TVL-SMAW 12 - Week 6 - Lesson 1 - Welding Procedure Specification

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12

TVL-INDUSTRIAL ARTS
SHIELDED METAL-ARC WELDING (SMAW)
QUARTER I
Week 6, Lesson 1

CapSLET
Capsulized
Self - Learning
Empowerment
Toolkit
Schools Division Office of Zamboanga City
Region IX, Zamboanga Peninsula
Zamboanga City
CapSLET
Capsulized Self - Learning Empowerment Toolkit

SUBJECT &
TVL – IA-SMAW 12 QUARTER 1 WEEK 6
GRADE/LEVEL
TOPIC Welding Procedure Specification (WPS)

LEARNING CODE
1.4 Conducts visual inspection on the finished
COMPETENCY
weldment in accordance with welding standards TLE_IAAW9-12FW-Ia-IIj-3

LEARNING 1.Discuss the term welding procedure specification, welding procedure


OBJECTIVES qualification, and welding performance qualification.

IMPORTANT: Do not write anything on this material. Write your answers on the learner’s activity and
assessment sheets provided separately.

UNDERSTAND
A welded construction applies, quality prescriptions concerning design production and use.
Therefore, clients in chemical industry claims approved welding procedures. Welding requires skill.
Determining "how to weld" requires knowledge regarding the materials being welded and welding
process, among numerous other factors. Because of huge number of variables involved, the
knowledge of the welding engineer and the skill of the welder need to be validated by a s eries of
tests. This information is documented Section IX of the American Society of Mechanical Engineers
(ASME) Boiler and Pressure Vessel Code (BPVC), on: a) Welding Procedure Specification (WPS); b)
Welding Procedure Qualification Record (WPQR); and Welding Performance Qualification (WPQ).

Welding Procedure Specification

The Welding Procedure Specification is a required document for all code welding. Your
customer either directly or indirectly specifies to what code your company must qualify. The WPS
outlines all of the parameters required to perform your welding operation.
In short the WPS is the recipe for your welding operation . It describes the welding process or
processes used, the base materials used, the joint design and geometry, gases and flow rates,
welding position and includes all of the process conditions and variables. Each code has a
recommended format.

Welding Procedure Qualification Record

The Welding Procedure Qualification Record is the document that qualifies the Welding
Procedure Specification. In order to qualify your WPS, a procedure qualification plate is welded the
code requirements. The actual test parameters are recorded at the time of welding to ensure the
WPS was being followed. Generally any supporting documentation, such as material specifications,
electrode specifications and shielding gas specifications, are included as part of the WPQR. All
required testing, both non-destructive and destructive, is recorded as well. These tests typically

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include X-Ray examinations, ultrasonic examinations, tensile testing, bend testing and when required
impact testing.

The WPQR combines all of the information of the WPS and adds the test results to provide a
complete document that certifies the welding specification. This document is also required by all
codes
Welder Performance Qualification

A Welder Performance Qualification (WPQ) is a test certificate that shows whether a welder
possesses the necessary experience and knowledge to perform the specifications of a particular weld
procedure. Manufacturing Execution System (MES) conducts destructive and non-destructive tests
on a weld coupon provided by the welder to determine whether the welder is capable of producing a
good weld quality using the welding processes, materials and prescribed procedures. Upon passing
the procedure requirements, a welder is given a qualification record (WPQR) specific to the
procedure weld variables.

SAQ-1: What is the role of Welding Procedure Specification in welding operations?


SAQ-2 :Why there is need to acquire Welder Performance Qualification?

Let’s Practice!

(Answer on the Answer Sheet provided for Activity and Assessment.)

Directions: Fill-in the details needed below. Write the answer on the answer sheet provided.

REMEMBER
Key Points

➢ The details on Welding Procedure Specification, Welding Procedure Qualification Record ,an d
Welding Performance Qualification describe on Section IX of the ASME Boiler and Pressure
Vessel Code.
➢ A Welder Performance Qualification is a test certificate.
➢ WPS is the recipe of welding operation.
➢ Welding is a skill that requires process through constant application.

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TRY
Let’s see how much have you learned today!
(Answer on the Learner’s Activity and Assessment sheets)

Assessment 1

Directions: Answer/Give what is/are being asked. Write your answer on the answer sheet provided.
1. Give the full/complete words of the following abbreviation.
a. WPQ
b. MES
c. WPS
d. WPQR
e. ASME
f. BPVC

2. Discuss comprehensively the following abbreviations


a. WPS
b. WPQ
c. WPQR

REFERENCE/S • Taiza,Guillermo M. 2019. Weld Carbon Steel Plates & Pipes Using SMAW.
Competency-Based Learning Material (CBLM) for Shielded Metal-Arc Welding NC II

This learning resource contains copyrighted materials. The use of which has
not been specifically authorized by the copyright owner. We are making this
resources in our efforts to provide printed and e-copy leaning resources available
for the learners in reference to the continuity plan of this division in this time of
pandemic.
DISCLAIMER
This LR is produced and distributed locally without profit and will be used for
educational purposes only. No malicious infringement is intended by the writer.
Credits and respect to the original creator/ owner of the materials found in this
learning resource.

