S30 Metal Pump Manual
S30 Metal Pump Manual
S30 Metal Pump Manual
Original Instructions
1: PUMP SPECS
Certified Quality
Model S30
Metallic
2: INSTAL & OP
Design Level 1
3: EXP VIEW
Quality System
ISO9001 Certified
4: AIR END
Environmental Management System
ISO14001 Certified
5: WET END
6: OPTIONAL
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
www.sandpiperpump.com
7: WARRANTY
www.sandpiperpump.com
Safety Information
IMPORTANT WARNING
Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.
WARNING
Take action to prevent static sparking.
Fire or explosion can result, especially
when handling flammable liquids. The
pump, piping, valves, containers or
other miscellaneous equipment must
be grounded.
1: PUMP SPECS
SECTION 1: Pump Specifications.................1
• Explanation of Nomenclature
• Performance
• Materials
• Dimensional Drawings
2: INSTAL & OP
SECTION 2: Installation & Operation.......5
• Principle of Pump Operation
• Recommended Installation Guide
• Troubleshooting Guide
3: EXP VIEW
• Composite Repair Parts Drawing
• Composite Repair Parts List
• Material Codes
4: AIR END
• Air Distribution Valve Assembly
• Air Valve with Stroke Indicator Assembly
• Pilot Valve Assembly
• Intermediate Assembly
5: WET END
• Diaphragm Drawings
• Diaphragm Servicing
6: OPTIONAL
SECTION 7: Warranty & Certificates.....20
• Warranty
• CE Declaration of Conformity - Machinery
• ATEX Declaration of Conformity
• ATEX Summary of Markings
7: WARRANTY
Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Muffler Pump
Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options
Model #: S XX X X X X X X X X X XX
Pump Brand Non-Wetted Material Options Pump Options
S SANDPIPER® A Painted Aluminum 00. None
I Cast Iron P0. 10.30VDC Pulse Output Kit
Pump Size J Painted Aluminum w/PTFE P1. Intrinsically-Safe 5.30VDC,
30 3"
Coated Hardware 110/120VAC 220/240 VAC
Check Valve Type S Stainless Steel with Pulse Output Kit
B Ball Stainless Steel Hardware P2. 110/120 or 220/240VAC
Y Painted Aluminum with Pulse Output Kit
Design Level Stainless Steel Hardware E0. Solenoid Kit with 24VDC Coil
1 Design Level Z Cast Iron with E1. Solenoid Kit with 24VDC
Wetted Material Stainless Steel Hardware Explosion-Proof Coil
A Aluminum E2. Solenoid Kit with 24VAC/12VDC Coil
Porting Options
I Cast Iron E3. Solenoid Kit with 12VDC
A ANSI Flange
S Stainless Steel Explosion-Proof Coil
D DIN Flange
H Alloy C E4. Solenoid Kit with 110VAC Coil
N NPT Threads
Diaphragm/Check Valve Materials E5. Solenoid Kit with 110VAC
B BSP (Tapered) Threads
1 Santoprene/Santoprene Explosion-Proof Coil
R Raised Face 150#
E6. Solenoid Kit with 220VAC Coil
2 PTFE-Santoprene/PTFE Threaded ANSI Flange
E7. Solenoid Kit with 220VAC
B Nitrile/Nitrile
Pump Style Explosion-Proof Coil
C FKM/PTFE S Standard E8. Solenoid Kit with 110VAC, 50 Hz
E EPDM/EPDM Explosion-Proof Coil
I EPDM/Santoprene Muffler Options E9. Solenoid Kit with 230VAC, 50 Hz
G PTFE-Neoprene/PTFE 0 None Explosion-Proof Coil
N Neoprene/Neoprene 1 Sound Dampening Muffler SP. Stroke Indicator Pins
Check Valve Seat 2 Mesh Muffler
A Aluminum 3 High temperature Air Valve A1. Solenoid Kit with 12 VDC
B Nitrile w/Integral Muffler ATEX Compliant Coil
C Carbon Steel 4 High temperature Air Valve A2. Solenoid Kit with 24 VDC
w/Sound Dampening Muffler ATEX Compliant Coil
E EPDM
5 High temperature Air Valve A3. Solenoid Kit with 110/120 VAC
N Neoprene
w/Mesh Muffler 50/60 Hz ATEX Compliant Coil
S Stainless Steel
6 Metal Muffler A4. Solenoid Kit with 220/240 VAC
T PTFE 50/60 Hz ATEX Compliant Coil
V FKM 7 Metal Muffler w/Grounding Cable
W UHMW Polyethylene
ATEX Detail
(1) II 1G c T5
IIII2GD T5 c T5
3/1 G
Models equipped with Wetted Options I, S or H,
Non-Wetted Options I, S or Z, Pump Options 6 or (3) IIII 2G
2G EEx
IIII 3/2
2D c2G
mccT5
EEx m
EEx
IP65
II T5
m c II T5
T100°C
II 1D c T100°C 7, and Kit Option 0. II 2D c IP65 T100°C
I M1 c Note: See ATEX Explanation of Note: Pumps ordered with the options listed in (1) to the left are ATEX
I M2 c EC-Type Certificate compliant when ordered with kit option A1, A2, A3 or A4. Compressed
Air Temperature Range: Maximum Ambient Temperature to plus 50°C.
