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    TVL - SM 12 - w5

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    CristellAnn Jebulan

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    TVL - SM 12 - w5

    Uploaded by

    CristellAnn Jebulan
    7 views4 pages

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    TVL_SM 12_w5

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    © © All Rights Reserved

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    © All Rights Reserved
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    7 views4 pages

    TVL - SM 12 - w5

    Uploaded by

    CristellAnn Jebulan

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Learning Area TVL- Shielded Metal Arc Welding Grade Level 12

    W5 Quarter Third Date

    I. LESSON TITLE Weld Carbon Steel Plates in Vertical Position (3G)


    Code: TLE_IAAW12GW-IIIa-IVj-3
    II. MOST ESSENTIAL LEARNING
    3.5 Observe weld capping/ final pass not exceeding allowable tolerances
    COMPETENCIES (MELCs)
    specified by welding codes/ standards

    III. CONTENT/CORE CONTENT Welding procedure specification.


    Suggested
    IV. LEARNING PHASES Learning Activities
    Timeframe
    A. Introduction Presentation
    Panimula 1 hour In this lesson, you will discover the knowledge, skills and attitudes in performing
    Weld Carbon Steel Plates in Vertical Position (3G). It is important to learn the welding
    procedure specification.

    A Welding Procedure Specification (WPS) is the formal written document describing


    welding procedures, which provides direction to the welder or welding operators for
    making sound and quality production welds as per the code requirements. The purpose
    of the document is to guide welders to the accepted procedures so that repeatable
    and trusted welding techniques are used. A WPS is developed for each material alloy
    and for each welding type used. Specific codes and/or engineering societies are often
    the driving force behind the development of a company's WPS.
    These are proven and tested procedures that include but are not limited to,
    information such as the materials needed, the tools required, the processes to follow,
    the techniques to employ and finally confirmation of the desired outcome. A Welding
    Procedure Specification is essential for every welding company to have because it
    maintains quality standards across every weld.
    1. What is the welding procedure specification?
    2. Give at least 5 tested procedures mentioned in the paragraphs above:
    1. 4.
    2. 5.
    3.
    B. Development 1 hour A welded construction applies, quality prescriptions concerning design production
    Pagpapaunla and use. Therefore clients in commercial and industry claims approved welding
    d procedures. Welding requires skill. Determining "how to weld" requires knowledge
    regarding the materials being welded and welding process, among numerous other
    factors. Because of huge number of variables involved, the knowledge of the welding
    engineer and the skill of the welder need to be validated by a series of tests.
    The Welding Procedure Specification is a required document for all code welding.
    Your customer either directly or indirectly specifies to what code your company must
    qualify. The WPS outlines all of the parameters required to perform your welding
    operation.
    The Welding Procedure Qualification Record is the document that qualifies the
    Welding Procedure Specification. In order to qualify your WPS, a procedure qualification
    plate is welded to the code requirements. The actual test parameters are recorded at
    the time of welding to ensure the WPS was being followed. Generally any supporting
    documentation, such as material specifications, electrode specifications and shielding
    gas specifications, are included as part of the WPQR. All required testing, both non-
    destructive and destructive, is recorded as well. These tests typically include X-Ray
    examinations, ultrasonic examinations, tensile testing, bend testing and when required
    impact testing.

    Learning Task # 1: SCRAMBLED LETTER


    Directions: Arrange the rolled up letters below to form the correct word. Write your
    answer on separate sheet of paper. Use the PARAGRAPHS above.
    1. OCERUPDE
    2. TEPACNIFCSSOII
    3. MODTCENAINTUO
    4. DECDRERO
    5. SETXINAXIONMA
    6. CULRSNITAO
    7. LINSETE
    8. IUAIATINFQLCO
    9. GETNITS
    10. SPARETEMPRA
    C. Engagement 1 hour Open this link and read: https://forcetechnology.com/en/services/wps-welding-
    Pakikipagpali procedure-specification
    han
    Then, answer the activity below.
    Learning Task # 2: FILLING THE BLANKS
    Directions: Fill in the blanks, Choose your answer from Welding Procedure Specifications
    according to European and international standards inside the box. Write your answer
    on separate sheet of paper.