Written by:
NOMER P. DELOS REYES
Teacher II
DPLMHS Stand-Alone Senior High School

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CapSLET
Learner’s Activity and Assessment Sheets

SUBJECT
NAME
YEAR AND SECTION
TEACHER’S NAME
SAQ 1: What is the role of Welding Procedure Specification in welding operations?
_______________________________________________________________________________
What is Digestion?
_______________________________________________________________________________

SAQ 2: Why there is need to acquire Welder Performance Qualification?


______________________________________________________________________________
What is Digestion?
______________________________________________________________________________

Let’s Practice!

Directions: Fill-in the details needed below. Write the answer on the answer sheet provided.

TRY
Let’s see how much have you learned today!
Assessment 1
Directions: Answer/Give what is/are being asked. Write your answer on the answer sheet provided.
1. Give the full/complete words of the following abbreviation.
a. WPQ
b. MES
c. WPS
d. WPQR
e. ASME
f. BPVC
g. Discuss comprehensively the following abbreviations
a. WPS
b. WPQ
c. WPQR
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Topic: Welding Procedure Specification
Learning Competency: 1.4 Conducts visual inspection on the finished weldment in accordance with
welding standards

ANSWER KEY
Let’s Practice
Answer:

• The Welding Procedure Specification is a required document for all code


welding. Your customer either directly or indirectly specifies to what code
your company must qualify. The WPS outlines all of the parameters
required to perform your welding operation.
• The Welding Procedure Qualification Record is the document that
qualifies the Welding Procedure Specification
• A Welder Performance Qualification (WPQ) is a test certificate that shows
whether a welder possesses the necessary experience and knowledge to
perform the specifications of a particular weld procedure.

Try
Answer:
Directions: Answer/Give what is/are being asked. Write your answer on the answer sheet provided.
1. Give the full/complete words of the following abbreviation.
a. WPQ- Welding Procedure Qualification
b. MES- Manufacturing Execution System
c. WPS- Welding Procedure Standard
d. WPQR- Welding Procedure Qualification Record
e. ASME- American Society of Mechanical Engineers
f. BPVC- Boiler and Pressure Vessel Code

(ASME) Discuss comprehensively the following abbreviations


a. WPS
b. WPQ
c. WPQR

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Republic of the Philippines
Department of Education
Division of Zamboanga City

EVALUATION TOOL FOR CONTENT AND LAYOUT & DESIGN


CAPSULIZED SELF-LEARNING EMPOWERMENT TOOLKIT (CapSLET)

Learning Area: TVL-IA Shielded Metal-Arc Welding Grade Level: 12


Title: Welding Procedure Specification
Quarter: 1
Week: 6
Learning Competency: 1.4 Conducts visual inspection on the finished weldment in accordan ce
with welding standards

Instructions:

1. Read carefully the learning resource (LR) page by page to evaluate the LR for compliance to standards indicated
in the criterion items under each factor below.
2. Put a check mark (/) in the appropriate column beside each criterion item. If your answer is NO, cite specific
page/s, briefly indicate the errors found, and give your recommendations in the attached Summary of Findings
form.
3. Write Not Applicable (NA) for criterion items that does not apply in the LR evaluated.

Standards /Criterion Items Yes No


CONTENT
Factor I. Intellectual Property Rights Compliance
1. The learning resource has no copyright violations. /
2. The copyrighted texts and visuals used in the LR are /
cited.
3. The copyrighted materials used in the LR are accurately /
cited.
4. The references are properly cited in the Reference/s box /
using the DepEd LR Referencing Guide.
Note: At least 3 criterion items must be marked YES to Complied Not
indicate compliance to this factor. Complied
4 0
Factor II. Learning Competencies
1. Content is consistent with the targeted DepEd Most /
Essential Learning Competencies (MELCs) intended for
the learning area and grade level.
2. The MELC is subtasked into learning objectives based /
on the Compressed Curriculum Guide Syllabus (CCGS)
of a specific learning area.

Note: These 2 criterion items must be marked YES to Complied Not


indicate compliance to this factor. Complied
2 0
Factor III. Instructional Design and Organization
1. The LR contributes to the achievement of specific /
objectives of the learning area and grade level for which
it is intended.
2. Sequencing of contents and activities from /
UNDERSTAND, REMEMBER and TRY within each
lesson facilitates achievement of objectives.