II 2G c T5 Models equipped with Wetted Options A, I, S, or H, *Note: See page 19 for Special Conditions For Safe Use.
II 3/2 G c T5 Non-Wetted Options A, I, S, Y, or Z, Pump Options
II 2D c T100°C 6 or 7, and Kit Option 0.
Note: See ATEX Explanation of Type
Examination Certificate
(2) IIII 2G
IIII 3/2
Ex ia
2G Ex
2D cGiaD
iaccIIC
Ex20
IICT5T5
ia IP67
c IICT100˚C
T5 (4) IEC EEX m T4
II 2D Ex c ia 20 IP67 T100°C
Note: Pumps ordered with the options listed in (1) to the left are Note: Pump models equipped with these explosion-proof solenoid kit options
ATEX compliant when ordered with kit option P1. E1, E3, E5, E7, E8 or E9, are certified and approved by the above agencies.
They are NOT ATEX compliant.
1: PUMP SPECS
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
• 3" NPT or 3" BSP Tapered The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
BAR
PSI
• 3" ANSI Flange or 3" DIN Flange 20(34) 40(68)
60(102)
7 100
Capacity 100
PSI
80(136)
(6.8
• 0 to 235 gallons per minute Bar)
(0 to 889 liters per minute) 6 100(170)
80
NPSHR
Air Distribution Valve 80 P
SI (5 120(204)
5 .44 B
• No-lube, no-stall design ar)
140(238)
Solids-Handling 60
4 60 PS
• Up to .38 in. (9.65mm)
HEAD
I (4.0
8 Bar)
METERS
Heads Up To
FEET
3
• 125 psi or 289 ft. of water 40 40 PS
I (2.72
(8.6 Kg/cm2 or 86 meters) Bar)
30 9.1
2 25 7.6
Displacement/Stroke
20 20 6
• .94 Gallon / 3.56 liter 20 PSI (1.3
6 Bar) Air In 15 4.5
1 let Pressure
Maximum Operating Pressure 10 3
5 1.5
• 125 psi (8.6 bar) 0 0
0 20 40 60 80 100 120 140 160 180 200 220 240
SHIPPING WEIGHT
U.S. Gallons per minute
• Aluminum 116 lbs. (53kg)
• Cast Iron 215 lbs. (98kg) 0 100 200 300 400 500 600 700 800 900
• Stainless Steel 194 lbs. (87kg) Liters per minute
CAPACITY
Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C
EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and solvents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F(21°C)) will resistance to most solvents and oils. 66°C 0°C
attack FKM. Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Very few chemicals are known to chemically react with PTFE; 104°C -37°C
temperatures only. 104°C -29°C molten alkali metals, turbulent liquid or gaseous fluorine and
a few fluoro-chemicals such as chlorine trifluoride or oxygen
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F difluoride which readily liberate free fluorine at elevated
not affected by moderate chemicals, fats, greases and many 93°C -23°C temperatures.
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
hydrocarbons. Maximum life should not be expected at the extreme limits of the temperature ranges.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
Metals:
highly polar solvents like acetone and MEK, ozone, chlorinated Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
hydrocarbons and nitro hydrocarbons.
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F resistant iron chromium, iron chromium nickel and nickel based alloy castings for
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
and chemicals.
For specific applications, always consult the Chemical Resistance Chart.
Ambient temperature range: -20°C to +40°C
Process temperature range: -20°C to +80°C for models rated as category 1 equipment
-20°C to +100°C for models rated as category 2 equipment
In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.