    1. _______________ WPQR for welding of tubes to tube-plate joints


    2. _______________ WPQR for finishing welding of aluminum castings
    3. _______________ WPS for arc welding
    4. _______________ Qualification based on tested welding consumables
    5. _______________ WPS for laser beam welding
    6. _______________ WPQR for fusion welding of cast iron
    7. _______________ WPQR for arc and gas welding of copper
    8. _______________ WPS for electron beam welding
    9. _______________ WPQR for arc welding of steel and nickel
    10. ______________ WPS for resistance welding

    DS/EN ISO 15609-1 DS/EN ISO 15610 DS/EN ISO 15614-13

    DS/EN ISO 15614-4 DS/EN ISO 15609-4 DS/EN ISO 15614-3

    DS/EN ISO 15614-6 DS/EN ISO 15609-3 DS/EN ISO 15614-1

    DS/EN ISO 15614-1 DS/EN ISO 15609-5 DS/EN ISO 15614-8

    D. Assimilation 1 hour Welding Procedure Specification are prepared based on the requirements for the
    Paglalapat practical welding work and the required standards and specifications. Here it is welding
    personnel know the standard in welding process, base materials, filler materials and
    welding data can be laid down, and so that the practical welding work can be
    performed by the welders.
    Working with metal is both exciting and empowering. As the sparks fly and the heat turns
    up, welders are able to transform some of the world’s strongest materials into the shapes
    and products they envision. This skill requires work and practice to acquire, and its best
    learned with the assistance and guidance of Welding Procedure Specification
    Standards.

    Learning Task 3: Answer the following questions using your idea base on the information
    given. In each question your answer must be at least 50 words or more.
    For this activity use another sheet of paper then write your name, week number and
    the Learning Task number.

    1. How do you prepare welding procedure specification?


    2. What is difference between PQR and WPS?
    3. What is the importance of WPS for the welders?

    RUBRICS;
    CRITERIA 5 points 3 points 1 point Scor
    e
    The answer The answer The answer
    ACCURACY given is 100% given is partly given is
    accurate. correct. incorrect.
    Statements 1-2 sentences 3 or more
    GRAMMATICALLY are 100% are sentences
    CORRECTS grammaticall grammaticall are
    y correct. y incorrect. grammaticall
    y incorrect
    Total score

    V. ASSESSMENT
    (Learning Activity Sheets for Open this link and read:
    Enrichment, Remediation or
    Assessment to be given on
    https://forcetechnology.com/en/services/wps-welding-procedure-specification
    Weeks 3 and 6) Then, answer the assessment below.

    Direction: Match the Welding Procedure Specification Standards in Column A with the
    corresponding descriptions in Column B. Write your answer on separate sheet of paper.

    Column A Column B
    1. DS/EN ISO 15607 A. WPQR for spot, seam, and projection welding

    2. DS/EN ISO 15614-13 B. Qualification by approval of a standard welding


    procedure
    3. DS/EN ISO 15614-12 C. Qualification based on a pre-production welding
    test
    4. DS/EN ISO 15609-1
    D. WPQR for arc welding of steel and nickel
    5. DS/EN ISO 15614-11
    E. WPS for arc welding
    6. DS/EN ISO 15609-2
    F. WPS for electron beam welding
    7. DS/EN ISO 15609-3
    G. WPQR for fusion welding of cast iron
    8. DS/EN ISO 15609-4
    H. WPQR for resistance, butt and flash welding
    9. DS/EN ISO 15609-5
    I. General rules for WPS and WPQR
    10. DS/EN ISO 14555
    J. Stud welding of metallic materials
    11. DS/EN ISO 15620
    K. Brazing/hard soldering – procedure approval
    12. DS/EN ISO 15610
    L. WPQR for finishing welding of aluminum castings
    13. DS/EN ISO 15611
    M. Qualification based on tested welding
    14. DS/EN ISO 15612 consumables

    15. DS/EN ISO 15613 N. WPQR for welding of tubes to tube-plate joints

    16. DS/EN ISO 15614-1 O. WPQR for arc welding of aluminum

    17. DS/EN ISO 15614-2 P. Friction welding of metallic materials

    18. DS/EN ISO 15614-3 Q. WPS for arc welding

    19. DS/EN ISO 15614-4 R. WPQR for electron and laser beam welding

    20. DS/EN ISO 15614-5 S. WPQR for arc welding of titanium and zirconium

    21. DS/EN ISO 15614-6 T. WPS for gas welding


    22. DS/EN ISO 15614-7 U. WPS for resistance welding

    23. DS/EN ISO 15614-8 V. WPQR for arc and gas welding of copper

    24. DS/EN ISO 15614-10 W. WPQR for hyperbaric dry welding

    25. DS/EN 13134 X. WPS for laser beam welding

    Y. WPQR for overlay welding

    Z. Structural Welding Code – Stainless Steel

    VI. REFLECTION ● The learner communicates the explanation of their personal assessment as
    indicated in the Learner’s Assessment Card.
    ● The learner, in their notebook, will write their personal insights about the lesson
    using the prompts below.
    I understand that ___________________.
    I realize that ________________________.
    I need to learn more about __________.
    Prepared by: Nicodemo C. Bron Checked by: Marilou M. Magpantay
    TLE-IA-SM 11-w5 Loida S. Narvaez

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