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3. Content is suitable to the target learner’s level of /
development, needs, and experience.
4. Content reinforces, enriches, and / or leads to the /
mastery of the targeted learning competencies intended
for the learning area and grade level.
5. The LR develops higher cognitive skills (e.g., critical /
thinking skills, creativity, learning by doing, problem
solving) and 21st century skills.
6. The LR enhances the development of desirable values /
and traits such as: (Mark the appropriate box with an
“X” applicable for values and traits only)
/

Note: At least 5 criterion items must be marked YES to Complied Not


indicate compliance to this factor. Complied
7 0
Factor IV. Instructional Quality
1. Content and information are accurate. /
2. Content and information are up-to-date. /
3. The LR is free from any social content violations. /
4. The LR is free from factual errors. /
5. The LR is free from computational errors (if applicable) /
6. The LR is free from grammatical errors. /
7. The LR is free from typographical errors. /
Note: At least 6 criterion items must be marked YES to Complied Not
indicate compliance to this factor. Complied
7 0
Factor V. Assessment
1. The LR provides useful measures and information that /
help the teacher evaluate learner’s progress in mastering
the target competencies.
2. Assessment aligns with the learning competency/ies. /

3. Assessment provides clear instructions in the TRY /


section.
4. Assessment provides correct answer/s. /
Note: All criterion items must be marked YES to indicate Complied Not
compliance to this factor. Complied
4 0
Factor VI. Readability
1. Vocabulary level is adapted to target users’ experience /
and understanding.
2. Length of sentences is suited to the comprehension level /
of the target user.
3. Sentences and paragraph structures are varied and /
appropriate to the target user.
4. Lessons, instructions, exercises, questions, and activities /
are clear to the target user.
5. The LR provides appropriate mother tongue for the /
target user.
Note: At least 4 criterion items must be marked YES to Complied Not
indicate compliance to this factor Complied
5 0
LAYOUT AND DESIGN
Factor I. Physical Attributes
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1. All necessary elements are complete. /
2. Cover elements are correct and complete. (i.e., w/ grade /
indicator & learning area, CapsLET title, quarter,
headings, division tagline)
3. The CapsLET follows the prescribed learning area color. /
4. The LR observes correct pagination. /
5. Contains accurate learning competency and code. /
Note: All criterion items must be marked YES to indicate Complied Not
compliance to this factor Complied
5 0
Factor II. Layout and Design
1. The LR follows the prescribed CapsLET template. /
(maximum of 10 pages and minimum of 3 pages)
2. The LR follows the prescribed CapsLET paper size /
(long bond paper - 21.59cm x 33.02cm).
Note: All items be marked YES to indicate compliance to this Complied Not
factor. Complied
2 0

Factor III. Typographical Organization


1. The LR uses appropriate font size (12 or 14) and styles /
(Calibri Body, Arial or Times New Roman).
2. The LR follows the rules in the use of boldface and /
italics.
Note: All criterion items must be YES to indicate compliance Complied Not
to this factor. Complied
2 0
Factor IV. Visuals
1. It contains visuals that illustrate and clarify the concept. /
2. It has images that are easily recognizable. /
3. Layout is appropriate to the child. /
4. Text and visuals are properly placed. /
Note: All criterion items must be marked YES to indicate Complied Not
compliance to this factor. Complied
4 0

Recommendation: (Please put a check mark (/) in the appropriate box.)


Minor revision. This material is found compliant to the minimum requirements in all six factors. Revision based on the
recommendations included in the Summary of Content Findings form and LR with marginal notes must be implemented.
Major revision. This material is non-compliant to the requirements in one or more factors. Revision based on the
recommendations included in the Summary of Content Findings form and LR with marginal notes must be implemented.
For field validation. This material is found compliant to all factors with NO corrections.
I certify that this evaluation report and the recommendation(s) in the summary report are my own and have been made
without any undue influence from others.

Name/s Signature/s

Evaluator/s: ROMMEL H. GUADALUPE ________________________

NOMER P. DE LOS REYES ________________________

JAMES B. DE LOS REYES ________________________

Date accomplished: July 30, 2020


Note:
This tool is anchored on the Guidelines in ADM Content Evaluation, Guidelines in ADM Layout Evaluation
and Level 2 DepEd Evaluation Rating Sheet for 2 DepEd Evaluation Rating Sheet for Story Books and Big Books.

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Summary of Content Findings, Corrections and Review for Locally Developed
CapSLET

Title of the CapSLET: Welding Procedure Specification Grade Level: 12


Quarter:1
Week: 6
Part of the Brief Specific Put a check mark
CapSLET/ descriptio recommendati
Paragraph n of ons for
/ Line / Errors/ improving the
Page Findings/ identified Not
number (in Observatio criterion Implement
Implement
chronologi ns ed
ed
cal order)

Legend: (Type of Error) C - Content, L – Language, DL – Design and Layout


Other Findings: Write additional comments and recommendations not cap tured in the
evaluation tools used.
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________
Prepared by: Date accomplished:
ROMMEL H. GUADALUPE 7/30/2020
(Signature Over Printed Name)

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