SUCTION PORT
3” RF ANSI STYLE (#150) FLANGE
3/4 4 HOLES EQUALLY SPACED
ON A 6 BOLT CIRCLE
CENTER OF GRAVITY
SUCTION PORT
3” RF ANSI STYLE (#150) FLANGE
FRONT VIEW 3/4 4 HOLES EQUALLY SPACED
ON A 6 BOLT CIRCLE
DIMENSION A
1” NPT EXHAUST PORT
FOR OPTIONAL PIPING EXHAUST STANDARD PUMP 15 3/4 / (400MM)
AIR IN SUBMERGED APPLICATIONS
PULSE OUTPUT 16 1/32 / (407MM)
METAL MUFFLER 16 3/4 / (429MM)
MESH MUFFLER 17 3/16 / (441MM)
SOUND DAMPENING MUFFLER 17 3/16 / (441MM)
1: PUMP SPECS
A
DISCHARGE PORT
3" NPT TAP
E
BOTH SUCTION AND
B DISCHARGE PORTS ARE
SUCTION PORT AVAILABLE WITH
3" NPT TAP
D 3" BSP TAPERED THREADS
FRONT VIEW
C
STANDARD
INTEGRAL MUFFLER
1" NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED
APPLICATIONS.
SIDE VIEW
DIMENSION A B C D E
Integral Muffler 15 3/4
Pulse Output Kit 15 3/4
Aluminum 29 31/32 2 11/32 17 9/64 32 1/16
Stainless Steel 30 3/16 2 9/16 17 23/64 32 9/32
AIR INLET
3/4” NPT Mesh Muffler 17 3/16
Sound Dampening Muffler 17 3/16
BOTTOM VIEW Metal Muffler 16 3/4
FRONT VIEW C
STANDARD
INTEGRAL MUFFLER
3" NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED
APPLICATIONS.
SIDE VIEW
DIMENSION A B C D E
Integral Muffler 400
Pulse Output Kit 400
Aluminum 761 60 435 815
Stainless Steel 767 66 441 821
AIR INLET
3/4” NPT Mesh Muffler 437
Sound Dampening Muffler 437
Metal Muffler 425
BOTTOM VIEW
SUCTION
LINE
SUCTION
LINE
5 • Model S30 Metallic www . sandpiperpump . com
s30mdl1sm-rev0312
Recommended Installation Guide
Available Accessories:
1. Surge Suppressor Unregulated Air
1
2. Filter/Regulator Supply to Surge
Suppressor
Surge Suppressor
3. Air Dryer
Pressure Gauge
Shut-Off Valve
2: INSTAL & OP
Pipe Connection
Note: Surge Suppressor and (Style Optional)
Piping must be supported after
Flexible Connector Discharge
the flexible connection
Check
Valve
Shut-Off
Drain Port Valve
Muffler
(Optional Piped Exhaust)
Flexible Connector
2 Air Inlet
Vacuum
3
Gauge Flexible Filter Regulator
Connector
Air Dryer
Suction
CAUTION
Note: Pipe weight should not be supported
by pump connections.
Shut-Off Valve The air exhaust should
be piped to an area
Drain Port Pipe Connection for safe disposition
(Style Optional) of the product being
pumped, in the event of
a diaphragm failure.
Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
3: EXP VIEW
Torque: 90 in.lbs.
