPINDLE ALARM
The signal is sent from NC. Check the parameter and external signals.
3) 1004 AIR-PRESSURE ALARM
System pressure drops and exceeds stated pressure range, check the pressure
switch of the air supply (X3.3 is 1 normally), make sure air supply is provided well
and the pressure switch works well.
4) 1005 LUBRICATE.LOW OIL POS
Lubricating oil is not enough as stated, check the liquid position switch (X3.2 is 0
normally), make sure lubricating oil is sufficient and the liquid position switch works
well.
5) 1010 AIR-CONDITION NOT ON
Air-condition breaker is not on.
6) 1011 T-CODE ERROR
The input tool number is not standardized or it is more than 24.
Page48 T o t a l 61
7) 1012 ARM COUNT ALARM
When the tool magazine rotates, tool magazine counting signal is abnormal or tool
magazine stops at the incorrect position. Check if tool magazine counting signal
（X3.4）is normal.
8) 1013 TOOL CLAMP/UNCLAMP ERROR
When spindle needs to clamp/unclamp tool, the system does not detect the tool
has been clamped/unclamped;
Check if the tool is clamped /unclamped;
Check if tool clamping/unclamping solenoid valve and hydraulic system work
normally;
Check the circuit of tool clamping/unclamping detection (tool clamping detection
signal: X3.7, tool unclamping detection signal: X8.0).
9) 1014 ATC NO HOME ALARM
Manipulator is unexpectedly stopped during tool change process or the induced
switch (ATC original point detection signal: X3.5) of manipulator back to original
point is abnormal.
10) 1017 MAG-ROT OVERTIME
Tool magazine stops at the wrong position.
Check if the tool magazine stopping position is right.
11) 1020 ARM-ROT OVERTIME
Manipulator stops at the wrong position.
Check if the manipulator stopping position is right.
Check if the position detection signal of manipulator and the circuit are normal.
(Manipulator original point detection signal: X3.5; manipulator brake signal: X3.6;
manipulator tool buckling signal: X8.1).
12) 1021 AXIS NO HOME ZERO
M06 instruction is executed when Z-axis doesn’t return to the second original point
of the machine tool.
Return Z-axis to the second original point (G91 G30 Z0) before executing M06
instruction.
13) 1022 M06 WAIT MAG T
There is no corresponding T code during tool change process.
Check if the tool number in the program exists in tool magazine;
Find out the reason and take measures.
14) 1024 TOOL CUP UP ERROR
Tool pocket doesn’t clamp the tool as T code is designated.
Check if the relevant electromagnetic valve is normal, the proximity switch is
damaged and check the relevant circuit. (Tool bush clamping tool detecting signal:
Page49 T o t a l 61
X8.3) and confirm that the air resource is right.
15) 1025 TOOL CUP DOWN ERROR
Tool pocket is not down when M06 is instructed.
Check if the relevant electromagnetic valve is normal, the proximity switch is
damaged and check the relevant circuit. (Tool bush clamping tool detecting signal:
X8.2) and confirm that the air resource is right.
16) 1027 LUBRICATE NOT ON
Lubricate pump breaker is not on.
17) 1040COOLING FLUID LOW POS
The liquid level of water tank is low.
18) 1041 PULSH PUNP OFF
The contactor of chip rinsing pump is off, please check the contactors.
19) 1042 COOLANT PUNP OFF
The contact of cooling pump is off, please check the contactors.
20) 1043 SP FAN OFF
The breaker of spindle fan is not on.
21) 1044 TURN PLATE ERROR
When the indexing pallet relaxes or locks, the inspection signal is not confirmed.
(Confirming signal: X5.2 or X5.1).
22) 1050 SP POS ERROR（F45.7）
Spindle positioning signal miss during the tool change process, just check if the
shield is good, check if tool changing position and 2nd reference point are right.
23) 2050 NC BATTERY VOLTAGE LOW
When this alarm appears, firstly observe the system state appearing in CNC state display
column (see “*” on the picture above). If word “BAT” appears, it means battery voltage of control
cell is low, so the battery needs to be replaced when the machine is on. If word “BAT” does not
appear, it means driving battery voltage is low, so replace the battery.
Note: the machine tool must be powered on when replacing the battery.
13.8 Quick view of alarm messages

