TVL-SMAW 12 - Week 6 - Lesson 1 - Welding Procedure Specification
TVL-SMAW 12 - Week 6 - Lesson 1 - Welding Procedure Specification
TVL-SMAW 12 - Week 6 - Lesson 1 - Welding Procedure Specification
TVL-INDUSTRIAL ARTS
SHIELDED METAL-ARC WELDING (SMAW)
QUARTER I
Week 6, Lesson 1
CapSLET
Capsulized
Self - Learning
Empowerment
Toolkit
Schools Division Office of Zamboanga City
Region IX, Zamboanga Peninsula
Zamboanga City
CapSLET
Capsulized Self - Learning Empowerment Toolkit
SUBJECT &
TVL – IA-SMAW 12 QUARTER 1 WEEK 6
GRADE/LEVEL
TOPIC Welding Procedure Specification (WPS)
LEARNING CODE
1.4 Conducts visual inspection on the finished
COMPETENCY
weldment in accordance with welding standards TLE_IAAW9-12FW-Ia-IIj-3
IMPORTANT: Do not write anything on this material. Write your answers on the learner’s activity and
assessment sheets provided separately.
UNDERSTAND
A welded construction applies, quality prescriptions concerning design production and use.
Therefore, clients in chemical industry claims approved welding procedures. Welding requires skill.
Determining "how to weld" requires knowledge regarding the materials being welded and welding
process, among numerous other factors. Because of huge number of variables involved, the
knowledge of the welding engineer and the skill of the welder need to be validated by a s eries of
tests. This information is documented Section IX of the American Society of Mechanical Engineers
(ASME) Boiler and Pressure Vessel Code (BPVC), on: a) Welding Procedure Specification (WPS); b)
Welding Procedure Qualification Record (WPQR); and Welding Performance Qualification (WPQ).
The Welding Procedure Specification is a required document for all code welding. Your
customer either directly or indirectly specifies to what code your company must qualify. The WPS
outlines all of the parameters required to perform your welding operation.
In short the WPS is the recipe for your welding operation . It describes the welding process or
processes used, the base materials used, the joint design and geometry, gases and flow rates,
welding position and includes all of the process conditions and variables. Each code has a
recommended format.
The Welding Procedure Qualification Record is the document that qualifies the Welding
Procedure Specification. In order to qualify your WPS, a procedure qualification plate is welded the
code requirements. The actual test parameters are recorded at the time of welding to ensure the
WPS was being followed. Generally any supporting documentation, such as material specifications,
electrode specifications and shielding gas specifications, are included as part of the WPQR. All
required testing, both non-destructive and destructive, is recorded as well. These tests typically
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include X-Ray examinations, ultrasonic examinations, tensile testing, bend testing and when required
impact testing.
The WPQR combines all of the information of the WPS and adds the test results to provide a
complete document that certifies the welding specification. This document is also required by all
codes
Welder Performance Qualification
A Welder Performance Qualification (WPQ) is a test certificate that shows whether a welder
possesses the necessary experience and knowledge to perform the specifications of a particular weld
procedure. Manufacturing Execution System (MES) conducts destructive and non-destructive tests
on a weld coupon provided by the welder to determine whether the welder is capable of producing a
good weld quality using the welding processes, materials and prescribed procedures. Upon passing
the procedure requirements, a welder is given a qualification record (WPQR) specific to the
procedure weld variables.
Let’s Practice!
Directions: Fill-in the details needed below. Write the answer on the answer sheet provided.
REMEMBER
Key Points
➢ The details on Welding Procedure Specification, Welding Procedure Qualification Record ,an d
Welding Performance Qualification describe on Section IX of the ASME Boiler and Pressure
Vessel Code.
➢ A Welder Performance Qualification is a test certificate.
➢ WPS is the recipe of welding operation.
➢ Welding is a skill that requires process through constant application.
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TRY
Let’s see how much have you learned today!
(Answer on the Learner’s Activity and Assessment sheets)
Assessment 1
Directions: Answer/Give what is/are being asked. Write your answer on the answer sheet provided.
1. Give the full/complete words of the following abbreviation.
a. WPQ
b. MES
c. WPS
d. WPQR
e. ASME
f. BPVC
REFERENCE/S • Taiza,Guillermo M. 2019. Weld Carbon Steel Plates & Pipes Using SMAW.
Competency-Based Learning Material (CBLM) for Shielded Metal-Arc Welding NC II
This learning resource contains copyrighted materials. The use of which has
not been specifically authorized by the copyright owner. We are making this
resources in our efforts to provide printed and e-copy leaning resources available
for the learners in reference to the continuity plan of this division in this time of
pandemic.
DISCLAIMER
This LR is produced and distributed locally without profit and will be used for
educational purposes only. No malicious infringement is intended by the writer.
Credits and respect to the original creator/ owner of the materials found in this
learning resource.
Written by:
NOMER P. DELOS REYES
Teacher II
DPLMHS Stand-Alone Senior High School
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CapSLET
Learner’s Activity and Assessment Sheets
SUBJECT
NAME
YEAR AND SECTION
TEACHER’S NAME
SAQ 1: What is the role of Welding Procedure Specification in welding operations?
_______________________________________________________________________________
What is Digestion?
_______________________________________________________________________________
Let’s Practice!
Directions: Fill-in the details needed below. Write the answer on the answer sheet provided.
TRY
Let’s see how much have you learned today!
Assessment 1
Directions: Answer/Give what is/are being asked. Write your answer on the answer sheet provided.
1. Give the full/complete words of the following abbreviation.
a. WPQ
b. MES
c. WPS
d. WPQR
e. ASME
f. BPVC
g. Discuss comprehensively the following abbreviations
a. WPS
b. WPQ
c. WPQR
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Topic: Welding Procedure Specification
Learning Competency: 1.4 Conducts visual inspection on the finished weldment in accordance with
welding standards
ANSWER KEY
Let’s Practice
Answer:
Try
Answer:
Directions: Answer/Give what is/are being asked. Write your answer on the answer sheet provided.
1. Give the full/complete words of the following abbreviation.
a. WPQ- Welding Procedure Qualification
b. MES- Manufacturing Execution System
c. WPS- Welding Procedure Standard
d. WPQR- Welding Procedure Qualification Record
e. ASME- American Society of Mechanical Engineers
f. BPVC- Boiler and Pressure Vessel Code
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Republic of the Philippines
Department of Education
Division of Zamboanga City
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Summary of Content Findings, Corrections and Review for Locally Developed
CapSLET
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