3: EXP VIEW
155 ����356-T6 Aluminum Natural color
156 ����356-T6 Aluminum 540 ����Nylon
157 ����Die Cast Aluminum Alloy #380 542 ����Nylon
158 ����Aluminum Alloy SR-319 544 ����Nylon Injection Molded
162 ����Brass, Yellow, Screw Machine Stock 550 ����Polyethylene
165 ����Cast Bronze, 85-5-5-5 551 ����Glass Filled Polypropylene
166 ����Bronze, SAE 660 552 ����Unfilled Polypropylene
170 ����Bronze, Bearing Type, 555 ����Polyvinyl Chloride
Oil Impregnated 556 ����Black Vinyl
180 ����Copper Alloy 558 ����Conductive HDPE
305 ����Carbon Steel, Black Epoxy Coated 570 ����Rulon II®
306 ����Carbon Steel, Black PTFE Coated 580 ����Ryton®
307 ����Aluminum, Black Epoxy Coated 600 ����PTFE (virgin material)
308 ����Stainless Steel, Black PTFE Coated Tetrafluorocarbon (TFE)
309 ����Aluminum, Black PTFE Coated 603 ����Blue Gylon®
313 ����Aluminum, White Epoxy Coated 604 ����PTFE
330 ����Zinc Plated Steel 606 ����PTFE
332 ����Aluminum, Electroless Nickel Plated 607 ����Envelon
333 ����Carbon Steel, Electroless 608 ����Conductive PTFE
Nickel Plated 610 ����PTFE Encapsulated Silicon
335 ����Galvanized Steel 611 �����PTFE Encapsulated FKM
337 ����Silver Plated Steel 632 ����Neoprene/Hytrel®
351 ����Food Grade Santoprene® 633 ����FKM/PTFE
353 ����Geolast; Color: Black 634 ����EPDM/PTFE
354 ����Injection Molded #203-40 635 ����Neoprene/PTFE
Santoprene® Duro 40D +/-5; 637 ����PTFE, FKM/PTFE
Color: RED 638 ����PTFE, Hytrel®/PTFE
356 ����Hytrel® 639 ����Nitrile/TFE
357 ����Injection Molded Polyurethane 643 ����Santoprene®/EPDM
358 ����Urethane Rubber 644 ����Santoprene®/PTFE
(Some Applications)
(Compression Mold)
656 �����Santoprene® Diaphragm and
Check Balls/EPDM Seats R E C YC L I N G
359 ����Urethane Rubber 661 ����EPDM/Santoprene® Many components of SANDPIPER® AODD
360 ����Nitrile Rubber Color coded: RED 666 ����FDA Nitrile Diaphragm, pumps are made of recyclable materials.
363 ����FKM (Fluorocarbon) PTFE Overlay, Balls, and Seals We encourage pump users to recycle worn
Color coded: YELLOW 668 ����PTFE, FDA Santoprene®/PTFE out parts and pumps whenever possible,
after any hazardous pumped fluids are
thoroughly flushed.
Note: Sleeve and spool (1-B) set is match ground to a specified clearance **Air Valve Assembly Parts List
sleeve and spools (1-B) cannot be interchanged. 1 031-173-001 Air Valve Assembly 1
Consists of all components above except:
1-F 170-032-115 Hex Head Capscrew
1/4-20 x .75 8
IMPORTANT 1-J 706-026-115 Machine Screw 4
Read these instructions completely, before installation **Note: Pumps equipped with this valve assembly are not ATEX
and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply compliant
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
* 1-A
* Note: Cannot be
used with Integral
Muffler option 0.
4: AIR END
Air Valve Assembly Parts List
(Use w/Aluminum centers only)
Item Part Number Description Qty
1 031-183-000 Air Valve Assembly 1
Air Distribution Valve Servicing 1-A 095-109-157 Body, Air Valve 1
1-B 031-139-000 Sleeve and Spool Set 1
See repair parts drawing, remove screws. 1-C 132-029-357 Bumper 2
Step 1: Remove Hex Head Cap Screws (1-F). 1-D 560-020-360 O-Ring 10
1-E 165-127-157 Cap, End 2
Step 2: Remove end cap (1-E).
1-F 170-032-330 Hex Head Capscrew
Step 3: Remove spool part of (1-B) (caution: do not scratch). 1/4-20 x .75 8
Step 4: Press sleeve (1-B) from body (1-A).
Step 5: Inspect O-Ring (1-D) and replace if necessary. Air Valve Assembly Parts List
1 031-183-001 Air Valve Assembly 1
Step 6: Lightly lubricate O-Rings (1-D) on sleeve (1-B). Consists of all components above except:
Step 7: Press sleeve (1-B) into body (1-A). 1-F 170-032-115 Hex Head Capscrew
1/4-20 x .75 8
Step 8: Reassemble in reverse order, starting with step 3.
Air Valve Assembly Parts List
Note: Sleeve and spool (1-B) set is match ground to a specified clearance (Use w/Cast Iron and Stainless Steel centers)
sleeve and spools (1-B) cannot be interchanged. Item Part Number Description Qty
1 031-179-000 Air Valve Assembly 1
IMPORTANT
1-A
1-B
1-C
*
095-109-110 Body, Air Valve
031-139-000
132-029-357 Bumper
Sleeve and Spool Set
1
1
2
1-D 560-020-360 O-Ring 10
Read these instructions completely, before installation
and start-up. It is the responsibility of the purchaser 1-E 165-127-110 Cap, End 2
to retain this manual for reference. Failure to comply 1-F 170-032-115 Hex Head Capscrew
with the recommendations stated in this manual will 1/4-20 x .75 8
damage the pump, and void factory warranty.
