Installation Procedure Supplement Manual 26866 Sonicflo™ Gas Fuel Control Valve With Electric Trip For Iecex Installation

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Installation Procedure Supplement

Manual 26866 (Revision NEW, 5/2015)


SonicFlo™ Gas Fuel Control Valve
with Electric Trip for IECEx Installation

See manual 36703 for complete installation, operation, maintenance, and certification
information. Publications can be found on our website at www.woodward.com/publications.

Important Definitions
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
 DANGER—Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
 WARNING—Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
 CAUTION—Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
 NOTICE—Indicates a hazard that could result in property damage only (including damage to the control).
 IMPORTANT—Designates an operating tip or maintenance suggestion.

The engine, turbine, or other type of prime mover should be equipped with an
overspeed shutdown device to protect against runaway or damage to the prime
mover with possible personal injury, loss of life, or property damage.
The overspeed shutdown device must be totally independent of the prime mover
control system. An overtemperature or overpressure shutdown device may also
be needed for safety, as appropriate.

Read this entire manual and all other publications pertaining to the work to be performed before
installing, operating, or servicing this equipment. Practice all plant and safety instructions and
precautions. Failure to follow instructions can cause personal injury and/or property damage.

This publication may have been revised or updated since this copy was produced. To verify that
you have the latest revision, check manual 26455, Customer Publication Cross Reference and
Revision Status & Distribution Restrictions, on the publications page of the Woodward website:
www.woodward.com/publications
The latest version of most publications is available on the publications page. If your publication is
not there, please contact your customer service representative to get the latest copy.

Any unauthorized modifications to or use of this equipment outside its specified mechanical,
electrical, or other operating limits may cause personal injury and/or property damage, including
damage to the equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or
"negligence" within the meaning of the product warranty thereby excluding warranty coverage
for any resulting damage, and (ii) invalidate product certifications or listings.

To prevent damage to a control system that uses an alternator or battery-charging


device, make sure the charging device is turned off before disconnecting the battery
from the system.

To prevent damage to electronic components caused by improper handling, read


and observe the precautions in Woodward manual 82715, Guide for Handling and
Protection of Electronic Controls, Printed Circuit Boards, and Modules.

Woodward Publication 26866 page 1


Go to www.woodward.com/publications for complete instructions (manual 36703).
Replacement/Exchange: Replacement/Exchange is a premium program designed for the user who is in need of
immediate service. It allows you to request and receive a like-new replacement unit in minimum time (usually within
24 hours of the request), providing a suitable unit is available at the time of the request, thereby minimizing costly
downtime.
This option allows you to call your Full-Service Distributor in the event of an unexpected outage, or in advance of a
scheduled outage, to request a replacement control unit. If the unit is available at the time of the call, it can usually be
shipped out within 24 hours. You replace your field control unit with the like-new replacement and return the field unit
to the Full-Service Distributor.
Flat Rate Repair: Flat Rate Repair is available for many of the standard mechanical products and some of the
electronic products in the field. This program offers you repair service for your products with the advantage of
knowing in advance what the cost will be.
Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat Rate Repair option, with the exception
that the unit will be returned to you in “like-new” condition. This option is applicable to mechanical products only.

Returning Equipment for Repair


If a control (or any part of an electronic control) is to be returned for repair, please contact your Full-Service
Distributor in advance to obtain Return Authorization and shipping instructions.
When shipping the item(s), attach a tag with the following information:
 return number;  name and location where the control is installed;
 name and phone number of contact person;  complete Woodward part number(s) and serial number(s);
 description of the problem;  instructions describing the desired type of repair.

Contacting Woodward’s Support Organization


For the name of your nearest Woodward Full-Service Distributor or service facility, please consult our worldwide
directory published at www.woodward.com/directory.
You can also contact the Woodward Customer Service Department at one of the following Woodward facilities to
obtain the address and phone number of the nearest facility at which you can obtain information and service.
Products Used In Products Used In Products Used In
Electrical Power Systems Engine Systems Industrial Turbomachinery
Systems
Facility --------------- Phone Number Facility --------------- Phone Number Facility --------------- Phone Number
Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800
China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727
Germany: Germany ------ +49 (711) 78954-510 India --------------- +91 (129) 4097100
Kempen---- +49 (0) 21 52 14 51 India --------------- +91 (129) 4097100 Japan---------------+81 (43) 213-2191
Stuttgart - +49 (711) 78954-510 Japan---------------+81 (43) 213-2191 Korea ---------------+82 (51) 636-7080
India --------------- +91 (129) 4097100 Korea ---------------+82 (51) 636-7080 The Netherlands--+31 (23) 5661111
Japan---------------+81 (43) 213-2191 The Netherlands--+31 (23) 5661111 Poland -------------- +48 12 295 13 00
Korea ---------------+82 (51) 636-7080 United States -----+1 (970) 482-5811 United States -----+1 (970) 482-5811
Poland -------------- +48 12 295 13 00
United States -----+1 (970) 482-5811

Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Copyright © Woodward 2015
All Rights Reserved

PO Box 1519, Fort Collins CO 80522-1519, USA


1000 East Drake Road, Fort Collins CO 80525, USA
Phone +1 (970) 482-5811  Fax +1 (970) 498-3058

Email and Website—www.woodward.com

Woodward Publication 26866 page 2


Regulatory Compliance & Declarations

International Compliance:

IECEx Suitability is the result of IECEx compliance of the individual components as follows:

Servo valve per IECEx KEM 10.0041X for Ex nA II T3

Solenoid valve per IECEx SIR 11.0102X for Ex nA IIC T4 Gc and IIIC

LVDT per IECEx ITS 10.0032 or IECEx SIR 11.0084X for


Ex nA II T3

Junction Box per IECEx PTB 08.0006 for Ex e ia II, IIC T6, T5, T4

Contacts per IECEx KEM 06.0027U for Ex e II

Special Conditions for Safe Use—All Valves


Wiring must be in accordance with North American Class I, Division 2, or European Zone 2 Category 3
wiring methods as applicable, and in accordance with the authority having jurisdiction.

Field Wiring must be suitable for at least 100 °C.

The wiring junction box provides earth ground terminals if needed for a separate earth ground to meet
wiring requirements.

EXPLOSION HAZARD—Do not connect or disconnect while circuit is


live unless area is known to be non-hazardous.

Substitution of components may impair suitability for Class I,


Division 2 or Zone 2.

RISQUE D’EXPLOSION—Ne pas raccorder ni débrancher


tant que l’installation est sous tension, sauf en cas
l’ambiance est décidément non dangereuse.

La substitution de composants peut rendre ce matériel


inacceptable pour les emplacements de Classe I, Division 2
ou Zone 2.

Woodward Publication 26866 page 3

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