1000 EMERGENCY STOP
1001 SPINDLE ALARM
1004 AIR-PRESSURE ALARM
Page50 T o t a l 61
1005 LUBRICATE . LOW OIL POS.
1010 AIR-CONDITION NOT ON
1011 T-CODE ERROR
1012 ARM COUNT ALARM
1013 TOOL CLAMP/UNCLAMP ERROR
1014 ATC NO HOME ALARM
1017 MAG-ROT OVERTIM
1020 ARM-ROT OVERTIME
1021 Z AXIS NO HOME ZERO
1022 M06 WAIT MAG T
1024 TOOL CUP UP ERROR
1025 TOOL CUP DOWN ERROR
1027 LUBRICATE NOT ON
1040 COOLING FLUID LOW POS
1041 PULSH PUMP OFF
1042 COOLANT PUMP OFF
1043 SP FAN OFF
1044 TURN PLATE ERROR
1050 SP POS ERROR
2050 NC BATTERY VOLTAGE LOW
14 The main brought-in components
The main brought-in components are supplied by branded suppliers. The following table
is the list of the main brought-in components:
Page51 T o t a l 61
List of main brought-in components
item item size and specification quantity remarks
USA
1 belt HTD-896-8YU-40W 1
GATES
bearing
Japan
2 Bearings for 30TAB07U／GMP4 6
NSK
screw
X Ball screw R40-16K5FDC-1285-1570-0.008 1
Taiwan
3 Y Ball screw R40-16K5-FDC-805-1090-0.008 1
HIWIN
Z Ball screw R40-10K5-FDC-795-1080-0.008 1
X Ball screw R40-16T5-FDDC-1280-1570-0.008 1
Taiwan
4 Y Ball screw R40-12T5-FDDC-800-1090-0.008 1
PMI
Z Ball screw R40-10T5-FDDC-790-1080-0.008 1
X Linear guide RGW35CC2R1760ZBPⅡ+DD 1
Taiwan
5 Y Linear guide HGW45HA2R1095ZBPⅡ+DD 1
HIWIN
Z Linear guide HGW45HA2R1200ZBPⅡ+DD 1
X Linear guide SMR35E2DDF2A+R1760-20/20PAⅡ 1
MSA45LA2DDF1A+R1095-22.5/22.5P Taiwan
6 Y Linear guide 1
AⅡ PMI
MSA45LA2DDF1A+R1200-22.5/22.5P
Z Linear guide 1
AⅡ
Taiwan
7 lock nut YSFM351.5 6
Yinsh
Taiwan
8 lock nut YSFM401.5 3
Yinsh
Page52 T o t a l 61
15 Attached figure
Fig.25 Base
part list of back seat