ATEX Compliant
1-J
1-H
1-G
1-D
1-G
1-E
1-F 1-C
1-A
1-A
1-B
4: AIR END
1-C
1-E
1-G
1-H
IMPORTANT
Read these instructions completely, before installation
and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
4: AIR END
Air Distribution Valve Servicing Air Valve Assembly Parts List
See repair parts drawing, remove screws. Item Part Number Description Qty
Step 1: Remove end cap retainer (1-F). 1 031-146-000 Air Valve Assembly 1
Step 2: Remove end cap (1-E), bumper (1-C). 1-A 031-143-000 Sleeve and Spool Set 1
1-B 095-094-559 Body, Air Valve 1
Step 3: Remove spool part of (1-A) (caution, do not scratch).
1-C 132-029-552 Bumper 2
Step 4: Press sleeve (1-A) from body (1-B). 1-D 165-096-559 Cap, Muffler 1
Step 5: Inspect O-Ring (1-G) and replace if necessary. 1-E 165-098-147 Cap, End 2
Step 6: Lightly lubricate O-Rings (1-G) on spool (1-A). 1-F 530-028-550 Muffler 1
1-G 560-020-360 O-Ring 8
Step 7: Press sleeve (1-A) into body (1-B). 1-H 675-044-115 Ring, Retaining 2
Step 8: Reassemble in reverse order. 1-J 710-015-115 Screw, Self Tapping 4
1-K 210-008-330 Clip, Safety 1
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 1-M 560-029-360 O-Ring 2
sleeve and spools (1-A) cannot be interchanged.
For Pumps with Alternate Mesh, Sound Dampening Mufflers
or Piped Exhaust:
1 031-147-000 Air Valve Assembly 1
(includes all items on 031-146-000 minus 1-D, 1-F, & 1-J).
ATEX Compliant
7
26
31
30
5
33
4: AIR END
Intermediate Assembly Drawing Intermediate Repair Parts List
Step 1: Remove plunger, actuator (30) from center of Item Part Number Description Qty
5 114.024.157 Bracket, Intermediate 1
intermediate pilot valve cavity. 114.024.010 Bracket, Intermediate 1
Step 2: Remove Ring, Retaining (31), discard. 114.024.110 Bracket, Intermediate 1
Step 3: Remove bushing, plunger (7), inspect for wear 7 135.034.506 Bushing, Plunger 2
26 560.001.360 O-Ring 2
and replace if necessary with genuine parts. 30 620.020.115 Plunger, Actuator 2
Step 4: Remove O-Ring (22), inspect for wear and 31 675.042.115 Ring, Retaining* 2
replace if necessary with genuine parts. 33 720.004.360 Seal, Diaphragm Rod 2
Step 5: Lightly lubricate O-Ring (22) and insert into
*Note: It is recommended that when plunger components
intermediate. are serviced, new retaining rings be installed.
Step 6: Reassemble in reverse order.
Step 7: Remove Seal, Diaphragm Rod (33).
Step 8: Clean seal area, lightly lubricate and install new Seal, IMPORTANT
Diaphragm Rod (33).
When the pumped product source is at a higher
level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.
17
15
13 25
28
17
32
16
9
25
29 14
24
24
14
15
5: WET END
13
28
17
32 29
25
17
24
16
24
29 14
24
24
14
Diaphragm Servicing
Step 1: With manifolds and outer chambers Step 8: On opposite side of pump, thread the
removed, remove diaphragm assemblies from remaining assembly onto the diaphragm rod. Using a
diaphragm rod. DO NOT use a pipe wrench or similar torque wrench, tighten the assembly to the diaphragm
tool to remove assembly from rod. Flaws in the rod rod. Align diaphragm through bolt holes, always going
surface may damage bearings and seal. Soft jaws forward past the recommended torque. Torque values
in a vise are recommended to prevent diaphragm are called out on the exploded view. NEVER reverse
rod damage. to align holes, if alignment cannot be achieved
without damage to diaphragm, loosen complete
Step 1.A: NOTE: Not all inner diaphragm plates assemblies, rotate diaphragm and reassemble as
are threaded. Some models utilize a through hole described above.
in the inner diaphragm plate. If required to separate
diaphragm assembly, place assembly in a vise, Step 9: Complete assembly of entire unit.
gripping on the exterior cast diameter of the inner
plate. Turn the outer plate clockwise to separate the
assembly.