25 20043558 Oil collector,VM903H0102-72,Q235-A M35904
24 20003129 Lock nut,VM1204H0100-78,45 M01702
23 20006959 Reinforced tube,OUYA 19
22 20003128 Adjusting screw,VM1204H0100-77,45 M01701
21 20004106 screw,GB/T70.1 M6*16,12 .9
20 20006583 screw,GB/T70.1 M6*12,12.9
19 20044249 screw,GB/T70.1 M5*12,12.9-ZN
18 20000669 screw,GB/T70.1 M12*40,12.9
17 20011416 bolt,GB/T5783 M6*16,10.9
16 20043556 oil isolator,VM903H0102-71,Q235-A M35903
15 20055319 support,VM903H0102-73,Q235-A M37146
14 20046516 Towline, IGUS 2400.03.055.0*15-remarks2
13 20043552 towline,VM903H0102-1,HT300 M35902
12 20000549 pad,VM905T0100-2,HT250 M00164
11 20000046 washer,GB/T97.2 6,140HV
10 20000373 washer,GB/T97.2 5,140HV-ZN
9 20000039 washer,GB/T93 6,65Mn
8 20000394 washer,GB/T93 5,65Mn-ZN
Page53 T o t a l 61
7 20043674 hose clip,JB/T8870 d32
6 20039624 block,SWT K2
5 20013616 Y axis guide way,VM903H0101-71 M10980
Y axis auxiliary guide way,
4 20009466 M08735
VM903H0100-71,45
3 20009468 Y axis rear protection,VM903H0100-74 M08737
2 20009467 Y axis front protection,VM903H0100-73 M08736
Y axis front auxiliary guide way,
1 20009465 M08734
VM903H0100-72,45
drawing
item material description
#
图 26 Column parts illustration
Page54 T o t a l 61
column parts list
24 20044249 screw,GB/T70.1 M5*12,12.9-ZN
23 20043672 hose clip,JB/T8870 d12
22 20043648 Oil collector welding,VM903H0152-72 M35907
21 20043527 towline, IGUS SC111*26-remarks
20 20043519 Column，VM903H0152-1,HT300 M35896
19 20039624 block,SWT K2
18 20017760 bolt,GB/T5782 M24*100,10.9
17 20013615 Z axis guide way,VM903H0151-71 M10981
Z axis auxiliary guideway，
16 20009686 M08856
M903H0150-83,45
15 20009685 Z axis protection,VM903H0150-85 M08855
14 20009684 Protection,VM903H0150-89,1Cr18Ni9 M08854
13 20007504 nut,GB/T6170 M5,10-ZN
12 20006583 screw,GB/T70.1 M6*12,12.9
11 20005332 screw,GB/T70.1 M8*40,12.9
10 20005278 PU hose, AIRTAC US98A100065BU
9 20004840 screw,GB/T70.1 M20*60,12.9
8 20004106 screw,GB/T70.1 M6*16,12.9
7 20003740 union, AIRTAC APM10
6 20003138 lifting eye,VM1204H0150-74,45 M01708
5 20001426 washer,GB/T97.2 24,140HV
4 20001425 washer,GB/T93 24,65Mn
3 20000669 screw,GB/T70.1 M12*40,12.9
2 20000046 washer,GB/T97.2 6,140HV
1 20000039 washer,GB/T93 6,65Mn
drawing
#
Page55 T o t a l 61
图 27 Carriage parts illustration
carriage parts list

18 20045266 Towline,IGUS 1400.015.038.0*22-remarks
17 20045252 Guide slot,VM1103H0402-72,Q235-A M36178
16 20045251 Stopper,VM1103H0402-71,Q235-A M36177
15 20045250 Carriage,VM1103H0402-1,HT300 M36176
14 20043515 Stopper,VM903H0403-72,Q235-A M35895
13 20043511 support,VM903H0403-74,Q235-A M35893
12 20039624 block, SWT K2
11 20014251 X axis guide way,VM1103S0400-71 M11346
10 20014242 Auxiliary guideway,VM1103S0400-72,45 M11344
9 20014123 screw,NWMJ21-00-00 M6*12
X axis guide way protection,
8 20012518 M10558
VM1103H0400-74
7 20006583 screw,GB/T70.1 M6*12,12.9
6 20004106 screw,GB/T70.1 M6*16,12.9
5 20001057 screw,GB/T70.1 M8*30,12.9
4 20000670 screw,GB/T70.1 M12*50,12.9
3 20000630 nut,GB/T6170 M6,10
2 20000046 washer,GB/T97.2 6,140HV
1 20000039 washer,GB/T93 6,65Mn
drawing
#
Page56 T o t a l 61
图 28 Worktable parts illustration
worktable parts list