5: WET END
Step 4: Push the threaded outer diaphragm
plate through the center hole of the diaphragm.
Note: Most diaphragms are installed with the
natural bulge out towards the fluid side. S05,
S07, and S10 non–metallic units are installed
with the natural bulge in towards the air side.
Wiring
Diagram 43 42
3rd Terminal
for ground
#2 Terminal #1 Terminal
Neutral Power
(Negative) (Positive)
44
45
41
IIII 2G
2GEE
EExx m c II T5
m c T5
II 3/2 G Ex m c II T5
*Special Conditions For Safe Use II 2D c IP65 T100°C
II 2D c IP65 T100°C
A fuse corresponding to its rated current (max. 3*Irat according IEC 60127-2-1) or a
motor protecting switch with short-circuit and thermal instantaneous tripping (set to rated
current) shall be connected in series to each solenoid as short circuit protection. For
*
For ATEX Compliant Solenoid Coils used in the European Union
219-011-001 Solenoid Coil, Single mounting
12 VDC, 3.3W / 267mA 1
very low rated currents of the solenoid the fuse of lowest current value according to 219-011-002 Solenoid Coil, Single mounting
the indicated IEC standard will be sufficient. The fuse may be accommodated in the 24 VDC, 3.3W / 136mA 1
associated supply unit or shall be separately arranged. The rated voltage to the fuse
219-011-003 Solenoid Coil, Single mounting
shall be equal to or greater than the stated rated voltage of the magnet coil. The
110/120 VAC, 3.4W / 29mA 1
breakage capacity of the fuse-link shall be as high as or higher than the maximum
219-011-004 Solenoid Coil, Single mounting
expected short circuit current at the location of the installation (usually 1500 A). A
220/240 VAC, 3.4W / 15mA 1
maximum permissible ripple of 20% is valid for all magnets of direct-current design.
Note: Item 35 (Conduit Connector) is not required
Compressed Air Temperature Range: Maximum Ambient
Temperature to plus 50°C
Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by
Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material
or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands
include SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer®.
Declaration of Conformity
Manufacturer: Warren Rupp, Inc.®, 800 N. Main Street, P.O. Box 1568,
Mansfield, Ohio, 44901-1568 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with
the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.
EN 60079-25: 2004
For pumps equipped with Pulse Output ATEX Option Applicable Standard:
KEMA Quality B.V. (0344) EN13463-1: 2001,
EN13463-5: 2003
AODD Pumps and Surge Suppressors
For Type Examination Designations
DATE/APPROVAL/TITLE:
EC Declaration of Conformity
27 MAY 2010 David Roseberry, Engineering Manager
David Roseberry, Engineering Manager 27 MAY 2010
Pump types, S1F, S15, S20, II 2 G EEx m c II T5 KEMA 09ATEX0071 X KEMA 09ATEX0071 X
AODD (Air-Operated Double Diaphragm) Pumps No
and S30 provided with the II 3/2 G EEx m c II T5 CE 0344 KEMA 09ATEX0071 X Yes
integral solenoid option II 2 D c IP65 T100oC KEMA 09ATEX0071 X Yes
For Type Examination Designations, see page 2 (back)
Pump types, HDB1½, HDB40, II 1 G c T5 KEMA 09ATEX0071 X KEMA 09ATEX0071 X
AODD Pumps and Surge Suppressors No
HDB2, HDB50, HDB3, HDF1,
EN13463-5: 2003 II 3/1 G c T5 KEMA 09ATEX0072 X KEMA 09ATEX0071 X Yes
HDF25, HDF2, HDF3M, PB¼, II 1 D c T100oC CE 0344 KEMA 09ATEX0071 X Yes
S05, S1F, S15, S20, S30, SB1,
EN13463-1: 2001, I M1 c KEMA 09ATEX0071 X
KEMA Quality B.V. (0344) No
SB25, ST1½, ST40, G15, G20, I M2 c
Applicable Standard: KEMA 09ATEX0072 X Yes
For pumps equipped with Pulse Output ATEX Option
and G30, without the above
listed options, no aluminum
EN 60079-25: 2004
parts