14 20045248 support,VM1103H0452-72,Q235-A M36175
13 20045247 Stopper,VM1103H0452-71,1Cr13 M36174
12 20045246 Worktable,VM1103H0452-1,HT300 M36173
11 20044003 screw,GB/T77 M6*8,45H
10 20043717 plug,VM903H0452-72,45 M35928
9 20043686 plug,VM903H0452-73,45 M35927
8 20039624 block,SWT K2
7 20014123 screw,NWMJ21-00-00 M6*12
6 20012520 Stopper,VM1103H0450-72,Q235-A M10560
5 20010101 O ring,GB/T3452.1 15*2.65
4 20006583 screw,GB/T70.1 M6*12,12.9
3 20004106 screw,GB/T70.1 M6*16,12.9
2 20000254 screw,GB/T70.1 M10*50,12.9
1 20000039 washer,GB/T93 6,65Mn
drawing
#
Page57 T o t a l 61
图 29 Spindle parts illustration
Page58 T o t a l 61
Spindle part list
67 sensor,DW-AD-623-M12-128
66 Spindle motor,β8/10000i
65 20077385 Adaptor,VM1103S0205E-74,45 M38510
64 20077327 Support,VM1103S0205E-73,45 M38499
63 20077307 Spindle unit,VM1103S0205E-71 M38495
62 20077303 Fixture,VM1103S0205E-72,45 M38494
61 20076017 spring,GB/T2089 YA 3.5*16*26-2
60 20075956 adjusting washer,VM1706H0204E-85,45 M38413
59 20075949 connector,VM1706H0204E-83,45 M38409
58 20075947 Clamping block,VM1706H0204E-81,45 M38407
57 20075921 Back plate,VM1706H0204E-80,45 M38400
56 20075920 Back plate,VM1706H0204E-79,45 M38399
Clamping cylinder fixture,
55 20075893 M38394
VM1706H0204E-78,45
54 20075886 adjusting bolt,VM1706H0204E-77,45 M38393
53 20075876 Spacer bush,VM1706H0204E-75,45 M38391
52 20075213 Fixture support,VM1706H0204E-73,45 M38365
51 20071618 Left weldings,VM903H0209-76,Q235-A M38165
50 20071616 Front weldings,VM903H0209-75,Q235-A M38164
Clamping cylinder, HINAKA,
49 20068682
BPT-10U5S35R13N-remarks
48 20060125 ATC switch,VM1103HR0201-73,Q235-A M37463
47 20058957 support,VM1204H0215-75,Q235-A M37406
46 20056868 screw,GB/T70.1 M10*80,12.9
Front supportseldings,VM903H0209-73
45 20055564 M37154
Q235-A
44 20045968 Covering,VM1103H0200-72,Q235-A M36205
43 20044595 screw,GB/T70.1 M6*50,12.9-ZN
42 20044568 Right weldings,VM903H0209-72,Q235-A M36101
41 20044249 screw,GB/T70.1 M5*12,12.9-ZN
40 20043492 Window,VM903H0209-51,acrylic M35889
39 20043485 Towline support,VM903H0209-71,Q235-A M35888
38 20043482 Spindle box,VM903H0209-1,HT300 M35887
37 20039625 block, NWMQ93-01-00 A
Page59 T o t a l 61
36 20022302 Water distributor,VM1706H0200-71,45 M15368
35 20015907 bolt,GB/T5783 M10*50,10.9
34 20014123 screw,NWMJ21-00-00 M6*12
33 20009770 bolt,GB/T5783 M12*35,10.9
32 20009681 screw,GB/T70.2 M5*12,8.8-ZN
31 20009229 support,VM903H0200-74,Q235-A M08577
30 20009227 Motor plate,VM903H0200-72,45 M08575
29 20009226 Top cap,VM903H0200-78,Q235 M08574
28 20009224 Support weldings,VM903H0200-79 M08572
27 20009214 Lower weldings，VM903H0200-75 M08562
26 20007971 Throttle valve,VM905T0202-71
25 20007602 Fixture,VM905T0202-77,Q235-A M04451
24 20006583 screw,GB/T70.1 M6*12,12.9
23 20006254 screw,GB/T70.1 M12*60,12.9
22 20006103 screw,GB/T70.1 M10*40,12.9
21 20006001 screw,GB/T70.1 M6*20,12.9
20 20004972 screw,GB/T70.1 M8*16,12.9
19 20004149 Screw plug,JB/ZQ4446 R1/4
18 20004122 Right fixture,VM1204H0200-87,Q235-A M02238
17 20004106 screw,GB/T70.1 M6*16,12.9
16 20003237 screw,GB/T70.1 M16*60,12.9
15 20002993 screw,GB/T70.1 M8*25,12.9
14 20001057 screw,GB/T70.1 M8*30,12.9
13 20000672 screw,GB/T70.1 M8*20,12.9
12 20000669 screw,GB/T70.1 M12*40,12.9
11 20000659 adjusting block,VM905T0200-71,45 M00236
10 20000631 nut,GB/T6170 M10,10
9 20000245 screw,GB/T70.1 M10*30,12.9
8 20000047 washer,GB/T97.2 8,140HV
7 20000046 washer,GB/T97.2 6,140HV
6 20000044 washer,GB/T97.2 16,140HV
5 20000042 washer,GB/T97.2 12,140HV
4 20000041 washer,GB/T97.2 10,140HV
Page60 T o t a l 61
3 20000040 washer,GB/T93 8,65Mn
2 20000037 washer,GB/T93 16,65Mn
1 20000035 washer,GB/T93 12,65Mn
drawing
#
16 Recirculation and environmental protection
16.1 Metal
All the metal materials of the machine tool are recyclable.
16.2 Plastic
All the plastic materials of the machine tool can be recirculated through melting,
granulating and smashing.
16.3 Glass
It can be centralized treated by the glass suppliers after it is dismantled.
16.4 Other materials
The electrical and other materials can be disposed by the approved organization.
16.5 The scrapped or damaged parts
The scrapped or damaged parts can’t be abandoned at will. For the unrecyclable parts,
hand them over to the approved organization.
17 Declaration and others
17.1 Declaration
Please notice that due to the continuous improvement of products, the description in
this Instruction Manual may be different from the machine tool delivered.
17.2 Address and contacts
Address: No. 69 Xunyangjiang Road, Suzhou, China
Company: Neway CNC Equipment (Suzhou) Co., Ltd.
Post code: 215153
Service hotline: 0512-6607-6668
Sale hotline: 0512-6607-0166
Fax: 0512-6607-1116
E-mail: [email protected]
Website: http://www.newaycnc.com
Page61 T o t a l 61

Instruction Manual: VM1103H/S Vertical Machining Center

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Document No: VM1103H/S9300E

VM1103H/S Vertical Machining Center

Length of Table: 1100mm

Width of Table: 520mm

Product Serial No.：

1 SPECIAL EXPLANATION .................................................................................................... 1

2 SAFETY PRECAUTION ....................................................................................................... 1

2.1 COMMON SENSE ................................................................................................................. 1

3 STRUCTURE AND GENERAL DESCRIPTION ................................................................. 12

3.1 STRUCTURE DIAGRAM ...................................................................................................... 12

4 MAIN SPECIFICATION AND CHARACTERISTICS .......................................................... 14

4.1 MAIN SPECIFICATION ......................................................................................................... 14

5 TRANSMISSION SYSTEM ................................................................................................. 20

5.1 FEED SYSTEM ................................................................................................................... 20

6 PNEUMATIC PIPELINE ..................................................................................................... 27

6.1 PNEUMATIC PRINCIPLE ...................................................................................................... 27

7 LUBRICATING SYSTEM ................................................................................................... 28

7.1 LUBRICATING OF GUIDE WAYS ............................................................................................ 28

8 COOLING SYSTEM ........................................................................................................... 29

9 CNC ROTARY TABLE (OPTIONAL) ................................................................................. 30

10.1 WORKING ENVIRONMENT ............................................................................................... 31

11 MECHANICAL MAINTENANCE ........................................................................................ 35

11.1 DAILY MAINTENANCE ..................................................................................................... 35

12.1 OPERATION .................................................................................................................. 37

13 COMMON FAILURES AND TROUBLE SHOOTING TABLE ............................................ 43

13.1 COMMON FAILURES AND TROUBLE SHOOTING OF FEED SYSTEM ....................................... 43

14 THE MAIN BROUGHT-IN COMPONENTS ........................................................................ 51

15 ATTACHED FIGURE .......................................................................................................... 53

16 RECIRCULATION AND ENVIRONMENTAL PROTECTION ............................................. 61

16.1 METAL ......................................................................................................................... 61

the machine completely before manipulating the machine.

the hotline 0512-6607-6668.

2.1 Common sense

2.1.3 Lighting should be sufficient in the working area.

2.1.6 Don’t wear glove when approaching the rotary components.

the accessories at will.

2.1.11 Don’t touch the electrical device with damp hand.

2.2 Before starting the machine

2.2.6 Check if the electrical chest door is closed.

the operator panel in sequence.

as the power supply failures or fulmination may cause accidents.

running the spindle at maximum speed.

which may cause damage to the machine tool.

2.3 During operating process

the machine tool.

the action range of ATC mechanism.

the adjusting tool is removed.

2.3.11 Don’t beat center, tool, spindle, etc. during operation.

after the spindle and coordinate axis stop.

the machine tool for a while.

machine tool when abnormal phenomenon or failures occur.

inspection, power supply is forbidden” sign when maintaining.

2.4.10 Use the designated one when replacing the component.

diagnose and solve.

leadscrew nut, air gun can't be used

2.5 Safety device

2.5.1 External protective cover.

2.5.2 Protective cover of each guide way and cooling, etc.

2.5.3 Travel limit block of each moving component.